TWM649601U - Large area uniform temperature liquid cooling plate - Google Patents
Large area uniform temperature liquid cooling plate Download PDFInfo
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- TWM649601U TWM649601U TW112206958U TW112206958U TWM649601U TW M649601 U TWM649601 U TW M649601U TW 112206958 U TW112206958 U TW 112206958U TW 112206958 U TW112206958 U TW 112206958U TW M649601 U TWM649601 U TW M649601U
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- 238000001816 cooling Methods 0.000 title claims abstract description 95
- 239000007788 liquid Substances 0.000 title claims abstract description 80
- 238000005452 bending Methods 0.000 claims abstract description 7
- 230000000694 effects Effects 0.000 description 12
- 239000002826 coolant Substances 0.000 description 10
- 230000017525 heat dissipation Effects 0.000 description 7
- 239000000110 cooling liquid Substances 0.000 description 6
- 239000012530 fluid Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009351 contact transmission Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 230000004044 response Effects 0.000 description 1
- 230000008685 targeting Effects 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6551—Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
- H01M10/6557—Solid parts with flow channel passages or pipes for heat exchange arranged between the cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6561—Gases
- H01M10/6566—Means within the gas flow to guide the flow around one or more cells, e.g. manifolds, baffles or other barriers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6567—Liquids
- H01M10/6568—Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
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- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
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- Secondary Cells (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本新型提供一種大面積均溫液冷板,其係將流道入口設置於液冷板本體的側邊靠近中線處,接續朝向液冷板本體之中心部位延伸,再予以依序彎折後,沿著此側邊之遠離中線後,繞行液冷板本體外圍後,由鄰近於流道入口且較為靠近邊緣處來形成流道出口,因此,藉由流道入口較流道出口靠近中線的設計,配合彎折繞行各區段流道可進行熱交換,來達到整體液冷板更佳的均溫效果。 The present invention provides a large-area uniform temperature liquid-cooling plate. The flow channel inlet is arranged on the side of the liquid-cooling plate body close to the center line, and continues to extend toward the center of the liquid-cooling plate body, and is then bent sequentially. , after moving away from the center line along this side, after going around the periphery of the liquid cooling plate body, the flow channel outlet is formed adjacent to the flow channel inlet and closer to the edge. Therefore, the flow channel inlet is closer to the flow channel outlet. The design of the center line, combined with the bending of the flow channels in each section, allows for heat exchange to achieve better temperature uniformity of the entire liquid cooling plate.
Description
本新型係關於一種液冷板,尤指一種薄型且可達到均溫效果之大面積液冷板。 The invention relates to a liquid cooling plate, in particular to a thin, large-area liquid cooling plate that can achieve uniform temperature effects.
因應新能源汽車市場蓬勃發展,動力電池作為新能源電動汽車的三大核心技術之一,在動力電池中軟包電芯的單體能量密度比圓柱或方形電池更具有潛力;然而,軟包電芯的熱管理較為困難,目前常見者可分為兩大類,分別為間接接觸傳導以及直接接觸傳導兩種。 In response to the booming development of the new energy vehicle market, power batteries are one of the three core technologies of new energy electric vehicles. The single energy density of soft-packed batteries in power batteries has greater potential than cylindrical or prismatic batteries; however, soft-packed batteries Thermal management of the core is more difficult. Currently, the common ones can be divided into two categories: indirect contact conduction and direct contact conduction.
以間接接觸傳導來說,主要利用導熱片接觸於電芯表面,將電芯熱量傳導至側面後,再利用液冷裝置將熱帶走;而直接接觸傳導則是藉由小型液冷板與電芯直接接觸,來將電芯熱量直接帶走。儘管直接接觸傳導的方式具有較高的熱管理效率,但因為目前電芯的尺寸都不大,因此對於電芯的效能影響有限,而間接接觸傳導的方式可以具有較高的能量密度,所以目前是以間接接觸傳導的方式為主流。 In terms of indirect contact conduction, the thermal conductive sheet is mainly used to contact the surface of the battery core, and the heat of the battery core is conducted to the side, and then a liquid cooling device is used to take the heat away; while direct contact conduction is through a small liquid cooling plate and the battery core. Direct contact to directly take away the heat from the battery core. Although the direct contact conduction method has higher thermal management efficiency, because the size of the current battery core is not large, it has a limited impact on the performance of the battery core. The indirect contact conduction method can have a higher energy density, so currently The indirect contact transmission method is the mainstream.
然而,隨著電力電池為了提高行駛里程以及體積利用率,將軟包電芯的尺寸與容量提高,此時若是以間接接觸傳導的方式來散熱,會難以將溫度控制於理想狀態。另一方面,既有的直接接觸傳導之液冷板的設計,因為電芯尺寸較小,因此流道設計的較為單純,僅考量是否有流道 經過,但是當應用於較大尺寸的電芯時,會使得單一電芯以及電芯與電芯之間有明顯的溫差。歸咎其原因來看,主要是因為電芯之中心部位以及邊緣部位的溫差,會隨著電芯尺寸的變大而跟著放大,難以達到有效的熱管理效率;此外,軟包電芯組成模組或電池包後,靠近模組或電池包中心部位積累的熱量不易導出,也會造成模組或電池包中心部位的溫度較高,進而影響動力電池組的電性能以及使用壽命。 However, as power batteries increase the size and capacity of soft-packed cells in order to improve mileage and volume utilization, it will be difficult to control the temperature to an ideal state if heat is dissipated through indirect contact conduction. On the other hand, in the existing design of liquid cooling plates with direct contact conduction, due to the small size of the battery cells, the flow channel design is relatively simple and only considers whether there are flow channels. However, when applied to larger-sized cells, there will be significant temperature differences between a single cell and between cells. The main reason is that the temperature difference between the center and the edge of the battery core will increase as the size of the battery core increases, making it difficult to achieve effective thermal management efficiency; in addition, soft-packed battery cores form modules. or battery pack, the heat accumulated near the center of the module or battery pack is not easy to dissipate, which will also cause the temperature in the center of the module or battery pack to be higher, thus affecting the electrical performance and service life of the power battery pack.
基於上述既有技術的缺失,本創作提出一種大面積均溫液冷板來有效解決上述問題。 Based on the shortcomings of the above-mentioned existing technologies, this creation proposes a large-area uniform temperature liquid cooling plate to effectively solve the above problems.
本新型之主要目的在於提供一種大面積均溫液冷板,利用特殊的冷卻液流道設計,解決大尺寸電芯散熱溫度不均的問題,進而達到提高動力電池組的電性能以及使用壽命的目的。 The main purpose of this new model is to provide a large-area uniform temperature liquid cooling plate that uses a special coolant flow channel design to solve the problem of uneven heat dissipation temperature of large-sized battery cells, thereby improving the electrical performance and service life of the power battery pack. Purpose.
本新型提出一種大面積均溫液冷板,係包含有液冷板本體以及至少一設於液冷板本體之流道,流道具有流道入口以及流道出口,流道入口係位於液冷板本體一側邊且鄰近於此側邊之中線,使流道朝向液冷板本體之中心部位延伸形成第一區段、接續彎折穿過中線形成第二區段、接續彎折朝向側邊形成第三區段、接續彎折朝向側邊之邊緣形成第四區段、接續朝向遠離側邊形成第五區段,接續彎折穿過中線形成第六區段、以及接續彎折朝向側邊形成第七區段,第七區段接續進入流道出口,由液冷板本體之側邊的另一邊緣流出。 This new model proposes a large-area uniform temperature liquid cooling plate, which includes a liquid cooling plate body and at least one flow channel provided on the liquid cooling plate body. The flow channel has a flow channel inlet and a flow channel outlet. The flow channel inlet is located at the liquid cooling plate body. One side of the plate body is adjacent to the center line of the side, so that the flow channel extends toward the center of the liquid cooling plate body to form a first section, and is then bent through the center line to form a second section. The side forms a third section, the edge is continuously bent toward the side to form a fourth section, the edge is continuously bent away from the side to form a fifth section, the edge is continuously bent through the center line to form a sixth section, and the bending is continued A seventh section is formed toward the side, and the seventh section continues into the outlet of the flow channel and flows out from the other edge of the side of the liquid cooling plate body.
流道入口設計比流道出口更靠近中心部位,且流道配置使得 剛進入的冷卻液直接進入中心部位,然後再繞行後由一側邊緣形成流道出口,同時繞行過程中也可使不同區段的冷卻液進行熱交換,因而能達到最佳冷卻均溫效果。 The flow channel inlet is designed to be closer to the center than the flow channel outlet, and the flow channel configuration makes The coolant that has just entered directly enters the center, and then bypasses to form a flow channel outlet from one edge. At the same time, the coolant in different sections can be heat exchanged during the bypass process, so the optimal cooling temperature can be achieved. Effect.
底下藉由具體實施例詳加說明,當更容易瞭解本新型之目的、技術內容、特點及其所達成之功效。 The purpose, technical content, characteristics and achieved effects of the present invention will be more easily understood through detailed description of specific embodiments below.
1:大面積均溫液冷板 1: Large area uniform temperature liquid cooling plate
10:液冷板本體 10: Liquid cooling plate body
101:第一側邊 101: first side
102:第二側邊 102:Second side
103:第三側邊 103:Third side
104:第四側邊 104:Fourth side
20:流道 20:Flow channel
201:第一區段 201:First section
202:第二區段 202:Second Section
203:第三區段 203:The third section
204:第四區段 204:The fourth section
205:第五區段 205:The fifth section
206:第六區段 206:Sixth Section
207:第七區段 207:Seventh Section
21:第一次流道 21:The first flow channel
22:第二次流道 22:Second flow channel
23:第三次流道 23:The third flow channel
24:第四次流道 24:The fourth flow channel
31:流道入口 31:Flow channel entrance
32:流道出口 32: Runner outlet
71:電芯 71:Battery core
72:緩衝墊 72:Cushion pad
80:電池模組 80:Battery module
M1:中線 M1: center line
M2:中線 M2: center line
第1圖係為本新型大面積均溫液冷板的示意圖。 Figure 1 is a schematic diagram of the new large-area uniform temperature liquid cooling plate.
第2A圖係為本新型大面積均溫液冷板之流道配置的示意圖。 Figure 2A is a schematic diagram of the flow channel configuration of the new large-area uniform temperature liquid cooling plate.
第2B圖係為本新型大面積均溫液冷板之流道區段的示意圖。 Figure 2B is a schematic diagram of the flow channel section of the new large-area uniform temperature liquid cooling plate.
第3圖係為本新型大面積均溫液冷板應用於電芯的示意圖。 Figure 3 is a schematic diagram of the new large-area uniform temperature liquid cooling plate applied to the battery core.
第4圖係為本新型大面積均溫液冷板應用於電池模組的示意圖。 Figure 4 is a schematic diagram of the new large-area uniform temperature liquid cooling plate used in a battery module.
為了讓本新型的優點,精神與特徵可以更容易明確的了解,後續將以實施例並參照所述圖式進行詳述與討論。需聲明的是該些實施例僅為本新型代表性的實施例,並不以此侷限本新型之實施態樣與請求範疇僅能侷限於該些實施例態樣。提供該些實施例的目的僅是讓本新型的公開內容更加透徹與易於了解。 In order to make the advantages, spirit and characteristics of the present invention more easily and clearly understood, embodiments will be described and discussed in detail with reference to the drawings. It should be noted that these embodiments are only representative embodiments of the present invention, and do not limit the scope of implementation and claims of the present invention to only these embodiments. The purpose of providing these embodiments is only to make the disclosure of the present invention more thorough and easy to understand.
在本新型公開的各種實施例中使用的術語僅用於描述特定實施例的目的,並非在限制本新型所公開的各種實施例。除非有清楚的另外指示,所使用的單數形式係也包含複數形式。除非另有限定,否則在本 說明書中使用的所有術語(包含技術術語和科學術語)具有與本新型公開的各種實施例所屬領域普通技術人員通常理解的涵義相同的涵義。上述術語(諸如在一般使用辭典中限定的術語)將被解釋為具有與在相同技術領域中的語境涵義相同的涵義,並且將不被解釋為具有理想化的涵義或過於正式的涵義,除非在本新型公開的各種實施例中被清楚地限定。 The terms used in the various embodiments disclosed in the present invention are only for the purpose of describing specific embodiments and are not intended to limit the various embodiments disclosed in the present invention. Unless otherwise expressly indicated, references to the singular include the plural as well. Unless otherwise limited, in this All terms (including technical terms and scientific terms) used in the specification have the same meanings as commonly understood by a person of ordinary skill in the art to which the various embodiments disclosed in the present invention belong. The above terms (such as terms defined in general usage dictionaries) will be interpreted to have the same meaning as the contextual meaning in the same technical field, and will not be interpreted as having an idealized meaning or an overly formal meaning, unless are clearly defined in the various embodiments of the present disclosure.
在本說明書的描述中,參考術語”一實施例”、”一具體實施例”等地描述意指結合該實施例描述地具體特徵、結構、材料或者特點包含於本新型的至少一個實施例中。在本說明書中,對上述術語的示意性表述不一定指的是相同的實施例。而且,描述的具體特徵、結構、材料或者特點可以在任何一個或多個實施例中以合適的方式結合。 In the description of this specification, reference to the terms "an embodiment", "an specific embodiment", etc. means that a specific feature, structure, material or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. . In this specification, schematic expressions of the above terms do not necessarily refer to the same embodiment. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments.
在本新型的描述中,除非另有規定或限定,需要說明的是術語”耦接”、”連接”、”設置”應做廣義的理解,例如,可以是機械連接或電性連接,亦可以是兩個元件內部的連通,可以是直接相連,亦可以通過中間媒介間相連,對於本領域通常知識者而言,可以根據具體情況理解上述術語的具體涵義。 In the description of the present invention, unless otherwise specified or limited, it should be noted that the terms "coupling", "connection" and "setting" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can be a mechanical connection or an electrical connection. It is the internal connection between two components, which can be directly connected or connected through an intermediate medium. For those with ordinary knowledge in the field, the specific meaning of the above terms can be understood according to the specific situation.
本新型所揭露之大面積均溫液冷板,請參閱第1圖,大面積均溫液冷板1包含有液冷板本體10以及至少一設於液冷板本體10之流道20,流道20具有流道入口31以及流道出口32來供冷卻液流入與流出,液冷板本體10為薄板狀,配合所欲設置冷卻的元件來設計其外型與大小,舉例來說,譬如應用於電芯,則配合電芯的形狀而設計為長方形或是正方形,如應用於其他元件,則可設計為不同的形狀。以下配合圖式,僅以液冷板本體10為正方形來做說明,但本新型並不特別限定僅能適用於此。再者,液冷板
本體10係為高熱傳導的材質所構成,同時,應用於電芯上又需要符合輕量的需求,因此材質以鋁為佳(但不限定)。
The large-area uniform temperature liquid cooling plate disclosed in the present invention, please refer to Figure 1. The large-area uniform temperature
液冷板本體10具有相對的第一側邊101與第二側邊102、以及與第一側邊101與第二側邊102相鄰且位於相對兩側之第三側邊103與第四側邊104,流道入口31以及流道出口32皆設置於第一側邊101。再者,流道20可包含有許多次流道,如圖中所繪示,係包含有第一次流道21、第二次流道22、第三次流道23以及第四次流道24,且第一次流道21、第二次流道22、第三次流道23以及第四次流道24相互封閉且互不流通,換句話說,也就是由流道入口31進入各次流道(包含第一次流道21、第二次流道22、第三次流道23以及第四次流道24)後,冷卻過程的冷卻液僅於自身之次流道(第一次流道21、第二次流道22、第三次流道23以及第四次流道24)內流動,相互並不會流通,直到流道出口32時冷卻液才會匯集來流出;因此,流道入口31以及流道出口32的截面積會大於流道20(第一次流道21、第二次流道22、第三次流道23以及第四次流道24)之截面積,來使足夠量的冷卻液流入(流道入口31)以及提供足夠的空間來匯集冷卻液(流道出口32)。流道20內的次流道(第一次流道21、第二次流道22、第三次流道23以及第四次流道24)均為封閉且相互不流通,因此可有效避免水壓不足的問題。
The liquid
接續請參閱第2A圖來說明本新型之流道20的配置,同時,為了使流道20所配置的各區段更加清楚,請同時參閱第2B圖,於第2B圖中,僅繪示出液冷板本體10,並將其上的流道20予以省略,來凸顯其配置相對位置。一般說來,液冷板本體10於中心部位因結構位置的關係散熱效果會較差,以幾何結構來看,液冷板本體10之第一側邊101與第二側邊102的中線
M1與第三側邊103與第四側邊104的中線M2的交點可以視為中心部位,而流道入口31設計由第一側邊101來進入,因此,將流道入口31配置於鄰近中線M1(也就是流道入口31會較流道出口32更接近中線M1或中心部位),然後使流道20朝著中心部位、穿過中線M2來延伸形成第一區段201,接續予以彎折穿過中線M1形成第二區段202、然後彎折朝向第一側邊101延伸形成第三區段203,使得第二區段202覆蓋液冷板本體10的中心部位(即為液冷板本體10的平面上的幾何中心位置,也就是中線M1與中線M2的交叉處)、第一區段201與第三區段203大概位於第一側邊101之中線M1的兩側。由於第二區段202覆蓋液冷板本體10的中心部位,可以延長溫度較低的冷卻液經過液冷板本體10中心部位的時間,達成最佳的散熱效果。
Please continue to refer to Figure 2A to illustrate the configuration of the
接著彎折朝向第一側邊101之邊緣,也就是朝向第三側邊103的方向上來形成第四區段204,然後接續朝向遠離第一側邊101(也就是朝向第二側邊102的方向)、穿過中線M2形成第五區段205,接續彎折沿著平行第二側邊102的方向來穿過中線M1形成第六區段206,最後予以彎折朝向第一側邊101、穿過中線M2形成第七區段207,然後第七區段207會接續進入流道出口32。在此特別說明,流道20的配置如圖中所繪示概略以第一側邊101、第二側邊102、第三側邊103以及第四側邊104平行,但是依據實際上使用需要,也可以設計為不平行(也就是斜向的配置);再者流道20之次流道(第一次流道21、第二次流道22、第三次流道23以及第四次流道24)的數量也可以依照實際需求來加以調整(增或減)。另外,同樣參考第2A圖,第四區段204覆蓋液冷板本體10右下側區域的中心部位(即為液冷板本體10右下側區域平面上的幾何中心位置),可以進一步強化散熱效果。
Then bend the edge toward the
前述區段的配置係依照冷卻液流道的先後來加以命名,也就是冷卻液由流道入口31進入後會先進入第一區段201,然後接續依序進入第二區段202、第三區段203、第四區段204、第五區段205、第六區段206以及第七區段207,然後再由流道出口32流出,因此第一區段201的冷卻液溫度最低,依序溫度由低至高則為第二區段202、第三區段203、第四區段204、第五區段205、第六區段206以及第七區段207,因此,設計將第一區段201直接朝向液冷板本體10的中心部位延伸,概略使得第一區段201、第二區段202以及第三區段203蜿蜒於中心部位部份,也就是使溫度最低的冷卻液直接針對溫度最高的區域來予以降溫。另一方面,由於第二區段202包含液冷板本體10的中心部位、可以延長溫度較低的冷卻液經過液冷板本體10中心部位的時間,達成最佳的散熱效果。由於第四區段204覆蓋液冷板本體10右下側區域的中心部位(即為液冷板本體10右下側區域平面上的幾何中心位置),可以進一步強化散熱效果。
The configuration of the aforementioned sections is named according to the order of the coolant flow channels, that is, after the coolant enters from the
再者,藉由前述各區段的配置,會使得溫度最低的第一區段201鄰近於溫度最高的第七區段207,而可使其進行熱交換來平衡溫差;相同地,溫度次低的第二區段202會鄰近於溫度次高的第六區段206進行熱交換來平衡溫差、溫度第三低的第三區段203會鄰近於溫度第三高的第五區段205進行熱交換來平衡溫差,如此一來,可使得液冷板本體10均溫效果最佳化。另外,以第三側邊103與第四側邊104的中線M2來看,會經過四個區段(第一區段201、第三區段203、第五區段205以及第七區段207),各區段水流方向為平行;如此設計,主要考量區段數如果過少,則流道20較難以均勻配置於液冷板本體10,如果區段數量提高,則流道20需要繞行的距離會過長,
則達到的均溫效果有限,因此,本新型才會以配置四個區段(第一區段201、第三區段203、第五區段205以及第七區段207),來達到最佳的散熱效果與均溫性。
Furthermore, through the configuration of the aforementioned sections, the
由上述可知,本案的大面積均溫液冷板主要包含有一液冷板本體10;以及一設置於液冷板本體上的流道20,流道20可以依照位於液冷板本體10上的位置與作用區分為向外引流區以及向內引流區。向外引流區靠近於液冷板本體10四周側邊且用以將流道20內之流體(圖中未示)導引離開液冷板本體10;向內引流區相較於向外引流區更靠近液冷板本體10中心部。向外引流區末端為流道出口32,向內引流區末端與向外引流區前端連通,向內引流區前端為流道入口31。該向內引流區具有數個轉向導流區,以將該向內引流區由前端轉向至與該向外引流區連接。該向外引流區同樣具有數個轉向導流區,以將該向外引流區由前端轉向至向外引流區末端,使流道內所容設之流體的引出。上述的轉向導流區所定義的是將流體由原本的第一方向轉變為相反方向的第二方向時的中間過度區域。該轉向導流區將流體以不同於第一方向與第二方向的第三方向進行流動,以在兼具緩衝降低流體的壓損的情況下並增加流道與液冷板接觸的面積。舉例來說,第三方向是垂直於第一方向與第二方向。在本案中向內引流區的第一個轉向導流區是至少覆蓋該液冷板本體的中心部,以增加液冷板本體10中心部與流道的接觸面積,達到針對液冷板本體10不易散熱的高溫區域透過仍屬較低溫的流體進行降溫。
As can be seen from the above, the large-area uniform temperature liquid-cooling plate in this case mainly includes a liquid-cooling
由本案的實施例來說,第一區段201、第二區段202以及第三區段203為向內引流區,向內引流區的前端為流道入口31,第四區段204、第
五區段205、第六區段206以及第七區段207為向外引流區,其末端為流道出口32,且向內引流區之末端與向外引流區的前端連通。第二區段202可視為第一區段201轉向成為相反流向的第一轉向導流區,第四區段與第六區段也同樣做為轉向導流區,其依序可稱為第二轉向導流區與第三轉向導流區,其相較於該第一轉向導流區是離開該液冷板本體10的中心部。向外引流區與向內引流區相鄰、並且向外引流區包圍向內引流區,使外引流區可以跟向內引流區進行熱交換來平衡溫差。向內引流區用以導引冷卻液直接朝向液冷板本體10的中心部,因此,向內引流區會較向外引流區靠近液冷板本體10的中心部,同時向內引流區具有第一轉向導流區(第二區段202),第一轉向導流區於此液冷板本體10的中心部進行彎折,因此第一轉向導流區至少覆蓋部份之液冷板本體10的中心部。同時,流道20於向內引流區與向外引流區之間具有第二轉向導流區(第四區段204),藉由此第二轉向導流區予以彎折,繞行液冷板本體10來進行配置與冷卻,因此,第一轉向導流區(第二區段202)、第二轉向導流區(第四區段204)與第三轉向導流區(第六區段206)都具有概略與中線M2平行的流道20。
According to the embodiment of this case, the
當應用於電芯時,請參閱第3圖,本新型之大面積均溫液冷板1可夾持於兩個電芯71之間來構成一個群組,群組與群組之間再利用緩衝墊72(譬如為泡綿材質)來予以隔開,如此依序堆疊完成動力電池組的核心,同時藉由本新型之大面積均溫液冷板1所提供的均溫效果,使得動力電池的熱管理效率提高,提高電芯71的電性能與使用壽命。另一方面,當應用於電池模組時,請參閱第4圖,如圖中所繪示於成組之方形電池模組80下方,裝設有新型之大面積均溫液冷板1,藉此可針對電池模組80進行導熱與
散熱,達到均溫的冷卻效果,避免配置於中間的電池模組80溫度過高。
When applied to battery cells, please refer to Figure 3. The large-area uniform temperature
綜上所述,本新型提出一種大面積均溫液冷板,適用於較大尺寸之電芯,藉由流道入口比流道出口較為接近中心部位,以及最低溫冷卻液首先經過中心部位、並提供複數個流道區段來予以進行熱交換,配合橫向四個流道區段的設計,來達到最佳化的均溫性,如此一來,將可大幅提高所應用之動力電池的熱管理效能。 In summary, this new model proposes a large-area uniform temperature liquid cooling plate, which is suitable for larger-sized batteries. The inlet of the flow channel is closer to the center than the outlet of the flow channel, and the lowest-temperature coolant first passes through the center, It also provides a plurality of flow channel sections for heat exchange, and cooperates with the design of four horizontal flow channel sections to achieve optimal temperature uniformity. In this way, the thermal efficiency of the applied power battery can be greatly improved. Management effectiveness.
唯以上所述者,僅為本新型之較佳實施例而已,並非用來限定本新型實施之範圍。故即凡依本新型申請範圍所述之特徵及精神所為之均等變化或修飾,均應包括於本新型之申請專利範圍內。 The above descriptions are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, all equivalent changes or modifications based on the characteristics and spirit described in the scope of the present invention shall be included in the scope of the patent of the present invention.
1:大面積均溫液冷板 1: Large area uniform temperature liquid cooling plate
10:液冷板本體 10: Liquid cooling plate body
101:第一側邊 101: first side
102:第二側邊 102:Second side
103:第三側邊 103:Third side
104:第四側邊 104:Fourth side
20:流道 20:Flow channel
201:第一區段 201:First section
202:第二區段 202:Second Section
203:第三區段 203:The third section
204:第四區段 204:The fourth section
205:第五區段 205:The fifth section
206:第六區段 206:Sixth Section
207:第七區段 207:Seventh Section
21:第一次流道 21:The first flow channel
22:第二次流道 22:Second flow channel
23:第三次流道 23:The third flow channel
24:第四次流道 24:The fourth flow channel
31:流道入口 31:Flow channel entrance
32:流道出口 32: Runner outlet
M1:中線 M1: center line
M2:中線 M2: center line
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DE202023106684.4U DE202023106684U1 (en) | 2023-07-05 | 2023-11-14 | Large, temperature-balancing cooling plate |
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