TWM643253U - Multi-point brake structure of semi-hydraulic brake system - Google Patents

Multi-point brake structure of semi-hydraulic brake system Download PDF

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Publication number
TWM643253U
TWM643253U TW112200119U TW112200119U TWM643253U TW M643253 U TWM643253 U TW M643253U TW 112200119 U TW112200119 U TW 112200119U TW 112200119 U TW112200119 U TW 112200119U TW M643253 U TWM643253 U TW M643253U
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Taiwan
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caliper body
caliper
brake
oil chamber
semi
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TW112200119U
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Chinese (zh)
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林君彥
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巨將金屬工業有限公司
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Abstract

本創作一種半油壓剎車系統的多點式剎停結構,包含:一卡鉗、一連動裝置及一剎車線,該卡鉗包含相對的一第一鉗體與一第二鉗體,該卡鉗在該第一鉗體與該第二鉗體之間設有一容置空間,該第一鉗體與該第二鉗體朝向該容置空間的一面分別設有至少二容槽,供至少二組活塞滑設容置,該第一鉗體上設有一油室及一剎車線座,該第一鉗體上在該油室開口的相對位置樞設一搖臂,該連動裝置設於該油室內,該連動裝置包含一油壓推動件及一彈性元件,該剎車線穿設該剎車線座,並與該搖臂連結,用以帶動該油壓推動件往該油室底部方向位移;藉以,俾達剎車穩定性佳,用油量少,製造成本低廉,並且具有更佳的剎車效果。The present invention is a multi-point braking structure of a semi-hydraulic brake system, which includes: a caliper, a linkage device and a brake cable. The caliper includes a first caliper body and a second caliper body opposite to each other. The caliper is provided with an accommodation space between the first caliper body and the second caliper body. The first caliper body and the second caliper body are respectively provided with at least two accommodation grooves on the side facing the accommodation space, for at least two groups of pistons to be slidably accommodated. The first caliper body is provided with an oil chamber and a brake wire seat. A rocker arm is pivoted at the relative position of the opening of the oil chamber. The interlocking device is arranged in the oil chamber. The interlocking device includes an oil pressure pusher and an elastic element. The brake line passes through the brake line seat and is connected with the rocker arm to drive the oil pressure pusher to move toward the bottom of the oil chamber. In this way, Bida has good braking stability, less oil consumption, low manufacturing cost, and better braking effect.

Description

半油壓剎車系統的多點式剎停結構Multi-point brake structure of semi-hydraulic brake system

本創作係有關於一種自行車剎車系統,尤指一種半油壓剎車系統的多點式剎停結構。The invention relates to a bicycle braking system, especially a multi-point braking structure of a semi-hydraulic braking system.

按,自行車的功能已由初期的交通工具,發展成有專門用途的使用工具,因此使用的人口日趨增多,且使用者的場合也愈來愈廣泛,在自行車上功能上的要求也日趨嚴格,尤其有關安全考量的剎車系統格外受到重視,在適合自行車運用的剎車裝置中,對過去傳統式輪圈式剎車裝置(V型剎車)而言,其剎車性能已逐漸的無法滿足現今的需求,尤其是對於登山越野自行車,在相當惡劣的騎乘環境下,除了能保持確實安全剎車性能外,同時還需具有靈敏的操控性,因此必須創新發展新的剎車機構才能滿足這些嚴格的要求,是以碟式剎車便漸漸受到重視,由測試證明其剎車性能較V型剎車要來的更安全及更舒適。Press, the function of the bicycle has been developed from the initial means of transportation into a special-purpose tool. Therefore, the number of people using it is increasing day by day, and the occasions of users are becoming more and more extensive. The functional requirements on the bicycle are becoming more and more strict, especially the braking system for safety considerations. In addition to safe braking performance, sensitive handling is also required. Therefore, new braking mechanisms must be innovated to meet these strict requirements. Therefore, disc brakes have gradually gained attention. Tests have proved that their braking performance is safer and more comfortable than V-type brakes.

碟式剎車依剎車作動的方式可區分為機械碟式剎車及油壓碟式剎車,機械碟式剎車靠剎車線的拉力讓卡鉗內的剎車片磨擦並夾住碟盤,產生剎車效果;油壓碟式剎車靠拉剎車把手作動裡面的活塞壓縮油液,壓力從油管直通卡鉗,從而推動卡鉗內的活塞,帶動剎車片夾持碟盤。Disc brakes can be divided into mechanical disc brakes and hydraulic disc brakes according to the way of braking. Mechanical disc brakes rely on the pulling force of the brake line to make the brake pads in the caliper rub against and clamp the disc to produce a braking effect; hydraulic disc brakes rely on pulling the brake handle to actuate the piston inside to compress the oil.

然而,機械碟式剎車不僅操作費力,且剎車穩定性不佳,油壓碟式剎車油管路複雜,以致容易產生漏油現象,且一旦油壓管破裂,就完全失去剎車效果,又不論機械碟式剎車或油壓碟式剎車,大都僅設有一組活塞,剎車時利用該組活塞以兩點式對碟盤進行剎停,因而剎車效果佳,容易發生危險。However, mechanical disc brakes are not only laborious to operate, but also have poor braking stability. The hydraulic disc brake oil pipeline is complicated, so that it is prone to oil leakage, and once the oil pressure tube is broken, the braking effect will be completely lost. In addition, no matter the mechanical disc brake or the hydraulic disc brake, most of them only have one set of pistons. When braking, the set of pistons is used to stop the disc in two points, so the braking effect is good and it is prone to danger.

本創作人有鑑於習知半油壓剎車系統的多點式剎停結構具有上述缺點,是以乃思及創作的意念,經多方探討與試作樣品試驗,及多次修正改良後,遂推出本創作。In view of the above-mentioned shortcomings of the multi-point brake structure of the conventional semi-hydraulic brake system, the author of this work is based on his thoughts and creative ideas. After many discussions, sample tests, and many revisions and improvements, he launched this creation.

本創作提供一種半油壓剎車系統的多點式剎停結構,包含:一卡鉗,該卡鉗包含相對的一第一鉗體及一第二鉗體,該卡鉗在該第一鉗體與該第二鉗體之間設有一供碟盤組設的容置空間,該第一鉗體與該第二鉗體朝向該容置空間的一面分別設有至少二容槽,供至少二組活塞滑設容置,該第一鉗體上設有一油室及一剎車線座,該第一鉗體上在該油室開口的相對位置樞設一搖臂;一連動裝置,該連動裝置包含一油壓推動件及一彈性元件,該油壓推動件套設於該油室內,且該油壓推動件設有一螺桿伸出於該油室外側,該螺桿穿設該搖臂形成連動,該彈性元件裝設於油室內,彈抵於該油室底部與該油壓推動件間,賦予該油壓推動件主動復位的能力;及一剎車線,穿設該剎車線座,並與該搖臂連結,而可由該剎車線帶動該搖臂往該油室方向旋擺,進而由該螺桿帶動該油壓推動件往該油室底部方向位移。The invention provides a multi-point braking structure of a semi-hydraulic brake system, comprising: a caliper, the caliper includes a first caliper body and a second caliper body opposite to each other, the caliper is provided with an accommodation space for disc assembly between the first caliper body and the second caliper body, at least two storage grooves are respectively provided on the sides of the first caliper body and the second caliper body facing the accommodation space, for at least two groups of pistons to slide and accommodate, the first caliper body is provided with an oil chamber and a brake line seat, and the first caliper body is provided with an oil chamber and a brake line seat on the oil chamber A rocker arm is pivoted at the relative position of the opening; an interlocking device, the interlocking device includes an oil pressure pusher and an elastic element, the oil pressure pusher is sleeved in the oil chamber, and the oil pressure pusher is provided with a screw extending out of the oil chamber, the screw passes through the rocker arm to form linkage, the elastic element is installed in the oil chamber, bounces between the bottom of the oil chamber and the oil pressure pusher, and gives the oil pressure pusher The ability to actively reset; Link, and the rocker arm can be driven by the brake line to swing toward the direction of the oil chamber, and then the screw rod can drive the oil pressure pusher to displace toward the bottom of the oil chamber.

本創作半油壓剎車系統的多點式剎停結構的主要目的,在於其剎車操作省力,剎車穩定性佳,並且用油量少,保養維修容易,製造成本低廉,又其設有至少二組活塞,剎車時利用該至少二組活塞以多點式對碟盤進行剎停,而可達到更佳的剎車效果。The main purpose of creating the multi-point brake structure of the semi-hydraulic brake system is that the brake operation is labor-saving, the brake stability is good, and the oil consumption is small, the maintenance is easy, the manufacturing cost is low, and it is provided with at least two sets of pistons. When braking, the at least two sets of pistons are used to brake the disc in a multi-point manner, and a better braking effect can be achieved.

以下茲配合本創作較佳實施例之圖式進一步說明如下,以期能使熟悉本創作相關技術之人士,得依本說明書之陳述據以實施。The drawings of the preferred embodiments of this creation are further described below, in order to enable those familiar with the related technologies of this creation to implement it according to the statements in this manual.

首先,請配合參閱第一圖至第五圖所示,本創作一種半油壓剎車系統的多點式剎停結構,包含:一卡鉗10、一連動裝置20、一剎車線30、二剎車片40及一簧片50。First of all, please refer to the first figure to the fifth figure, this invention creates a multi-point brake structure of a semi-hydraulic brake system, including: a caliper 10, a linkage device 20, a brake line 30, two brake pads 40 and a reed 50.

該卡鉗10包含相對的一第一鉗體11及一第二鉗體12,該卡鉗10在該第一鉗體11與該第二鉗體12之間設有一供碟盤60組設的容置空間13,該第一鉗體11與該第二鉗體12朝向該容置空間13的一面分別設有至少二容槽14,以該等容槽14供至少二組活塞15滑設容置,該第一鉗體11上設有一油室16及一剎車線座17,該第一鉗體11上在該油室16開口的相對位置樞設一搖臂18,該搖臂18中段穿設一旋轉件181,於本實施例中,該第一鉗體11與該第二鉗體12朝向該容置空間13的一面分別設有三容槽14,以該等容槽14供三組活塞15滑設容置,該三組活塞15(至少二組活塞15)的直徑大小不同,該第一鉗體11與該第二鉗體12的各該相鄰容槽14間分別設有通孔141相通,該通孔141係由小於該容槽14直徑的刀具伸入該容槽14內銑削成型。The caliper 10 includes a first caliper body 11 and a second caliper body 12 opposite to each other. The caliper 10 is provided with an accommodating space 13 for the assembly of the disc 60 between the first caliper body 11 and the second caliper body 12. The first caliper body 11 and the second caliper body 12 are respectively provided with at least two storage grooves 14 on the side facing the accommodating space 13. These storage grooves 14 are used for at least two sets of pistons 15 to slide and accommodate. The first caliper body 11 is provided with an oil chamber 16 and A brake line seat 17, a rocker arm 18 is pivotally arranged on the first caliper body 11 at a position opposite to the opening of the oil chamber 16, and a rotating member 181 is pierced in the middle section of the rocker arm 18. In this embodiment, the first caliper body 11 and the second caliper body 12 are respectively provided with three storage slots 14 on the side facing the accommodation space 13, and the three sets of pistons 15 are slidably accommodated with these storage slots 14. The diameters of the three sets of pistons 15 (at least two sets of pistons 15) are different. The pliers body 11 communicates with each adjacent cavity 14 of the second pliers body 12 with a through hole 141 , and the through hole 141 is milled and formed by inserting a tool smaller than the diameter of the cavity 14 into the cavity 14 .

該連動裝置20包含一油壓推動件21、一彈性元件22及一調整件23,該油壓推動件21套設於該油室16內,且該油壓推動件21設有一螺桿211伸出於該油室16外側,該螺桿211穿設該搖臂18中段的旋轉件181形成連動,該彈性元件22裝設於油室16內,彈抵於該油室16底部與該油壓推動件21間,賦予該油壓推動件21主動復位的能力,該調整件23螺合在該螺桿211上,俾可利用該調整件23轉動,以該螺桿211對油壓推動件21進行位置的調整,於本實施例中,該彈性元件22為一伸縮彈簧。The interlocking device 20 includes an oil pressure pusher 21, an elastic element 22 and an adjustment piece 23. The oil pressure pusher 21 is sleeved in the oil chamber 16, and the oil pressure pusher 21 is provided with a screw rod 211 protruding from the outside of the oil chamber 16. The screw rod 211 passes through the rotating member 181 in the middle section of the rocker arm 18 to form a linkage. 21, endow the oil pressure pusher 21 with the ability to actively reset, the adjustment member 23 is screwed on the screw rod 211, so that the adjustment member 23 can be used to rotate, and the screw rod 211 is used to adjust the position of the oil pressure pusher 21. In this embodiment, the elastic element 22 is a telescopic spring.

該剎車線30穿設該剎車線座17,並與該搖臂18連結,而可由該剎車線30帶動該搖臂18往該油室16方向旋擺,進而連動該螺桿211帶動該油壓推動件21往該油室16底部方向位移,以該剎車線30的延伸與自行車把手上的剎車握把連結。The brake line 30 passes through the brake line seat 17 and is connected with the rocker arm 18, and the brake line 30 drives the rocker arm 18 to swing toward the oil chamber 16, and then drives the screw rod 211 to drive the hydraulic pusher 21 to move toward the bottom of the oil chamber 16, and the brake line 30 is extended to connect with the brake handle on the handle of the bicycle.

該二剎車片40裝設於該卡鉗10的容置空間13內,並分別與該至少二組活塞15貼靠,該碟盤60係設置於該二剎車片40之間。The two brake pads 40 are installed in the accommodating space 13 of the caliper 10 and abut against the at least two sets of pistons 15 respectively, and the disc 60 is disposed between the two brake pads 40 .

該簧片50彈抵於該二剎車片40間,賦予該二剎車片40主動復位的能力。The reed 50 bounces between the two brake pads 40 , endowing the two brake pads 40 with the ability to actively reset.

本創作使用時,如第六圖至第八圖所示,利用剎車握把的按壓,通過剎車線30拉動搖臂18往油室16方向旋擺,透過搖臂18連動油壓推動件21往油室16底部方向位移,讓儲存於油室16內的液壓油被油壓推動件21擠壓注入第一鉗體11與第二鉗體12的容槽14內,藉由油壓往容置空間13方向推動卡鉗10內的至少二組活塞15以多點式(六點式)對二剎車片40進行推動,驅使二剎車片40對碟盤60剎停,以達到剎車的目的;當放開剎車握把時,油壓推動件21被彈性元件22頂推復位,並透過螺桿211帶動搖臂18轉回,同時利用簧片50的彈性回復力,將二剎車片40及卡鉗10內的至少二組活塞15回推至原位,液壓油流回油室16內。When this creation is in use, as shown in Figures 6 to 8, by pressing the brake handle, the rocker arm 18 is pulled by the brake line 30 to swing toward the direction of the oil chamber 16, and the oil pressure pusher 21 is moved to the bottom of the oil chamber 16 through the rocker arm 18, so that the hydraulic oil stored in the oil chamber 16 is squeezed by the oil pressure pusher 21 and injected into the groove 14 of the first caliper body 11 and the second caliper body 12. The piston 15 pushes the two brake pads 40 in a multi-point type (six-point type), and drives the two brake pads 40 to stop the disc 60 to achieve the purpose of braking; when the brake handle is released, the oil pressure pusher 21 is pushed back by the elastic element 22, and drives the rocker arm 18 to turn back through the screw rod 211. within 6.

由上述具體實施例之結構,可得到下述之效益:By the structure of above-mentioned specific embodiment, can obtain following benefit:

本創作半油壓剎車系統的多點式剎停結構,其係以剎車線30配合油壓設備,兼具剎車操作省力,剎車穩定性佳的功效,並且用油量少,保養維修容易,製造成本低廉,又其設有至少二組活塞15,剎車時利用該至少二組活塞15以多點式對碟盤60進行剎停,而可達到更佳的剎車效果,行車安全性提升。The multi-point braking structure of the semi-hydraulic brake system of this invention uses the brake line 30 to cooperate with the hydraulic equipment, which has the effects of labor-saving brake operation and good braking stability. It also uses less oil, is easy to maintain and repair, and has low manufacturing costs. It is also provided with at least two sets of pistons 15. When braking, the at least two sets of pistons 15 are used to brake the disc 60 in a multi-point manner, thereby achieving a better braking effect and improving driving safety.

10:卡鉗 11:第一鉗體 12:第二鉗體 13:容置空間 14:容槽 141:通孔 15:活塞 16:油室 17:剎車線座 18:搖臂 181:旋轉件 20:連動裝置 21:油壓推動件 211:螺桿 22:彈性元件 23:調整件 30:剎車線 40:剎車片 50:簧片 60:碟盤 10:Caliper 11: The first clamp body 12: The second clamp body 13:Accommodating space 14: Tank 141: Through hole 15: Piston 16: oil chamber 17: Brake cable seat 18: rocker arm 181:Rotary 20: Interlocking device 21: Hydraulic pusher 211: screw 22: elastic element 23: Adjustment parts 30: Brake line 40: brake pads 50: reed 60: Disc

第一圖係本創作之立體圖。 第二圖係本創作之立體分解圖。 第三圖係本創作第一鉗體與第二鉗體剖面示意圖。 第四圖係本創作之剖面圖。 第五圖係本創作之另一剖面圖。 第六圖係本創作剎車動作示意圖。 第七圖係本創作另一剎車動作示意圖。 第八圖係本創作對碟盤進行剎停之示意圖。 The first picture is a three-dimensional picture created by this book. The second picture is a three-dimensional exploded view of this creation. The third figure is a cross-sectional schematic diagram of the first pliers body and the second pliers body of this creation. The fourth picture is a section view of this work. The fifth picture is another cross-section of this creation. The sixth picture is a schematic diagram of the braking action of this creation. The seventh picture is a schematic diagram of another braking action created by this book. The eighth picture is a schematic diagram of the creation of the brakes on the disc.

10:卡鉗 10:Caliper

11:第一鉗體 11: The first clamp body

12:第二鉗體 12: The second clamp body

14:容槽 14: Tank

15:活塞 15: Piston

17:剎車線座 17: Brake cable seat

18:搖臂 18: rocker arm

181:旋轉件 181:Rotary

20:連動裝置 20: Interlocking device

21:油壓推動件 21: Hydraulic pusher

211:螺桿 211: screw

22:彈性元件 22: elastic element

23:調整件 23: Adjustment parts

30:剎車線 30: Brake line

40:剎車片 40: brake pads

50:簧片 50: reed

Claims (7)

一種半油壓剎車系統的多點式剎停結構,包含: 一卡鉗,該卡鉗包含相對的一第一鉗體及一第二鉗體,該卡鉗在該第一鉗體與該第二鉗體之間設有一供碟盤組設的容置空間,該第一鉗體與該第二鉗體朝向該容置空間的一面分別設有至少二容槽,供至少二組活塞滑設容置,該第一鉗體上設有一油室及一剎車線座,該第一鉗體上在該油室開口的相對位置樞設一搖臂; 一連動裝置,該連動裝置包含一油壓推動件及一彈性元件,該油壓推動件套設於該油室內,且該油壓推動件設有一螺桿伸出於該油室外側,該螺桿穿設該搖臂形成連動,該彈性元件裝設於油室內,彈抵於該油室底部與該油壓推動件間,賦予該油壓推動件主動復位的能力;及 一剎車線,穿設該剎車線座,並與該搖臂連結,而可由該剎車線帶動該搖臂往該油室方向旋擺,進而由該螺桿帶動該油壓推動件往該油室底部方向位移。 A multi-point braking structure of a semi-hydraulic braking system, comprising: A caliper, the caliper includes a first caliper body and a second caliper body opposite to each other, the caliper is provided with a storage space for disc assembly between the first caliper body and the second caliper body, at least two storage grooves are respectively provided on the sides of the first caliper body and the second caliper body facing the accommodating space, for at least two groups of pistons to be slidably accommodated, the first caliper body is provided with an oil chamber and a brake wire seat, and a rocker arm is pivotally arranged on the first caliper body at a position opposite to the opening of the oil chamber; A linkage device, the linkage device includes an oil pressure pusher and an elastic element, the oil pressure pusher is sleeved in the oil chamber, and the oil pressure pusher is provided with a screw protruding outside the oil chamber, the screw passes through the rocker arm to form linkage, the elastic element is installed in the oil chamber, bounces between the bottom of the oil chamber and the oil pressure pusher, and gives the oil pressure pusher the ability to actively reset; and A brake wire passes through the brake wire seat and is connected with the rocker arm, so that the brake wire drives the rocker arm to swing toward the oil chamber, and the screw rod drives the oil pressure pusher to move toward the bottom of the oil chamber. 如請求項1所述之半油壓剎車系統的多點式剎停結構,其中該至少二組活塞的直徑大小不同。The multi-point brake structure of the semi-hydraulic brake system according to claim 1, wherein the diameters of the at least two sets of pistons are different. 如請求項1所述之半油壓剎車系統的多點式剎停結構,其中該連動裝置另包含一調整件,該調整件螺合在該螺桿上,利用該調整件轉動,以該螺桿對油壓推動件進行位置的調整。The multi-point braking structure of the semi-hydraulic brake system as described in claim 1, wherein the interlocking device further includes an adjustment piece, the adjustment piece is screwed on the screw, and the position of the hydraulic pusher is adjusted by the screw through the rotation of the adjustment piece. 如請求項1所述之半油壓剎車系統的多點式剎停結構,其中該彈性元件為一伸縮彈簧。The multi-point braking structure of the semi-hydraulic brake system according to claim 1, wherein the elastic element is a telescopic spring. 如請求項1所述之半油壓剎車系統的多點式剎停結構,其另包含二剎車片,該二剎車片裝設於該卡鉗的容置空間內,並分別與該至少二組活塞貼靠,該碟盤係設置於該二剎車片之間。 The multi-point braking structure of the semi-hydraulic brake system as described in claim 1 further includes two brake pads, the two brake pads are installed in the accommodating space of the caliper, and respectively abut against the at least two sets of pistons, and the disc is arranged between the two brake pads. 如請求項5所述之半油壓剎車系統的多點式剎停結構,其另包含一簧片,該簧片彈抵於該二剎車片間,賦予該二剎車片主動復位的能力。 The multi-point braking structure of the semi-hydraulic brake system as described in claim 5 further includes a reed, and the reed springs against the two brake pads to give the two brake pads the ability to actively reset. 如請求項1所述之半油壓剎車系統的多點式剎停結構,其中該第一鉗體與該第二鉗體的各該相鄰容槽間分別設有通孔相通,該通孔係由小於該容槽直徑的刀具伸入該容槽內銑削成型。 The multi-point braking structure of the semi-hydraulic brake system as described in claim 1, wherein the first caliper body and the second caliper body are respectively provided with through holes communicating with each of the adjacent grooves, and the through holes are milled and formed by inserting a tool smaller than the diameter of the groove into the groove.
TW112200119U 2023-01-05 2023-01-05 Multi-point brake structure of semi-hydraulic brake system TWM643253U (en)

Priority Applications (1)

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