TWM638411U - Low energy consumption environmental control system - Google Patents

Low energy consumption environmental control system Download PDF

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Publication number
TWM638411U
TWM638411U TW111214028U TW111214028U TWM638411U TW M638411 U TWM638411 U TW M638411U TW 111214028 U TW111214028 U TW 111214028U TW 111214028 U TW111214028 U TW 111214028U TW M638411 U TWM638411 U TW M638411U
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unit
control system
air inlet
exhaust
water
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TW111214028U
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Chinese (zh)
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林彥伯
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科斯邁股份有限公司
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Abstract

一種環境控制系統,包含一個機殼單元、一個排風單元,及一個水冷式冷卻單元。該機殼單元設有一個出風口。該排風單元包括一個排風管與一個風機,該排風管設有一個進氣口與一個排氣口。該風機可被驅動而於該排風管中產生從該進氣口往該出風口排出的氣流。該水冷式冷卻單元設有連通外界的一個入風口,並連通組接於該排風管的該進氣口,並且可讓從該入風口進入並往該進氣口流動的氣流降溫與除濕。該水冷式冷卻單元係以冷卻水作為降溫與除濕的工作流體,也毋需額外設置壓縮機、冷凝器等構件,因此能提供一種兼具環保與低能耗的環境控制系統。An environment control system includes a casing unit, an exhaust unit, and a water-cooled cooling unit. The cabinet unit is provided with an air outlet. The exhaust unit includes an exhaust duct and a fan, and the exhaust duct is provided with an air inlet and an exhaust outlet. The blower can be driven to generate an air flow in the exhaust pipe to be discharged from the air inlet to the air outlet. The water-cooled cooling unit is provided with an air inlet connected to the outside, and communicated with the air inlet connected to the exhaust pipe, and can cool down and dehumidify the airflow entering from the air inlet and flowing toward the air inlet. The water-cooled cooling unit uses cooling water as the working fluid for cooling and dehumidification, and does not need additional compressors, condensers and other components, so it can provide an environmental control system with both environmental protection and low energy consumption.

Description

低能耗環境控制系統Low energy consumption environmental control system

本新型是有關於一種空調系統,特別是指一種能調節空氣的溫度與濕度的空調系統。The present invention relates to an air-conditioning system, in particular to an air-conditioning system capable of adjusting the temperature and humidity of the air.

在半導體製造工業中,為了確保半導體的製造能在最佳的溫濕環境下進行,以提升產品的良率,會設置用以調控環境溫度與濕度的環控系統。現有的環控系統包含一個冰水機(chiller)、一個加熱器,及一個加濕器。該冰水機包括一個壓縮機、一個冷凝器、一個膨脹閥,及一個蒸發器。該冰水機以冷媒作為工作流體,使冷媒依序在該壓縮機、該冷凝器、該膨脹閥,及該蒸發器中循環流通,而能使流經該蒸發器的空氣降溫與除濕。In the semiconductor manufacturing industry, in order to ensure that semiconductor manufacturing can be carried out in an optimal temperature and humidity environment to improve the yield rate of products, an environmental control system for regulating the ambient temperature and humidity will be set up. The existing environmental control system includes a chiller, a heater, and a humidifier. The chiller includes a compressor, a condenser, an expansion valve, and an evaporator. The ice water machine uses refrigerant as the working fluid, and makes the refrigerant circulate through the compressor, the condenser, the expansion valve, and the evaporator in sequence, so as to cool down and dehumidify the air flowing through the evaporator.

然而,現有的冷媒多由氯氟碳化合物組成,所述氯氟碳化物會加速臭氧層的破壞,十分不環保。另一方面,該環控系統的該冰水機包括該壓縮機、該冷凝器等構件,非常耗電。再者,經過該冰水機降溫及除濕之空氣的溫度與濕度通常會過低,而必須通過該加熱器與該加濕器調高溫度與濕度,因此,會增加該環控系統整體的能耗。However, most of the existing refrigerants are composed of chlorofluorocarbons, which will accelerate the destruction of the ozone layer and are not environmentally friendly. On the other hand, the ice water machine of the environmental control system includes components such as the compressor and the condenser, which consume a lot of power. Furthermore, the temperature and humidity of the air cooled and dehumidified by the ice water machine are usually too low, and the temperature and humidity must be increased through the heater and the humidifier. Therefore, the overall performance of the environmental control system will be increased. consumption.

因此,本新型環境控制系統之目的,即在提供一種至少能夠克服先前技術的至少一個缺點的環境控制系統。Therefore, the purpose of the new environment control system is to provide an environment control system which can at least overcome at least one disadvantage of the prior art.

於是,本新型環境控制系統,包含一個機殼單元、一個排風單元,及一個水冷式冷卻單元。Therefore, the novel environment control system includes a casing unit, an exhaust unit, and a water-cooled cooling unit.

該機殼單元設有一個出風口。該排風單元安裝於該機殼單元,並包括一個排風管與一個風機,該排風管設有一個進氣口與一個排氣口。該風機連通組接於該排風管的該排氣口並對應於該出風口,且可被驅動而於該排風管中產生從該進氣口往該出風口排出的氣流。該水冷式冷卻單元設有連通外界的一個入風口,並連通組接於該排風管的該進氣口,並且可讓從該入風口進入並往該進氣口流動的氣流降溫與除濕。The cabinet unit is provided with an air outlet. The air exhaust unit is installed on the casing unit and includes an air exhaust pipe and a fan. The air exhaust pipe is provided with an air inlet and an air outlet. The blower is communicated with the exhaust port of the exhaust pipe and corresponds to the air outlet, and can be driven to generate air flow in the exhaust pipe from the air inlet to the air outlet. The water-cooled cooling unit is provided with an air inlet connected to the outside, and communicated with the air inlet connected to the exhaust pipe, and can cool down and dehumidify the airflow entering from the air inlet and flowing toward the air inlet.

本新型之功效在於:該水冷式冷卻單元係以冷卻水作為降溫與除濕的工作流體,而不會有冷媒對環境產生污染的問題,也毋需額外設置壓縮機、冷凝器等構件,因此能降低系統整體的能耗。並且,經過該水冷式冷卻單元的空氣的溫度與濕度適中,不用再另外設置加熱器或加濕器等構件。因此,能提供一種兼具環保與低能耗的環境控制系統。The effect of the new model is that the water-cooled cooling unit uses cooling water as the working fluid for cooling and dehumidification, and there is no problem of environmental pollution caused by the refrigerant, and no additional components such as compressors and condensers are required. Reduce overall system energy consumption. Moreover, the temperature and humidity of the air passing through the water-cooled cooling unit are moderate, and there is no need to set additional components such as heaters or humidifiers. Therefore, an environmental control system with both environmental protection and low energy consumption can be provided.

在本新型被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same numerals.

參閱圖1,本新型環境控制系統之第一實施例,包括一個機殼單元1,及安裝於該機殼單元1的一個排風單元2、一個水冷式冷卻單元3、一個冷卻水儲存單元4、一個溫度控制元件5,和一個濕度控制元件6。Referring to Fig. 1, the first embodiment of the novel environmental control system includes a casing unit 1, and an exhaust unit 2, a water-cooled cooling unit 3, and a cooling water storage unit 4 installed in the casing unit 1 , a temperature control element 5, and a humidity control element 6.

該機殼單元1包括一個本體11與可拆裝地設置於該本體11的一個外掛件12。該本體11設有一個出風口101。The casing unit 1 includes a main body 11 and a pendant 12 detachably mounted on the main body 11 . The main body 11 is provided with an air outlet 101 .

該排風單元2包括一個排風管21與一個風機22。該排風管21設有一個進氣口201與一個排氣口202,並界定出連通在該進氣口201與該排氣口202間供氣流經過的一個風道203。該風機22連通組接於該排風管21的該排氣口202並對應於該出風口101,且可被驅動而於該排風管21中產生從該進氣口201往該出風口101排出的氣流。The exhaust unit 2 includes an exhaust pipe 21 and a fan 22 . The air exhaust pipe 21 is provided with an air inlet 201 and an air outlet 202 , and defines an air duct 203 communicating between the air inlet 201 and the air outlet 202 for air to pass through. The blower fan 22 is connected to the exhaust port 202 of the exhaust pipe 21 and corresponds to the air outlet 101, and can be driven to generate air flow from the air inlet 201 to the air outlet 101 in the exhaust pipe 21. Exhaust airflow.

在該第一實施例中,該水冷式冷卻單元3為水冷式蒸發器。參閱圖4,該水冷式蒸發器包括一個腔體31、設置於該腔體31且可供冷卻水9流通的多個冷卻管路32。該腔體31設有一個連通外界的入風口301,並且連通組接於該排風管21的該進氣口201。所述冷卻水9例如可由工廠原有的廠務系統提供,其溫度大約介於14°~20°。當相對高溫的氣流流經該等冷卻管路32外側時能產生熱交換,因此能讓從該入風口301進入並往該進氣口201流動的氣流降溫與除濕。從該出風口101流出的氣流的溫度大約介於20°~25°,濕度大約介於55%~70%。In the first embodiment, the water-cooled cooling unit 3 is a water-cooled evaporator. Referring to FIG. 4 , the water-cooled evaporator includes a cavity 31 and a plurality of cooling pipelines 32 disposed in the cavity 31 and allowing cooling water 9 to circulate. The cavity 31 is provided with an air inlet 301 connected to the outside, and connected to the air inlet 201 connected to the exhaust pipe 21 . The cooling water 9 can be provided, for example, by the factory's original factory service system, and its temperature is about 14°~20°. When the relatively high-temperature air flows through the cooling pipes 32 , heat exchange can occur, so that the air entering from the air inlet 301 and flowing toward the air inlet 201 can be cooled and dehumidified. The temperature of the airflow flowing out from the air outlet 101 is about 20°-25°, and the humidity is about 55%-70%.

該冷卻水儲存單元4包括安裝於該外掛件12的一個儲水槽41與連接在該儲水槽41與該水冷式冷卻單元3間的多個輸水管路42。The cooling water storage unit 4 includes a water storage tank 41 mounted on the external component 12 and a plurality of water delivery pipelines 42 connected between the water storage tank 41 and the water-cooled cooling unit 3 .

在該第一實施例中,該冷卻水儲存單元4包括該儲水槽41,但在其他實施態樣中,例如當冷卻水9的供給水壓穩定的情況下,也可以選擇不設置該儲水槽41,換言之,冷卻水9可從外部直接供給至該水冷式冷卻單元3,經熱交換後直接排放至外部。In the first embodiment, the cooling water storage unit 4 includes the water storage tank 41, but in other implementations, for example, when the supply water pressure of the cooling water 9 is stable, the water storage tank can also be selected not to be provided. 41. In other words, the cooling water 9 can be directly supplied to the water-cooled cooling unit 3 from the outside, and directly discharged to the outside after heat exchange.

該溫度控制元件5包括安裝於該排風管21中的一個加熱器。在該第一實施例中,該加熱器為電熱片。該電熱片可被電流驅動升溫,並設有多個風孔50,因此能將流經該等風孔50的氣流加熱。The temperature control element 5 includes a heater installed in the exhaust pipe 21 . In the first embodiment, the heater is a heater. The electric heater can be driven by electric current to heat up, and is provided with a plurality of air holes 50 , so the air flow passing through the air holes 50 can be heated.

該濕度控制元件6包括連通設置於該排風管21的一個加濕器。該加濕器能被驅動而增加位於該風道203中的氣流的濕度。The humidity control element 6 includes a humidifier communicated with the exhaust pipe 21 . The humidifier can be driven to increase the humidity of the airflow in the air duct 203 .

該第一實施例中包含該溫度控制元件5與該濕度控制元件6,但因為經過該水冷式冷卻單元3降溫與除濕之氣流的溫度與濕度接近工廠的製造環境標準,因此能節省該溫度控制元件5與該濕度控制元件6的用電。在其他實施態樣中,也可以不設置該溫度控制元件5與該濕度控制元件6。The first embodiment includes the temperature control element 5 and the humidity control element 6, but because the temperature and humidity of the airflow passing through the water-cooled cooling unit 3 for cooling and dehumidification are close to the manufacturing environment standard of the factory, the temperature control can be saved. The power consumption of the element 5 and the humidity control element 6 . In other embodiments, the temperature control element 5 and the humidity control element 6 may not be provided.

參閱圖2,本新型環境控制系統之第二實施例,與該第一實施例的不同之處在於該水冷式冷卻單元3的安裝位置,以下僅就差異之處說明,相同的部分不再贅述。Referring to Fig. 2, the second embodiment of the novel environmental control system differs from the first embodiment in the installation position of the water-cooled cooling unit 3, and the differences are only described below, and the same parts will not be repeated .

該機殼單元1包括該本體11和該外掛件12。該水冷式冷卻單元3與該冷卻水儲存單元4皆設置於該外掛件12中。該第二實施例的外掛式設計便於從現有的環控系統進行改造。The casing unit 1 includes the main body 11 and the hanging part 12 . Both the water-cooled cooling unit 3 and the cooling water storage unit 4 are disposed in the hanging part 12 . The plug-in design of the second embodiment is convenient for retrofitting from the existing environmental control system.

參閱圖3與圖4,本新型環境控制系統之第三實施例,與該第一實施例的不同之處在於該冷卻水儲存單元4的安裝位置,以下僅就差異之處說明,相同的部分不再贅述。Referring to Fig. 3 and Fig. 4, the third embodiment of the new environmental control system differs from the first embodiment in the installation position of the cooling water storage unit 4, and only the differences will be described below, the same parts No longer.

該機殼單元1僅包括該本體11,該冷卻水儲存單元4安裝於該本體11中。The casing unit 1 only includes the body 11 , and the cooling water storage unit 4 is installed in the body 11 .

該冷卻水儲存單元4的該等輸水管路43、44、45連通設置在該儲水槽41與該水冷式冷卻單元3的該等冷卻管路32間。具體地,通過該輸水管路43可將冷卻水9從外部輸進該儲水槽41。通過該輸水管路44可將冷卻水9從該儲水槽41輸進該水冷式冷卻單元3。通過該輸水管路45可將經過熱交換的冷卻水9從該水冷式冷卻單元3排放至外部。The water delivery pipelines 43 , 44 , 45 of the cooling water storage unit 4 are communicated between the water storage tank 41 and the cooling pipelines 32 of the water-cooled cooling unit 3 . Specifically, the cooling water 9 can be input into the water storage tank 41 from the outside through the water delivery pipeline 43 . The cooling water 9 can be input from the water storage tank 41 into the water-cooled cooling unit 3 through the water delivery pipeline 44 . The heat-exchanged cooling water 9 can be discharged from the water-cooled cooling unit 3 to the outside through the water delivery pipeline 45 .

該第三實施例將水冷式冷卻單元3與該冷卻水儲存單元整合至該本體11中,因此能簡化系統整體的體積。In the third embodiment, the water-cooled cooling unit 3 and the cooling water storage unit are integrated into the main body 11 , so the volume of the whole system can be simplified.

綜上所述,本新型環境控制系統之該水冷式冷卻單元3係以冷卻水9作為降溫與除濕的工作流體,而不會有冷媒對環境產生污染的問題,也毋需額外設置壓縮機、冷凝器等構件,因此能降低系統整體的能耗。因此,能提供一種兼具環保與低能耗的環境控制系統,故確實能達成本新型之目的。To sum up, the water-cooled cooling unit 3 of the new environmental control system uses the cooling water 9 as the working fluid for cooling and dehumidification, and there is no problem of refrigerant polluting the environment, and no additional compressors, compressors, etc. are required. Condenser and other components, so the overall energy consumption of the system can be reduced. Therefore, an environmental control system with both environmental protection and low energy consumption can be provided, so the purpose of the present invention can indeed be achieved.

惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。But the above-mentioned ones are only embodiments of the present invention, and should not limit the scope of implementation of the present invention with this. All simple equivalent changes and modifications made according to the patent scope of the present application and the content of the patent specification are still within the scope of the present invention. Within the scope covered by this patent.

1:機殼單元 101:出風口 11:本體 12:外掛件 2:排風單元 201:進氣口 202:排氣口 203:風道 21:排風管 22:風機 3:水冷式冷卻單元 301:入風口 31:腔體 32:冷卻管路 4:冷卻水儲存單元 41:儲水槽 42、43、44、45:輸水管路 5:溫度控制元件 50:風孔 6:濕度控制元件 9:冷卻水 1: Chassis unit 101: Air outlet 11: Ontology 12: External parts 2: Exhaust unit 201: air inlet 202: Exhaust port 203: air duct 21: Exhaust pipe 22: fan 3: Water-cooled cooling unit 301: air inlet 31: Cavity 32: Cooling pipeline 4: Cooling water storage unit 41: water storage tank 42, 43, 44, 45: water pipeline 5: Temperature control element 50: wind hole 6: Humidity control element 9: cooling water

本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本新型環境控制系統的第一實施例的側視剖視圖; 圖2是本新型環境控制系統的第二實施例的側視剖視圖; 圖3是本新型環境控制系統的第三實施例的側視剖視圖;及 圖4是該第三實施例之一個水冷式冷卻單元與一個冷卻水儲存單元的立體圖。 Other features and functions of the present invention will be clearly presented in the implementation manner with reference to the drawings, wherein: Fig. 1 is a side sectional view of the first embodiment of the novel environmental control system; Fig. 2 is a side sectional view of a second embodiment of the novel environmental control system; Figure 3 is a side sectional view of a third embodiment of the novel environmental control system; and FIG. 4 is a perspective view of a water-cooled cooling unit and a cooling water storage unit of the third embodiment.

1:機殼單元 1: Chassis unit

101:出風口 101: Air outlet

11:本體 11: Ontology

12:外掛件 12: External parts

2:排風單元 2: Exhaust unit

201:進氣口 201: air inlet

202:排氣口 202: Exhaust port

203:風道 203: air duct

21:排風管 21: Exhaust pipe

22:風機 22: fan

3:水冷式冷卻單元 3: Water-cooled cooling unit

301:入風口 301: air inlet

31:腔體 31: Cavity

4:冷卻水儲存單元 4: Cooling water storage unit

41:儲水槽 41: water storage tank

42:輸水管路 42: Water pipeline

5:溫度控制元件 5: Temperature control element

6:濕度控制元件 6: Humidity control element

9:冷卻水 9: cooling water

Claims (8)

一種環境控制系統,包含: 一個機殼單元,設有一個出風口; 一個排風單元,安裝於該機殼單元,並包括一個排風管與一個風機,該排風管設有一個進氣口與一個排氣口,該風機連通組接於該排風管的該排氣口並對應於該出風口,且可被驅動而於該排風管中產生從該進氣口往該出風口排出的氣流;及 一個水冷式冷卻單元,設有連通外界的一個入風口,並連通組接於該排風管的該進氣口,並且可讓從該入風口進入並往該進氣口流動的氣流降溫與除濕。 An environmental control system comprising: A casing unit is provided with an air outlet; An exhaust unit is installed on the casing unit and includes an exhaust pipe and a fan. The exhaust pipe is provided with an air inlet and an exhaust port. The fan is connected to the The exhaust port corresponds to the air outlet, and can be driven to generate an air flow in the exhaust pipe from the air inlet to the air outlet; and A water-cooled cooling unit is provided with an air inlet connected to the outside world, and connected to the air inlet connected to the exhaust pipe, and can cool and dehumidify the airflow entering from the air inlet and flowing toward the air inlet . 如請求項1所述的環境控制系統,其中,該機殼單元包括一個本體和可拆裝地設置於該本體的一個外掛件,該排風單元設置於該本體,該水冷式冷卻單元設置於該外掛件。The environment control system as described in Claim 1, wherein, the casing unit includes a body and a hanger detachably arranged on the body, the exhaust unit is arranged on the body, and the water-cooled cooling unit is arranged on The add-on. 如請求項2所述的環境控制系統,還包含連接該水冷式冷卻單元的一個冷卻水儲存單元,其中,該冷卻水儲存單元設置於該外掛件。The environment control system according to claim 2, further comprising a cooling water storage unit connected to the water-cooled cooling unit, wherein the cooling water storage unit is arranged on the external part. 如請求項1所述的環境控制系統,還包含連接該水冷式冷卻單元的一個冷卻水儲存單元,其中,該機殼單元包括一個本體和可拆裝地設置於該本體的一個外掛件,該排風單元與該水冷式冷卻單元設置於該本體,該冷卻水儲存單元設置於該外掛件。The environmental control system as described in claim 1, further comprising a cooling water storage unit connected to the water-cooled cooling unit, wherein the casing unit includes a body and a detachable hanging part arranged on the body, the The exhaust unit and the water-cooled cooling unit are arranged on the main body, and the cooling water storage unit is arranged on the external part. 如請求項1所述的環境控制系統,還包含設置於該排風管的一個溫度控制元件。The environment control system as claimed in claim 1, further comprising a temperature control element disposed on the exhaust pipe. 如請求項5所述的環境控制系統,其中,該溫度控制元件包括安裝於該排風管中的一個加熱器。The environment control system as claimed in claim 5, wherein the temperature control element includes a heater installed in the exhaust duct. 如請求項1所述的環境控制系統,還包含設置於該排風管的一個濕度控制元件。The environment control system as claimed in claim 1, further comprising a humidity control element disposed on the exhaust duct. 如請求項7所述的環境控制系統,其中,該濕度控制元件包括連通設置於該排風管的一個加濕器。The environment control system as claimed in claim 7, wherein the humidity control element includes a humidifier communicated with the exhaust duct.
TW111214028U 2022-12-19 2022-12-19 Low energy consumption environmental control system TWM638411U (en)

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