TWM657861U - Welding assistive device - Google Patents

Welding assistive device Download PDF

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Publication number
TWM657861U
TWM657861U TW113202812U TW113202812U TWM657861U TW M657861 U TWM657861 U TW M657861U TW 113202812 U TW113202812 U TW 113202812U TW 113202812 U TW113202812 U TW 113202812U TW M657861 U TWM657861 U TW M657861U
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TW
Taiwan
Prior art keywords
steel plate
adjusting screw
welding
positioning body
positioning
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TW113202812U
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Chinese (zh)
Inventor
江立全
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中信造船股份有限公司
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Priority to TW113202812U priority Critical patent/TWM657861U/en
Publication of TWM657861U publication Critical patent/TWM657861U/en

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Abstract

一種焊接輔助器,包含有一定位本體,該定位本體之兩側分別形成有定位翼部,該定位本體中央承設有一調整螺桿,該調整螺桿之末端係凸伸出定位本體,並令該調整螺桿可於該定位本體上旋轉以調整該調整螺桿末端之凸出長度;藉由上述構造,俾提供一種可將鋼板預先變形,使鋼板經焊接後之冷卻變形後可回復成平面狀,提高船舶、艦艇鋼板的美觀性與平整性之焊接輔助器構造。A welding auxiliary device includes a positioning body, and positioning wings are formed on both sides of the positioning body. An adjusting screw is provided in the center of the positioning body, and the end of the adjusting screw protrudes out of the positioning body, and the adjusting screw can be rotated on the positioning body to adjust the protruding length of the end of the adjusting screw. Through the above structure, a welding auxiliary device structure is provided, which can pre-deform the steel plate so that the steel plate can be restored to a flat shape after cooling and deformation after welding, thereby improving the aesthetics and flatness of the steel plate of ships and boats.

Description

焊接輔助器Welding Aids

本創作係為一種焊接輔助器,特別是一種可將鋼板預先變形,使鋼板經焊接後之冷卻變形後可回復成平面狀,提高船舶、艦艇鋼板的美觀性與平整性之焊接輔助器構造。This invention is a welding auxiliary device, in particular, a welding auxiliary device structure that can pre-deform the steel plate so that the steel plate can be restored to a flat shape after cooling and deformation after welding, thereby improving the aesthetics and flatness of the steel plate of ships and boats.

如圖1所示,船舶、艦艇在建造時是由上萬片鋼板10及支撐板材(或鋼梁)11所焊接構成,而該些鋼板10在與支撐板材(或鋼梁)11焊接結合時,由於鋼板10焊接處的溫度會較高,該焊接位置會產生膨脹,但其他位置則未受熱膨脹,因此該焊接位置就會發生壓縮應力和塑性收縮變形;而當焊接完成,該鋼板10冷卻至原始溫度後,該鋼板10會因焊接位置及其他位置收縮不均勻的因素而產生角變形,使得鋼板10在設置支撐板材(或鋼梁)11處會因變形凸出於鋼板10表面,其他位置則會形成微幅凹陷而有「瘦馬效應」之情事,尤其,依據不同鋼板10的板材厚度、焊腳尺寸與焊接時的熱輸入量,皆會影響鋼板10的變形量,進而影響船舶、艦艇的美觀性與平整性。As shown in FIG1 , ships and boats are constructed by welding tens of thousands of steel plates 10 and supporting plates (or steel beams) 11. When the steel plates 10 are welded to the supporting plates (or steel beams) 11, the temperature at the welding point of the steel plates 10 is higher, and the welding position will expand, but other positions will not be thermally expanded. Therefore, the welding position will have compressive stress and plastic shrinkage deformation. When the welding is completed, the steel plates 10 are cooled to the original temperature. The steel plate 10 may be deformed at an angle due to uneven shrinkage at welding positions and other positions, so that the steel plate 10 may protrude from the surface of the steel plate 10 at the location where the supporting plate (or steel beam) 11 is provided, and other locations may be slightly concave, resulting in a "slimming effect". In particular, the deformation of the steel plate 10 may be affected by the thickness of the steel plate 10, the size of the weld leg, and the heat input during welding, thereby affecting the aesthetics and flatness of the ship or boat.

本創作之目的,即在於改善上述之缺失,俾提供一種可將鋼板預先變形,使鋼板經焊接後之冷卻變形後可回復成平面狀,提高船舶、艦艇鋼板的美觀性與平整性之焊接輔助器構造。The purpose of this invention is to improve the above-mentioned defects, so as to provide a welding auxiliary device structure that can pre-deform the steel plate so that the steel plate can be restored to a flat shape after cooling and deformation after welding, thereby improving the aesthetics and flatness of the steel plate of ships and boats.

為達到上述目的,本創作焊接輔助器,包含有一定位本體,該定位本體之兩側分別形成有定位翼部,該定位本體中央承設有一調整螺桿,該調整螺桿之末端係凸伸出定位本體,並令該調整螺桿可於該定位本體上旋轉以調整該調整螺桿末端之凸出長度;To achieve the above-mentioned purpose, the welding auxiliary device of the invention comprises a positioning body, the two sides of which are respectively formed with positioning wings, an adjusting screw rod is provided in the center of the positioning body, the end of the adjusting screw rod protrudes out of the positioning body, and the adjusting screw rod can be rotated on the positioning body to adjust the protruding length of the end of the adjusting screw rod;

藉由上述構造,俾提供一種可將鋼板預先變形,使鋼板經焊接後之冷卻變形後可回復成平面狀,提高船舶、艦艇鋼板的美觀性與平整性之焊接輔助器構造。By means of the above structure, a welding auxiliary device structure is provided which can pre-deform the steel plate so that the steel plate can be restored to a flat shape after cooling and deformation after welding, thereby improving the aesthetics and flatness of the steel plate of ships and boats.

有關本創作為達到目的所運用之技術手段及其構造,茲謹再配合圖2至圖7所示之實施例, 詳細說明如下:The technical means and structures used in this invention to achieve the purpose are described in detail with reference to the embodiments shown in FIGS. 2 to 7 :

如圖2、3所示,本創作之焊接輔助器,包含有一定位本體20,該定位本體20之兩側分別形成有定位翼部21、22,該定位本體20中央承設有一調整螺桿30,該調整螺桿30之末端係凸伸出定位本體20,並令該調整螺桿30可於該定位本體20上旋轉以調整該調整螺桿30末端之凸出長度。As shown in FIGS. 2 and 3 , the welding aid of the present invention comprises a positioning body 20 , and positioning wings 21 and 22 are formed on both sides of the positioning body 20 , respectively. An adjusting screw 30 is provided in the center of the positioning body 20 , and the end of the adjusting screw 30 protrudes out of the positioning body 20 , and the adjusting screw 30 can be rotated on the positioning body 20 to adjust the protruding length of the end of the adjusting screw 30 .

藉由上述構造,當欲焊接鋼板40與支撐板材(或鋼梁)50時,如圖4所示,可將本創作之定位本體20承設定位於二支撐板材(或鋼梁)50間,並令定位本體20兩側之定位翼部21、22可抵頂於支撐板材(或鋼梁)50上,旋轉該定位本體20上所設之調整螺桿30,使該調整螺桿30末端抵頂於鋼板40表面;接著,依據鋼板40的厚度、焊腳尺寸與焊接時的熱輸入量計算導出鋼板40的變形量,旋轉調整螺桿30至預定長度,令該調整螺桿30可將鋼板40向外推出,使該鋼板40產生定量的預先變形(如圖5所示),然後人員即可對該鋼板40及支撐板材(或鋼樑)50進行焊接;待焊接完成後,反向旋轉該調整螺桿30,使該調整螺桿30不再抵頂於鋼板40上(如圖6所示),該鋼板40因受焊接高熱影響而會在冷卻時會向內收縮產生變形,此時,由於該焊接後之冷卻變形與預先變形成相反方向,因此鋼板40經冷卻變形後可凹凸抵銷,使鋼板40可回復成平面狀態(如圖7所示),該鋼板40即不會有外凸或凹陷之情況,因此可使該焊接後的鋼板40具有平整性與美觀性。By means of the above structure, when welding the steel plate 40 and the supporting plate (or steel beam) 50, as shown in FIG. 4, the positioning body 20 of the invention can be positioned between the two supporting plates (or steel beams) 50, and the positioning wings 21 and 22 on both sides of the positioning body 20 can be pressed against the supporting plate (or steel beam) 50, and the positioning body 20 can be rotated to 0, so that the end of the adjusting screw 30 is against the surface of the steel plate 40; then, the deformation of the steel plate 40 is calculated according to the thickness of the steel plate 40, the size of the weld leg and the heat input during welding, and the adjusting screw 30 is rotated to a predetermined length so that the adjusting screw 30 can push the steel plate 40 outward, so that the steel plate 40 generates After a certain amount of pre-deformation (as shown in FIG. 5 ), the personnel can weld the steel plate 40 and the supporting plate (or steel beam) 50. After the welding is completed, the adjusting screw 30 is rotated in the opposite direction so that the adjusting screw 30 no longer presses against the steel plate 40 (as shown in FIG. 6 ). The steel plate 40 will shrink inwards and deform during cooling due to the high heat of welding. At this time, since the cooling deformation after welding is in the opposite direction to the pre-deformation, the steel plate 40 can offset the concave and convex after cooling deformation, so that the steel plate 40 can be restored to a flat state (as shown in FIG. 7 ). The steel plate 40 will not have convex or concave conditions, so the welded steel plate 40 can be flat and beautiful.

特別的是,人員依據鋼板40的厚度、焊腳尺寸與焊接時的熱輸入量計算導出鋼板40的變形量後,再利用本創作之調整螺桿30可將鋼板40反向抵頂推出變形至預設值,使鋼板40在焊接後之冷卻變形時可確實可凹凸抵銷而回復成平面狀態;因此,本創作不僅可依不同鋼板40之需求進行調整,且本創作之體積較小,可移動搬運至所需之位置操作,因此本創作具有操作方便性、快速性與輕便移動性。In particular, after calculating the deformation of the steel plate 40 according to the thickness of the steel plate 40, the size of the weld leg and the heat input during welding, the adjusting screw 30 of the invention can be used to push the steel plate 40 in the opposite direction to deform it to a preset value, so that the steel plate 40 can be truly offset by the unevenness during the cooling deformation after welding and return to a flat state; therefore, the invention can not only be adjusted according to the needs of different steel plates 40, but also the volume of the invention is relatively small and can be moved and transported to the required location for operation, so the invention is easy to operate, fast and easy to move.

由是,從以上所述可知,本創作確實可提供將鋼板預先變形,使鋼板經焊接後之冷卻變形後可回復成平面狀,降低瘦馬效應的產生,因此本創作可提供船舶、艦艇鋼板的美觀性與平整性;故,本創作確實具有進步性與實用性,且其構造確為未曾有過,誠已符合新型專利之要件,爰依法提出專利申請,並祈賜專利為禱,至感德便。Therefore, from the above, it can be seen that this invention can indeed provide the possibility of pre-deforming the steel plate so that the steel plate can be restored to a flat shape after cooling and deformation after welding, thereby reducing the occurrence of the skinny effect. Therefore, this invention can provide the beauty and flatness of the steel plates of ships and boats. Therefore, this invention is indeed progressive and practical, and its structure is indeed unprecedented. It truly meets the requirements of a new patent. Therefore, a patent application is filed in accordance with the law, and I pray for the grant of the patent. I am very grateful.

惟以上所述,僅為本創作之可行實施例,該實施例主要僅在於用以舉例說明本創作為達到目的所運用之技術手段及其構造,因此並不能以之限定本創作之保護範圍,舉凡依本創作說明書及申請專利範圍所為之等效變化或修飾,皆應仍屬本創作所涵蓋之保護範圍者。However, what is described above is only a feasible embodiment of the present invention. The embodiment is mainly used to illustrate the technical means and structure used by the present invention to achieve the purpose. Therefore, it cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the description of the present invention and the scope of the patent application should still fall within the protection scope covered by the present invention.

10:鋼板 11:支撐板材 20:定位本體 21:定位翼部 22:定位翼部 30:調整螺桿 40:鋼板 50:支撐板材 10: Steel plate 11: Support plate 20: Positioning body 21: Positioning wing 22: Positioning wing 30: Adjustment screw 40: Steel plate 50: Support plate

〔圖1〕係習用鋼板與支撐板材產生瘦馬效應之示意圖。 〔圖2〕係本創作之立體分解圖。 〔圖3〕係本創作之立體組合圖。 〔圖4〕係本創作承設於鋼板與支撐板材間之前視圖。 〔圖5〕係本創作承設於鋼板與支撐板材間之前視圖,及調整螺桿向外推出鋼板之示意圖。 〔圖6〕係本創作承設於鋼板與支撐板材間之前視圖,及焊接完成使調整螺桿不再頂推鋼板之示意圖。 〔圖7〕係本創作承設於鋼板與支撐板材間之前視圖,及鋼板冷卻回復平面狀之示意圖。 〔Figure 1〕is a schematic diagram of the thin horse effect produced by the conventional steel plate and the supporting plate. 〔Figure 2〕is a three-dimensional exploded diagram of this creation. 〔Figure 3〕is a three-dimensional assembly diagram of this creation. 〔Figure 4〕is a front view of this creation between the steel plate and the supporting plate. 〔Figure 5〕is a front view of this creation between the steel plate and the supporting plate, and a schematic diagram of the adjusting screw pushing the steel plate outward. 〔Figure 6〕is a front view of this creation between the steel plate and the supporting plate, and a schematic diagram of the welding being completed so that the adjusting screw no longer pushes the steel plate. 〔Figure 7〕is a front view of this creation between the steel plate and the supporting plate, and a schematic diagram of the steel plate cooling and returning to a flat state.

20:定位本體 20: Positioning the body

21:定位翼部 21: Positioning wing

22:定位翼部 22: Positioning wing

30:調整螺桿 30: Adjustment screw

Claims (1)

一種焊接輔助器,包含有一定位本體,該定位本體係呈長條狀,該定位本體之兩側分別形成有定位翼部,該定位本體中央承設有一調整螺桿,該調整螺桿之末端係凸伸出定位本體,並令該調整螺桿可於該定位本體上旋轉以調整該調整螺桿末端之凸出長度。A welding assistant includes a positioning body, which is in the shape of a long strip. Positioning wings are formed on both sides of the positioning body. An adjusting screw is provided in the center of the positioning body. The end of the adjusting screw protrudes out of the positioning body, and the adjusting screw can be rotated on the positioning body to adjust the protruding length of the end of the adjusting screw.
TW113202812U 2024-03-21 2024-03-21 Welding assistive device TWM657861U (en)

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TW113202812U TWM657861U (en) 2024-03-21 2024-03-21 Welding assistive device

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TW113202812U TWM657861U (en) 2024-03-21 2024-03-21 Welding assistive device

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TWM657861U true TWM657861U (en) 2024-07-11

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