US10486985B2 - Systems and methods for interrelated control of chlorinators and pumps - Google Patents
Systems and methods for interrelated control of chlorinators and pumps Download PDFInfo
- Publication number
- US10486985B2 US10486985B2 US15/115,125 US201415115125A US10486985B2 US 10486985 B2 US10486985 B2 US 10486985B2 US 201415115125 A US201415115125 A US 201415115125A US 10486985 B2 US10486985 B2 US 10486985B2
- Authority
- US
- United States
- Prior art keywords
- chlorine
- controller
- pump
- chlorinator
- feed rate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/008—Control or steering systems not provided for elsewhere in subclass C02F
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/467—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction
- C02F1/4672—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction by electrooxydation
- C02F1/4674—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction by electrooxydation with halogen or compound of halogens, e.g. chlorine, bromine
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H4/00—Swimming or splash baths or pools
- E04H4/12—Devices or arrangements for circulating water, i.e. devices for removal of polluted water, cleaning baths or for water treatment
- E04H4/1209—Treatment of water for swimming pools
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H4/00—Swimming or splash baths or pools
- E04H4/12—Devices or arrangements for circulating water, i.e. devices for removal of polluted water, cleaning baths or for water treatment
- E04H4/1281—Devices for distributing chemical products in the water of swimming pools
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/42—Nature of the water, waste water, sewage or sludge to be treated from bathing facilities, e.g. swimming pools
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/002—Construction details of the apparatus
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/002—Construction details of the apparatus
- C02F2201/005—Valves
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/46—Apparatus for electrochemical processes
- C02F2201/461—Electrolysis apparatus
- C02F2201/46105—Details relating to the electrolytic devices
- C02F2201/4612—Controlling or monitoring
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/46—Apparatus for electrochemical processes
- C02F2201/461—Electrolysis apparatus
- C02F2201/46105—Details relating to the electrolytic devices
- C02F2201/4612—Controlling or monitoring
- C02F2201/4615—Time
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/003—Downstream control, i.e. outlet monitoring, e.g. to check the treating agents, such as halogens or ozone, leaving the process
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/005—Processes using a programmable logic controller [PLC]
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/005—Processes using a programmable logic controller [PLC]
- C02F2209/006—Processes using a programmable logic controller [PLC] comprising a software program or a logic diagram
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/29—Chlorine compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/04—Disinfection
Definitions
- the system includes a controller operatively coupled to the chlorinator and the pump.
- the controller accepts settings from a user for the pump operation time setting and the chlorine output setting and the controller is programmed to automatically control the chlorinator and the pump based on a relationship between the chlorine output setting, a chlorine generation capacity of the chlorinator, and the pump operation time setting.
- exemplary embodiments can advantageously account for the impact of the filter schedule (e.g., the pump operation time per day). This allows for the display and settings of the chlorinator to accurately reflect the levels of chlorine actually being delivered to the body of water.
- the filter schedule e.g., the pump operation time per day.
- exemplary embodiments of the present disclosure can simultaneously (or on a priority basis) change the chlorine feed rate and/or the filter schedule to achieve the requested chlorine output levels.
- FIG. 1 is a block diagram of an exemplary system 2 for sanitizing, filtering, and circulating water 3 contained in a body of water 4 (e.g., a pool or spa).
- the system can include a pump 6 (e.g., a variable speed pump) having an associated pump controller 8 , a chlorinator 10 including a replaceable chlorinator cartridge 60 , which is discussed in more detail below, a main system controller 15 , and a chlorinator controller 20 .
- the pump 6 can be a filter pump associated with a filter (e.g., a sand filter) (not shown) that filters debris and contaminates from the water 3 .
- a filter e.g., a sand filter
- the chlorinator controller 20 can be communicatively coupled to the chlorinator 10 , as shown by line 5 , and can be communicatively coupled to the pump controller 8 , as shown by line 7 .
- the system controller 15 can be communicatively coupled to the chlorinator 10 , as shown by line 9 , the pump controller 8 , as shown by line 11 , and the chlorinator controller 20 , as shown by line 13 .
- FIG. 2 is a perspective view of a controller 10 and a chlorinator 20 of the present disclosure, interconnected by a cable 30 .
- the chlorinator 10 includes a casing 12 , a transparent or translucent body 14 , a screw cap 17 , a first compression nut 18 a , and a second compression nut 18 b .
- the nuts 18 a , 18 b permit connection of a first pipe 19 a and a second pipe 19 b (such pipes forming part of the overall piping of a pool/spa equipment installation) to the chlorinator 10 .
- the body 14 a houses a chlorinator cartridge (or cell, both terms being used interchangeably herein) 60 (see FIG. 6 ), discussed in greater detail below.
- the standing by light 42 d indicates that the chlorinator 10 is not operating but is in normal condition.
- the generating chlorine light 42 e is illuminated by the controller 20 when the chlorinator 10 is generating chlorine.
- the super chlorinating light 42 f is illuminated when the chlorinator is generating elevated levels of chlorine for a short period of time (e.g., to quickly boost the level of chlorine in a pool or spa).
- a plurality of membrane switches 46 a - 46 c are provided for controlling the chlorine output level—by pressing the switch 46 a , the user can decrease the level of chlorine generated by the chlorinator 10 (causing fewer of the lights 44 a - 44 j to illuminate). Conversely, by pressing the switch 46 b , the user can increase the level of chlorine generated by the chlorinator 10 (causing a greater number of the lights 44 a - 44 j to illuminate).
- a chlorine feed rate of the chlorinator 10 and/or a pump operation time of the pump 6 can be programmatically adjusted in response an increase or decrease in the chlorine output setting.
- step 118 occurs, wherein the controller 20 enters an error state and operation of the cell 60 is not permitted. Otherwise, if the cell 60 is authenticated, step 120 occurs, wherein the controller 20 determines the type of the cell 60 . For example, by communicating with the cell 60 , the controller could determine whether the cell 60 is an extended-life cell or a cell having a reduced lifetime.
- step 122 once the cell type has been determined, the controller 20 executes a calibration process for calibrating operation of the cell 60 . To do so, in step 124 , the controller 20 reads one or more parameters from the cell 60 . It is noted that the cell 60 could be authenticated upon the first communication between the controller 20 and the cell 60 after system power-up, periodically, or every time a communication occurs between the controller 20 and the cell 60 .
- the chlorinator 10 can be initially set to a daily chlorine output of forty percent (40%), a feed rate of eighty percent (80%) (based on a three hour operation cycle), and a daily pump operation time of twelve hours (12 hrs).
- a user can increase the chlorine output setting to fifty percent (50%), and the controller 20 can be programmed to respond by increasing the chlorine feed rate to one-hundred percent (100%), while the pump operation time remains unchanged. Subsequently, the user can increase the chlorine output setting to sixty percent (60%).
- FIG. 17 is a diagram illustrating a system according to the present disclosure, indicated generally at 250 , for remotely diagnosing errors and/or malfunctions associated with pool/spa equipment.
- the system 250 includes a diagnostic server 252 which executes a diagnostic software engine 254 , in communication with a local application executing on a computer system 258 .
- Communication could be by way of the Internet 256 , a local area network (LAN), a wide area network (WAN), a cellular network, etc.
- the computer system 258 could be a personal computer, tablet computer, cellular phone, smart phone, etc., and the local application executed by the computer system 258 generates a diagnostic graphical user interface (GUI) display 260 that is displayed on a display of the computer system 258 .
- GUI diagnostic graphical user interface
- the local computer system 258 could also include a microphone 262 and a camera 264 , both or either of which could be used to obtain information about the malfunctioning equipment 266 .
- the user could record the sound using the microphone 262 and transmit the recorded sound to the diagnostic server 252 using the local application, whereupon the recorded sound is processed by the software engine 254 (e.g., the recorded sound is compared to a database of sounds made by pumps which are indicative of various conditions) and a solution to the problem is generated and transmitted back to the local computer system 258 for display to the user.
- the functionality of the diagnostic software engine 254 could be provided within the application executing on the local computer system 258 .
- the GUI 260 could include a three-dimensional model of the user's pool/spa, and the user could re-create the present configuration of the pool/spa and condition of associated equipment using the model. For example, the user can “drag-and-drop” representations of items such as a pool skimmer, main drain, lights, stairs, and other pool features into the model.
- an algorithm executing locally on the local computer system 258 , or remotely on the diagnostic server 252 ) can analyze the model and recommend a specific manner in which to operate pool/spa equipment in order to obtain better results (e.g., it could recommend better ways of operating a pool/spa cleaner (or of programming same) based upon the model created by the user). Further, the algorithm could produce a new cleaning program based upon the model, which could be downloaded to a robotic pool cleaner (e.g., via USB, wirelessly, etc.).
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- Engineering & Computer Science (AREA)
- Water Supply & Treatment (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Treatment Of Water By Oxidation Or Reduction (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US2014/013390 WO2015116035A1 (en) | 2014-01-28 | 2014-01-28 | Systems and methods for interrelated control of chlorinators and pumps |
Publications (2)
Publication Number | Publication Date |
---|---|
US20160340205A1 US20160340205A1 (en) | 2016-11-24 |
US10486985B2 true US10486985B2 (en) | 2019-11-26 |
Family
ID=53757449
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US15/115,125 Active 2034-03-26 US10486985B2 (en) | 2014-01-28 | 2014-01-28 | Systems and methods for interrelated control of chlorinators and pumps |
Country Status (6)
Country | Link |
---|---|
US (1) | US10486985B2 (es) |
EP (1) | EP3099635B1 (es) |
AU (1) | AU2014380388B2 (es) |
CA (1) | CA2938116C (es) |
ES (1) | ES2890448T3 (es) |
WO (1) | WO2015116035A1 (es) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10850296B2 (en) * | 2019-02-25 | 2020-12-01 | Stephen Gayle Cox | Spa filtration and massage system for a hot tub |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3620149B1 (en) | 2013-03-15 | 2021-10-06 | Hayward Industries, Inc. | Modular pool/spa control system |
GB2541743B (en) * | 2015-08-28 | 2019-05-22 | Chelsea Tech Group Ltd | Ballast water monitoring device |
US10219975B2 (en) | 2016-01-22 | 2019-03-05 | Hayward Industries, Inc. | Systems and methods for providing network connectivity and remote monitoring, optimization, and control of pool/spa equipment |
US11720085B2 (en) | 2016-01-22 | 2023-08-08 | Hayward Industries, Inc. | Systems and methods for providing network connectivity and remote monitoring, optimization, and control of pool/spa equipment |
CN106052561B (zh) * | 2016-08-05 | 2019-07-09 | 京东方科技集团股份有限公司 | 位置传感器以及包括其的运送装置和利用其进行位置修正的方法 |
US11427484B1 (en) * | 2017-08-15 | 2022-08-30 | Aquacal Autopilot, Inc. | Salt water chlorine generator having an integral multifunctional flow sensor |
US11709479B1 (en) * | 2022-08-23 | 2023-07-25 | Swim Sense, LLC | Systems and methods for dynamic chlorinator operation |
US11674942B1 (en) | 2022-10-11 | 2023-06-13 | Swim Sense, LLC | Sensor assembly |
Citations (6)
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US5985155A (en) * | 1997-11-14 | 1999-11-16 | Autopilot Systems, Inc. | Method and apparatus for automatic adjustment of halogen production in a water treatment system |
US20080237148A1 (en) | 2004-12-21 | 2008-10-02 | Richard Dennis | Water treatment control systems and methods of use |
US20100254825A1 (en) | 2004-08-26 | 2010-10-07 | Stiles Jr Robert W | Pumping System with Power Optimization |
WO2011143736A1 (en) | 2010-05-21 | 2011-11-24 | Gecko Alliance Group Inc. | Method and system for sanitizing water in a bathing unit providing diagnostic capabilities and control interface for use in connection with same |
US20110290707A1 (en) | 2004-09-15 | 2011-12-01 | Joseph Porat | Method and apparatus for operation of pool cleaner with integral chlorine generator |
AU2013100126A4 (en) | 2012-03-19 | 2013-03-07 | Fluidra Group Australia Pty Ltd | Chlorination |
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2014
- 2014-01-28 CA CA2938116A patent/CA2938116C/en active Active
- 2014-01-28 ES ES14880968T patent/ES2890448T3/es active Active
- 2014-01-28 US US15/115,125 patent/US10486985B2/en active Active
- 2014-01-28 EP EP14880968.4A patent/EP3099635B1/en active Active
- 2014-01-28 WO PCT/US2014/013390 patent/WO2015116035A1/en active Application Filing
- 2014-01-28 AU AU2014380388A patent/AU2014380388B2/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US5985155A (en) * | 1997-11-14 | 1999-11-16 | Autopilot Systems, Inc. | Method and apparatus for automatic adjustment of halogen production in a water treatment system |
US20100254825A1 (en) | 2004-08-26 | 2010-10-07 | Stiles Jr Robert W | Pumping System with Power Optimization |
US20110290707A1 (en) | 2004-09-15 | 2011-12-01 | Joseph Porat | Method and apparatus for operation of pool cleaner with integral chlorine generator |
US20080237148A1 (en) | 2004-12-21 | 2008-10-02 | Richard Dennis | Water treatment control systems and methods of use |
WO2011143736A1 (en) | 2010-05-21 | 2011-11-24 | Gecko Alliance Group Inc. | Method and system for sanitizing water in a bathing unit providing diagnostic capabilities and control interface for use in connection with same |
AU2013100126A4 (en) | 2012-03-19 | 2013-03-07 | Fluidra Group Australia Pty Ltd | Chlorination |
US20140034562A1 (en) * | 2012-03-19 | 2014-02-06 | Astral Pool Australia Pty Ltd | Electrolytic chlorinator control |
Non-Patent Citations (6)
Title |
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Communication Pursuant to Article 94(3) dated May 15, 2019, issued by the European Patent Office issued in connection with European Patent Application No. 14880968.4 (8 pages). |
European Search Report dated Jul. 27, 2017, issued in connection with European Patent Application No. 14880968 (9 pages). |
Examination Report No. 1 dated Aug. 20, 2018, issued by the Australian Patent Office in connection with Australian Patent Application No. 2014380388 (3 pages). |
Examination Report No. 2 dated Jul. 10, 2019, issued by the Australian Patent Office in connection with Australian Patent Application No. 2014380388 (3 pages). |
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Written Opinion of the International Searching Authority dated May 9, 2014, issued in connnection with International Application No. PCT/US14/13390 (8 pages). |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10850296B2 (en) * | 2019-02-25 | 2020-12-01 | Stephen Gayle Cox | Spa filtration and massage system for a hot tub |
Also Published As
Publication number | Publication date |
---|---|
US20160340205A1 (en) | 2016-11-24 |
CA2938116C (en) | 2022-03-22 |
EP3099635A4 (en) | 2017-09-06 |
EP3099635A1 (en) | 2016-12-07 |
AU2014380388B2 (en) | 2019-08-22 |
WO2015116035A1 (en) | 2015-08-06 |
EP3099635B1 (en) | 2021-07-28 |
AU2014380388A1 (en) | 2016-08-18 |
CA2938116A1 (en) | 2015-08-06 |
ES2890448T3 (es) | 2022-01-19 |
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Owner name: HAYWARD INDUSTRIES, INC., NEW JERSEY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:MURDOCK, JAMES;REEL/FRAME:041159/0358 Effective date: 20170127 |
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