TWM636377U - Welding operation system - Google Patents

Abstract

This invention is a welding operating system, which includes a swinging device, a welding machine, a soldering machine and at least two metal plates, the balance fixer of the swinging device is installed on the other end of the swinging arm, and the balance The fixture is provided with a first clamping part and a second clamping part, and through the swing of the swinging machine of the swing facility, the welding torch head installed in the first clamping part of the balance fixture and the balance The welding material in the serpentine tube installed in the second clamping part of the fixture can produce welding swing along with the swinging machine when welding at the joint of the at least two metal plates, and form lines on the welding bead, Make it have the effect of simulating the welding swing of human beings, and achieve the effect of automatic welding.

Description

Welding Operating System

This invention relates to a welding operating system, especially a kind of automatic welding function, which is suitable for metal welding or similar operations.

At present, the economic cost of welding is an important factor affecting industrial applications, and there are many factors affecting welding costs, such as equipment, manpower, raw materials and energy costs, etc., and the cost of welding equipment varies greatly for different processes. Manual arc welding Compared with combustible gas welding, the cost is relatively low, while laser welding and electron beam welding are relatively expensive.

For manual welding, labor costs often account for a large part of the total cost. Therefore, the reduction of manual welding costs often focuses on reducing the time of welding operations. Effective methods include increasing welding speed and optimizing welding parameters. And the slag removal after welding is also a time-consuming and laborious work.

Therefore, in view of the above deficiencies, the creator hopes to propose a welding operating system with automatic welding performance, so that users can easily operate and assemble. The creative motives that people want to develop.

The main purpose of this creation is to provide a welding operating system, which mainly includes a swinging device, a welding machine equipment, a soldering machine and at least two metal plates. Shi's balance fixer is installed on the other end of the swing arm, and the balance fixer is provided with a first clamping part and a second clamping part, and through the swing of the swinging machine of the swinging facility, the balance is fixed The welding torch head installed in the first clamping part of the device and the welding material in the snake tube installed in the second clamping part of the balance fixture can be welded at the joint of the at least two metal plates. The oscillating machine generates welding swings and forms lines on the welded bead, which has the effect of simulating human welding swings, and achieves the performance of automatic welding, thereby increasing the overall practicability.

The second purpose of this creation is to provide a welding operating system, the swinging facility is assembled on an operating device, and the operating device is combined with a frame, and the swinging facility is connected to a control device, through which Control equipment to operate the swinging device. When operating the swinging device, the actuating device is also actuated at the same time, and the other end of the fixed arm of the actuating device is combined with a leveler, and the leveler is passed through the fixed arm of the actuating device When the fixed arm of the actuating device moves, the leveler can keep following the offset, that is, following the welding done on the inner side of the two metal plates or the outer side of the two metal plates. The track is offset, and the keep-following offset includes any offset of up, down, left, right, forward, and backward, and the offset is 0.1 mm (mm ) to 30 millimeters (mm), so that it has the performance of automatically following the offset of the welding bead, thereby increasing the overall usability.

Another purpose of this creation is to provide a welding operating system, through which the gas cylinder of the welding equipment has any one of inert gas and active gas or a mixture thereof, and the welding torch head of the welding equipment can match the gas When the bottle is inert gas or active gas, different welding torch heads are installed, such as argon welding torch head or carbon dioxide welding torch head, and the welding machine of the welding equipment is set with inert gas or active gas. The machine system can be argon welding machine, carbon dioxide welding machine, electric welding machine, etc., mainly by using inert gas or active gas as shielding gas. Another solder The feeder of the machine is equipped with a switch and a bearing. The switch controls the operation of the bearing to drive the welding material to advance automatically, so that the welding material is fed into the tube through the feeder, and then the welding material is fed into the tube by the end of the snake tube. The solder head goes out, so that it has the effect of automatically replenishing the solder material, thereby increasing the overall usability.

In order to further understand the characteristics, characteristics and technical content of this creation, please refer to the following detailed description and drawings about this creation, but the attached drawings are only for reference and illustration, not to limit this creation.

10: frame body

11: vertical axis

111: power equipment

112: screw

113:Moving body

12: horizontal axis

121: power equipment

122: track

123: board body

124: Control line

125: trunking

20: Actuating equipment

21: Extended body

211: Adjustment block

2111: Knob

212: frame

2121: spring

22: Bearing platform

23: fixed arm

231: the first fixed arm

232: second fixed arm

24: clamping part

30: Equalizer

31: rod body

32: L-shaped block

321: Outer side

322: the first inner side

323: second inner side

324: inner side

325: the first lateral surface

326: second outer surface

33: First turn

34: Second turn

35: Third turn

40: Control equipment

41: Power switch

42: start switch

43: Speed switch

50: Swing facility

51: swing machine

511:Rotator

52: Swing arm

53:Balance Fixer

531: the first clamping part

532: the second clamping part

60: Welding equipment

61: Welding torch head

611: pipe body

62: Welder

63: Cylinder

631: tube body

70:Solder machine

71: Solder head

72: snake pipe

73: tube body

74: Feeder

741: switch

742: Bearing

75: welding material

80: Metal plate body

81: texture

Figure 1 is a schematic diagram of the three-dimensional appearance of the welding operating system of this creation.

Figure 2 is a partially enlarged schematic diagram of the welding operating system of this creation.

Figure 3 is a partially enlarged schematic diagram of another perspective of this creation.

Figure 4 is a schematic diagram of the welding action of the welding operating system of this creation.

Figure 5 is a partially enlarged schematic diagram of the welding action of this creation.

Figure 6 is a schematic diagram of the appearance of the first form of the leveler created by this invention.

Figure 7 is a schematic diagram of the welding action of the first form of the leveler created by this invention.

Figure 8 is a schematic diagram of the appearance of the second form of the leveler created by this invention.

Figure 9 is a schematic diagram of the welding action of the second form of the leveler created by this invention.

Please refer to Fig. 1 to Fig. 9, which are schematic diagrams of embodiments of this invention. And the best implementation mode of the welding operating system of the present invention is suitable for carrying out metal welding operations or similar operations, and has the effect of automatic welding.

And the welding operating system of the present invention mainly comprises a combination design of a swinging device 50, a welding machine equipment 60, a soldering machine 70 and at least two metal plate bodies 80 (as shown in Fig. 2 to Fig. 5), the The swing facility 50 is assembled on an operating device 20, and the operating device 20 is combined with a frame body 10, and the swing facility 50 is connected to a control device 40, and the swing facility 50 is operated through the control device 40 , when operating the swing facility 50, the actuating device 20 is also actuated at the same time, wherein the frame body 10 is provided with a longitudinal axis 11 and a transverse axis 12 (as shown in Figure 1), and the longitudinal axis 11 is provided with a power Equipment 111, a screw rod 112 and a moving body 113, and the moving body 113 is active on the screw rod 112, and the power device 111 is to provide the power of the moving body 113, moreover, the power device 111 is through a power A controller (not shown) is used to control the operation, and the horizontal axis 12 is provided with a power device 121, a track 122, a board 123 and a control line 124, and the board 123 is movably arranged on the track 122 , and the power equipment 121 is installed on the board 123, and provides the power of the board 123 activities, and the control line 124 is connected with the board 123 to control the board 123 activities, and the The control wire 124 is provided with a wire slot 125, so as to protect the control wire 124 through the wire slot 125 when the board body 123 moves, and not to be pulled and damage the control wire 124. Moreover, the power equipment 121 Operation control is carried out through a power controller (not shown), wherein the power controller (not shown) is connected to the control line 124, and the moving body 113 of the vertical axis 11 is connected to the track of the horizontal axis 12 122 is set in combination, wherein the moving body 113 is a strip body, and the track 122 is also a strip body, and the moving body 113 is assembled under the track 122, so that the track 122 can follow the moving body 113 to carry out the action of rising and falling.

In addition, the operating device 20 is provided with an extension body 21, a carrying platform 22 and a fixed arm 23 (as shown in Figure 1 and Figure 2), and one end of the extension body 21 is installed on the plate of the horizontal shaft 12 body 123, and the other end of the extension body 21 is combined with the carrying platform 22, and one end of the fixed arm 23 is fixed on the carrying platform 22, wherein the fixed arm 23 has two implementation styles, the first One kind of implementation mode (not shown) is that there is only one fixed arm 23, and it extends through the fixed arm 23, and the fixed arm 23 is extended to form a clamping part 24, so as to clamp through the clamping part 24 holding objects. And the second kind of implementation pattern is that this fixed arm 23 is made up of a first fixed arm 231 and a second fixed arm 232 (as shown in Fig. 2 and Fig. 3), and this first fixed arm 231 is Combine with the second fixed arm 232 to extend through the first fixed arm 231 and the second fixed arm 232, and the second fixed arm 232 is extended to set a clamping part 24, which has been passed through the clamp The holding part 24 is used to clamp the object, so that the fixed arm 23 can have the function of extending the length.

The above-mentioned extension body 21 of the operating device 20 is composed of at least one adjustment block 211 and a frame 212 (as shown in Figure 2 and Figure 3), wherein the at least one adjustment block 211 is provided with at least one knob 2111 , and use at least one knob 2111 to fine-tune the at least one adjustment block 211, so that the at least one adjustment block 211 can be extended, that is, let the at least one adjustment block 211 have a weight that matches the overall weight of the extension body 21 to adjust its load And the counterweight, and can stretch the arrangement of the at least one adjustment block 211, so as to achieve the purpose of balancing the extension body 21, and one end of the above-mentioned adjustment block 211 is installed on the plate body 123 of the horizontal shaft 12, and the The other end of the adjustment block 211 is combined with the frame 212, and the frame 212 is V-shaped, and the bottom of the V-shaped frame 212 is hollow, and at least one spring 2121 is assembled in the V-shaped frame 212 (As shown in Figure 1 and Figure 2), also A spring 2121 (not shown) can be provided at both ends of the V-shaped frame 212, and the V-shaped frame 212 can be elastically moved through the spring 2121, so that the V-shaped frame 212 can have the effect of reducing the buffer force. efficacy.

Moreover, the other end of the fixed arm 23 of the operating device 20 is combined with a leveler 30 (as shown in Figures 2 and 3), and the leveler 30 is carried out through the fixed arm 23 of the operating device 20. Move and cooperate with at least two metal plates 80 to set different levelers 30, the first mode of the leveler 30 (as shown in Figures 6 and 7) is when the two metal plates 80 are spliced , the leveler 30 is placed on the inner side of the two metal plates 80, wherein the leveler 30 is provided with a rod 31, an L-shaped block 32, a first rotation 33 and a second rotation 34, the rod 31 is fixed on the outer side 321 of the L-shaped block 32, and the first swivel 33 is arranged on the first inner side 322 of the L-shaped block 32 and faces the first direction, and the The second swivel 34 is located on the second inner surface 323 of the L-shaped block 32 and faces the second direction, wherein the first swivel 33 and the second swivel 34 are covered with rubber rings, circular metal Any one of the bodies, and the rod body 31 is clamped by the clamping part 24 provided by the fixed arm 23 of the operating device 20. When the fixed arm 23 of the operating device 20 moves, the leveler 30 will It can keep following the offset, that is, follow the welding bead performed on the inner side of the two metal plate bodies 80 to offset.

In addition, the second form of the leveler 30 (as shown in Figures 8 and 9) is that when the two metal plate bodies 80 are spliced, the leveler 30 is placed on the outer side of the two metal plate bodies 80 Above, the leveler 30 is provided with a rod body 31, an L-shaped block body 32, a first swivel body 33, a second swivel body 34 and a third swivel body 35, and the rod body 31 is fixed on the The inner side 324 of the L-shaped block 32, and the first swivel 33 is located on the first side of the L-shaped block 32. The outer side 325 faces the first direction, and the second swivel 34 is arranged on the first outer side 325 of the L-shaped block 32 and faces the first direction, and the third swivel 35 is arranged on the L-shaped block. The second outer surface 326 of the block body 32 faces the second direction, wherein the first swivel body 33, the second swivel body 34, and the third swivel body 35 are covered with any one of a rubber ring body and a circular metal body. , and the rod body 31 is clamped by the clamping portion 24 provided on the fixed arm 23 of the operating device 20, when the fixed arm 23 of the operating device 20 moves, the leveler 30 can keep following the offset , that is, following the offset of the weld bead carried out on the outer side of the two metal plates 80, and the follow-up offset maintained by the leveler 30 of the first and second aspects above includes upward and downward Any offset of down, left, right, forward, or backward, the offset is any one of 0.1 millimeters (mm) to 30 millimeters (mm), so that there is an automatic The performance of following the offset of the welding bead, and there is no need to install any energy-consuming monitoring and correction equipment.

And the control equipment 40 that is connected with this rocking facility 50 is assembled on the bearing platform 22 of this actuating equipment 20, and this control equipment 40 is to control and operate this swinging facility 50 (as shown in Fig. 3 and Fig. 4), And this control device 40 is provided with at least one power switch 41, at least one start switch 42, at least one speed switch 43 and at least one circuit board (figure not shown), this power switch 41, this start switch 42 and this speed switch 43 Be respectively connected with this circuit board (figure not shown), and this rocking facility 50 is provided with a rocking machine 51, a swinging arm 52 and a balance fixer 53 in addition, this rocking machine 51 is provided with a rotator 511, and the swinging One end of the arm 52 is connected with the rotator 511 of the swinging machine 51, and the balance fixer 53 is mounted on the other end of the swing arm 52, and the balance fixer 53 is provided with a first clamping portion 531 and a second clamping portion 532 . Furthermore, the power output to the control device 40 and the swing of the swing facility 50 is controlled through the power switch 41 of the control device 40 machine 51, and when the start switch 42 of the control device 40 is pressed, the swing machine 51 of the swing device 50 will perform a swing action, and the speed switch 43 of the control device 40 is used to control the swing machine of the swing device 50 51 swing action speed, you can adjust the swing speed at 10, 20, 30, 40, 50 for increased efficiency.

In addition, the welding machine equipment 60 is provided with a welding torch head 61, a welding machine 62 and a gas cylinder 63. The welding torch head 61 is connected with the welding machine 62 through a pipe body 611. The gas bottle 63 is connected (as shown in the first figure and the second figure), and the gas bottle 63 has any one of inert gas and reactive gas or its mixture, wherein the inert gas system is helium, neon , argon, krypton, xenon, and radon, and the active gas system is any of oxygen and carbon dioxide, and the welding torch head 61 of the welding equipment 60 can be inert with the gas cylinder 63 Different welding torch heads 61 are installed when using gas or active gas, such as argon welding torch head or carbon dioxide welding torch head, and the welding machine 62 of the welding machine equipment 60 is set with inert gas or active gas, wherein the welding machine The 62 series can be an argon welding machine, a carbon dioxide welding machine, an electric welding machine, etc., mainly by using an inert gas or an active gas as a shielding gas. The welding machine 62 of the embodiment of the invention is an argon welding machine as an example. In addition, the welding torch head 61 is mounted on the first clamping portion 531 of the balance fixture 53 , and the position of the welding torch head 61 is positioned through the first clamping portion 531 .

In addition, this soldering machine 70 is provided with a solder head 71, a snake pipe 72, a pipe body 73, a feeder 74 and a welding material 75, and the solder head 71 is connected with one end of the snake pipe 72 (as shown in Fig. 1 and Fig. 1). 2), and one end of the tube body 73 is connected to the other end of the serpentine tube 72, and the other end of the tube body 73 is connected to the feeder 74, wherein the welding material 75 of the solder machine 70 is Any of welding wire and welding rod, and the welding wire is a real Any one of core welding wire or flux-cored welding wire, and the welding rod is any one of metal strip, low carbon steel strip, graphite rod, and tungsten rod. Furthermore, the feeder 74 of the solder machine 70 A switch 741 and a bearing 742 are provided, and the switch 741 controls the operation of the bearing 742 to drive the welding material 75 to advance automatically, so that the welding material 75 is sent into the pipe body 73 through the feeder 74, and then The solder tip 71 at one end of the serpentine tube 72 passes through, so that the soldering material 75 can be replenished automatically, thereby increasing the usability of the whole. In addition, the flexible tube 72 is installed on the second clamping portion 532 of the balance fixture 53, and the position of the flexible tube 72 is positioned through the second clamping portion 532 (as shown in FIG. 3 ), and the flexible tube 72 It has the characteristic of bending, so that the solder head 71 connected to one end of the flexible tube 72 can be arranged in accordance with the position of the welding torch head 61 of the welding machine device 60 .

And the welding torch head 61 installed in the first clamping portion 531 of the above-mentioned balance fixture 53 corresponds to the joint of the at least two metal plate bodies 80 (as shown in Fig. 4 and Fig. 5), the balance fixture The welding material 75 in the coiled tube 72 installed in the second clamping part 532 of 53 passes through the solder head 71, and corresponds to the joint of the at least two metal plate bodies 80, wherein the above-mentioned at least two metal plate bodies The joint of 80 is the seam position between the metal plate body 80 and the metal plate body 80, and has five basic joint types, namely butt joint, lap joint, corner joint, end joint and T-joint and so on, and the metal plate body 80 needs to be closely bonded to the metal plate body 80 through a welding process. Moreover, through the swinging of the swinging machine 51 of the swinging device 50, the welding torch head 61 installed on the first clamping portion 531 of the balance fixture 53 and the second clamping portion 532 of the balance fixture 53 can The welding material 75 in the coiled tube 72 of the installation can produce welding swing along with the swinging machine 51 when the splicing place of the at least two metal plates 80 is welded, and the welding torch head 61 of the welding machine equipment 60 is used to provide an idler. Any one of inert gas, active gas or a mixture thereof and generate a high-temperature arc, so as to fuse and bond the welding material 75 to the joint of the at least two metal plate bodies 80, and form lines 81 on the welded bead, wherein the lines 81 is a fish scale texture (as shown in Figure 4 and Figure 5), or a uniform texture, so that it has the effect of simulating human welding swing, and achieves the performance of automatic welding, thereby increasing the overall practicability.

By the above detailed description, those who are familiar with this technology can understand that this creation can indeed achieve the above-mentioned purpose, and it is in compliance with the provisions of the Patent Law, so a patent application is filed.

However, the above is only a preferred embodiment of this creation, and should not limit the scope of implementation of this creation; therefore, all simple equivalent changes and modifications made according to the patent scope of this creation and the contents of the creation manual , should still fall within the scope covered by this creation patent.

121: power equipment

123: board body

124: Control line

125: trunking

20: Actuating equipment

21: Extended body

211: Adjustment block

2111: Knob

212: frame

2121: spring

22: Bearing platform

23: fixed arm

231: the first fixed arm

232: second fixed arm

24: clamping part

30: Equalizer

31: rod body

32: L-shaped block

40: Control equipment

50: Swing facility

51: swing machine

52: Swing arm

53:Balance Fixer

531: the first clamping part

532: the second clamping part

60: Welding equipment

61: Welding torch head

611: pipe body

62: Welder

63: Cylinder

631: tube body

71: Solder head

72: snake pipe

73: tube body

74: Feeder

741: switch

742: Bearing

75: welding material

Claims (15)

A welding operating system comprising: A swing facility, the swing facility is provided with a swing machine, a swing arm and a balance fixer, the swing machine is provided with a rotator, one end of the swing arm is connected with the rotator of the swing machine, the balance fixer It is installed on the other end of the swing arm, and the balance fixer is provided with a first clamping part and a second clamping part; A welding machine equipment, the welding machine equipment is provided with a welding torch head, a welding machine and a gas cylinder, the welding torch head is connected to the welding machine through a pipe body, the welding machine is connected to the gas cylinder through a pipe body, The torch head is mounted on the first clamping portion of the balance fixture; A soldering machine, the soldering machine is equipped with a solder head, a snake tube, a tube body, a feeder and a welding material, the solder head is connected to one end of the snake tube, one end of the tube body is connected to the other end of the snake tube One end is connected, the other end of the tube body is connected with the feeder, the soldering material is fed into the tube body through the feeder, and the soldering material passes through the solder head at one end of the coiled tube, and the coiled tube is installed provided on the second clamping portion of the balance fixture; and At least two metal plate bodies, the at least two metal plate systems are spliced, the welding torch head installed on the first clamping part of the balance fixer is corresponding to the joint of the at least two metal plate bodies, the second of the balance fixer The welding material in the snake tube installed in the clamping part passes through the solder head, and corresponds to the joint of the at least two metal plates, and through the swing of the swinging machine of the swinging device, the balance of the fixer The welding torch head installed in the first clamping part and the welding material in the snake tube installed in the second clamping part of the balance fixture can follow the The swing machine produces welding oscillations and creates a pattern on the welded bead. The welding operating system as described in item 1 of the patent scope of the application, wherein the gas cylinder of the welding machine equipment further has any one of inert gas, active gas or a mixture thereof, and the inert gas system is further helium, neon, Any of argon, krypton, xenon, and radon, and the active gas system is further any of oxygen and carbon dioxide. The welding operating system described in item 1 of the scope of patent application, wherein the welding material of the soldering machine is further any of welding wire and welding rod, and the welding wire is any of solid welding wire or flux-cored welding wire 1. The welding rod is any one of metal rod, low carbon steel rod, graphite rod and tungsten rod. The welding operating system described in Item 1 of the scope of the patent application, wherein the feeder of the solder machine is further provided with a switch and a bearing, and the switch controls the operation of the bearing to drive the welding material to advance automatically. The welding operating system as described in item 1 of the scope of the patent application, wherein the pattern is further a fish scale pattern. The welding operating system as described in item 1 of the scope of the patent application, wherein the swinging device is further connected to a control device, and the control device is provided with at least one power switch, at least one start switch, at least one speed switch and at least one circuit board, the power switch, the start switch and the speed switch are respectively connected to the circuit board. The welding operating system as described in item 1 of the scope of the patent application, wherein the swinging device is further assembled on an actuating device, and the actuating device is provided with an extension body, a carrying platform and a fixed arm, and the other part of the extension body One end is combined with the bearing platform, and one end of the fixing arm is fixed on the bearing platform. The welding operating system as described in item 7 of the scope of the patent application, wherein the fixed arm of the operating device is further composed of a first fixed arm and a second fixed arm, and the first fixed arm is connected with the second fixed arm. combined to extend through the first fixed arm and the second fixed arm. The welding operating system as described in item 7 of the scope of the patent application, wherein the extension system of the actuating device is further composed of an adjustment block and a frame, the other end of the adjustment block is combined with the frame, and a device is assembled in the frame. At least one spring enables the frame to move elastically. The welding operating system described in item 9 of the scope of the patent application, wherein the adjustment block is further provided with a knob, and the adjustment block is finely adjusted through the knob so that the adjustment block can be stretched. The welding operating system as described in item 7 of the scope of patent application, wherein the other end of the fixed arm of the operating device is further combined with a leveler, and the leveler is moved through the fixed arm of the operating device, and the leveler The system can keep following the offset while moving. The welding operating system described in item 11 of the scope of the patent application, wherein the keeping following offset further includes any offset of up, down, left, right, forward, and backward, the The offset is any one of 0.1 millimeter (mm) to 30 millimeters (mm). The welding operating system as described in item 11 of the scope of the patent application, wherein the leveler is further provided with a rod body, an L-shaped block body, a first rotation body and a second rotation body, and the rod system is fixed on the L The outer side of the L-shaped block, the first rotating system is arranged on the first inner side of the L-shaped block and faces the first direction, and the second rotating system is arranged on the second inner side of the L-shaped block and faces the second Two directions. The welding operating system as described in item 11 of the scope of the patent application, wherein the leveler is further provided with a rod body, an L-shaped block body, a first swivel body, a second swivel body and a third swivel body, the The rod system is fixed on the inner side of the L-shaped block, and the first rotating system is arranged on the L-shaped block The first outer surface faces the first direction, the second rotating system is arranged on the first outer surface of the L-shaped block and faces the first direction, and the third rotating system is arranged on the second outer surface of the L-shaped block. and in the second direction. The welding operating system as described in item 7 of the scope of the patent application, wherein the actuating device is further combined with a frame body, the frame system is provided with a vertical axis and a horizontal axis, and the vertical axis system is provided with a power device, a screw and A moving body, the moving system moves on the screw, the power device provides the power for the moving body, the horizontal axis is provided with a power device, a track, a plate body and a control line, and the plate system is movably arranged on the On the track, the power equipment is installed on the board to provide power for the board to move, the control line is connected to the board to control the board's movement, the moving body of the longitudinal axis and The track system of this horizontal axis is set in combination.

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