US1074089A - Method of making railway-rails. - Google Patents

Method of making railway-rails. Download PDF

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Publication number
US1074089A
US1074089A US74023213A US1913740232A US1074089A US 1074089 A US1074089 A US 1074089A US 74023213 A US74023213 A US 74023213A US 1913740232 A US1913740232 A US 1913740232A US 1074089 A US1074089 A US 1074089A
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United States
Prior art keywords
ingot
steel
rails
rail
iron
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Expired - Lifetime
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US74023213A
Inventor
Alfred H Moore
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHARLES F MOLLEY
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CHARLES F MOLLEY
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by CHARLES F MOLLEY filed Critical CHARLES F MOLLEY
Priority to US74023213A priority Critical patent/US1074089A/en
Application granted granted Critical
Publication of US1074089A publication Critical patent/US1074089A/en
Anticipated expiration legal-status Critical
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/06Making more than one part out of the same blank; Scrapless working
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49789Obtaining plural product pieces from unitary workpiece
    • Y10T29/49794Dividing on common outline
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49972Method of mechanical manufacture with separating, localizing, or eliminating of as-cast defects from a metal casting [e.g., anti-pipe]
    • Y10T29/49973Compressing ingot while still partially molten

Definitions

  • ATTORNEY ALFRED H. MOORE OF NEW YORK, N. Y., ASSIGNOR O1? ONE-HALF TO CHARLES F. MOLLEY, OF NEW YORK, N. Y.
  • This invention relates to new and useful improvements in methods of making railway rails, the object being to produce a rail which will have great strength, affording great safety.
  • the invention consists further in the method of making rails of combination steel and iron, the combination being effected in a non-oxidizing atmosphere and consisting in a fusion of the metals, first forming an ingot with steel center and best iron envelop and afterward cutting the ingot in order to expose a steel surface which, when rolled, will form the tread or crown surface of the rail, while the best iron will form a continuous chair for the web and flange of the rail.
  • Figure 1 is a perspective View of an ingot having an inner core of steel and an envelop of best iron fused thereto, a portion of the ingot being shown in section.
  • Fig. 2 is a detail view showing the ingot in section
  • Fig. 3 is a perspective view of a rail rolled from one of the sections shown in Fig. 2 and having a tread surface of steel and a continuous cha' J' and flange of best iron and fused to the steel core.
  • an ingot previously prepared with an inner core of steel with a uniform percentage of carbon as may be desired to meet different conditions, is provided with an outer envelop of best iron fused thereto which is utilized by first cuttlng the ingot to expose a steel surface which, when the ingot is rolled into a rail, will form the crown or tread surface thereof.
  • the original preparation of the ingot and its being cut and formed into a rail is, done in the same heating.
  • the envelop of best iron In heating the ingot, the envelop of best iron must be brought to a white heat and at which stage the steel 'lorming the center will be in a semi-liquid or half molten condition.
  • the steel throws oil carbon which consumes or destroys any of the phosphorus or sulfur contained in the iron, resulting in the production of an ingot equal and superior to the best charcoal iron with an appreciable gain in tensile strength.
  • the ingot is then passed through the rolls with a gentle pressure so as not to burst the envelop and which will cure the steel of porosity.
  • the welding heat of wrought iron is 2700 degrees F., while steel melts at 2552 degrees F.
  • the material of the ingot When the material of the ingot is in proper condition, it is severed longitudinally and centrally and the section of the ingot rolled by any suitable rolling mechanism in such a way that the severed surface will form the trend or crown of the rail while the best iron, which is fused to the steel core, will form a continuous chair or envelop for the web and flange of the rail.
  • a rail made in accordance with my method will have a hard tread surface.

Description

A. OORE.
METHOD OF M RAILWAY RAILS.
IIIIIIIIIIIIIIIII AN.4,1913.
1 74,089 Patented Sept. 23, 1913.
ATTORNEY ALFRED H. MOORE, OF NEW YORK, N. Y., ASSIGNOR O1? ONE-HALF TO CHARLES F. MOLLEY, OF NEW YORK, N. Y.
METHOD OF MAKING RAILWAY-RAILS.
LO'F LOSS).
Continuation of application Serial No. 712,126, filed July 29, 1912.
Specification of Letters Patent.
Serial No. 740,232.
To all whom it may concern Be it known that I, ALFRED H. Moonn, a citizen of the United States, residing at New York, in the county of New York and State of New York, have invented certain new and useful Improvements in Methods of Making Railwayllails; and I do hereby declare the following to be a full, clear, and exact description of the invention, such as will enable others skilled in the art to which it appertains to make and use the same, reference being bad to the zurcompanyiugdrawings, and to the letters and figures of reference marked thereon, which form a part of this specification.
This invention relates to new and useful improvements in methods of making railway rails, the object being to produce a rail which will have great strength, affording great safety.
The invention consists further in the method of making rails of combination steel and iron, the combination being effected in a non-oxidizing atmosphere and consisting in a fusion of the metals, first forming an ingot with steel center and best iron envelop and afterward cutting the ingot in order to expose a steel surface which, when rolled, will form the tread or crown surface of the rail, while the best iron will form a continuous chair for the web and flange of the rail.
In carrying out my process reference is herein made to the accompanying drawings, in which Figure 1 is a perspective View of an ingot having an inner core of steel and an envelop of best iron fused thereto, a portion of the ingot being shown in section. Fig. 2 is a detail view showing the ingot in section, and Fig. 3 is a perspective view of a rail rolled from one of the sections shown in Fig. 2 and having a tread surface of steel and a continuous cha' J' and flange of best iron and fused to the steel core.
In making the rails in accordance with my method, an ingot, previously prepared with an inner core of steel with a uniform percentage of carbon as may be desired to meet different conditions, is provided with an outer envelop of best iron fused thereto which is utilized by first cuttlng the ingot to expose a steel surface which, when the ingot is rolled into a rail, will form the crown or tread surface thereof. It will be understood that the original preparation of the ingot and its being cut and formed into a rail is, done in the same heating. In heating the ingot, the envelop of best iron must be brought to a white heat and at which stage the steel 'lorming the center will be in a semi-liquid or half molten condition. In this conditimi, the steel throws oil carbon which consumes or destroys any of the phosphorus or sulfur contained in the iron, resulting in the production of an ingot equal and superior to the best charcoal iron with an appreciable gain in tensile strength. The ingot is then passed through the rolls with a gentle pressure so as not to burst the envelop and which will cure the steel of porosity. In the treatment of the ingot to cause the proper fusing of the iron and steel, the welding heat of wrought iron is 2700 degrees F., while steel melts at 2552 degrees F.
When the material of the ingot is in proper condition, it is severed longitudinally and centrally and the section of the ingot rolled by any suitable rolling mechanism in such a way that the severed surface will form the trend or crown of the rail while the best iron, which is fused to the steel core, will form a continuous chair or envelop for the web and flange of the rail.
A rail made in accordance with my method will have a hard tread surface.
This application is a continuation of an earlier application bearing Serial No. TliLlQti, tiled July 2.), 1M2.
\Vhat I claim to be new is:
The method of making railway rails consisting in taking an ingot having a steel center and best iron envelop fused together, severing the ingot longitudinally In testimony whereof I hereunto affixed and centrally, then rolling the sectional in my signature in the presence of tWo Witgot in such a manner that the steel Will be nesses.
exposed and Will form the tread of the rail ALFRED H. MOORE. and that the web and foot of the rail Will Witnesses:
have an outer surface of best iron and a A. L. I-IOUGH,
core of steel. FRANKLIN H. HOUGH.
Copies of this patent may be obtained for five cents each, by addressing the Commissioner of Patents, Washington, 1). G.
US74023213A 1913-01-04 1913-01-04 Method of making railway-rails. Expired - Lifetime US1074089A (en)

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US74023213A US1074089A (en) 1913-01-04 1913-01-04 Method of making railway-rails.

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US74023213A US1074089A (en) 1913-01-04 1913-01-04 Method of making railway-rails.

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3147521A (en) * 1961-08-10 1964-09-08 Boehm Arnold Henry Continuous casting and forming process
US5100046A (en) * 1989-04-21 1992-03-31 Kihn S.A.R.L. Monobloc points for grooved rails and method for making same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3147521A (en) * 1961-08-10 1964-09-08 Boehm Arnold Henry Continuous casting and forming process
US5100046A (en) * 1989-04-21 1992-03-31 Kihn S.A.R.L. Monobloc points for grooved rails and method for making same

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