TWM646833U - Miniature high current electrical connector - Google Patents
Miniature high current electrical connector Download PDFInfo
- Publication number
- TWM646833U TWM646833U TW112206015U TW112206015U TWM646833U TW M646833 U TWM646833 U TW M646833U TW 112206015 U TW112206015 U TW 112206015U TW 112206015 U TW112206015 U TW 112206015U TW M646833 U TWM646833 U TW M646833U
- Authority
- TW
- Taiwan
- Prior art keywords
- conductive
- male
- connector
- receptacle
- plug
- Prior art date
Links
- 238000002788 crimping Methods 0.000 claims abstract description 24
- 238000004806 packaging method and process Methods 0.000 claims description 14
- 238000003780 insertion Methods 0.000 claims description 11
- 230000037431 insertion Effects 0.000 claims description 11
- 210000000078 claw Anatomy 0.000 claims description 10
- 238000003466 welding Methods 0.000 claims description 9
- 229910000679 solder Inorganic materials 0.000 claims 2
- 238000009413 insulation Methods 0.000 abstract description 3
- 230000008054 signal transmission Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 1
Images
Landscapes
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
一種電連接器,包括可相對插拔的一連接器公端組件及一連接器母端組件,該連接器公端組件包括一公端絕緣封裝座、複數個插接導電片及複數個公端針腳件,該連接器母端組件包括一母端絕緣封裝座、複數個承接導電件及複數個母端針腳件,其中該電連接器係藉由將該插接導電片對應插入該母端絕緣封裝座中之彈性壓接間隙而形成導電接觸,使該連接器公端組件導電連接於該連接器母端組件,以及該插接導電片的並排間隔係為2公釐以下,且該電連接器之耐受電流為8安培以上,而使該電連接器成為一小型高電流電連接器。An electrical connector includes a connector male component and a connector female component that are relatively pluggable. The connector male component includes a male insulating seal, a plurality of plug-in conductive sheets and a plurality of male terminals. Pin piece, the connector receptacle assembly includes a receptacle insulating package seat, a plurality of receiving conductive members and a plurality of receptacle pin pieces, wherein the electrical connector is inserted into the receptacle insulation by correspondingly inserting the plug conductive piece The elastic crimping gap in the package seat forms a conductive contact, so that the connector male component is conductively connected to the connector female component, and the side-by-side spacing of the plug-in conductive pieces is less than 2 mm, and the electrical connection The withstand current of the device is more than 8 amps, making the electrical connector a small high-current electrical connector.
Description
本創作相關於一種電連接器,特別是相關於一種小型高電流電連接器。The present invention relates to an electrical connector, in particular to a small high-current electrical connector.
電連接器是一種用於在電路的各部分之間或不同電路之間建立導電連接的裝置,其通常包括可相對插拔的一公端組件及一母端組件。藉由公端組件與母端組件之間的導電連接,電連接器能夠將多個電子裝置連接成一更大的電路,以執行電源供應、訊號傳輸等功能。An electrical connector is a device used to establish conductive connections between parts of a circuit or between different circuits. It usually includes a male component and a female component that are relatively pluggable. Through the conductive connection between the male component and the female component, the electrical connector can connect multiple electronic devices into a larger circuit to perform functions such as power supply and signal transmission.
隨著應用領域、對象的不同,電連接器的規格及性能要求也會有所差別。對於應用在晶片等小型電子元件之間的連接的電連接器,通常會被要求要有較小的尺寸,以致於只能專門作為承受較低電流的訊號傳輸之用。對於應用在電源與車輛等用電設備之間的電連接器,則會被要求要有足夠的耐受電流性能,致使其體積相對較大,難以縮小至與訊號傳輸用的電連接器同等的小型尺寸。With different application fields and objects, the specifications and performance requirements of electrical connectors will also vary. Electrical connectors used to connect small electronic components such as chips are usually required to have smaller sizes so that they can only be used specifically for signal transmission that can withstand lower currents. For electrical connectors used between power supplies and electrical equipment such as vehicles, they are required to have sufficient current withstand performance, resulting in their relatively large size and difficulty in shrinking to the same size as electrical connectors for signal transmission. Small size.
現今,在高效能電子、電機、醫療、工業、通訊等領域中,系統主機內部的裝置對裝置的電源供應及訊號傳輸的雙方面同時連接需要由電連接器來達成,然而市售的耐受電流8安培以上之高電流電連接器的尺寸已無法滿足日漸提高的小型化需求。因此,提供一種能夠同時作為電源供應及訊號傳輸之用並滿足小型化需求的小型高電流電連接器,確有其迫切的需要。Nowadays, in the fields of high-performance electronics, motors, medical treatment, industry, communications, etc., the simultaneous connection of the power supply and signal transmission of the devices within the system host needs to be achieved by electrical connectors. However, the resistance of commercially available The size of high-current electrical connectors with currents above 8 amps cannot meet the increasing demand for miniaturization. Therefore, there is an urgent need to provide a small high-current electrical connector that can be used for power supply and signal transmission at the same time and meet the demand for miniaturization.
因此,本創作的目的即在提供一種小型高電流電連接器,可同時作為電源供應及訊號傳輸之用,並滿足小型化需求,以解決習知技術之問題。Therefore, the purpose of this invention is to provide a small high-current electrical connector that can be used for power supply and signal transmission at the same time, and to meet the demand for miniaturization and solve the problems of the conventional technology.
本創作為解決習知技術之問題所採用之技術手段係提供一種電連接器,包括可相對插拔的一連接器公端組件及一連接器母端組件,其中:該連接器公端組件,包括一公端絕緣封裝座、複數個插接導電片及複數個公端針腳件,該公端絕緣封裝座具有左右延伸的長條形狀,該公端絕緣封裝座之前側面形成為一插拔對應面,該公端絕緣封裝座之後側面形成為一公端電路板對應面,複數個該插接導電片係以自該公端絕緣封裝座的該插拔對應面向前凸伸的方式左右並排設置於該公端絕緣封裝座,各個該插接導電片具有自該插接導電片之上側面經由前側面而連續延伸至下側面所形成的一插接引導端緣以及連接在該插接引導端緣左右兩側且分別為該插接導電片之左側面及右側面的二個導電接觸面,複數個該公端針腳件係以分別自複數個該插接導電片向後延伸並自該公端電路板對應面向後凸伸出的方式左右並排設置於該公端絕緣封裝座,以藉由將複數個該公端針腳件焊接於一公端電路板而使該公端絕緣封裝座以該公端電路板對應面安裝在該公端電路板上;以及該連接器母端組件,包括一母端絕緣封裝座、複數個承接導電件及複數個母端針腳件,該母端絕緣封裝座具有左右延伸的長條形狀,該母端絕緣封裝座之前側面形成為一插拔承接面,該母端絕緣封裝座之後側面形成為一母端電路板對應面,以及該母端絕緣封裝座具有自前側面向後凹陷形成的複數個承接凹槽空間,複數個該承接凹槽空間係以與該連接器公端組件之複數個該插接導電片分別對應的方式左右並排形成於該母端絕緣封裝座,且各個該承接凹槽空間具有自該母端絕緣封裝座之前側面延伸開設至上側面的一承接開口,複數個該承接導電件分別設置在複數個該承接凹槽空間中,各個該承接導電件包括一導電嵌置部及二個導電彈片部,該導電嵌置部嵌置於該承接凹槽空間而定位於該母端絕緣封裝座,二個該導電彈片部各具有一彈性壓接面,並且二個該導電彈片部係以彼此的該彈性壓接面相面向且彼此的該彈性壓接面之間的左右間距先漸窄再漸寬的方式自該導電嵌置部左右並排地向前彎曲延伸,而在二個該導電彈片部之間形成一彈性壓接間隙,複數個該母端針腳件係以分別自複數個該承接導電件之該導電嵌置部向後延伸並自該母端電路板對應面向後凸伸出的方式左右並排設置於該母端絕緣封裝座,以藉由將複數個該母端針腳件焊接於一母端電路板而使該母端絕緣封裝座以該母端電路板對應面安裝在該母端電路板上,其中,藉由以該公端絕緣封裝座之該插拔對應面與該連接器母端組件之該插拔承接面相面向的方式將該連接器公端組件插接於該連接器母端組件,使複數個該插接導電片分別通過複數個該承接開口而對應插入複數個該承接凹槽空間中的該彈性壓接間隙,而使得在各個該彈性壓接間隙中,二個該導電彈片部之該彈性壓接面對應壓接於該插接導電片之二個該導電接觸面而形成導電接觸,從而使該公端電路板之公端導線經由該公端電路板、該公端針腳件、該插接導電片、該承接導電件、該母端針腳件及該母端電路板而導電連接於該母端電路板之母端導線,以及左右相鄰的任二個該插接導電片之間的並排間隔係為2公釐以下,且該電連接器之耐受電流為8安培以上,而使該電連接器成為一小型高電流電連接器。The technical means adopted by this invention to solve the problems of the prior art is to provide an electrical connector, which includes a connector male component and a connector female component that are relatively pluggable, wherein: the connector male component, It includes a male end insulating package seat, a plurality of plug-in conductive sheets and a plurality of public pin pieces. The public end insulating package seat has a long strip shape extending left and right. The front side of the public end insulating package seat is formed into a plug-in corresponding The rear side of the male end insulating package seat is formed as a male end circuit board corresponding surface, and a plurality of the plug-in conductive sheets are arranged side by side in a manner that protrudes forward from the plug-in corresponding surface of the public end insulating package seat. In the male-end insulated packaging base, each of the plug-in conductive pieces has a plug-in guide end edge formed by continuously extending from the upper side of the plug-in conductive piece through the front side to the lower side and connected to the plug-in guide end. There are two conductive contact surfaces on the left and right sides of the edge and respectively on the left side and the right side of the plug-in conductive piece. A plurality of the male end pin parts are respectively extended backward from a plurality of the plug-in conductive piece and from the male end. The circuit board is arranged side by side on the male insulating package seat in a manner that the corresponding faces protrude backward, so that the male insulating package seat is formed by welding a plurality of the male pin pieces to a male circuit board. The corresponding surface of the end circuit board is installed on the male end circuit board; and the connector female end component includes a female end insulating packaging seat, a plurality of receiving conductive parts and a plurality of female end pin parts, the female end insulating packaging seat has A long strip shape extending left and right, the front side of the female end insulating packaging seat is formed as a plug-in receiving surface, the rear side of the female end insulating packaging seat is formed as a female end circuit board corresponding surface, and the female end insulating packaging seat has a shape from the front A plurality of receiving groove spaces are formed by recessing the side surfaces backwards. The plurality of receiving groove spaces are formed side by side on the female end insulating package seat in a manner corresponding to the plurality of plug-in conductive sheets of the connector's male component. , and each of the receiving groove spaces has a receiving opening extending from the front side of the receptacle insulating package seat to the upper side, and a plurality of the receiving conductive parts are respectively arranged in a plurality of the receiving groove spaces, each of the receiving conductive parts It includes a conductive embedded part and two conductive spring parts. The conductive embedded part is embedded in the receiving groove space and positioned at the female end insulating packaging seat. Each of the two conductive spring parts has an elastic crimping surface. Moreover, the two conductive elastic piece parts are bent forward from the conductive embedded part side by side with the elastic crimping surfaces facing each other and the left and right spacing between the elastic crimping surfaces of each other first gradually narrowing and then gradually widening. Extend to form an elastic crimping gap between the two conductive spring parts, and the plurality of female terminal pin parts respectively extend backward from the plurality of conductive embedding parts that receive the conductive parts and from the female terminal circuit The boards are arranged side by side on the receptacle insulating package seat in such a manner that the corresponding faces protrude backward, so that the receptacle insulating package seat is connected to the receptacle by welding a plurality of the receptacle pin pieces to a receptacle circuit board. The corresponding surface of the circuit board is installed on the female circuit board, wherein the connector is connected in such a way that the plug-in corresponding surface of the male insulating package seat faces the plug-in receiving surface of the connector female component. The male end component is plugged into the female end component of the connector, so that a plurality of the plug-in conductive pieces are respectively inserted into a plurality of the elastic crimping gaps in the plurality of receiving groove spaces through a plurality of the receiving openings, so that in each In the elastic crimping gap, the elastic crimping surfaces of the two conductive elastic pieces are pressed against the two conductive contact surfaces of the plug-in conductive piece to form conductive contact, so that the male end of the public circuit board The conductor is conductively connected to the female end wire of the female end circuit board through the male end circuit board, the male end pin piece, the plug conductive piece, the receiving conductive piece, the female end pin piece and the female end circuit board, And the side-by-side spacing between any two adjacent plug-in conductive pieces on the left and right is less than 2 mm, and the withstand current of the electrical connector is more than 8 amps, making the electrical connector a small high-current electrical connector.
在本創作的一實施例中係提供一種電連接器,其中在該連接器公端組件中,各個該插接導電片之該插接引導端緣係弧形延伸於該插接導電片之前側面而為一U形端緣。In one embodiment of the present invention, an electrical connector is provided, wherein in the connector male assembly, the plug leading end edge of each plug conductive piece is arc-shaped and extends from the front side of the plug conductive piece. It is a U-shaped end edge.
在本創作的一實施例中係提供一種電連接器,其中在該連接器公端組件中,各個該公端針腳件包括一導電橫樑及一導電針柱,該導電橫樑上下延伸於該公端絕緣封裝座之該公端電路板對應面並且於該公端絕緣封裝座之上側面及下側面分別凸露而形成有一導電接點部,該導電針柱自該導電橫樑向後延伸成柱狀,以供插置於該公端電路板之導通孔。In one embodiment of the present invention, an electrical connector is provided, wherein in the connector male component, each male pin component includes a conductive beam and a conductive pin post, and the conductive beam extends up and down from the male end. The surface of the insulating package base corresponding to the public circuit board is respectively exposed on the upper side and the lower side of the male insulating package base to form a conductive contact portion, and the conductive pin column extends backward from the conductive cross beam into a columnar shape. For insertion into the via hole of the public circuit board.
在本創作的一實施例中係提供一種電連接器,其中在該連接器公端組件中,該公端針腳件係自該插接導電片一體地延伸,而與該插接導電片共同形成為一單件式元件。In one embodiment of the present invention, an electrical connector is provided, wherein in the connector male component, the male pin component integrally extends from the plug conductive piece and is formed together with the plug conductive piece. It is a one-piece component.
在本創作的一實施例中係提供一種電連接器,其中該連接器公端組件更包括該公端電路板,該公端電路板形成有上下並排的二組導通孔列,二組該導通孔列各具有左右並排的複數個導通孔,複數個該公端針腳件係分別焊接於其中一組該導通孔列之複數個該導通孔,另外一組該導通孔列之複數個該導通孔係分別供複數個該公端導線焊接。In one embodiment of the present invention, an electrical connector is provided, wherein the connector male component further includes a male circuit board, and the male circuit board is formed with two sets of conductive hole rows arranged up and down. Each of the hole rows has a plurality of via holes arranged side by side, and a plurality of the public pins are respectively welded to a plurality of the via holes in one of the via hole rows, and to a plurality of the via holes in the other group of the via hole rows. A plurality of the male terminal wires are provided for welding respectively.
在本創作的一實施例中係提供一種電連接器,其中在該連接器母端組件中,各個該承接凹槽空間之該承接開口係進一步自該母端絕緣封裝座之前側面延伸開設至下側面而為一ㄈ形開口。In one embodiment of the present invention, an electrical connector is provided, wherein in the connector receptacle assembly, the receiving opening of each receiving groove space is further extended from the front side of the receptacle insulating package seat to the bottom There is a U-shaped opening on the side.
在本創作的一實施例中係提供一種電連接器,其中在該連接器母端組件中,各個該承接導電件之各個該導電彈片部具有二個導電彈爪,二個該導電彈爪上下並列而在上下並列的二個該導電彈爪之間形成一插接引導間隙。In one embodiment of the present invention, an electrical connector is provided, wherein in the connector receptacle assembly, each conductive elastic piece portion of each conductive member has two conductive elastic claws, and the two conductive elastic claws are up and down. A plug-in guide gap is formed between the two conductive claws juxtaposed up and down.
在本創作的一實施例中係提供一種電連接器,其中在該連接器母端組件中,該母端針腳件係自該導電嵌置部一體地延伸,而與二個該導電彈片部及該導電嵌置部共同形成為一單件式元件。In one embodiment of the present invention, an electrical connector is provided, wherein in the connector receptacle assembly, the receptacle pin component integrally extends from the conductive embedded part and is connected with the two conductive elastic piece parts and Together, the conductive embeddings form a one-piece component.
在本創作的一實施例中係提供一種電連接器,其中該連接器母端組件更包括該母端電路板,該母端電路板形成有上下並排的二組導通孔列,二組該導通孔列各具有左右並排的複數個導通孔,複數個該母端針腳件係分別焊接於其中一組該導通孔列之複數個該導通孔,另外一組該導通孔列之複數個該導通孔係分別供複數個該母端導線焊接。In one embodiment of the present invention, an electrical connector is provided, wherein the connector receptacle assembly further includes a receptacle circuit board, and the receptacle circuit board is formed with two sets of conductive hole rows arranged side by side up and down. Each of the hole rows has a plurality of via holes arranged side by side, and a plurality of the female terminal pins are respectively welded to a plurality of the via holes in one of the via hole rows, and to a plurality of the via holes in the other group of the via hole rows. A plurality of female terminal wires are provided for welding respectively.
在本創作的一實施例中係提供一種電連接器,其中該連接器公端組件更包括該公端電路板,該連接器母端組件更包括該母端電路板,該公端電路板於該公端電路板上的該公端絕緣封裝座兩旁位置分別開設有一公端固定孔,該母端電路板於該母端電路板上的該母端絕緣封裝座兩旁位置分別開設有對應於該公端固定孔的一母端固定孔,以在該連接器公端組件插接於該連接器母端組件的狀態下,藉由將一鎖固元件穿設並鎖固對應的該公端固定孔及該母端固定孔,而使該連接器公端組件與該連接器母端組件相固定。In one embodiment of the present invention, an electrical connector is provided, wherein the connector male component further includes the male circuit board, the connector female component further includes the female circuit board, and the male circuit board is The male end circuit board is provided with a male end fixing hole on both sides of the male end insulating package seat, and the female end circuit board is provided with a male end fixing hole on both sides of the female end insulating package seat on the female end circuit board. A female end fixing hole of the male end fixing hole is used to fix the male end by inserting a locking element through and locking the corresponding male end when the connector male end component is plugged into the connector female end component. hole and the female end fixing hole, so that the connector male end component and the connector female end component are fixed.
經由本創作所採用之技術手段,本創作的電連接器在滿足8安培以上的耐受電流的前提下,能夠具有插接導電片之間的並排間隔為2公釐以下的小型尺寸。相較於業界普遍使用的小型且能耐8A電流的PH3.0連接器(針距3公釐),本創作的電連接器能夠具有僅僅約其60%以下的更小針距,因此在相同針數下,本創作的電連接器只須不到習知小型電連接器的一半的體積,便能滿足8安培以上的耐受電流的條件。若與常見的能耐高電流的車用連接器相較,本創作的電連接器明顯具有遠小於這類針距最小約在5公釐左右的車用連接器的尺寸,而能夠應用在習知車用連接器所無法適用的同時有小型及高電流需求的場域。再者,本創作的電連接器係通過電路板來連接導線,使整體結構強度更高,不容易因頻繁插拔而造成插接導電片之鬆動以及導線之接觸不良或斷裂,具有更長的使用壽命。此外,由於本創作的電連接器具有上述種種的結構特色,故能夠良好地因應客製化需求而設計應用在埋入射出(Insert Molding)線材、防水功能產品等項目上。Through the technical means used in this invention, the electrical connector of this invention can have a small size with a side-by-side spacing of less than 2 mm between the inserted conductive pieces, on the premise of meeting the withstand current of more than 8 amps. Compared with the small PH3.0 connector (pin pitch 3mm) commonly used in the industry and capable of 8A current, the electrical connector of this invention can have a smaller pin pitch of only about 60% or less, so it has the same number of pins. Under this circumstance, the electrical connector of the present invention only needs less than half the volume of the conventional small electrical connector, and can meet the condition of withstanding current of more than 8 amps. If compared with common automotive connectors that can withstand high currents, the electrical connector of the present invention is obviously much smaller in size than such automotive connectors with a minimum pin pitch of about 5 mm, and can be applied in conventional Fields with both small and high current requirements that automotive connectors cannot apply to. Furthermore, the electrical connector of this invention connects wires through a circuit board, making the overall structure stronger and less likely to loosen the conductive sheet and cause poor contact or breakage of the wire due to frequent plugging and unplugging. It has a longer service life. In addition, because the electrical connector of this invention has the above-mentioned structural characteristics, it can be well designed and applied to projects such as embedded injection (Insert Molding) wires and waterproof functional products in response to customized needs.
以下根據第1圖至第5圖,而說明本創作的實施方式。該說明並非為限制本創作的實施方式,而為本創作之實施例的一種。The following describes the implementation of the invention based on Figures 1 to 5. This description is not intended to limit the implementation manner of the present invention, but is one of the embodiments of the present invention.
如第1圖至第5圖所示,依據本創作的一實施例的一電連接器100包括可相對插拔的一連接器公端組件1及一連接器母端組件2。As shown in FIGS. 1 to 5 , an
如第1圖及第2圖所示,該連接器公端組件1包括一公端絕緣封裝座11、複數個插接導電片12及複數個公端針腳件13,該公端絕緣封裝座11具有左右延伸的長條形狀,該公端絕緣封裝座11之前側面形成為一插拔對應面111,該公端絕緣封裝座11之後側面形成為一公端電路板對應面112,複數個該插接導電片12係以自該公端絕緣封裝座11的該插拔對應面111向前凸伸的方式左右並排設置於該公端絕緣封裝座11,各個該插接導電片12具有自該插接導電片12之上側面經由前側面而連續延伸至下側面所形成的一插接引導端緣121以及連接在該插接引導端緣121左右兩側且分別為該插接導電片12之左側面及右側面的二個導電接觸面122,複數個該公端針腳件13係以分別自複數個該插接導電片12向後延伸並自該公端電路板對應面112向後凸伸出的方式左右並排設置於該公端絕緣封裝座11,以藉由將複數個該公端針腳件13焊接於一公端電路板3而使該公端絕緣封裝座11以該公端電路板對應面112安裝在該公端電路板3上。As shown in Figures 1 and 2, the connector
如第3圖及第4圖所示,該連接器母端組件2包括一母端絕緣封裝座21、複數個承接導電件22及複數個母端針腳件23,該母端絕緣封裝座21具有左右延伸的長條形狀,該母端絕緣封裝座21之前側面形成為一插拔承接面211,該母端絕緣封裝座21之後側面形成為一母端電路板對應面212,以及該母端絕緣封裝座21具有自前側面向後凹陷形成的複數個承接凹槽空間213,複數個該承接凹槽空間213係以與該連接器公端組件1之複數個該插接導電片12分別對應的方式左右並排形成於該母端絕緣封裝座21,且各個該承接凹槽空間213具有自該母端絕緣封裝座21之前側面延伸開設至上側面的一承接開口214,複數個該承接導電件22分別設置在複數個該承接凹槽空間213中,各個該承接導電件22包括一導電嵌置部221及二個導電彈片部222,該導電嵌置部221嵌置於該承接凹槽空間213而定位於該母端絕緣封裝座21,二個該導電彈片部222各具有一彈性壓接面223,並且二個該導電彈片部222係以彼此的該彈性壓接面223相面向且彼此的該彈性壓接面223之間的左右間距先漸窄再漸寬的方式自該導電嵌置部221左右並排地向前彎曲延伸,而在二個該導電彈片部222之間形成一彈性壓接間隙224,複數個該母端針腳件23係以分別自複數個該承接導電件22之該導電嵌置部221向後延伸並自該母端電路板對應面212向後凸伸出的方式左右並排設置於該母端絕緣封裝座21,以藉由將複數個該母端針腳件23焊接於一母端電路板4而使該母端絕緣封裝座21以該母端電路板對應面212安裝在該母端電路板4上。As shown in Figures 3 and 4, the
如第5圖所示,藉由以該公端絕緣封裝座11之該插拔對應面111與該連接器母端組件2之該插拔承接面211相面向的方式將該連接器公端組件1插接於該連接器母端組件2,使複數個該插接導電片12分別通過複數個該承接開口214而對應插入複數個該承接凹槽空間213中的該彈性壓接間隙224,而使得在各個該彈性壓接間隙224中,二個該導電彈片部222之該彈性壓接面223對應壓接於該插接導電片12之二個該導電接觸面122而形成導電接觸,從而使該公端電路板3之公端導線5經由該公端電路板3、該公端針腳件13、該插接導電片12、該承接導電件22、該母端針腳件23及該母端電路板4而導電連接於該母端電路板4之母端導線6。再者,在該電連接器100中,左右相鄰的任二個該插接導電片12之間的並排間隔P係為2公釐以下,且該電連接器100之耐受電流為8安培以上,而使該電連接器100成為一小型高電流電連接器。As shown in Figure 5, the connector male component is connected in such a way that the
較佳地,如第1圖及第2圖所示,在本創作的實施例的電連接器100中,在該連接器公端組件1中,各個該插接導電片12之該插接引導端緣121係弧形延伸於該插接導電片12之前側面而為一U形端緣。藉由該U形端緣的設置,能夠減少該插接導電片12對於該彈性壓接間隙224的插入阻力,使該連接器公端組件1能夠更容易插接於該連接器母端組件2。Preferably, as shown in Figures 1 and 2, in the
較佳地,如第2圖所示,在本創作的實施例的電連接器100中,在該連接器公端組件1中,各個該公端針腳件13包括一導電橫樑131及一導電針柱132,該導電橫樑131上下延伸於該公端絕緣封裝座11之該公端電路板對應面112並且於該公端絕緣封裝座11之上側面及下側面分別凸露而形成有一導電接點部133,該導電針柱132自該導電橫樑131向後延伸成柱狀,以供插置於該公端電路板3之導通孔31。藉由此種結構的該公端針腳件13之設置,能夠方便於該連接器公端組件1安裝於該公端電路板3,也能夠方便於與該公端電路板3之公端導線5之連接。Preferably, as shown in Figure 2, in the
較佳地,如第2圖所示,在本創作的實施例的電連接器100中,在該連接器公端組件1中,該公端針腳件13係自該插接導電片12一體地延伸,而與該插接導電片12共同形成為一單件式(one-piece)元件。藉由該公端針腳件13與該插接導電片12的一體成形,能夠減少多餘的接點,從而提高結構強度,並維持良好的電傳導能力。Preferably, as shown in FIG. 2 , in the
較佳地,如第1圖及第2圖所示,在本創作的實施例的電連接器100中,該連接器公端組件1更包括該公端電路板3,該公端電路板3形成有上下並排的二組導通孔列,二組該導通孔列各具有左右並排的複數個導通孔31,複數個該公端針腳件13係分別焊接於其中一組該導通孔列之複數個該導通孔31,另外一組該導通孔列之複數個該導通孔31係分別供複數個該公端導線5焊接。藉由該公端電路板3之該導通孔31的規律配置,能夠方便於該連接器公端組件1之安裝及該公端導線5之焊接,有利於生產效能的提升。Preferably, as shown in Figures 1 and 2, in the
較佳地,如第3圖及第4圖所示,在本創作的實施例的電連接器100中,在該連接器母端組件2中,各個該承接凹槽空間213之該承接開口214係自該母端絕緣封裝座21之前側面延伸開設至上側面的L形開口,但本創作並不以此為限,在圖未示的其它實施例中,該承接開口214係可進一步自該母端絕緣封裝座21之前側面延伸開設至下側面而為一ㄈ形開口。藉由L形、ㄈ形的該承接開口214之設置,使該連接器公端組件與該連接器母端組件在插接之後仍保留有可相對撓轉的裕度,而能夠配合應用場域的實際空間限制作細微調整。Preferably, as shown in Figures 3 and 4, in the
較佳地,如第3圖及第4圖所示,在本創作的實施例的電連接器100中,在該連接器母端組件2中,各個該承接導電件22之各個該導電彈片部222具有二個導電彈爪225,二個該導電彈爪225上下並列而在上下並列的二個該導電彈爪225之間形成一插接引導間隙226。藉由該插接引導間隙226之設置,能夠引導該插接導電片12對準該彈性壓接間隙224,減少上下方向的錯位,以確保在該承接導電件22與該插接導電片12之間能夠得到充足的接觸面積。Preferably, as shown in FIGS. 3 and 4 , in the
較佳地,如第3圖及第4圖所示,在本創作的實施例的電連接器100中,在該連接器母端組件2中,該母端針腳件23係自該導電嵌置部221一體地延伸,而與二個該導電彈片部222及該導電嵌置部221共同形成為一單件式元件。藉由該母端針腳件23與該承接導電件22的一體成形,能夠減少多餘的接點,從而提高結構強度,並維持良好的電傳導能力。Preferably, as shown in Figures 3 and 4, in the
較佳地,如第3圖及第4圖所示,在本創作的實施例的電連接器100中,該連接器母端組件2更包括該母端電路板4,該母端電路板4形成有上下並排的二組導通孔列,二組該導通孔列各具有左右並排的複數個導通孔41,複數個該母端針腳件23係分別焊接於其中一組該導通孔列之複數個該導通孔41,另外一組該導通孔列之複數個該導通孔41係分別供複數個該母端導線6焊接。藉由該母端電路板4之該導通孔41的規律配置,能夠方便於該連接器母端組件2之安裝及該母端導線6之焊接,有利於生產效能的提升。Preferably, as shown in Figures 3 and 4, in the
較佳地,如第5圖所示,在本創作的實施例的電連接器100中,該連接器公端組件1更包括該公端電路板3,該連接器母端組件2更包括該母端電路板4,該公端電路板3於該公端電路板3上的該公端絕緣封裝座11兩旁位置分別開設有一公端固定孔32,該母端電路板4於該母端電路板4上的該母端絕緣封裝座21兩旁位置分別開設有對應於該公端固定孔32的一母端固定孔42,以在該連接器公端組件1插接於該連接器母端組件2的狀態下,藉由將一鎖固元件7穿設並鎖固對應的該公端固定孔32及該母端固定孔42,而使該連接器公端組件1與該連接器母端組件2相固定。Preferably, as shown in Figure 5, in the
藉由上述結構,本創作的電連接器100在滿足8安培以上的耐受電流的前提下,能夠具有插接導電片12之間的並排間隔P為2公釐以下的小型尺寸。相較於業界普遍使用的小型且能耐8A電流的PH3.0連接器(針距3公釐),本創作的電連接器100能夠具有僅僅約其60%以下的更小針距,因此在相同針數下,本創作的電連接器100只須不到習知小型電連接器的一半的體積,便能滿足8安培以上的耐受電流的條件。若與常見的能耐高電流的車用連接器相較,本創作的電連接器100明顯具有遠小於這類針距最小約在5公釐左右的車用連接器的尺寸,而能夠應用在習知車用連接器所無法適用的同時有小型及高電流需求的場域。再者,本創作的電連接器100係通過電路板(公端電路板3、母端電路板4)來連接導線,使整體結構強度更高,不容易因頻繁插拔而造成插接導電片之鬆動以及導線之接觸不良或斷裂,具有更長的使用壽命。此外,由於本創作的電連接器具有上述種種的結構特色,故能夠良好地因應客製化需求而設計應用在埋入射出(Insert Molding)線材、防水功能產品等項目上。With the above structure, the
以上之敘述以及說明僅為本創作之較佳實施例之說明,對於此項技術具有通常知識者當可依據以下所界定申請專利範圍以及上述之說明而作其他之修改,惟此些修改仍應是為本創作之創作精神而在本創作之權利範圍中。The above descriptions and explanations are only descriptions of the preferred embodiments of this invention. Those with ordinary knowledge of this technology may make other modifications based on the patent scope defined below and the above explanations, but these modifications should still be made. It is for the creative spirit of this creation and within the scope of rights of this creation.
100:電連接器 1:連接器公端組件 11:公端絕緣封裝座 111:插拔對應面 112:公端電路板對應面 12:插接導電片 121:插接引導端緣 122:導電接觸面 13:公端針腳件 131:導電橫樑 132:導電針柱 133:導電接點部 2:連接器母端組件 21:母端絕緣封裝座 211:插拔承接面 212:母端電路板對應面 213:承接凹槽空間 214:承接開口 22:承接導電件 221:導電嵌置部 222:導電彈片部 223:彈性壓接面 224:彈性壓接間隙 225:導電彈爪 226:插接引導間隙 23:母端針腳件 3:公端電路板 31:導通孔 32:公端固定孔 4:母端電路板 41:導通孔 42:母端固定孔 5:公端導線 6:母端導線 7:鎖固元件 P:並排間隔100: Electrical connector 1: Connector male component 11:Public end insulated sealing seat 111: Plug and pull corresponding surface 112: Corresponding surface of the public circuit board 12: Plug in the conductive sheet 121: Plug guide edge 122: Conductive contact surface 13:Pale pin piece 131:Conductive beam 132: Conductive needle column 133:Conductive contact part 2: Connector female component 21:Female insulating sealing seat 211: Plug and unplug receiving surface 212: Corresponding surface of female terminal circuit board 213: Taking over the groove space 214: Accept the opening 22: Undertake conductive parts 221: Conductive embedded part 222: Conductive shrapnel part 223: Elastic crimping surface 224: Elastic crimping gap 225: Conductive claw 226: Plug guide clearance 23:Female pin piece 3: Public circuit board 31: Via hole 32:Public end fixing hole 4:Female circuit board 41: Via hole 42:Female fixing hole 5:Public end wire 6:Female wire 7: Locking components P: side by side spacing
[第1圖]為顯示根據本創作的一實施例的電連接器的連接器公端組件的立體示意圖; [第2圖]為顯示根據本創作的實施例的電連接器的連接器公端組件的分解示意圖; [第3圖]為顯示根據本創作的實施例的電連接器的連接器母端組件的立體示意圖; [第4圖]為顯示根據本創作的實施例的電連接器的連接器母端組件的分解示意圖; [第5圖]為顯示根據本創作的實施例的電連接器的剖視示意圖。 [Figure 1] is a three-dimensional schematic diagram showing a connector male component of an electrical connector according to an embodiment of the present invention; [Figure 2] is an exploded schematic diagram showing the connector male component of the electrical connector according to an embodiment of the present invention; [Figure 3] is a three-dimensional schematic diagram showing the connector female end assembly of the electrical connector according to an embodiment of the present invention; [Figure 4] is an exploded schematic diagram showing the connector female end assembly of the electrical connector according to an embodiment of the present invention; [Figure 5] is a schematic cross-sectional view showing an electrical connector according to an embodiment of the present invention.
1:連接器公端組件 1: Connector male component
11:公端絕緣封裝座 11:Public end insulated sealing seat
111:插拔對應面 111: Plug and pull corresponding surface
12:插接導電片 12: Plug in the conductive sheet
121:插接引導端緣 121: Plug guide edge
122:導電接觸面 122: Conductive contact surface
133:導電接點部 133:Conductive contact part
3:公端電路板 3: Public circuit board
32:公端固定孔 32:Public end fixing hole
5:公端導線 5:Public end wire
P:並排間隔 P: side by side spacing
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW112206015U TWM646833U (en) | 2023-06-14 | 2023-06-14 | Miniature high current electrical connector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW112206015U TWM646833U (en) | 2023-06-14 | 2023-06-14 | Miniature high current electrical connector |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM646833U true TWM646833U (en) | 2023-10-01 |
Family
ID=89856637
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW112206015U TWM646833U (en) | 2023-06-14 | 2023-06-14 | Miniature high current electrical connector |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWM646833U (en) |
-
2023
- 2023-06-14 TW TW112206015U patent/TWM646833U/en unknown
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US12057663B2 (en) | Integrally shielded cable connector | |
US6234834B1 (en) | Stacked electrical connector assembly | |
TWI840661B (en) | Electrical connector assembly | |
CN113497397B (en) | A kind of interface unit | |
TW200926536A (en) | Electrical connector | |
EP1538706B1 (en) | A connector fixing bracket | |
US7396258B2 (en) | Cable connector | |
CN217656092U (en) | Electrical connector | |
US20120040542A1 (en) | Cable connector assembly with a printed circuit board to change arrangement of wires | |
US4486064A (en) | Power interface connector | |
TWM646833U (en) | Miniature high current electrical connector | |
CN213636352U (en) | A kind of interface unit | |
CN218123754U (en) | Electric connection assembly and electric connection device | |
CN219643158U (en) | Plug-in structure for connector and connector | |
US6280204B1 (en) | Electrical connector with multiple rows of terminals | |
CN220368176U (en) | Cable electric connector | |
CN221508523U (en) | Board-to-board connector | |
CN219371430U (en) | Connector and connector assembly | |
CN218300332U (en) | Female connector for medical equipment | |
CN219626929U (en) | Connector for connecting cables and conductive terminals thereof | |
US20240347983A1 (en) | Integrally shielded cable connector | |
CN221041595U (en) | Connector with a plurality of connectors | |
CN109149179B (en) | Electrical connector | |
CN218123755U (en) | Electrical connection assembly and electrical connection device | |
CN219477039U (en) | Connector assembly |