US10486985B2 - Systems and methods for interrelated control of chlorinators and pumps - Google Patents

Systems and methods for interrelated control of chlorinators and pumps Download PDF

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Publication number
US10486985B2
US10486985B2 US15/115,125 US201415115125A US10486985B2 US 10486985 B2 US10486985 B2 US 10486985B2 US 201415115125 A US201415115125 A US 201415115125A US 10486985 B2 US10486985 B2 US 10486985B2
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chlorine
controller
pump
chlorinator
feed rate
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US20160340205A1 (en
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James Murdock
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Hayward Industries Inc
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Hayward Industries Inc
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Assigned to BANK OF AMERICA, N.A., AS COLLATERAL AGENT reassignment BANK OF AMERICA, N.A., AS COLLATERAL AGENT FIRST LIEN PATENT SECURITY AGREEMENT Assignors: HAYWARD INDUSTRIES, INC.
Assigned to BANK OF AMERICA, N.A., AS COLLATERAL AGENT reassignment BANK OF AMERICA, N.A., AS COLLATERAL AGENT SECOND LIEN PATENT SECURITY AGREEMENT Assignors: HAYWARD INDUSTRIES, INC.
Assigned to BANK OF AMERICA, N.A., AS COLLATERAL AGENT reassignment BANK OF AMERICA, N.A., AS COLLATERAL AGENT SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HAYWARD INDUSTRIES, INC.
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/008Control or steering systems not provided for elsewhere in subclass C02F
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/467Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction
    • C02F1/4672Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction by electrooxydation
    • C02F1/4674Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction by electrooxydation with halogen or compound of halogens, e.g. chlorine, bromine
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H4/00Swimming or splash baths or pools
    • E04H4/12Devices or arrangements for circulating water, i.e. devices for removal of polluted water, cleaning baths or for water treatment
    • E04H4/1209Treatment of water for swimming pools
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H4/00Swimming or splash baths or pools
    • E04H4/12Devices or arrangements for circulating water, i.e. devices for removal of polluted water, cleaning baths or for water treatment
    • E04H4/1281Devices for distributing chemical products in the water of swimming pools
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/42Nature of the water, waste water, sewage or sludge to be treated from bathing facilities, e.g. swimming pools
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/002Construction details of the apparatus
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/002Construction details of the apparatus
    • C02F2201/005Valves
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/46Apparatus for electrochemical processes
    • C02F2201/461Electrolysis apparatus
    • C02F2201/46105Details relating to the electrolytic devices
    • C02F2201/4612Controlling or monitoring
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/46Apparatus for electrochemical processes
    • C02F2201/461Electrolysis apparatus
    • C02F2201/46105Details relating to the electrolytic devices
    • C02F2201/4612Controlling or monitoring
    • C02F2201/4615Time
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/003Downstream control, i.e. outlet monitoring, e.g. to check the treating agents, such as halogens or ozone, leaving the process
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/005Processes using a programmable logic controller [PLC]
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/005Processes using a programmable logic controller [PLC]
    • C02F2209/006Processes using a programmable logic controller [PLC] comprising a software program or a logic diagram
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/29Chlorine compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/04Disinfection

Definitions

  • the system includes a controller operatively coupled to the chlorinator and the pump.
  • the controller accepts settings from a user for the pump operation time setting and the chlorine output setting and the controller is programmed to automatically control the chlorinator and the pump based on a relationship between the chlorine output setting, a chlorine generation capacity of the chlorinator, and the pump operation time setting.
  • exemplary embodiments can advantageously account for the impact of the filter schedule (e.g., the pump operation time per day). This allows for the display and settings of the chlorinator to accurately reflect the levels of chlorine actually being delivered to the body of water.
  • the filter schedule e.g., the pump operation time per day.
  • exemplary embodiments of the present disclosure can simultaneously (or on a priority basis) change the chlorine feed rate and/or the filter schedule to achieve the requested chlorine output levels.
  • FIG. 1 is a block diagram of an exemplary system 2 for sanitizing, filtering, and circulating water 3 contained in a body of water 4 (e.g., a pool or spa).
  • the system can include a pump 6 (e.g., a variable speed pump) having an associated pump controller 8 , a chlorinator 10 including a replaceable chlorinator cartridge 60 , which is discussed in more detail below, a main system controller 15 , and a chlorinator controller 20 .
  • the pump 6 can be a filter pump associated with a filter (e.g., a sand filter) (not shown) that filters debris and contaminates from the water 3 .
  • a filter e.g., a sand filter
  • the chlorinator controller 20 can be communicatively coupled to the chlorinator 10 , as shown by line 5 , and can be communicatively coupled to the pump controller 8 , as shown by line 7 .
  • the system controller 15 can be communicatively coupled to the chlorinator 10 , as shown by line 9 , the pump controller 8 , as shown by line 11 , and the chlorinator controller 20 , as shown by line 13 .
  • FIG. 2 is a perspective view of a controller 10 and a chlorinator 20 of the present disclosure, interconnected by a cable 30 .
  • the chlorinator 10 includes a casing 12 , a transparent or translucent body 14 , a screw cap 17 , a first compression nut 18 a , and a second compression nut 18 b .
  • the nuts 18 a , 18 b permit connection of a first pipe 19 a and a second pipe 19 b (such pipes forming part of the overall piping of a pool/spa equipment installation) to the chlorinator 10 .
  • the body 14 a houses a chlorinator cartridge (or cell, both terms being used interchangeably herein) 60 (see FIG. 6 ), discussed in greater detail below.
  • the standing by light 42 d indicates that the chlorinator 10 is not operating but is in normal condition.
  • the generating chlorine light 42 e is illuminated by the controller 20 when the chlorinator 10 is generating chlorine.
  • the super chlorinating light 42 f is illuminated when the chlorinator is generating elevated levels of chlorine for a short period of time (e.g., to quickly boost the level of chlorine in a pool or spa).
  • a plurality of membrane switches 46 a - 46 c are provided for controlling the chlorine output level—by pressing the switch 46 a , the user can decrease the level of chlorine generated by the chlorinator 10 (causing fewer of the lights 44 a - 44 j to illuminate). Conversely, by pressing the switch 46 b , the user can increase the level of chlorine generated by the chlorinator 10 (causing a greater number of the lights 44 a - 44 j to illuminate).
  • a chlorine feed rate of the chlorinator 10 and/or a pump operation time of the pump 6 can be programmatically adjusted in response an increase or decrease in the chlorine output setting.
  • step 118 occurs, wherein the controller 20 enters an error state and operation of the cell 60 is not permitted. Otherwise, if the cell 60 is authenticated, step 120 occurs, wherein the controller 20 determines the type of the cell 60 . For example, by communicating with the cell 60 , the controller could determine whether the cell 60 is an extended-life cell or a cell having a reduced lifetime.
  • step 122 once the cell type has been determined, the controller 20 executes a calibration process for calibrating operation of the cell 60 . To do so, in step 124 , the controller 20 reads one or more parameters from the cell 60 . It is noted that the cell 60 could be authenticated upon the first communication between the controller 20 and the cell 60 after system power-up, periodically, or every time a communication occurs between the controller 20 and the cell 60 .
  • the chlorinator 10 can be initially set to a daily chlorine output of forty percent (40%), a feed rate of eighty percent (80%) (based on a three hour operation cycle), and a daily pump operation time of twelve hours (12 hrs).
  • a user can increase the chlorine output setting to fifty percent (50%), and the controller 20 can be programmed to respond by increasing the chlorine feed rate to one-hundred percent (100%), while the pump operation time remains unchanged. Subsequently, the user can increase the chlorine output setting to sixty percent (60%).
  • FIG. 17 is a diagram illustrating a system according to the present disclosure, indicated generally at 250 , for remotely diagnosing errors and/or malfunctions associated with pool/spa equipment.
  • the system 250 includes a diagnostic server 252 which executes a diagnostic software engine 254 , in communication with a local application executing on a computer system 258 .
  • Communication could be by way of the Internet 256 , a local area network (LAN), a wide area network (WAN), a cellular network, etc.
  • the computer system 258 could be a personal computer, tablet computer, cellular phone, smart phone, etc., and the local application executed by the computer system 258 generates a diagnostic graphical user interface (GUI) display 260 that is displayed on a display of the computer system 258 .
  • GUI diagnostic graphical user interface
  • the local computer system 258 could also include a microphone 262 and a camera 264 , both or either of which could be used to obtain information about the malfunctioning equipment 266 .
  • the user could record the sound using the microphone 262 and transmit the recorded sound to the diagnostic server 252 using the local application, whereupon the recorded sound is processed by the software engine 254 (e.g., the recorded sound is compared to a database of sounds made by pumps which are indicative of various conditions) and a solution to the problem is generated and transmitted back to the local computer system 258 for display to the user.
  • the functionality of the diagnostic software engine 254 could be provided within the application executing on the local computer system 258 .
  • the GUI 260 could include a three-dimensional model of the user's pool/spa, and the user could re-create the present configuration of the pool/spa and condition of associated equipment using the model. For example, the user can “drag-and-drop” representations of items such as a pool skimmer, main drain, lights, stairs, and other pool features into the model.
  • an algorithm executing locally on the local computer system 258 , or remotely on the diagnostic server 252 ) can analyze the model and recommend a specific manner in which to operate pool/spa equipment in order to obtain better results (e.g., it could recommend better ways of operating a pool/spa cleaner (or of programming same) based upon the model created by the user). Further, the algorithm could produce a new cleaning program based upon the model, which could be downloaded to a robotic pool cleaner (e.g., via USB, wirelessly, etc.).

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  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Treatment Of Water By Oxidation Or Reduction (AREA)
US15/115,125 2014-01-28 2014-01-28 Systems and methods for interrelated control of chlorinators and pumps Active 2034-03-26 US10486985B2 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2014/013390 WO2015116035A1 (en) 2014-01-28 2014-01-28 Systems and methods for interrelated control of chlorinators and pumps

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US20160340205A1 US20160340205A1 (en) 2016-11-24
US10486985B2 true US10486985B2 (en) 2019-11-26

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US (1) US10486985B2 (es)
EP (1) EP3099635B1 (es)
AU (1) AU2014380388B2 (es)
CA (1) CA2938116C (es)
ES (1) ES2890448T3 (es)
WO (1) WO2015116035A1 (es)

Cited By (1)

* Cited by examiner, † Cited by third party
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US10850296B2 (en) * 2019-02-25 2020-12-01 Stephen Gayle Cox Spa filtration and massage system for a hot tub

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3620149B1 (en) 2013-03-15 2021-10-06 Hayward Industries, Inc. Modular pool/spa control system
GB2541743B (en) * 2015-08-28 2019-05-22 Chelsea Tech Group Ltd Ballast water monitoring device
US10219975B2 (en) 2016-01-22 2019-03-05 Hayward Industries, Inc. Systems and methods for providing network connectivity and remote monitoring, optimization, and control of pool/spa equipment
US11720085B2 (en) 2016-01-22 2023-08-08 Hayward Industries, Inc. Systems and methods for providing network connectivity and remote monitoring, optimization, and control of pool/spa equipment
CN106052561B (zh) * 2016-08-05 2019-07-09 京东方科技集团股份有限公司 位置传感器以及包括其的运送装置和利用其进行位置修正的方法
US11427484B1 (en) * 2017-08-15 2022-08-30 Aquacal Autopilot, Inc. Salt water chlorine generator having an integral multifunctional flow sensor
US11709479B1 (en) * 2022-08-23 2023-07-25 Swim Sense, LLC Systems and methods for dynamic chlorinator operation
US11674942B1 (en) 2022-10-11 2023-06-13 Swim Sense, LLC Sensor assembly

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Publication number Priority date Publication date Assignee Title
US10850296B2 (en) * 2019-02-25 2020-12-01 Stephen Gayle Cox Spa filtration and massage system for a hot tub

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US20160340205A1 (en) 2016-11-24
CA2938116C (en) 2022-03-22
EP3099635A4 (en) 2017-09-06
EP3099635A1 (en) 2016-12-07
AU2014380388B2 (en) 2019-08-22
WO2015116035A1 (en) 2015-08-06
EP3099635B1 (en) 2021-07-28
AU2014380388A1 (en) 2016-08-18
CA2938116A1 (en) 2015-08-06
ES2890448T3 (es) 2022-01-19

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