US1001696A - Crucible-furnace. - Google Patents

Crucible-furnace. Download PDF

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Publication number
US1001696A
US1001696A US59728110A US1910597281A US1001696A US 1001696 A US1001696 A US 1001696A US 59728110 A US59728110 A US 59728110A US 1910597281 A US1910597281 A US 1910597281A US 1001696 A US1001696 A US 1001696A
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chamber
crucible
furnace
air
wall
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US59728110A
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Edward H Schwartz
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KROESCHELL BROTHERS Co
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KROESCHELL BROTHERS Co
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/06Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in pot furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined

Definitions

  • My invention relates to an improvement in the class of crucible furnaces in which the fuel (gas or oil) and the air for promoting its combustion are introduced into the furnace-chamber at or near its base and the hot gases of combustion are given a gyratory motion in ascending to cause them to envelop the crucible supported in the chamber, for heating it to melt its contents.
  • My present invention moreover, 1s pr1- marily intended as an improvement in the construct-ion of crucible-furnace shown and described in Letters Patent No. 911,271, granted to me February 2, 1909, for the purpose of enhancing its efliciency.
  • Figure 1 is a View in side elevation of my improved furnace shown as a stationary furnace;
  • Fig. 2 is a top plan view of the same;
  • Fig. 3 is a section on line 3, Fig. 2;
  • Figs. 4 and 5 are sections respectively on lines 4 and 5, Fig. 3;
  • Fig. 6 isan enlarged section on line 6, Fig. 2;
  • Fig. 7 is a section on line 7, Fig. 6, and
  • Fig. 8 is an enlarged section on line 8 Fi .4.
  • Th% casing 7 is built, as usual, of refractory material sheathed with metal, and contains a seat for a crucible 8; and it is provided with a hinged brick-lined cover 9.
  • the fuel-supply is introduced into the bottom part of the furnace-chamber at a port 10 extending tangential to the chamber through its wall from a protuberance l1 thereon, at which it communicates with a nozzle-device comprising a casing 12 forming a chamber having an outlet 13 registering centrally with the inlet-end of the port 10 and containing a nozzle 14 supported on the outer end of the casing 12, where it contains a chamber 15 from which extends the central bore 16 of the nozzle to register with the outlet 13 and into which a plurality of forwardly-converging ducts 17 lead from the chamber in the casing which surrounds the nozzle.
  • the gas or oil supplynozzle 18 is supported to project into the chamber 15 and discharge centrally into the adjacent end of the nozzle-bore 16 and it extends from a needle-valve device 19 for controlling the supply to the furnace of the fuel through a pipe 20. Air is admitted through the furnace-wall into the cruciblechamber to discharge into the path therein of the gyrating gases and enhance their combustion.
  • the described construction of the nozzledevice is advantageous in causing the air, Which is introduced into the chamber of the casing 12 for promoting combustion of the fuel, to be commingled therewith through the ducts 17 which, by their forward convergence to the passage 16, tend to insure a more thorough mixture of the air with the coursing fuel.
  • the cover 9, according to the present improvement, is permanently closed to the discharge through it of the spent gases from the crucible-chamber and sealed against the admission of air her.
  • this to be of advantage, in excluding air from the furnace, because the air tends to oxidize the metal undergoing treatment in the crucible, with resultant waste, and in preventing the roaring noise of the furnace in operation, caused by that manner of the discharge.
  • the discharge-outlet for the spent gases is provided as a duct 21 leading through the furnace-Wall to aline with the stack-flue 22, but separated therefrom by'a narrow air-space 23 (Fig. 1) of about, say, six inches in width.
  • the crucible is shown to be seated on a crucible-stool brick 24 which sin-mounts the floor-brick 25, the bricks being shown to -contain vertical openings 27, 28, into which to introduce a suitable implement for handling them in erecting the furnace.
  • a brick 29 underlies the adjacent part of the floor-brick 25, and through the latter and the brick 29 is formed a slag-hole 30 leading to a slagpit 31, below the crucible-chamber, in the bottom of the furnace and of the full crosssectional dimensions of the latter, which are suflicient for it to receive the entire molten charge of the crucible.
  • the slag-pit is always in open communication through the hole 30 with the crucible-chamber, but is sealed against the access of air into it, while the furnace is going, by a suitable door 32, so that in that construction no draft is exerted which would tend to pull down the flame through the slag-hole into the pit;
  • the door 32 may be opened to admit air into the pit and exert draft through the slag-hole upon the crucible-chamber to draw the flame into the slag-pit and cause it to melt the metal therein and thus facilitate its removal.
  • a metal air-chamber 33 is provided to extend over the pit 31, being of general circular shape to conform to the cross-section of the interior of the furnace, with a recess 34L in it to admit the slag-hole brick 29; this chamber being surmounted by the floor-brick, and being, thus, enveloped in part of the structure that becomes sufficiently heated in the operation of the furnace to conduct enough heat to the chamber 33 for adequately heating the air that is introduced into it.
  • This air enters through a supply-pipe 35 and discharges, in heated condition, partly through a pipe 36 leading to the chamber 12 of the nozzle-device and of said duct a narrow open air-space, for the purpose set forth. and under normal conditions the door need I I partly into the base of the crucible-chamber at a point therein diametrically opposite that with which the mouth of the fuel-port registers.
  • a pipe 37 leads from the air-chamber out through the furnace-wall, where it communicates with an upright branch 38 terminating at its upper end in a hollow head 39 supported on the furnace and having a tube 40 extending horizontally from it into a duct 41 formed in the furnace-wall to open into the crucible-chamber at its base and supply in hot condition the air to be discharged therein into the path of the gymtorily-circulating gases.
  • a crucibleffurnace having an inlet-portfor burning.
  • a cruciblefurnace having a crucible-chamber provided with means for supplying gaseous fuel and air thereto and with a normally-sealed cover, a discharge-duct for spent gases leading through the chamber-wall to extend short of the stack-flue and forming between the flue and outerend of said duct a narrow air-space a slagpit below the crucible- 11 chamber normally sealed against the ingress of air and of a capacity adapting it to hold an entire crucible-charge, and a slag-hole through the bottom of said chamber alfording open communication therewith of the 0 slap-pit, for the purpose set forth.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Crucibles And Fluidized-Bed Furnaces (AREA)

Description

B. H. SCHWARTZ. GRUOIBLB FURNACE.
APPLICATION FILED DEO.14, 1910.
1,001,696. Patented Aug. 29, 1911.
\ 4 SHEETS-BHEETL Zzzessas; Y if COLUMBIA PLANDGIAPH (IO-WASHINGTON. D. C.
E. H. SCHWARTZ.
- GRUCIBLE FURNAGB.
APPLICATION FILED DEC. 14, 1910.
Patented Aug. 29, 1911.
4 SHEETS-SHEET 2.
I I I I I 172M? 2% fdzuazri czwar w iizayw COLUMBIA FLANDGRAPH CO.,WASHINGTON. D. a
E. H. SCHWARTZ.
CRUGIBLE PURNAGB. 1 APBLIUATION FILED DEO.14. 1910.
1,001,696. Patented Aug 29, 1911.
4 SHEETS-SHEET B.
COLUMBIA PLANOGRAFH co., WASHINGTON, 1:. c4
E. H. SCHWARTZ.
URUCIBLE FURNACE.
APPLICATION FILED DBO. 14, 1910.
1,001,696. 111111111111 Aug. 29, 1911.
4 isms-sum 4.
. Y IT 76 77 .m, V I MID v j/ A III/ll fiverzrf' Edward IQSCZQ/WZQ ccgLuma PLANOOIAPH :o.,w.\smNa1-oN. me. 1
UNITED STATES PATEN T OFFTCE.
EDWARD I-I. SCHWARTZ, OF CHICAGO, ILLINOIS, ASSIGNOR TO KROESCHELL BROTHERS COMPANY, OF CHICAGO, ILLINOIS, .A. CORPORATION OF ILLINOIS.
CRUCIIBLE-FURNACE.
ooneee.
Specification of Letters Patent.
Application filed December 14, 1910. Serial No. 597,281.
To all whom it may concern:
Be it known that I, EDWARD H. SCHWARTZ, a citizen of the United States, residing at Chicago, in the county of Cook and State of Illinois, have invented a new and useful Improvement in Crucible-Furnaces, of which the following is a specification.
My invention relates to an improvement in the class of crucible furnaces in which the fuel (gas or oil) and the air for promoting its combustion are introduced into the furnace-chamber at or near its base and the hot gases of combustion are given a gyratory motion in ascending to cause them to envelop the crucible supported in the chamber, for heating it to melt its contents.
My present invention, moreover, 1s pr1- marily intended as an improvement in the construct-ion of crucible-furnace shown and described in Letters Patent No. 911,271, granted to me February 2, 1909, for the purpose of enhancing its efliciency.
In the accompanying drawings, Figure 1 is a View in side elevation of my improved furnace shown as a stationary furnace; Fig. 2 is a top plan view of the same; Fig. 3 is a section on line 3, Fig. 2; Figs. 4 and 5 are sections respectively on lines 4 and 5, Fig. 3; Fig. 6 isan enlarged section on line 6, Fig. 2; Fig. 7 is a section on line 7, Fig. 6, and Fig. 8 is an enlarged section on line 8 Fi .4.
Th% casing 7 is built, as usual, of refractory material sheathed with metal, and contains a seat for a crucible 8; and it is provided with a hinged brick-lined cover 9. The fuel-supply is introduced into the bottom part of the furnace-chamber at a port 10 extending tangential to the chamber through its wall from a protuberance l1 thereon, at which it communicates with a nozzle-device comprising a casing 12 forming a chamber having an outlet 13 registering centrally with the inlet-end of the port 10 and containing a nozzle 14 supported on the outer end of the casing 12, where it contains a chamber 15 from which extends the central bore 16 of the nozzle to register with the outlet 13 and into which a plurality of forwardly-converging ducts 17 lead from the chamber in the casing which surrounds the nozzle. The gas or oil supplynozzle 18 is supported to project into the chamber 15 and discharge centrally into the adjacent end of the nozzle-bore 16 and it extends from a needle-valve device 19 for controlling the supply to the furnace of the fuel through a pipe 20. Air is admitted through the furnace-wall into the cruciblechamber to discharge into the path therein of the gyrating gases and enhance their combustion.
The described construction of the nozzledevice is advantageous in causing the air, Which is introduced into the chamber of the casing 12 for promoting combustion of the fuel, to be commingled therewith through the ducts 17 which, by their forward convergence to the passage 16, tend to insure a more thorough mixture of the air with the coursing fuel.
As thus far generally described, the structure is substantially the same as that set forth in the aforesaid patent.
The cover 9, according to the present improvement, is permanently closed to the discharge through it of the spent gases from the crucible-chamber and sealed against the admission of air her. I have found this to be of advantage, in excluding air from the furnace, because the air tends to oxidize the metal undergoing treatment in the crucible, with resultant waste, and in preventing the roaring noise of the furnace in operation, caused by that manner of the discharge. Instead, the discharge-outlet for the spent gases is provided as a duct 21 leading through the furnace-Wall to aline with the stack-flue 22, but separated therefrom by'a narrow air-space 23 (Fig. 1) of about, say, six inches in width. By this arrangement the spent gases discharge from the duct 21, across the space 23 into the stack noiselessly, without undue draft being exerted upon the crucible-chamber, which would tend to withdraw the gases before their desirably complete combustion has taken place, thereby retaining them longer in the' chamber and therefore enhancing their combustion; and no air enters the crucible-chamber. By thus providing for the exclusion of air the loss of metal by oxidation is reduced to the minimum; and it furthermore enables the provision of carbonaceous material, as charcoal, over the top of the crucible for its reducing action on the metal being melted therein, but which would be consumed if air wereintroduced upon it through the furnace-cover.
The manner described of excluding air Patented Aug. 29, 1911.
from the crucible-chamber affords, in co.- operativge relation to other features of improvement later herein described, further advantages hereinafter explained.
The crucible is shown to be seated on a crucible-stool brick 24 which sin-mounts the floor-brick 25, the bricks being shown to -contain vertical openings 27, 28, into which to introduce a suitable implement for handling them in erecting the furnace. At the back of the crucible-chamber a brick 29 underlies the adjacent part of the floor-brick 25, and through the latter and the brick 29 is formed a slag-hole 30 leading to a slagpit 31, below the crucible-chamber, in the bottom of the furnace and of the full crosssectional dimensions of the latter, which are suflicient for it to receive the entire molten charge of the crucible. The slag-pit is always in open communication through the hole 30 with the crucible-chamber, but is sealed against the access of air into it, while the furnace is going, by a suitable door 32, so that in that construction no draft is exerted which would tend to pull down the flame through the slag-hole into the pit;
only be opened from time to time, while the furnace is out, to remove slag that may have dropped from the lining and crucible. Should the crucible break, however, as sometimes happens, instead of its molten contents running into the crucible-chamber, whence its removal is attended with great difiiculty and loss, the metal will run through the slag-hole into the pit 31, where it may be held until such time as it may be conveniently removed upon opening the door and breaking up the metal. If the metal becomes so far hardened by cooling or setting as to render too diflicult its removal in that condition, the door 32 may be opened to admit air into the pit and exert draft through the slag-hole upon the crucible-chamber to draw the flame into the slag-pit and cause it to melt the metal therein and thus facilitate its removal.
For the purpose of enhancing combustion of the fuel, the air supplied thereto for the purpose should be preparatorily heated. For that purpose a metal air-chamber 33 is provided to extend over the pit 31, being of general circular shape to conform to the cross-section of the interior of the furnace, with a recess 34L in it to admit the slag-hole brick 29; this chamber being surmounted by the floor-brick, and being, thus, enveloped in part of the structure that becomes sufficiently heated in the operation of the furnace to conduct enough heat to the chamber 33 for adequately heating the air that is introduced into it. This air enters through a supply-pipe 35 and discharges, in heated condition, partly through a pipe 36 leading to the chamber 12 of the nozzle-device and of said duct a narrow open air-space, for the purpose set forth. and under normal conditions the door need I I partly into the base of the crucible-chamber at a point therein diametrically opposite that with which the mouth of the fuel-port registers. For the last-named purpose a pipe 37 leads from the air-chamber out through the furnace-wall, where it communicates with an upright branch 38 terminating at its upper end in a hollow head 39 supported on the furnace and having a tube 40 extending horizontally from it into a duct 41 formed in the furnace-wall to open into the crucible-chamber at its base and supply in hot condition the air to be discharged therein into the path of the gymtorily-circulating gases.
What I claim as new and desire to secure by Letters Patent is- 1. In combination with a stack, a cruciblefurnace having 1ts contalned crucible-chamber provided with a normally-sealed cover,
j and a discharge-duct for the spent gases leading from said chamber through the furnace-wall to extend short of the stack-flue and forming between the flue and outer end 2. In combination with a stack, a crucibleffurnace having an inlet-portfor burning. :gases leading tangentially into the base of the crucible-chamber through its wall, and 1 operating to circulate the hot gases gyratorily about the crucible, an air-duct lead- Y ing through said wall into said chamber to I discharge into the path thereln of sald gases, I a normally-sealed cover surmounting the crucible-chamber, and a discharge-duct for the spent gases leading from said chamber through the furnace-wall to extend short of the stack-flue and forming between the flue and outer end of said duct a narrow airspace, for the purpose set forth.
3. In combination with a stack, a cruciblefurnace having a crucible-chamber provided with means for supplying gaseous fuel and air thereto and with a normally-sealed cover, a discharge-duct for spent gases leading through the chamber-wall to extend short of the stack-flue and forming between the flue and outerend of said duct a narrow air-space a slagpit below the crucible- 11 chamber normally sealed against the ingress of air and of a capacity adapting it to hold an entire crucible-charge, and a slag-hole through the bottom of said chamber alfording open communication therewith of the 0 slap-pit, for the purpose set forth.
4:. In a crucible-furnace, the combination of an inlet-port for burning gases leading tangentially into the base of the cruciblechamber through its wall, a nozzle-device communicating with said port for feeding thereto the fuel and mixing it with air, a slag-pit, an air-chamber between the crucible-chamber floor and slag-pit exposed to ,7 heat from adjacent parts of the furnace and having an inlet-pipe, a discharge-pipe lead ing to said nozzle-device and a dischargepipe leading out through the furnace-wall and having an upright branch terminating in a head with a branch leading from it through said wall to the oruoibleohamber at a point therein away from said inletport, for the purpose set forth.
5. In a crucible-furnace, the combination of an inlet-port for burning gases leading tangentially into the base of the cruciblechamber through its wall, a nozzle-device communicating with said port for feeding thereto the fuel and mixing it with air, a slag-pit below the crucible-chamber, a slaghole through the base of said chamber and ing therefrom in'tothe bottom of the cruoi-- ble-ohamber at a point therein opposite the mouth of said inlet-port, for the purpose set forth.
EDWVARD H. SCHWARTZ.
In presence of- A. U. THORIEN, J. G. ANDERSON.
Copies of this patent may be obtained for five cents each, by addressing the Commissioner of Patents, Washington, D. G.
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