UA84232U - Electric heating resistive module for aggregation with other objects of equipment for arbitrary heat household and industrial needs - Google Patents

Abstract

An electric heating resistive module for aggregation with other objects of equipment for arbitrary heat and industrial needs includes a heat-capacitive panel that is placed in front and forms glass façade (lining) section of the module. Glass can be usual, reinforced, chemically strengthened, crystal, quartz, borosilicate, laboratory, waved, smooth, etc., and the heating resistive element is placed at opposite (hidden) from facade side of the module and is arranged as continuous layer made of resistive composition on basis of carbon paste, this covers the whole surface of that (hidden) side of heat-capacitive panel and is connected to current-conductive electrodes arranged as metal strips placed at the opposite sides of that very (hidden) side. Outside the resistive layer is covered with a layer of thermo-stable insulation material, for instance varnish or some other curing material, this holds it on heat-capacitive panel and provides insulation at outside. The heat capacitive panel, resistive and insulating layers form together an autonomous module with glass façade ready for aggregation with arbitrary objects of equipment and can have any dimensions, form, color, cover, for instance mirror or decorative ones.

Description

The useful model belongs to the field of thermal energy, in particular electrothermy, and more precisely: to radiant (infrared) heat radiation devices, and can be used in devices for the manufacture of electric heating products for electric resistive heating of objects of various purposes, for example, in decentralized residential heating systems and industrial premises, as a part of technical and technological equipment in the electronic, instrument-making, electrical engineering and other branches of industry and everyday life in the manufacture of any things, furniture, building structures, and for any thermal needs in any sphere of human activity.

A panel heating element is known, which contains a thermal panel made of natural stone with an electric heater fixed on its back side, and a reflective panel, the inner surface of which is made of a mirror and is located at a given distance from the electric heater with the formation of an air space open to the outside, while on the surfaces of both panels have combined through holes for fastening with bolts | see patent of the Russian Federation No. 2038545 C1 of class E24H 3/04, published on June 27, 1995).

The disadvantage of the known technical solution is its technical imperfection, which is due to the use of an extremely expensive and difficult to process material - natural stone, which causes the high cost and massiveness of the structure, as well as the unsightly appearance of the product due to the presence of through-bolt fastening of the structural parts.

This shortcoming is eliminated in the ceramic heater, which contains a thermal panel, a resistive heating element and a protective metal case covering the back and end surfaces of the panel, while a polymer heat-accumulating coating is applied to the inner surface of the case, and a rail fastening system is installed on the outer surface | see patent

of Ukraine Mo 57399 | from classes E24НЗ/04, Е24НО/06, published on February 25, 2011 in Bull. Mo 4).

The main drawback of the known technical solution is the technical imperfection of the design, which is due to the presence of a certain type of fastening - a railing system, which is not always convenient and in itself has a relatively complex design compared to traditional means of fastening similar panels to the wall. In addition, it is known that ceramics are not sufficiently strong and reliable material and can easily break when dropped, and the same ceramic panel also has a potentially limited service life.

Zo The closest in nature and the effect that is achieved, and which is taken as a prototype, is the radiant heat heating panel, which directly contains a thermal panel made of tempered glass, with a coating of powder materials applied by a thermal method, a zigzag-shaped resistive electric heating element, located on the coating layer, a heat-accumulating panel made of plasterboard, and a rear protective metal case, which is made detachable and consists of a rear protective panel and a frame that connects all the component parts of the heating panel construction around the perimeter | see patent of Ukraine

Mo. 74785 I of classes E24Н 7/00, E24Н 9/02, published on November 12, 2012 in Bull. Mo 211.

The main drawback of the known technical solution is the imperfect design of the heating panel. This shortcoming is explained as follows. Since the zigzag-shaped resistive electric heating element simply rests against the thermal panel, it is clear that some means is needed to hold it. In this technical solution, the heat-accumulating back panel made of plasterboard acts as such a means. If a zigzag-shaped resistive electric heating element were glued to a thermal panel, which is more technologically advanced, then this panel as a means of retention would make no sense at all. As for the heat-accumulating back panel made of plasterboard, in our opinion, it is completely unnecessary: why accumulate near the back of the product, which is turned (leaning) against the wall, and therefore heats the wall, not the room, however, precisely for the sake of heating the room and use a heating product. The heat-accumulating back panel made of plasterboard simply absorbs part of the thermal energy, which, in general, reduces the efficiency of such a device. Unsuccessful design of the metal body, which consists of a metal sheet and a frame, which is made in the form of separate rectilinear elements (corners or U-shaped profile), and which must be attached either by gluing (which makes the structure non-disassembleable, and therefore not repairable), or with numerous screws (which complicates and lengthens the assembly procedure and is unreliable - screws screwed into plasterboard - quickly loosen and can be screwed in only once).

The second significant drawback of the known technical solution is the unreasonable complexity of the heating panel design, which is due to the presence of a heat-accumulating back panel made of plasterboard, a metal case, and a frame. It has already been said about the back panel, and it is not clear what the metal case protects from when the panel is on the wall. It seems that it protects only plasterboard, but this material is not such a valuable material to protect it - no one needs it.

Another significant drawback of the known technical solution is the unsuccessful design of the resistive heating element. When using a zigzag wire heater, it is necessary to pre-heat the space between the strips of the heater, as well as its insulation, which covers the electronic heating resistive element itself. Only then does it begin to give off heat for its intended purpose, that is, to heat the thermal panel that heats the room. From this, we can draw a conclusion about the unjustified consumption of heat energy for an indirect purpose, which also reduces the efficiency factor.

Another, almost the main drawback of the known technical solution is the lack of universality of its design. The presence of the indicated shortcoming is explained as follows. The dimensions of all structural parts are determined by the thermal panel - what dimensions it has, such dimensions will be the back panel, resistive heating element, metal case, frame. If the thermal panel is changed either in terms of size or shape, it is necessary to completely rearrange the production of the rest of the parts, since they depend on it.

At the end, we note the limited area of use of the known technical solution. This is only a hanging (wall) heater and it is not possible to turn it into any other. Even make it solid, since it lacks supporting elements.

It would be possible to point out a bunch of shortcomings inherent in the known technical solution, for example, the use of only tempered glass, which is a limitation, but let's stop at the ones given, because they are enough to make a confident conclusion about the complete imperfection of the design, which cannot satisfy the various needs of consumers.

The useful model is based on the task of maximally increasing the efficiency factor with the maximum expansion of the area of use with the simultaneous simplification of the design, maximum maintainability and universality with the simultaneous simplification of the manufacturing technology due to the maximal increase of the conversion of electricity into heat and the implementation of the modular design in the form of a set of certain parts of independent sizes and forms by increasing the area of the heating element as much as possible, giving the thermal panel any shape, size and properties and the possibility of pairing with any specific accessories.

The task is solved by the fact that the electric heating resistive module for

From aggregating with other objects of equipment for any thermal domestic and industrial needs, which contains a thermal panel made of tempered glass, with or without a coating, a resistive electric heating element, according to the proposal, the thermal panel is located in front and forms a glass facade ( facing) part of the module, moreover, the glass can be ordinary, reinforced, chemically strengthened, crystal, quartz, borosilicate, laboratory, wavy, smooth, etc., and the heating resistive element is located on the opposite (hidden) from the front side of the module, and is made in the form of a continuous a layer of resistive composition based on carbon paste, which covers the entire surface of the indicated (hidden) side of the thermal panel, and is connected to conductive electrodes made in the form of metal strips located on opposite sides of the same (hidden) side, and the resistive layer is covered on the outside layer of heat-resistant insulating material, applied d, with varnish or any other solidifying material, which simultaneously holds it on the thermal panels and insulates it from the outside, and the thermal panel, resistive and insulating layer together form an autonomous module with a glass facade, ready to be aggregated with any technical objects, and can have any size, shape, color, coating, for example, mirror or decor.

To form a floor heater, the autonomous electric heating module is equipped from below with support elements of any known design. To create a wall or ceiling heater, the autonomous electronic heating module is equipped with fasteners from the back or for hanging any known design.

To form a towel dryer, the autonomous electric heating module is equipped with elements for attaching it to the wall at the back, and horizontal towel holders at the front.

To create a bathroom mirror with illumination, an autonomous electric heating module is made of a mirror and equipped with a light source and a shelf for hygiene products.

To create a warm table, an autonomous electric heating module is used as a table top.

Of course, an autonomous electronic heating module can have a heating degree regulator and means of automatic on/off.

Of course, the autonomous electronic heating module can be used as elements of furniture, doors, glass fragments of interior doors in the room, wall tiles, floor tiles, due to which they automatically acquire the additional function of household heaters, and therefore, in this case, there is no need to use heaters as individual products.

Of course, the heating resistive element can be applied to a separate base (substrate), which is closely abutted and attached by any known method to the glass thermal panel.

Of course, the heating resistive element can be made of any carbon material, have any structure and appearance, which is determined by the area of use of the electronic heating module.

The proposed autonomous electronic heating resistive module has a number of significant advantages, compared to the prototype, the main of which is the ability to satisfy not only thermal, but also aesthetic needs, thanks to the presence of a glass front part, which can take any form due to additional decoration, and that's right spoil any interior. The use of tempered glass excludes the possibility of module destruction from mechanical (pushing, pressure), impact (fall), chemical (spill of substances) and thermal (uneven heating) loads, and the module material (glass) does not require any special care, does not change its properties over time, neutral to any influences.

The versatility of the proposed autonomous electronic heating resistive module is achieved by the fact that it can be aggregated and thus transformed into any heat supply product by equipping it with additional elements for location, convenient fittings, be used autonomously or as part of any household item or in technological equipment, in elements of thermal decoration of premises, etc.

The proposed autonomous electric heating resistive module has an extremely simple design, minimal thickness, which consists of a glass panel and a heating layer covered on the outside with any insulating material, for example, varnish or paint, or silicone, etc. The diversity of the proposed autonomous electric heating resistive module is achieved due to the possibility of manufacturing a glass panel of any shape and size, processed or untreated, including with applied decorative elements on the front or back surface, the product can be made both stationary and portable, used as fragments of interior room of any purpose. All this is limitless

Zo expands the field of use of the proposed autonomous electric heating resistive module and satisfies any tastes and thermal needs of consumers both in the home and in industry.

Therefore, the set of the above-mentioned essential features of the proposed technical solution, which are obtained thanks to the structural changes made to the autonomous electric heating resistive module, together ensure the achievement of a certain technical result.

The drawing explains the essence of a useful model.

Fig. 1 - proposed autonomous electric heating resistive module, front view;

Fig. 2 - the same, rear view. Variants of the form of the proposed autonomous electric heating resistive module:

Fig. Z - round;

Fig. 4 - square;

Fig. 5 - rectangular;

Fig. 6 - diamond-shaped;

Fig. 7 - trapezoidal;

Fig. 8 - in the form of a parallelogram;

Fig. 9 - oval;

Fig. 10 - wavy;

Fig. 11 - volumetric, in the form of a cylinder;

Fig. 12 - a variant of using an electric heating resistive module as a field heater;

Fig. 13 - the same as a wall heater;

Fig. 14 - the same as a wall-mounted towel rail;

Fig. 15 - the same as a wall bath mirror.

The proposed self-contained electric heating resistive module has a heat-capacity panel 1 made of tempered glass, which forms the glass front (facing) part of the module, as well as the basis for placing the rest of the elements of the electric heating module on it. For the thermal panel, both ordinary tempered glass and colored or glass painted on one side (not the facade) can be used.

heat-resistant paints, varnishes, or generally covered with a colored or transparent heat-resistant film.

On the reverse side (the opposite front side) on the opposite edges (horizontal or vertical - it does not matter) of the thermal panel 1, there are tape conductive electrodes 2, coating C (it may or may not be) and a continuous heating layer 4, which uses a resistive composition based on carbon paste This heating layer 4 covers the entire area of the thermal panel 1 together with the ribbon conductive electrodes 2.

An electric current is supplied to the heating layer 4 through the ribbon conductive electrodes 2.

On the outside, the heating layer 4 is covered with a layer of heat-resistant insulating material 5, such as varnish or any other solidifying substance, or covered with any sheet non-conductive material, which simultaneously holds the heating layer 4 on the thermal panel 1 and insulates from the outside. An electric wire 6 is connected to the tape conductive electrodes 2, which ends with an electric plug 7. On the same surface of the thermal panel 1, where the heating layer 4 is located, or next to it, the heating thermostat 8 can be installed. So, the thermal panel 1, tape conductive electrodes 2, heating layer 4 and insulating layer of insulating material 5 together form a heating autonomous module with a glass facade, ready to be aggregated with any technical objects. This is the simplest constructive variant of the proposed autonomous electric heating resistive module.

Of course, the autonomous heating module can have any size, shape, flatness, coloring, coating, for example, mirror or decor, made of treated or untreated tempered glass, be used independently or as part of heating products, or be installed in any building elements, whether in technological equipment, or in the interior, or in furniture elements, or to make any products from it.

To form a field heater, the autonomous electric heating module is equipped from below with removable supporting elements 9 of any known design. This allows you to quickly change the location of such a heater and place it in any convenient place.

For the formation of a wall or ceiling heater, an autonomous electric heating module

From the back, they are equipped with elements of fastening 10 to the wall or elements for hanging 11 of any known design. This gives the heater as a fragment of the interior or design or decor, for example, to paint the thermal panel under the picture. This approach to the use of the heater allows you to get a double effect: heating the room and satisfying the aesthetic needs of consumers.

In order to form a towel dryer, the autonomous electronic heating module is equipped from the back with elements for fastening it 10 or hanging it 11 to the wall, and from the front side with horizontal holders 12 for towels, which can easily be made movable along the thermal panel 1, and this is how to achieve maximum convenience, to satisfy the individual tastes of any - what kind of consumers

To create a bathroom mirror with illumination, the autonomous electronic heating module is made of a mirror and equipped with a light source 13 and a shelf 14 for hygiene products.

The advantages of such a bathroom mirror are that it does not fog up (as happens with ordinary mirrors and creates certain inconveniences), thanks to its heating.

All office workers are well aware of the inconveniences a frozen table top can cause during the cold season. This problem is well solved by the proposed autonomous electronic heating module, used as a tabletop as such, or it is used to cover an ordinary desk. Elements of furniture (for example, a warm bed), doors, glass fragments of internal doors in the room, wall tiles, floor tiles acquire the same "thermal" properties if the proposed autonomous electronic heating module is used in their constructions. In this case, the need to use heaters as separate devices is completely eliminated, freeing up the space of the room.

It is difficult to list all options for using the proposed autonomous electric heating module. With its help, thanks to its diversity, it is possible to satisfy any domestic and industrial heat needs. It can be ovens and dryers for laundry, and baths, and stoves, and aquariums, and technological equipment, baths, floors, and warm loggias, corrugated board, and paths, and carpets, etc.

The declared technical solution has been tested in practice. The proposed autonomous electric heating module does not contain any components, parts and materials that would be impossible to reproduce at the current stage of development of science and technology, in particular in the field of electric resistive heating of objects of various purposes and premises, and therefore is suitable for industrial application, has technical and other advantages over known analogues, which confirms the possibility of achieving a technical result by the proposed object. In the known sources of patent and other scientific and technical information, no similar modular heating elements with the set of essential features specified in the proposal were found, therefore the proposed technical solution meets the "novelty" criterion, and therefore is considered to be eligible for legal protection.

The essential difference of the proposed technical solution, in comparison with previously known ones, consists in the autonomy of the heating module, and therefore - the possibility of its introduction into the composition of any household or industrial equipment, as well as in the maximum possible increase

Efficiency due to the use of the entire area of the thermal panel as a source of infrared heat, and equipping with any accessories to provide individual additional consumer properties.

These differences, taken together, significantly improve the thermophysical and technical-operational characteristics and consumer properties of the autonomous electric heating module, exclude the possibility of using heat for other purposes and make it capable of being aggregated with any material object to change its temperature regime, and therefore - make the field of use unlimited. None of the known heating products can have all the listed properties at the same time, since it does not contain in its composition the entire set of proposed essential features declared in the proposal.

The technical advantages of the proposed technical solution, in comparison with the prototype, include the following: - extreme simplification of the design due to the rejection of unnecessary parts; - the maximum expansion of the scope of application due to the possibility of aggregating the heating module with anything; - maximum increase in efficiency due to the ability to supply infrared radiation over the entire area of the heater; - unlimited expansion of the range of products due to the possibility of changing the size, shape, thermophysical parameters and other indicators of the products, their transformation into products for different thermal needs.

The economic effect of the implementation of the proposed technical solution, in comparison with

With the use of the prototype, it is obtained due to a significant reduction in the cost of manufacturing an autonomous electronic heating module and, because of that, a reduction in the price of heating products from it.

The social effect of the implementation of the proposed technical solution, in comparison with the use of a prototype, is obtained due to the ability to satisfy any domestic and industrial heat needs of consumers, the opening of new directions for the manufacture of furniture, premises, their design, etc.

Having described the proposed stand-alone electric heating resistive module, it should be clear to those skilled in the art that the above is only illustrative and not restrictive, being represented by this example. Numerous possible options for the practical implementation of the specified technical solution, concerning, for example, the shape, dimensions, level of technical and electronic equipment of products, equipping with additional accessories, may change depending on the wishes of consumers, the purpose and scale of the production of modules, the scope of their application, etc., and, of course, , are within the scope of one of the usual and natural approaches in this field of knowledge and are considered as being within the scope of the proposed technical solutions.

The quintessence of the proposed technical solution is that the heating module is made autonomous and can be aggregated with any material objects to give them thermal properties due to the variety of shapes, designs, composition of the heating layer, coating, etc., which makes it universal by right, and can be used for any thermal needs, heating, drying, interior, floors, walls, in technological and household equipment - it is impossible to list the entire nomenclature, and it is these circumstances, taken together, that allow the proposed technical solution to acquire the aforementioned and other advantages.

The use of individual structural elements of a heating element or a heating product from it naturally limits the range of advantages listed above and cannot be considered new technological solutions in this field of knowledge, since other structural schemes similar to those described will no longer require any creative approach from designers and engineers, and cannot be considered the results of their creative activity or new objects of intellectual property, suitable for protection by security documents.

Claims (10)

USEFUL MODEL FORMULA 1. Resistive electric heating module for aggregating with other objects of equipment for any thermal domestic and industrial needs, which contains a thermal panel made of tempered glass, with or without a coating, a resistive electric heating element, which is distinguished by the fact that the thermal panel is located in front and forms the glass front (facing) part of the module, and the glass can be ordinary, reinforced, chemically strengthened, crystal, quartz, borosilicate, laboratory, wavy, smooth, etc., and the heating resistive element is located on the opposite (hidden) side of the front of the module and made in the form of a continuous layer of resistive composition based on carbon paste, which covers the entire surface of the specified (hidden) side of the thermal panel, and is connected to conductive electrodes, made in the form of metal strips, located on the opposite sides of the same (hidden) side, and outside the resistive layer is the covered layer ohm of heat-resistant insulating material, such as varnish or any other solidifying material, which simultaneously holds it on the thermal panel and insulates it from the outside, and the thermal panel, resistive and insulating layers together form an autonomous module with a glass facade, ready to be aggregated with any ob objects of technology, and can have any size, shape, coloring, coating, for example, mirror or decor. 2. Electric heating resistive module according to claim 1, which is characterized by the fact that it is equipped with supporting elements of any known design from below to form a field heater. 3. Electric heating resistive module according to claim 1, which is characterized by the fact that, in order to form a floor heater, it is equipped with elements for fastening or for hanging on the wall of any known design at the back. 4. Electric heating resistive module according to claim 1, which differs in that it is equipped with horizontal holders for towels in front to form a towel dryer. 5. Electric heating resistive module according to claim 1, which is characterized by the fact that to form a bath mirror with illumination, it is made of a mirror and equipped with a light source and a shelf for hygiene products. 6. Electric heating resistive module according to claim 1, which differs in that for the formation of a warm table it is used as a table top or as a table top cover. 7. Electric heating resistive module according to claim 1, which differs in that it has a regulator of the degree of heating and automatic on/off means. 8. Electric heating resistive module according to claim 1, which is distinguished by the fact that it is used as elements of furniture, doors, glass fragments of interior doors in the room, wall tiles, floor tiles. 9. Electric heating resistive module according to claim 1, which is characterized by the fact that the resistive layer is applied to a separate base (substrate), which is closely abutted and attached by any known method to the glass heat-retaining panel. 10. Electric heating resistive module according to claim 1, which is characterized by the fact that the resistive layer is made of any carbon material, has any structure and appearance determined by the field of use of the electric heating module. (with; SU i H u Y Mo N Y sh O Y st h NU y o IN Ban s U NY A ev S NN in M rea y y y KI ev y y y E y KK shech chan y y Mozh sy yk dod, i scha MORE ks ANYA and below I ate! ShK OA M Ben V Ken yah -e N o i Na y Bey KZ E vi KN MEZH pyt, ONY y g y : Prem N Do eYA B ; ANNA VYK Z i E lum, I do not TIC with eE and JE A h ee sy ked I I ; Oh, yes - I and de E KK and te Z I KZ ooo Ve I and Oh, ery BU on NI and p SO Ho V as I and s BK ok a I we in "y a I Sey od hi 7 as he I ket Java var; In -? их ее ек и пк І и тых Е Ком Кох и І Ж s Bony Же чн. 1 part With ha She pretending that She and x and i ! and ! IS ; / E IU in and I "vig. From "fig. 4 rennia: z she I s I h y ! i tk Z : z E K E. E Kz Ka doestsesyuesokoi, Fo Yang. 5 poker still Y x dn I V i ee : / ee i x i i u i | in neck N ey , x KT ooshee Y olooozhzhkkzhknkkkkkkkkyyuyukkkzhkkkkkkkmou Tk ii "Big, 8 rt me x M x ii x ii ii x V ; and ! y 1 Ku I I 7 x i i i bake sr. I chn. 15 some and some! I : жна 1 I ey Y : В E I Her koinnvyaya I Е uz I КОСХ y det eV 1 E She t I V zh i E 3 I t i Y : t i y vysh | pu vi dnk neck Chi dak "Mr. 3 c. 12 es essesny E: and soma g di ve and Jechia and her m | even more 7 "KE E) ee Z more Y She s ryy Mo Ko o ne ov A SYA ta ; I Syr Kk in shcha u and shirzhu and Us E Shen x Mai KI oi KsY her Wei |: no | i Vey o ok sh I ECO MADIka je MM ; nn Gu y I Pri ren sey E My o E t y sk Ya. She Ge ! scha y y Z i rey E ; и и EI i ko и i oi I dey i i de Z i E still i i i zo Ka kh ra Y Kay Fk. 13 FEYA shk oo shk U s V g se how. dey v e F ! in 1 V in x g! N t IZ We and . as o: shevnsya In the day all I j y i Key ve ys Massa ve "U oi ay UM Fk 5