UA125082C2 - Remote control system - Google Patents

Abstract

The invention relates to automated control systems and can be used for remote control and diagnostics of transport equipment, in particular, by bucket elevators. The remote control system comprises a process controller, bucket elevator on which a bucket elevator drive, reducer, temperature sensors are installed and built into the bearing units of the bucket elevator head, temperature sensors built into the bearing units of the bucket elevator boot, speed sensors, tensioner drum speed sensors, bucket elevator head product support sensor, bucket elevator boot head tape ascent control sensors and “emergency stop” button connected to the process controller. In addition, the system includes a portable device equipped with a Wi-Fi module, device that can access the Internet, a personal computer connected to one of the Ethernet process controllers, remote automatic control system connected to the process controller, information collection and processing server, equipment parameter configurator, local control panel connected to the process controller, as well as a frequency converter connected to the bucket elevator drive. The proposed system provides more accurate and complete information about the current and archival state of the equipment, time of maintenance and lists of required work, possibility of changing modes of operation, completeness and type of equipment, and control of efficiency and electricity consumption.

Description

equipped with a MUi-Ri module, a device that has the ability to access the Internet, a personal computer connected to one of the technological controllers of the EMShegpei network, a remote automatic control system connected to the technological controller, a server for collecting and processing information, a configurator equipment parameters, a local control panel connected to the technological controller, as well as a frequency converter connected to the noria drive. The proposed system provides: more accurate and complete information about the current and archival state of the equipment, about the time of maintenance and lists of necessary works, the possibility of changing the operating modes, completeness and type of equipment, control of the efficiency of work and consumed electricity. fut tu yi yi ei ny Y z Y zu my kn, daytime, DU DK. 35th

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The invention belongs to automated control systems and can be used for remote control and diagnostics of transport equipment, in particular a noria.

The noria control device is known (pyr//apaiuibvegmi5.pagod.py/orizapiv/ mer am 5010.yIti). (PKN) M5R-AMU-5010 is a device designed to block the noria drive and/or alarm when the noria tape moves beyond the set limits, when the speed of the noria tape decreases beyond the set limit, and when the noria is supported, which contains the node of external connections, block power supply and logical processing unit. The connection node allows you to connect 5 sensors.

The disadvantage is the lack of control and management of all the constituent parts of the noria. It is not possible to manage and control the operation of the equipment using the M/EV interface. It is not possible to check the current indicators, there is no control of energy consumption, there is no temperature control, there are no warnings about the need for maintenance, there is no possibility to view the event log of the equipment, there is no remote service support (technical support), the controller works only with a noria, there is no electronic documentation.

From the scientific and technical and patent literature, there is no known system of remote control of transport equipment, in particular, a noria.

In this regard, the applicant believes that none of the solutions known to him can be selected as a prototype.

The invention is based on the task of creating a system of remote control and control of the noria, which will provide more accurate and complete information about the current and archived state of the equipment, about the time of maintenance and lists of necessary works, the possibility of changing the operating modes, completeness and type of equipment, control of work efficiency and consumed electricity.

The task was solved by the 5MAVT-Ipaimidtsa remote control system, which contains a technological controller, a noria, on which a noria drive, a reducer, temperature sensors built into the bearing nodes of the noria head, temperature sensors built into the bearing nodes of the noria shoe, sensors of rotation speed are installed tension drum, noria head product support sensor, noria shoe product support sensor, noria shoe head tape descent control sensors, emergency stop button, connected to the technological

With the controller, in addition, the system includes a portable device equipped with a MuI-Ri module, a device that has the ability to access the Internet, a personal computer connected to one of the technological controllers of the ESH/PEI network, a remote automatic control system, with connected to a technological controller, a server for collecting and processing information, a configurator of equipment parameters, a local control panel connected to a technological controller, as well as a frequency converter connected to a noria drive.

The local control panel includes an "Emergency stop" button, a service button, a "Start" button, a switch for equipment operation modes, sound and light alarms.

The noria drive is equipped with an electric motor temperature sensor and a three-phase current and voltage sensor, and the gearbox is equipped with a gearbox temperature sensor.

Remote control system 5MAVT-Ipaimidtsa! shown in the schematic drawing, where:

Fig. 1 - diagram of the remote control system 5MAVNVT-Ipaimidiai!;

Fig. 2 - technological controller.

ZMAVT-Ipaimidtsa remote control system! contains a technological controller 1, a portable device equipped with an M/iI-Ri module 2, a device that has the ability to access the Internet, for example, a smartphone 3, a personal computer 4, connected to one of the ESHPegpay network with the technological controller 1, a remote control system automatic control 5, information collection and processing server 6, equipment parameters configurator 7, local control panel 8.

The local control panel 8 contains: an "emergency stop" button 9, a service button 10, a "Start" button 11 (for starting the equipment), a switch for the equipment's operating modes 12, a sound signal 13 and light signals 14.

The following equipment and sensors are installed on the noria 15: the noria drive 16, with an electric motor temperature sensor 17 and a three-phase current and voltage measurement sensor 18, a reducer 19 with a reducer temperature sensor 20, temperature sensors built into the bearing assemblies of the noria head 21, temperature sensors, built into the bearing assemblies of the noria shoe 22, the tension drum rotation speed sensor 23, the noria head product support sensor 24, because the noria shoe product support sensor 25,

sensors for monitoring the descent of the head tape and the noria shoe 26, the "emergency stop" button 27.

Remote control system ZMARVT-Ipaimidtsa! also contains a frequency converter 28, connected to a noria drive 16.

Technological controller 1 contains a microcontroller module 29, discrete outputs module (01-08) 24V 1 amp 30, discrete outputs module (09-24) 248 1 amp with current control 31, discrete inputs module 24V (11-114) 32, interface module 1-М/иге 33, interface modules 85-485 EIA/PA-485 34, 35, modules of analog-to-digital conversion with universal input (current or voltage) 36, 37, interface module О5В у.2.0 38, interface module EIShegpei IEEE 802.3-2005 39, M/i-Ri IEEE 802.11 wireless interface module with antenna 40, three-phase alternating current measurement module 41, three-phase voltage measurement module (0-4008) 42, compressed air sensor modules 0-10rag 43, 44, sensor module differential air pressure 0-1rvzi 45, temperature and humidity sensor 46, connection module City5O-xO memory cards (flash memory) 47, City5O memory card (flash memory) 16 default brightness (from 4Mbraii up to 2Trai) 48, ОЙ ЕО module of color display with a diagonal of 1.5 inches with resolution 128 x 128 pixels 49, keyboard module from 4 to 16 buttons 50, input, output and interface state indication module 51, wireless modem for data transmission in mobile networks 32-42 52, calendar and clock module 53.

At the same time, the O5B u.2.0 interface module 38 is connected to a wireless modem for data transmission in mobile networks 30-40 52, and the Mistob5O-xO memory card connection module 47 is connected to the Mistob5O memory card 16 Sirai 48 .

The rest of the modules and elements of the technological controller 5MAVNVT-Ipaimidtsai! (30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, Ab, 47, 49, 50, 51, 53) connected to the microcontroller module 29.

The listed equipment, sensors, etc. system elements are interconnected in the following way.

The technological controller 1 is connected to the remote automatic control system 5, the local control panel 8 and the equipment and sensors installed on the noria 15, namely: the drive 16 of the noria 15, the electric motor temperature sensor 17, the current and voltage measurement sensor for three phases 18 , the reducer 19, the temperature sensor of the reducer 20, the temperature sensors built into the bearing units of the noria head 21, the temperature sensors built into the bearing units of the noria shoe 22, the sensor of the rotation speed of the tension drum 23, the support sensor by the product of the noria head 24, the support sensor by the product of the noria shoe 25 , sensors for monitoring the descent of the head tape and the noria shoe 26, the "emergency stop" button 27.

The frequency converter 28 is connected to the drive 16 of the noria 15.

Remote control system 5MAVT-Ipaimidtsa! works as follows.

Using a device with the ability to access the Internet 3, for example, a smartphone, it is necessary to go to the global IP address assigned to the technological controller 1 by a / 40 modem and / or using a portable device equipped with an M/i-gi module 2 by connecting to the module MUi-Ri IEEE 802.11 wireless interface with antenna 40, installed on the technological controller 1. Thus, through the U/er interface, you can start the operation of the noria 15 by pressing the "Start" button. The system checks the serviceability of all the equipment and sensors installed on the noria 15. If some sensor or equipment is not working, the 5MAVT-Ipaimidtsa! system stops the start of the noria 15 and sends a message to the user about the malfunction of any node. If the equipment is in good condition, then the noria drive 16 is started, the operation of the contactor, the rotation of the tension drum is monitored by the speed sensor 23. Further, with the help of all sensors, the system monitors the operation of the equipment. If the tape descent sensors of the head and the noria shoe 26 detect the tape descent, then this causes an alarm message "Tape descent detected" if the tape does not return to its place within five seconds or another time (which will be configured in the equipment parameters configurator 7) , then the 5MAVT-Ipaimidtsa system! stops the work of noria 15 and a critical message is issued on the Ue - interface: "The tape exit has occurred."

To normally stop the operation of the noria 15, it is necessary to press the "Stop" button on the UM/er - interface.

With the help of the technological controller 1, the user can control and monitor the operation of the noria 15 through the M/eb - interface. There are three methods of connecting to the Uweb interface, using pir / pir protocols, this can be done using any portable device equipped with a MuUi module 2, for example, a tablet, a personal computer 4, connected to one of the technological controller 1 of the ESHegpay network or a device with Internet access 3, such as a smartphone. Thus having access to

Using the user interface, the user can start or stop the operation of the noria 15 or put or remove from repair the equipment and sensors installed on the noria 15, check the current indicators of the sensors, check the event log, receive information about the dates of maintenance, the list of necessary works and note the performed work, communicate with technical support, view electronic documentation: product passport, assembly information, installation and operating instructions, etc. With the help of the M/er - interface, if there is a frequency converter 28, it is possible to change the rotation frequency of the wheel drive 16. In this case, according to the TSR/R data transmission protocols, data from the technological controller 1 is transmitted to the frequency converter 28, which is connected with the technological controller 1 to of one EiShPegpei network, in turn, the frequency converter 28 is connected to the noria drive 16. The technological controller 1 can be implemented in the Automated Technological Process Control System (ASU TP), thus the equipment and sensors installed on the noria 15 can be controlled by TSRYAR and Modryh protocols using a remote automated control system 5.

Using the local control panel 8, it is possible to start or stop the operation of the noria 15, by the light 14 and sound 13 indicators on the panel of the local control panel 8, it is possible to understand whether the equipment is working or stopped, or whether there are alarming or critical errors.

For example: the system checks the serviceability of all sensors and equipment installed on the noria 15, if everything is in order, then on the panel of the local control panel 8, the light indicator 14 will light up in green. If an accident occurs during the operation of the equipment, then the wheel 15 will stop and the buzzer 13 will turn on on the panel of the local control panel 8 and

Then the light indicator 14 will light up in red. Also, on the panel of the local control panel 8, there is a service button 10 (for confirming errors), an "emergency stop" button 9 and a switch for equipment operation modes 12. There are three modes of operation of the equipment: local (for controlling the noria 15 using the local control panel 8 ), distance (for control of noria 15, using U/er - interface) and mode - off, for carrying out repair work.

With the help of the equipment parameters configurator 7, it is possible to make changes to the operation of the transport equipment and its individual nodes, to change the alarm and critical thresholds of the sensors (for example: the sensors for monitoring the descent of the head tape and the noria shoe 26 have certain temporary thresholds, alarm - when passing which, the user an alarm message or a critical message arrives on the MEV interface, when it passes the equipment stops) or change the type of equipment. In this way, a configuration file is created, which according to the 5ETR / ETR protocols is downloaded to the technological controller 1. In the ZMAVT system-

Ipaimidtsa! an information collection and processing server 6 is provided, on which the history of the equipment is documented.

The exchange of data and commands between the technological controller 1 and the equipment and sensors installed on the noria 15 takes place according to closed electrical circuits and the Modriv data transfer protocol.

Claims (3)

FORMULA OF THE INVENTION 1. A remote control system containing a technological controller, a noria, on which a noria drive, a reducer, temperature sensors built into the bearing assemblies of the noria head, temperature sensors built into the bearing assemblies of the noria shoe, tension drum rotation speed sensors, product support sensor are installed noria heads, noria shoe product support sensor, noria shoe head ribbon descent control sensors, emergency stop button, connected to the process controller, in addition, the system includes a portable device equipped with a Mu/i-Ri module, a device having the possibility of accessing the Internet, a personal computer connected to one of the technological controllers of the EGNegpei network, a remote automatic control system connected to the technological controller, 60 servers for collecting and processing information, a configurator of equipment parameters, a local control panel, connected with a technological controller, as well as a frequency converter connected to the drive m noria. 2. The system according to claim 1, which differs in that the local control panel contains an "Emergency stop" button, a service button, a "Start" button, a switch for equipment operation modes, sound and light indicators. 3. The system according to claim 1, which differs in that the noria drive is equipped with an electric motor temperature sensor and a three-phase current and voltage sensor, and the gearbox is equipped with a gearbox temperature sensor. Ky NK GU nn bitches Zhim, y y x UZH, Ж ZHUUUEU U UZH diozzhzheya Du DU UUUHUUUUEM, DU ZHUUZHUHYU equal desnyukhoniya IB r NI VC with 5 and SHY SHO: ! SCHI A Y | v/z trunks ovzhi t, oo and DN Na shk Y pi ShK Mk ky Mk M MK I ; Shen ne nn nn nn ni nn i nn nyny pi i Y Y Inny U Y EE : r ZE INNY U ZE ZE Her TI and her shi shi shi NE ! (Sh i: EE N i ; ; Z E KZ EYASHCHEYA : t nia Z i to How how not J J I Ban: SHE U E i ; and mch I: I Her E SHE (U i i Her Y kis nn nn and nn nn nny pocket SHY sHE Myrshninyh SHI GT AN minya y 3 C t: SHOMU I her same her I them che she NN SHE i N E E SHE i WITH I | і і і і en і п чі A NN i NN : Tu tt I I PM KN : JAK J byumitmmh Makkah ; NYA horn. 1 nn s ay och y FU m, o KK KKU Eh s sec, Her and - that : ; і - 3 Esh Y how -- I OR what to Y re t ii S What SHesh sha a ny M zm Shk sho shi yi yi V a s. x V KY I cha 5 KI shah Z v p SIIA i Ii still. i un shin KE U i Ky i i her i in Kei deno ZHK x i V EE. enny same To nen ee Ei Shchi V: : with 3 J oi ho shku "UKH. IZ Koza i OK Mn I Zh. omnkzhkhkmnh, SCHE "I ho i write a nka, she i sh. x Kn o EK yo i ih. Z ze ek ke SHE CHI Ul V on ti ! Z A SHE SHE NE eh t g: pln i already I I Ka Ye Kk yi х Кк я Я шо : KU ХК я че 5 Ta Ka yi KZ х х s y х шо ik и ШК ak М я вен шы пынесы щи кн ШЕ ЧНЙ х 3 ж More on y хх ку шех и и Sya KKU i ж che: sk THEIR svozh Her eh ak o aka I h ih YZ g; KU і і і і - I nn NN; NK і ота tt tt tt tet eto and SE Fig. 2