US10056486B2 - Methods for fin thinning providing improved SCE and S/D EPI growth - Google Patents
Methods for fin thinning providing improved SCE and S/D EPI growth Download PDFInfo
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- US10056486B2 US10056486B2 US15/079,142 US201615079142A US10056486B2 US 10056486 B2 US10056486 B2 US 10056486B2 US 201615079142 A US201615079142 A US 201615079142A US 10056486 B2 US10056486 B2 US 10056486B2
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
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- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7842—Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate
- H01L29/7848—Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate the means being located in the source/drain region, e.g. SiGe source and drain
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- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
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- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
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- H01L29/66818—Unipolar field-effect transistors with an insulated gate, i.e. MISFET with a gate at the side of the channel with a horizontal current flow in a vertical sidewall of a semiconductor body, e.g. FinFET, MuGFET the channel being thinned after patterning, e.g. sacrificial oxidation on fin
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
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- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
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- H01L29/772—Field effect transistors
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- H01L29/785—Field effect transistors with field effect produced by an insulated gate having a channel with a horizontal current flow in a vertical sidewall of a semiconductor body, e.g. FinFET, MuGFET
- H01L29/7851—Field effect transistors with field effect produced by an insulated gate having a channel with a horizontal current flow in a vertical sidewall of a semiconductor body, e.g. FinFET, MuGFET with the body tied to the substrate
Definitions
- the present disclosure relates generally to designing and fabricating integrated circuit (IC) devices.
- the present disclosure is particularly applicable to forming silicon (Si) fins with improved short-channel performance and source/drain (S/D) formation in FinFET IC devices.
- a width of a Si fin may be based on a required/desired short-channel performance (e.g. better with a narrow width) while the same width may negatively impact formation and characteristics of S/D regions in the Si fin leading to undesired performance issues.
- FIG. 1A illustrates a top view of example Si fins 101 , in a substrate 103 , with a uniform width W across a gate/channel region 105 , and S/D regions 107 and 109 .
- the width W may be optimized to improve short-channel effects (SCE) in the channel region, wherein a narrower width can provide for a better short-channel performance.
- SCE short-channel effects
- a narrower fin width may hinder formation of an optimum S/D epi width; thus, impacting drive current of the device.
- FIG. 1B illustrates a cross-sectional view of the source 107 (or drain 109 ) regions along a cross-sectional reference line 1 B- 1 B′.
- semiconductor material 111 e.g., Si, silicon-germanium
- the epi growths 111 on the fins may help to reduce electrical resistance in the S/D regions, provide larger areas for electrical contacts to the S/D regions, and provide additional physical support/strength for the fins.
- a volume of an epi growth 111 may be limited by the width of a fin 101 .
- An aspect of the present disclosure is a method for thinning a channel region of a Si fin in a FinFET device.
- An aspect of the present disclosure is a FinFET device including Si fins with different widths along each Si fin.
- some technical effects may be achieved in part by a method including forming a Si fin in a Si layer; forming a channel region over the Si fin including a dummy gate with a spacer on each side; forming S/D regions at opposite ends of the Si fin; removing the dummy gate, forming a cavity; thinning sidewalls of the Si fin within the cavity; and forming a high-k/metal gate in the cavity.
- Another aspect includes forming a plurality of Si fins, parallel to and spaced from each other, in the Si layer; and for each Si fin: in a channel region over the Si fin, forming a dummy gate with a spacer on each side; forming S/D regions at opposite ends of the Si fin; removing the dummy gate, forming a cavity; thinning sidewalls of the Si fin within the cavity; and forming a high-k/metal gate in the cavity.
- One aspect includes thinning by etching.
- An additional aspect includes oxidizing an outer layer of each sidewall; and removing the oxidized layer.
- One aspect includes thinning the sidewalls based on criteria to control short-channel effects. Another aspect includes thinning each sidewall by 2-20% of a width of each Si fin. A further aspect includes thinning each sidewall by 0.5-3 nm.
- An additional aspect includes forming the S/D regions by epitaxially growing a layer of silicon-germanium at the opposite ends of each Si fin.
- One aspect includes forming the S/D regions by epitaxially growing a layer of doped-silicon at the opposite ends of each Si fin.
- Another aspect of the present disclosure includes a device including: a Si fin in a Si layer; S/D regions at opposite ends of the Si fin; and a high-k/metal gate in a channel region over the Si fin, wherein the Si fin in the channel region has a narrower width than widths of other regions of the Si fin.
- a further aspect includes a plurality of Si fins, parallel to and spaced from each other, in the Si layer; S/D regions at opposite ends of each Si fin; and a high-k/metal gate in a channel region over each Si fin, wherein each Si fin in the channel region has a narrower width than widths of other regions of the Si fin.
- An additional aspect includes a width of each Si fin in the channel region being based on short-channel performance criteria.
- each Si fin in the channel region is 2-20% narrower than widths of other regions of each Si fin.
- each Si fin in the channel region is 0.5-3 nm narrower than widths of other regions of each Si fin.
- a further aspect includes the S/D regions including epitaxially grown silicon-germanium (eSiGe). Another aspect includes the S/D regions including epitaxially grown doped-silicon.
- FIGS. 1A and 1B illustrate a top view of example Si fins and a cross-sectional view of the Si fins with epi growth, respectively;
- FIGS. 2A, 2E, and 2G illustrate top views
- FIGS. 2B through 2D, 2F , and 2 H illustrate cross-sectional views, of processes for thinning sections of Si fins, in accordance with an exemplary embodiment.
- the present disclosure addresses the problems of insufficient SCE control or small epitaxial growth area for S/D regions attendant upon Si fins having a constant width.
- the present disclosure addresses and solves such problems, for instance, by, inter alia, removing a layer from sidewalls of a fin in a gate/channel area based on criteria for controlling SCE.
- FIG. 2A illustrates a top view of parallel Si fins 201 formed (e.g. by conventional FinFET device fabrication processes) on a Si layer 203 , wherein the quantity and spacing of the fins may depend on fabrication processes and a design of a target IC device. Different sections/regions of the fins 201 may be utilized to provide different functionality in a circuit element such as a transistor.
- a channel region 205 may be utilized to implement a gate structure for controlling a flow of electrical current between S/D regions 207 and 209 at opposite end of the fins.
- Each fin may have a substantially same fin width X across the channel and S/D regions.
- Cross-sectional reference line 2 B- 2 B′ will be used to provide cross-sectional views in below figures and discussions.
- FIG. 2B illustrates a cross-sectional view of a fin 201 a along the reference line 2 B- 2 B′.
- a dummy gate structure including a dummy gate 211 (e.g. of polysilicon) over an oxide layer (not shown for illustrative convenience) and with a spacer 213 on each side may be formed on an upper surface 215 of the fin 201 a .
- a dummy gate structure including a dummy gate 211 (e.g. of polysilicon) over an oxide layer (not shown for illustrative convenience) and with a spacer 213 on each side may be formed on an upper surface 215 of the fin 201 a .
- semiconductor material 219 may be epitaxially grown on the upper surface 215 and sidewalls 217 of the fin 201 a , at the opposite ends of the fin in the S/D regions 207 and 209 .
- the semiconductor material 219 may include eSiGe for a p-type device (e.g. PMOS) and doped-silicon for an n-type device (e.g. NMOS).
- the dummy gate 211 and underlying oxide are removed (by conventional processes) to create a cavity 221 , over the fin 201 a , in a gate area 223 between the spacers 213 .
- One or more processes may be utilized to thin/remove a layer from each sidewall of the fin in the gate area 223 .
- FIG. 2E illustrates a top view of the fins 201 including fins 201 a , 201 b , and 201 c .
- Fin 201 c is illustrated without the semiconductor material 219 for illustrative convenience to further illustrate a narrower/thinned width Yin the gate area 223 of the channel region 205 while the S/D regions 207 and 209 maintain the same prior width X
- the fins 201 a/ 201 b include the same configuration as fin 201 c , but with the semiconductor material 219 in the S/D regions 207 and 209 .
- the width Y may be achieved by thinning both sidewalls in the gate area 223 of each fin.
- an etching process may be used to remove a layer of Si from a surface of the sidewall 217 .
- the surface of each sidewall may be oxidized and then the oxidized layer may be removed.
- a target width of a fin in the gate area may be based on criteria to control short-channel effects. For example, a sidewall in the gate area 223 may be thinned/recessed by 2-20% of a width of the fin, or each sidewall in the gate area may be thinned by 0.5-3 nm.
- a high-k/metal gate 225 may be formed in the cavity 221 , of FIG. 2D , followed by conventional processes (e.g. forming an interlayer dielectric layer over the fins) to complete the fabrication of the IC device.
- the high-k/metal gate 225 may be formed by depositing an interfacial layer (e.g. an oxide) and a high-k dielectric layer, followed by depositing one or more work function metal layers and filling a remainder of the cavity 221 with metal.
- the high-k metal gate 225 may be formed across all of the fins.
- FIG. 2G illustrates a top view of the fins including a high-k/metal gate 225 over the narrower gate area 223 of each fin to improve the SCE while the wider sections of the fins in the S/D regions 207 and 209 support the formation of better (e.g. more volume) S/D epi material 219 .
- a cross-sectional reference line 2 H- 2 H′ will be used to provide a cross-sectional view in FIG. 2H .
- FIG. 2H a cross-sectional view along the reference line 2 H- 2 H′ illustrates the fins 201 and the epi growth 219 on each fin.
- a wider width, X, of the fins 201 can support a larger volume of epi growth 219 in the S/D regions of the fins.
- the embodiments of the present disclosure can achieve several technical effects including a larger eSiGe volume for the S/D regions concurrently with improved SCE control, thereby improving transistor performance (for example by about 2.7% per nanometer).
- This approach provides the advantages of independent optimization of the epi volume in the S/D regions on wider fin widths (e.g. providing more drive current), and a thinner fin width in a channel area (e.g. for better SCE).
- the embodiments enjoy utility in various industrial applications as, for example, microprocessors, smart phones, mobile phones, cellular handsets, set-top boxes, DVD recorders and players, automotive navigation, printers and peripherals, networking and telecom equipment, gaming systems, digital cameras, or other devices utilizing logic or high-voltage technology nodes.
- the present disclosure therefore enjoys industrial applicability in any of various types of highly integrated semiconductor devices, including devices that use SRAM cells (e.g., liquid crystal display (LCD) drivers, digital processors, etc.)
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Abstract
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Cited By (2)
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US10930768B2 (en) | 2018-10-18 | 2021-02-23 | Samsung Electronics Co., Ltd. | Low current leakage finFET and methods of making the same |
US10957786B2 (en) | 2018-10-18 | 2021-03-23 | Samsung Electronics Co., Ltd. | FinFET with reduced extension resistance and methods of manufacturing the same |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US9627378B2 (en) * | 2015-06-30 | 2017-04-18 | International Business Machines Corporation | Methods of forming FINFETs with locally thinned channels from fins having in-situ doped epitaxial cladding |
CN108470766A (en) * | 2018-03-14 | 2018-08-31 | 上海华力集成电路制造有限公司 | Full cladding gridistor and its manufacturing method |
WO2022016463A1 (en) * | 2020-07-23 | 2022-01-27 | 华为技术有限公司 | Fin field effect transistor and preparation method |
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US6583469B1 (en) * | 2002-01-28 | 2003-06-24 | International Business Machines Corporation | Self-aligned dog-bone structure for FinFET applications and methods to fabricate the same |
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US20140151761A1 (en) * | 2012-12-04 | 2014-06-05 | Taiwan Semiconductor Manufacturing Company, Ltd. | Fin-Like Field Effect Transistor (FinFET) Channel Profile Engineering Method And Associated Device |
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US20140151761A1 (en) * | 2012-12-04 | 2014-06-05 | Taiwan Semiconductor Manufacturing Company, Ltd. | Fin-Like Field Effect Transistor (FinFET) Channel Profile Engineering Method And Associated Device |
US9178067B1 (en) * | 2014-04-25 | 2015-11-03 | Taiwan Semiconductor Manufacturing Company, Ltd. | Structure and method for FinFET device |
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US10930768B2 (en) | 2018-10-18 | 2021-02-23 | Samsung Electronics Co., Ltd. | Low current leakage finFET and methods of making the same |
US10957786B2 (en) | 2018-10-18 | 2021-03-23 | Samsung Electronics Co., Ltd. | FinFET with reduced extension resistance and methods of manufacturing the same |
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