TWM644780U - Production system of plant extracts rich in galactolipids - Google Patents

Production system of plant extracts rich in galactolipids Download PDF

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TWM644780U
TWM644780U TW112200158U TW112200158U TWM644780U TW M644780 U TWM644780 U TW M644780U TW 112200158 U TW112200158 U TW 112200158U TW 112200158 U TW112200158 U TW 112200158U TW M644780 U TWM644780 U TW M644780U
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plant
rich
galactolipids
extraction
unit
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TW112200158U
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Chinese (zh)
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徐榜奎
林育正
吳嘉峰
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綠茵生技股份有限公司
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Abstract

本創作係揭露一種富含半乳糖脂之植物萃取物產製系統,其係包含有植製單元、萃取單元及劑型調製單元,而透過該些單元之連結及配置,可植物原料至終端產品中之多個程序予以整合,如前處理程序、萃取程序、後加工程序等,以達到有效達到提昇自植物原料中獲得如半乳糖脂等活性成份之萃取效率及純度之功效。 This invention discloses a production system for plant extracts rich in galactolipids, which includes a plant production unit, an extraction unit and a dosage form preparation unit. Through the connection and configuration of these units, plant raw materials can be converted into end products. Multiple procedures are integrated, such as pre-treatment procedures, extraction procedures, post-processing procedures, etc., to effectively improve the extraction efficiency and purity of active ingredients such as galactolipids from plant raw materials.

Description

富含半乳糖脂之植物萃取物產製系統 Galactolipid-rich plant extract production system

本創作係有關於一種植物萃取物之製備系統,特別係指一種富含半乳糖脂之植物萃取物產製系統。 The invention relates to a system for producing plant extracts, particularly a system for producing plant extracts rich in galactolipids.

按,根據文獻指出,半乳糖脂係主要存在於植物、藻類之膜中,為地球上主要脂質之一,不過因為半乳糖脂分散於生物質中,故被認為較難由植物中被提取而得。近年研究指出由中草藥中中係得獲得富含半乳糖脂之萃取物,如昭和草(Crassocephalum rabens),並且來自中草藥之富含半乳糖脂的萃取物係被證實有多種生理活性,例如美白、抗癌、抗發炎等。 According to the literature, galactolipids mainly exist in the membranes of plants and algae and are one of the main lipids on the earth. However, because galactolipids are dispersed in biomass, they are considered difficult to extract from plants. have to. Recent studies have pointed out that galactolipid-rich extracts from Chinese herbal medicines, such as Crassocephalum rabens, are obtained, and galactolipid-rich extracts from Chinese herbal medicines have been confirmed to have a variety of physiological activities, such as whitening, Anti-cancer, anti-inflammatory, etc.

不過,為能使傳統中草藥中之有效成分能夠被分離出來應用於不同產品上,多會利用有效成分於不同溶劑中具有不同溶解度之性質,透過溶劑萃取法將有效成分自中草藥中分離出來,惟,習知溶劑萃取法雖然將有效成分自中草藥中分離,但是所分離出之物仍有純度不夠、殘留有機萃取溶劑等缺失,以致於具有無法發揮其生物活性或是具有生物毒性等缺失。 However, in order to enable the active ingredients in traditional Chinese herbal medicines to be separated and used in different products, the active ingredients have different solubility properties in different solvents, and the active ingredients are separated from the Chinese herbal medicines through solvent extraction. Although the conventional solvent extraction method separates active ingredients from Chinese herbal medicines, the separated substances still have defects such as insufficient purity and residual organic extraction solvents, which make them unable to exert their biological activity or have biological toxicity.

本創作之主要目的係在於提供一種富含半乳糖脂之植物萃取物產製系統,其係以系統化方式結合殺菁、破碎、低溫萃取等程序,以同時達到提昇植物萃取物中半乳糖脂之含量及萃取安全性之功效。 The main purpose of this creation is to provide a system for producing plant extracts rich in galactolipids, which combines cyanide killing, crushing, low-temperature extraction and other processes in a systematic manner to simultaneously increase the content of galactolipids in plant extracts. content and extraction safety.

本創作之另一目的係在於提供一種富含半乳糖脂之植物萃取物產製系統,其係透過將製程處理程序標準化及系統化,以達到穩定萃取品質並降低製作成本之功效。 Another purpose of this invention is to provide a production system for plant extracts rich in galactolipids, which can stabilize the extraction quality and reduce production costs by standardizing and systematizing the processing procedures.

是以,為能達成上述目的,本創作係揭露一種富含半乳糖脂之植物萃取物產製系統,其至少包含有一植製單元及一萃取單元,其中,該植製單元係用以對一新鮮植物原料進行一前處理程序而產出一待萃物,而該前處理程序係包含有一殺菁程序;該萃取單元係設置於該植製單元之後,用以將該待萃物依序進行破碎、萃取、濃縮乾燥程序,得到一富含半乳糖脂之植物萃取物。 Therefore, in order to achieve the above purpose, the present invention discloses a plant extract production system rich in galactolipids, which at least includes a planting unit and an extraction unit, wherein the planting unit is used to prepare a fresh plant extract. The plant raw material undergoes a pre-treatment process to produce a substance to be extracted, and the pre-treatment process includes a cyanine-killing process; the extraction unit is provided after the planting unit to crush the substance to be extracted in sequence , extraction, concentration and drying procedures to obtain a plant extract rich in galactolipids.

於本創作之一實施例中,該植製單元係至少包含有一高速殺菁部,用以進行殺菁程序。 In one embodiment of the present invention, the planting unit at least includes a high-speed cyanide killing part for performing a cyanide killing process.

更進一步來說,為能取得成株品質較佳之植物原料,該植製單元係更包含有一種籽風選部及一逆境種植部,分別設於該高速殺菁部之前;其中,該種籽風選部係用以進行種籽篩選程序,以取得外型飽滿及重量較重之種子;該逆境種植部係用以提供一預定種植條件下,並使種子於該預定種植條件下生長,以能使所取得之植物原料較為強壯及具較多葉綠素,以能自其中獲得較高含量之活性成分,如半乳糖脂。 Furthermore, in order to obtain plant raw materials with better quality, the planting unit further includes a seed winnowing section and a stress planting section, which are respectively located in front of the high-speed cyanide killing section; wherein, the seed The winnowing department is used to carry out the seed screening process to obtain seeds with plump appearance and heavier weight; the adversity planting department is used to provide a predetermined planting condition and make the seeds grow under the predetermined planting condition. It can make the obtained plant raw materials stronger and have more chlorophyll, so that a higher content of active ingredients, such as galactolipids, can be obtained from them.

於本創作之另一實施例中,該萃取單元係更包含有一微米破碎部,用以將該待萃物破碎成為一微米大小之粉末,形成一待萃粉;一低溫冷萃部,設於該微米破碎部之後,用以使該待萃粉於一低溫環境下進行萃取程序,得到一植物初萃物;一濃縮乾燥部,設於該低溫冷萃部之後,用以將該植物初萃物進行濃縮乾燥程序,得到該富含半乳糖脂之植物萃取物。 In another embodiment of the present invention, the extraction unit further includes a micron crushing part for crushing the substance to be extracted into a micron-sized powder to form a powder to be extracted; a low-temperature cold extraction part, located at After the micron crushing section, the powder to be extracted is subjected to an extraction process in a low-temperature environment to obtain a plant primary extract; a concentration and drying section is provided after the low-temperature cold extraction section to extract the plant primary extract. The material is concentrated and dried to obtain the plant extract rich in galactolipids.

此外,為能整合原料至成品之各道程序,使工序統一標準化,以達到建立各程序之管控標準,於另一實施例中,本創作所揭富含半乳糖脂之植物萃取物產製系統係更包含有一劑型調製單元,其係設於該萃取單元之後,用以將該富含半乳糖脂之植物萃取物與至少一賦型劑製備為一預定劑型之組合物,如粉劑、滴劑、粉劑或錠劑。 In addition, in order to integrate the various processes from raw materials to finished products and standardize the processes to achieve the establishment of control standards for each process, in another embodiment, the production system of plant extracts rich in galactolipids disclosed in the present invention is It further includes a dosage form preparation unit, which is located after the extraction unit and is used to prepare the galactolipid-rich plant extract and at least one excipient into a predetermined dosage form composition, such as powder, drops, Powder or lozenge.

10:富含半乳糖脂之植物萃取物產製系統 10: Plant extract production system rich in galactolipids

20:植製單元 20: Planting unit

21:種籽風選部 21: Seed winnowing department

22:逆境種植部 22:Adversity Planting Department

23:高速殺菁部 23:High-speed Killer

30:萃取單元 30:Extraction unit

31:微米破碎部 31: Micron crushing part

32:低溫冷萃部 32: Low temperature cold extraction department

33:濃縮乾燥部 33:Concentrated drying section

40:劑型調製單元 40:Dosage form preparation unit

圖1係為本創作之一實施例所揭富含半乳糖脂之植物萃取物產製系統的示意圖。 Figure 1 is a schematic diagram of a system for producing plant extracts rich in galactolipids disclosed in one embodiment of the present invention.

圖2係為本創作之一實施例所揭富含半乳糖脂之植物萃取物產製系統中各單元之連結示意圖。 Figure 2 is a schematic diagram showing the connection of each unit in the galactolipid-rich plant extract production system disclosed in one embodiment of the present invention.

本創作係揭露一種富含半乳糖脂之植物萃取物產製系統,其係透過不同單元之連結及配置,將植物原料至終端產品中之多個程序予以整合,如種植程序、前處理程序、萃取程序、後加工程序等,以提昇自植物原料得到富含半乳糖脂之植物萃取物的萃取效率,並且同時能夠確保富含半乳糖脂之植物萃取物的品質穩定。 This creation discloses a production system for plant extracts rich in galactolipids, which integrates multiple processes from plant raw materials to end products through the connection and configuration of different units, such as planting procedures, pre-treatment procedures, and extraction. Procedures, post-processing procedures, etc., to improve the extraction efficiency of galactolipid-rich plant extracts from plant raw materials, and at the same time ensure the stable quality of galactolipid-rich plant extracts.

以下,為能說明本創作之技術特徵及其功效,將茲舉一實施例並搭配圖式進行說明如後。 In the following, in order to illustrate the technical features and effects of this invention, an embodiment will be given and explained with drawings.

如圖1及圖2所示,本創作之一實施例中所揭富含半乳糖脂之植物萃取物產製系統10係包含有一植製單元20、一萃取單元30及一劑型調製單元40。 As shown in FIGS. 1 and 2 , the galactolipid-rich plant extract production system 10 disclosed in one embodiment of the present invention includes a production unit 20 , an extraction unit 30 and a dosage form preparation unit 40 .

該植製單元20係包含有一種籽風選部21、一逆境種植部22及一高速殺菁部23,其中:該種籽風選部21係用以透過外力挑選符合標準之植物種籽,例如尺寸、重量等。具體來說,該種籽風選部21具有一篩選平台及一出風機,當植物種籽鋪設於該篩選平台上時,透過該出風機提供預定強度之風至該篩選平台,以將過輕之種籽吹離該篩選平台,而留置於該篩選平台上之種籽即為符合篩選標準者。 The planting unit 20 includes a seed winnowing part 21, a stress planting part 22 and a high-speed cyanide killing part 23, wherein: the seed winnowing part 21 is used to select plant seeds that meet standards through external force. Such as size, weight, etc. Specifically, the seed winnowing part 21 has a screening platform and an air outlet fan. When the plant seeds are laid on the screening platform, the air outlet fan provides wind of a predetermined intensity to the screening platform to remove the light seeds. The seeds are blown away from the screening platform, and the seeds left on the screening platform are those that meet the screening standards.

該逆境種植部22係設於該種籽風選部21之後,用以使所挑選出之種籽於一預定種植條件下生長為植物成株;具體來說,該逆境種植部22係會包含有如燈之溫控設備及如灑水裝置之濕控設備,以調控該預定種植條件,得到發育完成之新鮮植物成株。 The stress planting part 22 is located after the seed winnowing part 21, and is used to grow the selected seeds into adult plants under a predetermined planting condition; specifically, the stress planting part 22 will include There are temperature control equipment such as lamps and humidity control equipment such as sprinklers to control the predetermined planting conditions and obtain fresh and fully developed plants.

該高速殺菁部23係設於該逆境種植部22之後,用以接收該新鮮植物成株並進行殺菁程序,以得到待萃物,其中,所謂殺菁程序係指透過溫度急遽變化而使植物內之活性成分,包含解毒成分、酵素等之活性可以被保留於其中,不會被環境因子而破壞。 The high-speed cyanine killing part 23 is located after the stress planting part 22, and is used to receive the fresh adult plant and perform a cyanine killing process to obtain the material to be extracted. The so-called cyanine killing process refers to the cyanine killing process through sudden changes in temperature. The active ingredients in plants, including detoxifying ingredients, enzymes, etc., can be retained in them and will not be destroyed by environmental factors.

該萃取單元30係設於該植製單元20之後,包含有一微米破碎部31、一低溫冷萃部32及一濃縮乾燥部33,其中:該微米破碎部31係用以將該待萃物透過如刀、磨碎機等裝置破碎成為一微米大小之粉末,形成一待萃粉。 The extraction unit 30 is located after the planting unit 20 and includes a micron crushing part 31, a low-temperature cold extraction part 32 and a concentration and drying part 33, wherein: the micron crushing part 31 is used to permeate the substance to be extracted. Devices such as knives and graters break it into powder of one micron size, forming a powder to be extracted.

一低溫冷萃部32係設於該微米破碎部31後,用以使該待萃粉於一低溫環境下進行萃取程序,得到一植物初萃物;一濃縮乾燥部33係設於該低溫冷萃部32後,用以將該植物初萃物進行濃縮乾燥程序,得到該富含半乳糖脂之植物萃取物。 A low-temperature cold extraction section 32 is located behind the micron crushing section 31 to perform an extraction process on the powder to be extracted in a low-temperature environment to obtain a plant primary extract; a concentration and drying section 33 is located behind the low-temperature cold extraction section. After the extraction part 32, the plant primary extract is concentrated and dried to obtain the plant extract rich in galactolipids.

該劑型調製單元40係設於該萃取單元30之後,能夠接收來自該萃取單元30之該富含半乳糖脂之萃取物,並得依據一調製指令,將該富含半乳糖脂之植物萃取物與至少一賦型劑或/及其他組成份調製成為一組合物,例如粉末狀之沖泡包、膠囊、膜衣錠、滴錠等。 The dosage form preparation unit 40 is located after the extraction unit 30 and is capable of receiving the galactolipid-rich extract from the extraction unit 30 and converting the galactolipid-rich plant extract according to a preparation instruction. Prepare a composition with at least one excipient or/and other components, such as powdered brewing packets, capsules, film-coated tablets, tablets, etc.

藉由上述構件之組成,本創作所揭富含半乳糖脂之植物萃取物產製系統10係能夠應用於各種含有半乳糖脂之植物或藻類,如昭和草等。若以昭和草作為植物原料為例,透過該植製單元20得到較健康之昭和草植株,並且能夠於進行萃取程序前盡可能地保有昭和草內中所含如半乳糖脂等活性成分之活性,降低被環境因子或氧化反應破壞之機會,以使後續透過該萃取單元30自昭和草得到富含半乳糖脂之植物萃取物,而該富含半乳糖脂之植物萃取物因其內之半乳糖脂含量較高,故能夠具有較佳之生理活性,如美白、抗發炎、抗癌等。此外,本創作更透過劑型調製單元40將萃取程序與後加工程序予以整合至同一系統中,以降低產製成本的浪費,並且更能以管控加工品質,以產出品質穩定之終端產品。 Through the composition of the above components, the system 10 for producing plant extracts rich in galactolipids disclosed in the present invention can be applied to various plants or algae containing galactolipids, such as Showa grass, etc. Taking Showa grass as a plant raw material as an example, healthier Showa grass plants can be obtained through the planting unit 20 , and the activity of active ingredients such as galactolipids contained in Showa grass can be retained as much as possible before the extraction process. , reducing the chance of being damaged by environmental factors or oxidation reactions, so that a plant extract rich in galactolipids can be subsequently obtained from Showa grass through the extraction unit 30, and the plant extract rich in galactolipids has half of the The lactolipid content is high, so it can have better physiological activities, such as whitening, anti-inflammation, anti-cancer, etc. In addition, this invention integrates the extraction process and the post-processing process into the same system through the dosage form preparation unit 40 to reduce the waste of production costs, and can better control the processing quality to produce end products with stable quality.

10:富含半乳糖脂之植物萃取物產製系統 10: Plant extract production system rich in galactolipids

20:植製單元 20: Planting unit

21:種籽風選部 21: Seed winnowing department

22:逆境種植部 22:Adversity Planting Department

23:高速殺菁部 23:High-speed Killer

30:萃取單元 30:Extraction unit

31:微米破碎部 31: Micron crushing part

32:低溫冷萃部 32: Low temperature cold extraction department

33:濃縮乾燥部 33:Concentrated drying section

40:劑型調製單元 40:Dosage form preparation unit

Claims (5)

一種富含半乳糖脂之植物萃取物產製系統,其至少包含有: 一植製單元,用以對一植物原料進行前處理程序,得到一待萃物; 一萃取單元,設於該植製單元後,用以接收該待萃物並且依序進行破碎、萃取、濃縮乾燥程序,得到一富含半乳糖脂之植物萃取物; 其中,其特徵在於: 該植製單元係具有一高速殺菁部,用以對該植物原料進行殺菁程序。 A system for producing plant extracts rich in galactolipids, which at least contains: A plant preparation unit is used to perform a pre-treatment process on a plant raw material to obtain a product to be extracted; An extraction unit, located after the plant production unit, is used to receive the material to be extracted and sequentially carry out crushing, extraction, concentration and drying processes to obtain a plant extract rich in galactolipids; Among them, it is characterized by: The planting unit has a high-speed cyanine-killing part for performing a cyanine-killing process on the plant raw materials. 如請求項1所述富含半乳糖脂之植物萃取物產製系統,其中,該萃取單元係更包含有: 一微米破碎部,用以將該待萃物破碎成為一微米大小之粉末,形成一待萃粉; 一低溫冷萃部,設於該微米破碎部後,用以使該待萃粉於一低溫環境下進行萃取程序,得到一植物初萃物; 一濃縮乾燥部,設於該低溫冷萃部後,用以將該植物初萃物進行濃縮乾燥程序,得到該富含半乳糖脂之植物萃取物。 The system for producing plant extracts rich in galactolipids as described in claim 1, wherein the extraction unit further includes: The one-micron crushing part is used to crush the substance to be extracted into powder of one micron size to form a powder to be extracted; A low-temperature cold extraction section is provided after the micron crushing section to perform an extraction process on the powder to be extracted in a low-temperature environment to obtain a primary plant extract; A concentration and drying section is provided after the low-temperature cold extraction section for concentrating and drying the plant primary extract to obtain the galactolipid-rich plant extract. 如請求項1所述富含半乳糖脂之植物萃取物產製系統,其中,該植製單元係更包含有一種籽風選部及一逆境種植部,該逆境種植部係設於該高速殺菁部前,並該種籽風選部係設於該逆境種植部前; 該種籽風選部係用以進行種籽篩選程序; 該逆境種植部係用以使所挑選出之種籽於一預定種植條件下生長為植物成株。 The system for producing plant extracts rich in galactose lipids as described in claim 1, wherein the planting unit further includes a seed winnowing part and a stress planting part, and the stress planting part is located in the high-speed cyanide killing unit. in front of the department, and the seed winnowing department is located in front of the adversity planting department; The seed winnowing department is used to carry out the seed screening process; The stress planting part is used to make the selected seeds grow into adult plants under a predetermined planting condition. 如請求項1所述富含半乳糖脂之植物萃取物產製系統,其係更包含有一劑型調製單元,設於該萃取單元之後,用以接收該富含半乳糖脂之植物萃取物,並將該富含半乳糖脂之植物萃取物與至少一賦型劑製備為一預定劑型之組合物。The galactolipid-rich plant extract production system as described in claim 1 further includes a dosage form preparation unit, which is located after the extraction unit and is used to receive the galactolipid-rich plant extract and prepare the plant extract. The galactolipid-rich plant extract and at least one excipient are prepared into a composition in a predetermined dosage form. 如請求項4所述富含半乳糖脂之植物萃取物產製系統,其中,該預定劑型係為粉劑、滴劑、粉劑或錠劑。The system for producing plant extracts rich in galactolipids as described in claim 4, wherein the predetermined dosage form is a powder, a drop, a powder or a lozenge.
TW112200158U 2023-01-06 2023-01-06 Production system of plant extracts rich in galactolipids TWM644780U (en)

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