TWM648430U - Automatic distance measurement and cutting amount automatic positioning structure for woodworking machine - Google Patents
Automatic distance measurement and cutting amount automatic positioning structure for woodworking machine Download PDFInfo
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- TWM648430U TWM648430U TW112202503U TW112202503U TWM648430U TW M648430 U TWM648430 U TW M648430U TW 112202503 U TW112202503 U TW 112202503U TW 112202503 U TW112202503 U TW 112202503U TW M648430 U TWM648430 U TW M648430U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 28
- 238000005259 measurement Methods 0.000 title claims description 18
- 238000012545 processing Methods 0.000 claims abstract description 42
- 238000009966 trimming Methods 0.000 claims description 9
- 239000002699 waste material Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000003631 expected effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
一種木工機自動測距及刨切量自動定位結構,其包含一測距單元、一感測單元及一雷射單元,該測距單元包含一第一雷射感測器及一第二雷射感測器,該第一雷射感測器及該第二雷射感測器可分別發射一第一雷射光束及一第二雷射光束至一加工物件,該測距單元係藉由該第一雷射光束及該第二雷射光束而可計算該加工物件的尺寸,該感測單元包含一物件感測器,該物件感測器可發射一第三雷射光束至該加工物件,藉此,透過該測距單元之設置,可提升該加工物件量測尺寸的精準度及便利性,並能節省人力成本及時間,減少材料的浪費。 A woodworking machine automatic ranging and cutting amount automatic positioning structure, which includes a ranging unit, a sensing unit and a laser unit, the ranging unit includes a first laser sensor and a second laser Sensor, the first laser sensor and the second laser sensor can respectively emit a first laser beam and a second laser beam to a processing object, and the distance measuring unit is through the The first laser beam and the second laser beam can calculate the size of the processing object, and the sensing unit includes an object sensor that can emit a third laser beam to the processing object, In this way, through the setting of the distance measuring unit, the accuracy and convenience of measuring the size of the processed object can be improved, labor costs and time can be saved, and material waste can be reduced.
Description
本創作係與一種木工機的結構有關,特別是指一種木工機自動測距及刨切量自動定位結構。 This creation is related to the structure of a woodworking machine, specifically a structure for automatic distance measurement and automatic positioning of the cutting amount of the woodworking machine.
按,習用之木工機可針對不同尺寸及不同輪廓的加工物件進行四面加工,其係依據各加工物件的尺寸(如寬度及厚度)於機台上進行操作設定,而一般藉由人工量測尺寸的方式會造成精準度不足,使得各加工物件於切削後尺寸過小或不直,而變成廢品,為了改善此一狀況,只能再增加加工物件的數量,以產生更多符合標準尺寸的加工物件,但上述方法不僅費時且浪費材料。 According to the conventional woodworking machine, it can perform four-sided processing on processing objects of different sizes and different contours. It is operated and set on the machine table according to the size (such as width and thickness) of each processing object, and the dimensions are usually measured manually. This method will cause insufficient accuracy, causing each processed object to be too small or not straight after cutting, and become a scrap. In order to improve this situation, the number of processed objects can only be increased to produce more processed objects that meet the standard size. , but the above method is not only time-consuming but also a waste of materials.
有鑑於此,創作人本於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本創作。 In view of this, the creator has many years of experience in the manufacturing, development and design of related products. After detailed design and careful evaluation based on the above goals, he finally arrived at a truly practical creation.
本創作係揭露一種木工機自動測距及刨切量自動定位結構,其係設於一木工機上,該木工機包括一刨切機構,該刨切機構具有相對設置之一第一側框及一第二側框,該第一側框開設有一進料口,並於該進料口下方設有一輸送平台,以供放置一加工物件,該輸送平台一側設有 一修邊導板,該第二側框對應該進料口係開設有一出料口,該木工機自動測距及刨切量自動定位結構係包含一測距單元,該測距單元包含一第一雷射感測器及一第二雷射感測器,該第一雷射感測器與該第二雷射感測器係設於該第一側框內側,且分別位於該進料口的上方及側邊,該第一雷射感測器及該第二雷射感測器可分別發射一第一雷射光束及一第二雷射光束至該加工物件,該測距單元係藉由該第一雷射光束及該第二雷射光束而可計算該加工物件的尺寸;一感測單元,該感測單元包含一物件感測器,該物件感測器係設於該第一側框外側,且位於該進料口的上方,該物件感測器可發射一第三雷射光束至該加工物件,該感測單元係藉由該第三雷射光束判斷該輸送平台上是否放置有該加工物件。 The invention discloses an automatic distance measurement and automatic positioning structure for the cutting amount of a woodworking machine, which is installed on a woodworking machine. The woodworking machine includes a cutting mechanism, and the cutting mechanism has an oppositely arranged first side frame and A second side frame, the first side frame is provided with a feed inlet, and a conveyor platform is provided below the feed inlet for placing a processing object, and there is a conveyor platform on one side. A trimming guide plate, the second side frame is provided with an outlet corresponding to the inlet, the woodworking machine automatic distance measurement and cutting amount automatic positioning structure includes a distance measurement unit, the distance measurement unit includes a first A laser sensor and a second laser sensor. The first laser sensor and the second laser sensor are located inside the first side frame and are respectively located at the inlet. Above and on the side, the first laser sensor and the second laser sensor can respectively emit a first laser beam and a second laser beam to the processing object, and the distance measuring unit is The size of the processed object can be calculated from the first laser beam and the second laser beam; a sensing unit, the sensing unit includes an object sensor, the object sensor is located on the first Outside the side frame and located above the feed inlet, the object sensor can emit a third laser beam to the processing object. The sensing unit uses the third laser beam to determine whether there is any material on the conveyor platform. The processing object is placed.
其中,該第一側框於該進料口上方及側邊分別設有一第一窗口及一第二窗口。 Wherein, the first side frame is provided with a first window and a second window respectively above and on the side of the feed opening.
其中,還包含有一雷射單元,該雷射單元係包含一第一雷射器及一第二雷射器,該第一雷射器係設於該第一窗口,該第一雷射器可於該第一窗口內進行橫向的移動,且能發射出一第四雷射光束至該加工物件,該第二雷射器係設於該第二窗口,該第二雷射器可於該第二窗口內進行縱向的移動,且能發射出一第五雷射光束至該加工物件,該雷射單元係藉由該第四雷射光束及該第五雷射光束在該加工物件上產生的直線指引出刨切量。 It also includes a laser unit. The laser unit includes a first laser and a second laser. The first laser is located on the first window. The first laser can The second laser can move laterally in the first window and emit a fourth laser beam to the processing object. The second laser can be positioned in the second window. The second window moves longitudinally and can emit a fifth laser beam to the processing object. The laser unit is generated on the processing object by the fourth laser beam and the fifth laser beam. The straight line indicates the amount of cutting.
藉由上述結構,本創作優點如下: With the above structure, the advantages of this creation are as follows:
1、提升量測精準度及便利性:藉由該第一雷射光束及該第二雷射光束在該加工物件上產生的光點,而可計算出該加工物件的尺寸(如 寬度及厚度),藉此,透過該測距單元之設置,可提升該加工物件量測尺寸的精準度及便利性,並能節省人力成本及時間,減少材料的浪費。 1. Improve measurement accuracy and convenience: Through the light spots generated by the first laser beam and the second laser beam on the processed object, the size of the processed object can be calculated (such as Width and thickness), thereby, through the setting of the distance measuring unit, the accuracy and convenience of measuring the size of the processed object can be improved, labor costs and time can be saved, and material waste can be reduced.
2、減少廢品:藉由該第四雷射光束及該第五雷射光束在該加工物件上所產生的直線,而能明確指引出厚度及寬度的刨切量,以確保該加工物件各表面皆能得到工整刨削,進而降低廢品的產生。 2. Reduce scrap: Through the straight lines generated by the fourth laser beam and the fifth laser beam on the processed object, the thickness and width of the cutting amount can be clearly guided to ensure that each surface of the processed object is All can be neatly planed, thereby reducing the generation of waste products.
100:木工機 100:Woodworking machine
110:刨切機構 110: Slicing mechanism
111:第一側框 111: First side frame
112:第二側框 112:Second side frame
113:進料口 113: Feed port
114:第一窗口 114:First window
115:第二窗口 115:Second window
116:出料口 116: Discharge port
120:控制機構 120:Control mechanism
121:控制面板 121:Control panel
130:輸送平台 130:Conveyor platform
131:接觸面 131:Contact surface
140:修邊導板 140:Trimming guide plate
141:抵靠面 141:Resistance surface
10:測距單元 10: Ranging unit
11:第一雷射感測器 11:The first laser sensor
12:第二雷射感測器 12: Second laser sensor
13:固定板 13:Fixed plate
20:感測單元 20: Sensing unit
21:物件感測器 21:Object sensor
30:雷射單元 30:Laser unit
31:第一雷射器 31:The first laser
32:第二雷射器 32:Second laser
40:加工物件 40: Processed objects
R1:第一雷射光束 R1: The first laser beam
R2:第二雷射光束 R2: The second laser beam
R3:第三雷射光束 R3: The third laser beam
R4:第四雷射光束 R4: The fourth laser beam
R5:第五雷射光束 R5: The fifth laser beam
X1:第一距離 X1: first distance
X2:第二距離 X2: second distance
〔圖1〕為本創作之較佳實施例之立體圖。 [Figure 1] is a perspective view of a preferred embodiment of this invention.
〔圖2〕為本創作之較佳實施例之另一角度之立體圖。 [Figure 2] is a three-dimensional view from another angle of the preferred embodiment of this invention.
〔圖3〕為〔圖1〕在A處之局部放大圖。 [Figure 3] is an enlarged partial view of Figure 1 at position A.
〔圖4〕為本創作之較佳實施例之第四雷射光束及第五雷射光束投射在加工物件之示意圖。 [Figure 4] is a schematic diagram of the fourth laser beam and the fifth laser beam projected on the object to be processed in the preferred embodiment of the present invention.
〔圖5〕為本創作之較佳實施例之第一雷射光束、第二雷射光束及第三雷射光束投射在加工物件之示意圖。 [Figure 5] is a schematic diagram of the first laser beam, the second laser beam and the third laser beam projected on the processing object according to the preferred embodiment of the present invention.
〔圖6〕為本創作之較佳實施例之量測示意圖。 [Figure 6] is a measurement schematic diagram of the preferred embodiment of this invention.
請參閱圖1至圖5所示,其係揭露有一種木工機自動測距及刨切量自動定位結構,其係設於一木工機100上,該木工機100包括一刨切機構110及一控制機構120,該刨切機構110具有相對設置之一第一側框111及一第二側框112,該第一側框111開設有一進料口113,並於該進料口113下方設有一輸送平台130,以供放置一加工物件40,該輸送平台130一側設有一修邊導板140,且該第一側框111於該進料口113上方及側邊分別設有一第一窗
口114及一第二窗口115,該第二側框112對應該進料口113係開設有一出料口116,該控制機構120係固定於該刨切機構110之該第一側框111,該控制機構120設有一控制面板121,該木工機自動測距及刨切量自動定位結構係包含有:
Please refer to Figures 1 to 5, which disclose an automatic distance measurement and automatic positioning structure for the cutting amount of a woodworking machine, which is installed on a
一測距單元10,該測距單元10包含一第一雷射感測器11及一第二雷射感測器12,該第一雷射感測器11與該第二雷射感測器12係設於該第一側框111內側,且分別位於該進料口113的上方及側邊,詳細地說,該第一雷射感測器11係設於該第一側框111內側及一固定板13之間,該第一雷射感測器11可發射一第一雷射光束R1,該第一雷射光束R1係投射在該加工物件40的頂面前端處並形成一光點,而該第二雷射感測器12可發射一第二雷射光束R2,該第二雷射光束R2係投射在該加工物件40的左側面前端處並形成一光點,該測距單元10係藉由該第一雷射光束R1及該第二雷射光束R2而可計算出該加工物件40的尺寸(如寬度及厚度)。
A ranging
一感測單元20,該感測單元20包含一物件感測器21,該物件感測器21係設於該第一側框111外側,且位於該進料口113的上方,該物件感測器21可發射一第三雷射光束R3,該第三雷射光束R3係投射在該加工物件40的頂面前端處並形成一光點,該感測單元20係藉由該第三雷射光束R3判斷出該輸送平台130上是否放置有該加工物件40。
A
一雷射單元30,該雷射單元30係包含一第一雷射器31及一第二雷射器32,該第一雷射器31係設於該第一窗口114,該第一雷射器31可於該第一窗口114內進行橫向的移動,且能發射出一第四雷射光束R4,該第四雷射光束R4係投射在該加工物件40的頂面並形成一直線,該第二雷射器32
係設於該第二窗口115,該第二雷射器32可於該第二窗口115內進行縱向的移動,且能發射出一第五雷射光束R5,該第五雷射光束R5係投射在該加工物件40的左側面並形成一直線,該雷射單元30係藉由該第四雷射光束R4及該第五雷射光束R5在該加工物件40上產生的直線指引出刨切量。
A
為供進一步瞭解本創作構造特徵、運用技術手段及所預期達成之功效,茲將本創作使用方式加以敘述,相信當可由此而對本創作有更深入且具體之瞭解,如下所述: In order to further understand the structural characteristics of this creation, the application of technical means and the expected effects, the usage of this creation is described here. I believe that this will lead to a more in-depth and specific understanding of this creation, as follows:
參閱圖6並搭配圖3至圖5所示,該輸送平台130頂面形成一接觸面131,該修邊導板140側面形成一抵靠面141,該抵靠面141係與該接觸面131呈垂直設置,本創作欲進行該加工物件40的刨切作業時,係先將該加工物件40放置於該輸送平台130上並抵靠於該修邊導板140,使該加工物件40的底面及右側面係分別貼抵於該接觸面131及該抵靠面141,該輸送平台130係會帶動該加工物件40朝該進料口113方向移動,此時,藉由該第一雷射光束R1及該第二雷射光束R2在該加工物件40產生的光點,而可計算出該加工物件40的尺寸(如寬度及厚度),舉例來說,該第二雷射感測器12與該修邊導板140之間形成一第一距離X1,該第一距離X1為已知,而該第二雷射感測器12至該加工物件40左側面形成一第二距離X2,藉由該第二雷射光束R2在該加工物件40所產生的光點可得知該第二距離X2,將該第一距離X1減去該第二距離X2,便可換算出該加工物件40之寬度,而厚度的算法亦同,在此不再贅述,藉此,透過該測距單元10之設置,可提升該加工物件40量測尺寸的精準度及便利性,並能節省人力成本及時間,減少材料的浪費。
Referring to FIG. 6 and shown in FIGS. 3 to 5 , the top surface of the conveying
當計算出該加工物件40的尺寸後,便能得知欲刨切量,並在
該控制面板121進行設定,使該控制面板121將所設定的數值傳送至該雷射單元30,藉由該第四雷射光束R4及該第五雷射光束R5在該加工物件40上所產生的直線,而能明確指引出厚度及寬度的刨切量,以確保該加工物件40各表面皆能得到工整刨削,進而降低廢品的產生。
After calculating the size of the
綜上所述,本創作在同類產品中實有其極佳之進步實用性,同時遍查國內外關於此類結構之技術資料,文獻中亦未發現有相同的構造存在在先,是以,本創作實已具備新型專利要件,爰依法提出申請。 To sum up, this invention has excellent practicality among similar products. At the same time, after searching the technical information about this type of structure at home and abroad, no similar structure has been found in the literature. Therefore, This invention has indeed met the requirements for a new patent, and an application must be filed in accordance with the law.
惟,以上所述者,僅係本創作之一較佳可行實施例而已,故舉凡應用本創作說明書及申請專利範圍所為之等效結構變化,理應包含在本創作之專利範圍內。 However, the above is only one of the best possible embodiments of this invention. Therefore, all equivalent structural changes made by applying the description of this invention and the patent application scope should be included in the patent scope of this invention.
100:木工機 100:Woodworking machine
110:刨切機構 110: Slicing mechanism
111:第一側框 111: First side frame
112:第二側框 112:Second side frame
113:進料口 113: Feed port
116:出料口 116: Discharge port
120:控制機構 120:Control mechanism
121:控制面板 121:Control panel
130:輸送平台 130:Conveyor platform
140:修邊導板 140:Trimming guide plate
10:測距單元 10: Ranging unit
11:第一雷射感測器 11:The first laser sensor
12:第二雷射感測器 12: Second laser sensor
Claims (5)
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TW112202503U TWM648430U (en) | 2023-03-21 | 2023-03-21 | Automatic distance measurement and cutting amount automatic positioning structure for woodworking machine |
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