TWM653197U - Fan blade structure - Google Patents
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- TWM653197U TWM653197U TW112213124U TW112213124U TWM653197U TW M653197 U TWM653197 U TW M653197U TW 112213124 U TW112213124 U TW 112213124U TW 112213124 U TW112213124 U TW 112213124U TW M653197 U TWM653197 U TW M653197U
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- 239000012530 fluid Substances 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 10
- 230000003068 static effect Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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Abstract
本創作一種風扇扇葉結構,包括一輪轂及複數葉片,該輪轂具有一頂壁及一側壁,該等葉片係環設在該側壁,且其上、下表面分別為一背風面及一迎風面,每一葉片具有一沿葉片旋轉方向的前緣、一後緣、一設在該側壁的根部及一相對該根部的尖部,該尖部與該根部之間分別具有至少一第一區段及一第二區段,該第一區段位在該第二區段與該尖部之間,該第二區段位在該第一區段與該根部之間,且第二區段的厚度大於或小於該第一區段的厚度,令該葉片於該迎風面上形成有一高度落差的階級狀構型,藉由該階級狀構型以有效減少流體阻力來降低風扇的功率消耗,進而有效提升風扇效率。This invention creates a fan blade structure, which includes a hub and a plurality of blades. The hub has a top wall and a side wall. The blades are ring-mounted on the side wall, and their upper and lower surfaces are respectively a leeward side and a windward side. , each blade has a leading edge along the blade rotation direction, a trailing edge, a root provided on the side wall and a tip opposite to the root, and there is at least one first section between the tip and the root. and a second section, the first section is between the second section and the tip, the second section is between the first section and the root, and the thickness of the second section is greater than Or less than the thickness of the first section, so that the blade forms a step-like configuration with a height difference on the windward surface. Through the step-like configuration, the fluid resistance is effectively reduced to reduce the power consumption of the fan, thereby effectively improving the efficiency of the fan. Fan efficiency.
Description
本創作關於一種風扇扇葉結構,尤指一種可提升風扇效率的風扇扇葉結構。This creation is about a fan blade structure, and in particular, a fan blade structure that can improve fan efficiency.
隨著電子產業的蓬勃發展,電子元件發熱量逐步增高的同時,以往用自然對流來解決廢熱的方法已漸漸不敷使用。此時,散熱風扇提供了絕佳的選擇,因而現在的電子產品(伺服器或通訊系統或電腦)中,散熱風扇已成為不可或缺的一個要角。
而現今常用散熱風扇例如軸流風扇,因應電子產品的散熱要求越趨嚴苛,趨使風扇轉速需求提升,相對地伴隨而來的節能議題越來越被重視。請參閱第5A、5B圖,該散熱風扇的扇輪31包含一輪轂311及複數環設在輪轂外側的葉片312,每一葉片312的迎風面313及背風面314皆呈光滑(線性平整)表面。所以當扇輪31的葉片312在轉動時會產生氣流,但由於葉片312光滑的迎風面313並無法拘束氣流朝散熱風扇的軸向出風口推送,致使部分氣流滯留在迎風面313上而產生流體阻力,導致滯留的部分氣流最後會在葉片312光滑的迎風面313滑移分散而損失,進而造成風扇效率降低之外,上述流體阻力的增加必然會造成風扇最大的能源(功率)消耗,使得必會增加風扇耗電量,也就是說,風扇要維持相同的轉速便須提升馬達功率的輸入,因此導致風扇運轉耗電無法達到節能的問題。
是以,要如何解決上述風扇耗電及風扇效率低之問題與缺失,即為本案創作人與從事此行業之相關業者所亟欲研究改善之方向所在者。
With the booming development of the electronics industry, the heat generated by electronic components is gradually increasing. The previous method of using natural convection to solve waste heat is gradually inadequate. At this time, cooling fans provide an excellent choice, so cooling fans have become an indispensable role in current electronic products (servers or communication systems or computers).
Nowadays, commonly used cooling fans, such as axial fans, are increasingly demanding in response to the increasingly stringent requirements for heat dissipation of electronic products, which tends to increase the speed of fans. Correspondingly, the issue of energy saving is becoming more and more important. Please refer to Figures 5A and 5B. The
爰此,為有效解決上述之問題,本創作之一目的在提供一種可達到減少流體阻力來降低風扇的功率消耗,以有效提升風扇效率的風扇扇葉結構。 為達上述目的,本創作提供一種風扇扇葉結構,包括一輪轂及複數葉片,該輪轂具有一頂壁及一從該頂壁周緣向外延伸的側壁,該等葉片係呈放射狀環設在該側壁上,在該葉片的上表面及下表面分別為一背風面及一對應該背風面的迎風面,且每一葉片具有一前緣、一後緣、一根部及一尖部,該根部設在該輪轂的該側壁上,且相對該尖部,該葉片的尖部與該根部之間分別具有至少一第一區段及一第二區段,該第一區段位在該第二區段與該葉片的尖部之間,該第二區段位在該第一區段與該葉片的根部之間,且該第二區段的厚度大於或小於該第一區段的厚度,令該葉片於該迎風面上形成有一高度落差的階級狀構型。 藉由本創作在葉片中迎風面上形成所述高度落差的階級狀構型設置,藉以能夠改變通過迎風面上氣流的方向來減小氣流的阻力,來達到提升風扇效率,以及降低風扇的功率消耗。 Therefore, in order to effectively solve the above-mentioned problems, one purpose of this invention is to provide a fan blade structure that can reduce fluid resistance to reduce the power consumption of the fan, so as to effectively improve the fan efficiency. In order to achieve the above purpose, the present invention provides a fan blade structure, which includes a hub and a plurality of blades. The hub has a top wall and a side wall extending outward from the periphery of the top wall. The blades are arranged in a radial ring. On the side wall, the upper surface and the lower surface of the blade are respectively a leeward surface and a windward surface corresponding to the leeward surface, and each blade has a leading edge, a trailing edge, a root portion and a tip portion, and the root portion is provided on the side wall of the hub, and relative to the tip, there is at least a first section and a second section between the tip and the root of the blade, and the first section is located in the second section between the section and the tip of the blade, the second section is between the first section and the root of the blade, and the thickness of the second section is greater than or less than the thickness of the first section, so that the The blades form a stepped configuration with a height difference on the windward surface. By forming the step-like configuration of the height difference on the windward surface of the blade, the direction of the airflow on the windward surface can be changed to reduce the resistance of the airflow, thereby improving the fan efficiency and reducing the power consumption of the fan. .
本創作之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。
本創作提供一種風扇扇葉結構1,請參閱第1、2A、3圖。該風扇扇葉結構1係應用於一風扇2結構(例如軸流風扇、無框風扇或串聯風扇)上,於本實施例中該風扇扇葉結構1是裝設在該風扇2結構(如軸流風扇)的一框體21內,該框體21具有一入風口24及一相對該入風口24的一出風口25。該風扇扇葉結構1包括一輪轂11及複數葉片12,該輪轂11具有一頂壁111及一側壁112,該側壁112係從該頂壁111周緣向外延伸構成,且該頂壁111與側壁112界定一容置空間113,並在輪轂11內設有一軸心14及一磁性元件15(如磁鐵),該軸心14一端固設於該輪轂11的容置空間113內的中央處,該軸心14另一端則與框體21內設置的一軸座22相樞設,該磁性元件15係設在該輪轂11的內周側,以與該軸座22上設置的一定子23相對應感應激磁。
該等葉片12係環設在該輪轂11的側壁112,在該葉片12的上表面及下表面分別為一背風面121及一對應該背風面121的迎風面122,該背風面121(吸力面)位在葉片12的上表面,且對應該框體21的入風口24,該迎風面122(壓力面(推風面))位在葉片12的下表面,且對應該框體21的出風口25。每一葉片12具有以葉片12於旋轉方向的一前緣123、一後緣124、一根部125及一尖部126,該葉片12的根部125結合設在該輪轂11的側壁112上,且相對葉片12的尖部126。
續參閱第1、2A、3圖,每一葉片12的尖部126與根部125之間分別具有至少一第一區段129及一第二區段130,該葉片12的第一、二區段129、130的厚度h1、h2為自背風面121至迎風面122之間的厚度,該葉片12的第一區段129係位在該第二區段130與葉片12的尖部126之間,該葉片12的第二區段130則位在該第一區段129與葉片12的根部125之間,且該葉片12的第二區段130的厚度h2係大於或小於自葉片12的第一區段129的厚度h1,在本實施例該葉片12的葉片12的第一區段129的厚度h1係小於自第二區段130的厚度h2,即厚度h1<h2。且該葉片12的第一、二區段129、130的迎風面122彼此朝向相同方向設置,令該葉片12的第一區段129的迎風面122與該第二區段130的迎風面122彼此之間形成有一高度落差的階級狀構型,該階級狀構型可呈單階或多階的階梯狀位在相鄰該葉片12的第一區段129位置,用以導引帶動迎風面122上氣流朝風扇2的框體21的出風口25推送。
每一葉片12的階級狀構型具有至少一階級面127,該階級面127為傾斜面(如第2A圖)或垂直面(如第2B圖)設置,用以能夠改變通過葉片12的迎風面122上的氣流方向,藉此減少(降低)氣流阻力。並該葉片12的階級面127的輪廓係相同或不相同對應該葉片12的尖部126輪廓。
此外,請參閱第4A圖為本創作風扇2的扇葉結構與習知風扇的扇葉結構實測曲線比較示意圖,在圖中橫向座標(CFM)代表的是風量與縱向座標(mmAq)代表的是風壓(靜壓),且本創作為實線表示,習知為虛線表示,所以根據實驗結果顯示,在尺寸比例相同且使用相同之框體21的前提下,本創作風扇2與習知風扇在相同風量下,本創作具有較高的風壓,在相同風壓下,本創作具有較大的風量。由此可知,本創作風扇2與習知風扇的實驗數據比較,更能清楚展現本創作風扇2具有提升風量大及風壓。另外, 參閱第4B圖為本創作風扇2的扇葉結構與習知風扇的扇葉結構實測風量與靜壓效率比較示意圖,在圖中橫向座標(CFM)代表的是風量與縱向座標(%)代表的是靜壓效率,且本創作為實線表示,習知為虛線表示,根據實驗結果顯示,本創作風扇2的效率較習知風扇的效率佳,且本創作風扇2的靜壓效率提升0.7%。由此可知,本創作確實能夠有效提升風扇2效率,且還能節省風扇2的功率。
上述本實施例在葉片12的尖部126與根部125之間只設置階級狀構型呈單階的階梯狀位在第一區段129,令葉片12的迎風面122呈非光滑(平整)面說明,但不侷限於此。在另外一實施例,參閱第2B圖,在葉片12的尖部126與根部125之間也可設置該階級狀構型呈二階或二階以上的階梯狀位在第一區段129,具體地,該葉片12具有複數第一區段129依序朝該葉片12的根部125方向逐漸增厚(增高)形成三階(級)的階梯狀,且前一階的高度(厚度h2)會低於相鄰後一階的高度(厚度h3),亦即厚度h1<h2<h3,如此設置,藉由該階級狀構型呈多階的階梯狀能夠有效減少氣流阻力而達到提升風扇2效率。
在其他替代實施,在葉片12的尖部126與根部125之間可設置該階級狀構型呈單階或多階的階梯狀位在第二區段130,該葉片12具有複數第二區段130依序朝該葉片12的根部125方向逐漸減厚(降低)形成單階或多階(級)的階梯狀,來減少氣流阻力而達到提升風扇2效率。另外,在各實施例中於迎風面122上的階級狀構型的各階階梯狀的寬度、高度及長度不侷限於圖中所示之結構,其可依實際風扇2效率需要設計各階階梯狀的寬度、高度及長度為相同或不相同使用,不以為限。
因此,透過本創作在葉片12的迎風面122上形成高度落差的階級狀構型設計,使得透過階級狀構型呈單階或多階的階梯狀能控制通過葉片12的迎風面122上的氣流方向,以避免氣流在迎風面122上滑移損失,讓更多氣流可被直接向風扇2的出風口25推送,藉此減小在迎風面122上的氣流的阻力,相對地便能有效降低風扇2的功率消耗,且還有效達到提升風扇效率的效果。
The above-mentioned purpose of the invention and its structural and functional characteristics will be explained according to the preferred embodiments of the attached drawings.
The invention provides a
1:風扇扇葉結構 11:輪轂 111:頂壁 112:側壁 113:容置空間 12:葉片 121:背風面 122:迎風面 123:前緣 124:後緣 125:根部 126:尖部 127:階級面 129:第一區段 130:第二區段 h1、h2、h3:厚度 14:軸心 15:磁性元件 2:風扇 21:框體 22:軸座 23:定子 24:入風口 25:出風口 1: Fan blade structure 11: Hub 111: Top wall 112: Side wall 113: Accommodation space 12: Blade 121: Leeward side 122: Windward side 123: Front edge 124: Rear edge 125: Root 126: Tip 127: Step surface 129: First section 130: Second section h1, h2, h3: Thickness 14: Axis 15: Magnetic element 2: Fan 21: Frame 22: Shaft seat 23: Stator 24: Air inlet 25: Air outlet
第1圖為本創作之風扇扇葉結構之立體及局部放大示意圖。 第2A圖為本創作之一實施例之葉片之局部剖面示意圖。 第2B圖為本創作之另外一實施例之葉片之局部剖面示意圖。 第3圖為本創作之風扇之組合剖面示意圖。 第4A圖為本創作之風扇的扇葉結構與習知風扇的扇葉結構實測曲線比較示意圖。 第4B圖為本創作之風扇的扇葉結構與習知風扇的扇葉結構實測風量與靜壓效率比較示意圖。 第5A圖為習知之風扇扇葉結構之立體示意圖。 第5B圖為習知之葉片之局部剖面示意圖。 Figure 1 is a three-dimensional and partially enlarged schematic diagram of the fan blade structure of the present invention. Figure 2A is a partial cross-sectional schematic diagram of a blade of one embodiment of the present invention. Figure 2B is a partial cross-sectional schematic diagram of a blade of another embodiment of the present invention. Figure 3 is a combined cross-sectional schematic diagram of the fan of the present invention. Figure 4A is a schematic diagram comparing the measured curves of the blade structure of the fan of the present invention with the blade structure of a known fan. Figure 4B is a schematic diagram comparing the measured air volume and static pressure efficiency of the blade structure of the fan of the present invention with the blade structure of a known fan. Figure 5A is a three-dimensional schematic diagram of the known fan blade structure. Figure 5B is a partial cross-sectional schematic diagram of the known blade.
1:風扇扇葉結構 1: Fan blade structure
11:輪轂 11:wheel hub
111:頂壁 111: Top wall
112:側壁 112: Side wall
12:葉片 12: Leaves
121:背風面 121:Leeward side
122:迎風面 122: Windward side
123:前緣 123: leading edge
124:後緣 124: Destiny
125:根部 125: Root
126:尖部 126:Tip
129:第一區段
129:
130:第二區段 130: Second section
Claims (5)
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