TWM636197U - Dual-steel-belt thermocompression device - Google Patents

Dual-steel-belt thermocompression device Download PDF

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TWM636197U
TWM636197U TW111210298U TW111210298U TWM636197U TW M636197 U TWM636197 U TW M636197U TW 111210298 U TW111210298 U TW 111210298U TW 111210298 U TW111210298 U TW 111210298U TW M636197 U TWM636197 U TW M636197U
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Taiwan
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steel
belt
steel belt
double
roller set
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TW111210298U
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Chinese (zh)
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鄒貴銓
黃鴻昇
江衍謙
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亞泰金屬工業股份有限公司
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Publication of TWM636197U publication Critical patent/TWM636197U/en

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Abstract

本創作係提供一種雙鋼帶熱壓合裝置,其包含用以卸捲基材之卸捲機、熱壓機以及用以捲取基材之捲取機,並且卸捲機、熱壓機及捲取機沿一製程方向依序設置。其中,熱壓機包含第一鋼帶模組及第二鋼帶模組。第一鋼帶模組包含第一輥筒組、繞設於第一輥筒組的第一鋼帶、以及配置於第一鋼帶之內側區域的第一熱壓合單元。第二鋼帶模組設置於第一鋼帶模組下側,且包含第二輥筒組、繞設於第二輥筒組的第二鋼帶、以及配置於第二鋼帶之內側區域的第二熱壓合單元。並且,第一鋼帶模組與第二鋼帶模組之間具有一預定間隙以供基材通過,且第一熱壓合單元及第二熱壓合單元分別對基材進行熱壓合。This invention provides a double-steel belt heat-pressing device, which includes an unloading machine for unloading the base material, a heat press and a coiler for coiling the base material, and the unwinder, heat press and Coilers are arranged sequentially along a process direction. Wherein, the hot press machine includes a first steel belt module and a second steel belt module. The first steel belt module includes a first roller set, a first steel belt wound around the first roller set, and a first thermocompression bonding unit arranged in the inner area of the first steel belt. The second steel belt module is arranged on the lower side of the first steel belt module, and includes the second roller group, the second steel belt wound on the second roller group, and the inner area of the second steel belt. The second thermocompression unit. Moreover, there is a predetermined gap between the first steel belt module and the second steel belt module for the substrate to pass through, and the first thermocompression bonding unit and the second thermocompression bonding unit respectively thermocompress the substrate.

Description

雙鋼帶熱壓合裝置Double steel belt hot pressing device

本創作涉及一種熱壓合裝置,且特別涉及一種雙鋼帶熱壓合裝置。The invention relates to a heat pressing device, and in particular to a double steel belt heat pressing device.

熱塑性複合材料具有優異之機械特性(例如,高強度、高剛性、耐疲勞等)以及化學特性(例如,抗腐蝕等),並且熱塑性複合材料的質量輕、導熱性佳且易於加工成型,因此其已廣泛應用於3C(電腦產品、通訊產品、消費性電子產品)、醫療、航太及汽車等技術領域。然而,傳統的熱塑性複合材料之壓合技術通常以多層壓機進行壓合作業,由於其壓板經常處於週期性打開及閉合之狀態,而容易產生以下問題:壓缸壓力容易發生波動,使得壓缸的輸出不一致,並且造成壓合後成品的品質不佳;以及,因壓板反覆打開及閉合,使生產作業效率較低且較為耗能,且裝置易有發生漏油之疑慮。Thermoplastic composite materials have excellent mechanical properties (such as high strength, high rigidity, fatigue resistance, etc.) and chemical properties (such as corrosion resistance, etc.), and thermoplastic composite materials are light in weight, good in thermal conductivity and easy to process. Has been widely used in 3C (computer products, communication products, consumer electronics products), medical, aerospace and automotive and other technical fields. However, the traditional lamination technology of thermoplastic composite materials usually uses a multi-layer press machine for lamination operations. Since the press plates are often in a state of periodic opening and closing, the following problems are prone to occur: the pressure of the press cylinder is prone to fluctuations, making the press cylinder The output of the press is inconsistent, and the quality of the finished product after pressing is poor; and, because the press plate is opened and closed repeatedly, the production efficiency is low and the energy consumption is relatively low, and the device is prone to oil leakage.

其中,先前技術中為達成熱塑性複合材料之壓合作業,根據中國專利公開號第CN101815609B號,其專利名稱為「連續壓製裝置」,此案揭露了一種連續壓製之層疊製程,其主要係利用上、下熱壓盤以分段式對被加工物施以加壓負載,進而完成成形作業。此方法改善了間歇壓制裝置之成形缺陷,例如因被加工物在常溫、常壓下被急劇地加熱、加壓而產生纖維紊亂、厚度不均等。然而,由於此方法以分段等壓式(Isobaric Press)對被加工物施加壓力,因此仍會有塑料(膠)因受到擠壓而產生流動痕跡(垂流)及熱壓盤易有漏油而使得被加工物受到污染等疑慮。Among them, in order to achieve the pressing operation of thermoplastic composite materials in the prior art, according to the Chinese Patent Publication No. CN101815609B, its patent name is "continuous pressing device". This case discloses a continuous pressing lamination process, which mainly uses the above , The lower hot plate applies a pressure load to the processed object in sections, and then completes the forming operation. This method improves the forming defects of the intermittent pressing device, such as fiber disorder and uneven thickness due to the rapid heating and pressing of the workpiece under normal temperature and normal pressure. However, because this method applies pressure to the processed object with a segmented isobaric press, there will still be plastic (glue) that will be squeezed to produce flow marks (sag flow) and the hot plate is prone to oil leakage. And make the processed products be polluted and other doubts.

有鑑於此,本創作對熱塑性複合材料等係以輥筒式(Roller Press)之方式,以施加一預定壓力負荷進行被加工物(基材)的熱壓合作業,使得含浸材料之塑料(膠)在面內流動(In-Plane Flow),且使得被加工物在連續熱壓成形作業(例如,加熱、成形及冷卻等)後,其具有材料厚度均勻、無垂流及製程潔淨等優點,進而增進產業上之實施利用。In view of this, this invention adopts a Roller Press method for thermoplastic composite materials to apply a predetermined pressure load to carry out the thermocompression operation of the processed object (substrate), so that the plastic (adhesive) impregnated with the material ) flows in the plane (In-Plane Flow), and makes the workpiece after continuous hot-press forming operations (such as heating, forming and cooling, etc.), it has the advantages of uniform material thickness, no vertical flow and clean process, etc. And then enhance the implementation and utilization in the industry.

有鑑於上述習知之問題,本創作之目的在於提供一種雙鋼帶熱壓合裝置,其包含熱壓機,且熱壓機包含第一鋼帶模組及第二鋼帶模組。第一鋼帶模組包含第一輥筒組、繞設於第一輥筒組的第一鋼帶、以及配置於第一鋼帶之內側區域的第一熱壓合單元。第二鋼帶模組設置於第一鋼帶模組下側,且包含第二輥筒組、繞設於第二輥筒組的第二鋼帶、以及配置於第二鋼帶之內側區域的第二熱壓合單元。其中,第一鋼帶模組與第二鋼帶模組之間具有一預定間隙以供基材通過,且第一熱壓合單元及第二熱壓合單元分別隔著第一鋼帶及第二鋼帶以對基材進行熱壓合。In view of the above-mentioned conventional problems, the purpose of this creation is to provide a double-steel-belt hot-pressing device, which includes a hot-press machine, and the hot-press machine includes a first steel-belt module and a second steel-belt module. The first steel belt module includes a first roller set, a first steel belt wound around the first roller set, and a first thermocompression bonding unit arranged in the inner area of the first steel belt. The second steel belt module is arranged on the lower side of the first steel belt module, and includes the second roller group, the second steel belt wound on the second roller group, and the inner area of the second steel belt. The second thermocompression unit. Wherein, there is a predetermined gap between the first steel belt module and the second steel belt module for the substrate to pass through, and the first thermal compression unit and the second thermal compression unit respectively separate the first steel belt and the second Two steel strips are used for thermal compression bonding of the base material.

較佳地,雙鋼帶熱壓合裝置更包含傳動機構,係連接以驅動第一輥筒組及第二輥筒組旋轉,使得第一鋼帶與第二鋼帶之間的基材沿一製程方向輸送。Preferably, the double-steel-belt heat-pressing device further includes a transmission mechanism, which is connected to drive the first roller set and the second roller set to rotate, so that the base material between the first steel belt and the second steel belt moves along a Process direction conveying.

較佳地,雙鋼帶熱壓合裝置更包含卸捲基材之卸捲機及捲取基材之捲取機,且卸捲機、熱壓機及捲取機沿製程方向依序設置。Preferably, the double-steel-belt thermocompression bonding device further includes an uncoiler for unloading the base material and a coiler for coiling up the base material, and the uncoiler, heat press and coiler are sequentially arranged along the process direction.

較佳地,卸捲機及捲取機的數量及位置關係係彼此對稱設置。Preferably, the quantity and positional relationship of the uncoiler and the coiler are arranged symmetrically to each other.

較佳地,卸捲機及捲取機的數量為至少一個以上。Preferably, the number of the uncoiler and the coiler is at least one or more.

較佳地,卸捲機及捲取機為單軸筒式或多軸筒式。Preferably, the uncoiling machine and the coiling machine are single-shaft drum type or multi-shaft drum type.

較佳地,雙鋼帶熱壓合裝置更包含張力調節機構,係設置於第一輥筒組及第二輥筒組的一側,並且調節第一鋼帶及第二鋼帶的張力。Preferably, the double-steel-belt thermocompression-bonding device further includes a tension adjustment mechanism, which is arranged on one side of the first roller set and the second roller set, and adjusts the tension of the first steel belt and the second steel belt.

較佳地,雙鋼帶熱壓合裝置更包含糾邊機構,係設置於第一輥筒組及第二輥筒組的一側,並且調整第一鋼帶及第二鋼帶的邊緣位置。Preferably, the double-steel-belt heat-pressing device further includes an edge correction mechanism, which is arranged on one side of the first roller set and the second roller set, and adjusts the edge positions of the first steel belt and the second steel belt.

較佳地,第一熱壓合單元及第二熱壓合單元分別包含至少一個熱壓合機構,且第一熱壓合單元及第二熱壓合單元的熱壓合機構的數量及位置係彼此對稱設置。Preferably, the first thermocompression bonding unit and the second thermocompression bonding unit respectively comprise at least one thermocompression bonding mechanism, and the number and positions of the thermocompression bonding mechanisms of the first thermocompression bonding unit and the second thermocompression bonding unit are arranged symmetrically to each other.

較佳地,第一熱壓合單元及第二熱壓合單元的熱壓合壓力在0至30公斤/平方公分的範圍內為可調的。Preferably, the thermocompression bonding pressure of the first thermocompression bonding unit and the second thermocompression bonding unit is adjustable within the range of 0 to 30 kg/cm2.

較佳地,第一輥筒組及第二輥筒組之輥筒的直徑係介於300至1000mm。Preferably, the diameters of the rollers of the first roller set and the second roller set are between 300 mm and 1000 mm.

較佳地,基材包含選自於碳素材料、金屬材料、玻璃纖維材料、陶瓷材料及高分子材料中的至少一種材料。Preferably, the substrate comprises at least one material selected from carbon materials, metal materials, glass fiber materials, ceramic materials and polymer materials.

較佳地,第一鋼帶及第二鋼帶係由不銹鋼材料製成。Preferably, the first steel belt and the second steel belt are made of stainless steel.

較佳地,第一鋼帶及第二鋼帶的厚度係介於0.5至3mm。Preferably, the thickness of the first steel strip and the second steel strip is between 0.5mm and 3mm.

較佳地,第一輥筒組包含至少二個上部輥筒且第二輥筒組包含至少二個下部輥筒,且上部輥筒及下部輥筒分別通入有具預定溫度及容積之流體。Preferably, the first roller set includes at least two upper rollers and the second roller set includes at least two lower rollers, and the upper rollers and the lower rollers are respectively fed with a fluid having a predetermined temperature and volume.

綜上所述,利用本創作之雙鋼帶熱壓合裝置進行熱塑性複合材料之壓合作業時,其可以用於壓合單層或者多層的基材及壓合材(包含含浸物),且壓合作業可以包含加壓、加熱、持壓、降溫及減壓之製程,使得可以控制壓合材浸入至基材內之含浸物的含量,並使得成品之熱塑性複合材料有高結合力、高平坦性及低表面粗糙度(僅約數微米),進而達成節約生產所需能量、提高生產速率及提高製程穩定性之功效。To sum up, when using the double-steel-belt hot-pressing device of this invention to carry out the pressing operation of thermoplastic composite materials, it can be used to press single-layer or multi-layer substrates and laminated materials (including impregnated materials), and The pressing operation can include the processes of pressurization, heating, holding pressure, cooling and decompression, so that the content of the impregnated material immersed in the pressed material can be controlled, and the thermoplastic composite material of the finished product has high bonding force, high Flatness and low surface roughness (only about a few microns), thereby achieving the effects of saving energy required for production, increasing production speed and improving process stability.

本創作之優點、特徵以及達到之技術方法將參照例示性實施例及所附圖式進行更詳細地說明而更容易理解,且本創作可以不同形式來實現,故不應被理解僅限定於此處所陳述的實施例,相反地,對所屬技術領域具有通常知識者而言,所提供的實施例將使本揭露更加透徹與全面且完整地傳達本創作的範疇,且本創作的保護範圍將僅為所附加的申請專利範圍所定義。The advantages, features and technical methods of this creation will be described in more detail with reference to exemplary embodiments and accompanying drawings to make it easier to understand, and this creation can be implemented in different forms, so it should not be understood as being limited thereto The embodiments stated here, on the contrary, for those with ordinary knowledge in the technical field, the provided embodiments will make this disclosure more thorough, comprehensive and completely convey the scope of this creation, and the protection scope of this creation will only be Defined by the appended patent claims.

應當理解的是,儘管術語「第一」、「第二」等在本創作中可用於描述各種元件、部件、區域、層及/或部分,但是這些元件、部件、區域、層及/或部分不應受這些術語的限制。這些術語僅用於將一個元件、部件、區域、層及/或部分與另一個元件、部件、區域、層及/或部分區分開。因此,下文討論的「第一元件」、「第一部件」、「第一區域」、「第一層」及/或「第一部分」可以被稱為「第二元件」、「第二部件」、「第二區域」、「第二層」及/或「第二部分」,而不悖離本創作的精神和教示。It should be understood that although the terms "first", "second", etc. may be used in the present invention to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections Should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer and/or section from another element, component, region, layer and/or section. Accordingly, "first element", "first component", "first region", "first layer" and/or "first portion" discussed below may be referred to as "second element", "second component" , "Second Area", "Second Layer" and/or "Second Part" without departing from the spirit and teachings of this creation.

另外,術語「包含」及/或「包括」指所述特徵、區域、整體、步驟、操作、元件及/或部件的存在,但不排除一個或多個其他特徵、區域、整體、步驟、操作、元件、部件及/或其組合的存在或添加。In addition, the terms "comprising" and/or "comprising" refer to the presence of stated features, regions, integers, steps, operations, elements and/or parts, but do not exclude one or more other features, regions, integers, steps, operations , the presence or addition of elements, parts and/or combinations thereof.

除非另有定義,本創作所使用的所有術語(包括技術和科學術語)具有與本創作所屬技術領域的具有通常知識者通常理解的相同含義。將進一步理解的是,諸如在通常使用的字典中定義的那些術語應當被解釋為具有與它們在相關技術和本創作的上下文中的含義一致的定義,並且將不被解釋為理想化或過度正式的意義,除非本文中明確地這樣定義。Unless otherwise defined, all terms (including technical and scientific terms) used in this creation have the same meaning as commonly understood by one of ordinary skill in the art to which this creation belongs. It will be further understood that terms such as those defined in commonly used dictionaries should be interpreted to have definitions consistent with their meanings in the relevant art and context of this creation, and will not be interpreted as idealistic or overly formal unless otherwise expressly defined herein.

在下文中將結合附圖對本創作進行進一步的詳細說明。這些附圖均為簡化的示意圖,僅以示意方式說明本創作的基本結構,並且為了清楚起見而誇大了元件的比例及尺寸,因此這些附圖並不作為對本創作的限定。The creation will be further described in detail below in conjunction with the accompanying drawings. These drawings are all simplified schematic diagrams, which only schematically illustrate the basic structure of the invention, and exaggerate the proportion and size of components for the sake of clarity, so these drawings are not intended to limit the invention.

請參閱第1圖至第3圖,第1圖為根據本創作一實施例的雙鋼帶熱壓合裝置的方塊示意圖;第2圖為根據本創作一實施例的雙鋼帶熱壓合裝置的熱壓機的側視示意圖;以及,第3圖為根據本創作一實施例的雙鋼帶熱壓合裝置的熱壓合製程的側面示意圖。Please refer to Fig. 1 to Fig. 3, Fig. 1 is a schematic block diagram of a double-steel-belt heat-pressing device according to an embodiment of the invention; Fig. 2 is a double-steel-belt heat-pressing device according to an embodiment of the invention A schematic side view of the hot press machine; and, Figure 3 is a schematic side view of the hot pressing process of the double steel belt hot pressing device according to an embodiment of the present invention.

如第1圖所繪示,根據本創作的一實施例提供一種雙鋼帶熱壓合裝置1,其包含用以熱壓合基材之熱壓機10a、用以卸捲基材之卸捲機20及用以捲取基材之捲取機30,且卸捲機20、熱壓機10a及捲取機30沿製程方向R依序設置。其中,熱壓機10a包含第一鋼帶模組11、第二鋼帶模組12、傳動機構13、張力調節機構14及糾邊機構15,且將在下文中參照第2圖及第3圖詳細說明上述機構。As shown in Figure 1, according to an embodiment of the present invention, a double-steel belt heat-pressing device 1 is provided, which includes a heat press 10a for heat-pressing substrates, and an unloading coil for unloading substrates. machine 20 and a coiler 30 for coiling the substrate, and the uncoiler 20, the heat press 10a and the coiler 30 are arranged in sequence along the process direction R. Wherein, the hot press 10a includes a first steel belt module 11, a second steel belt module 12, a transmission mechanism 13, a tension adjustment mechanism 14 and an edge correction mechanism 15, and will be described in detail below with reference to Figures 2 and 3. The above mechanism will be described.

接續參照第2圖,如第2圖所繪示,根據本創作的一實施例提供的一種雙鋼帶熱壓合裝置1的熱壓機10a包含第一鋼帶模組11及第二鋼帶模組12。第一鋼帶模組11包含第一輥筒組111、繞設於第一輥筒組111的第一鋼帶112、以及配置於第一鋼帶112之內側區域的第一熱壓合單元113。第二鋼帶模組12設置於第一鋼帶模組11下側,且包含第二輥筒組121、繞設於第二輥筒組121的第二鋼帶122、以及配置於第二鋼帶122之內側區域的第二熱壓合單元123。其中,第一鋼帶模組11與第二鋼帶模組12之間具有一預定間隙g以供基材40通過,且第一熱壓合單元113及第二熱壓合單元123分別隔著第一鋼帶112及第二鋼帶122以對基材40進行熱壓合。其中,第一輥筒組111包含兩個上部輥筒1111,且第一鋼帶112以可透過兩個上部輥筒1111旋轉的方式配置,並且第二輥筒組121包含兩個下部輥筒1211,且第二鋼帶122以可透過兩個下部輥筒1211旋轉的方式配置。其中,第一輥筒組111之上部輥筒1111及第二輥筒組121之下部輥筒1211的直徑係分別介於300至1000mm。其中,兩個上部輥筒及兩個下部輥筒分別通入有具預定溫度及容積之流體,以輔助熱壓合作業的進行。並且,第一鋼帶112及第二鋼帶122係由不銹鋼材料製成,且第一鋼帶112及第二鋼帶122的厚度係介於0.5至3mm。Continue referring to Fig. 2, as shown in Fig. 2, a heat press 10a of a double-steel-belt heat-compression device 1 provided according to an embodiment of the present invention includes a first steel-belt module 11 and a second steel-belt Module 12. The first steel belt module 11 includes a first roller set 111 , a first steel belt 112 wound around the first roller set 111 , and a first thermocompression bonding unit 113 arranged in the inner area of the first steel belt 112 . The second steel belt module 12 is arranged on the lower side of the first steel belt module 11, and includes a second roller group 121, a second steel belt 122 wound around the second roller group 121, and a second steel belt configured on the second steel belt module 121. The second thermocompression bonding unit 123 of the inner region of the belt 122 . Wherein, there is a predetermined gap g between the first steel belt module 11 and the second steel belt module 12 for the substrate 40 to pass through, and the first thermocompression unit 113 and the second thermocompression unit 123 respectively separate The first steel strip 112 and the second steel strip 122 are used to thermally bond the base material 40 . Wherein, the first roller set 111 includes two upper rollers 1111, and the first steel belt 112 is configured to be rotatable through the two upper rollers 1111, and the second roller set 121 includes two lower rollers 1211 , and the second steel belt 122 is configured to be rotatable through the two lower rollers 1211 . Wherein, the diameters of the upper roller 1111 of the first roller set 111 and the lower roller 1211 of the second roller set 121 are respectively between 300 mm and 1000 mm. Among them, the two upper rollers and the two lower rollers are fed with fluid with predetermined temperature and volume respectively, so as to assist the thermocompression operation. Moreover, the first steel strip 112 and the second steel strip 122 are made of stainless steel, and the thickness of the first steel strip 112 and the second steel strip 122 is between 0.5 mm and 3 mm.

進一步地,本創作之雙鋼帶熱壓合裝置1的熱壓機10a更包含傳動機構13、張力調節機構14及糾邊機構15。傳動機構13係連接第一輥筒組111及第二輥筒組121,其用以驅動第一輥筒組111及第二輥筒組121旋轉,使得第一鋼帶112與第二鋼帶122之間的基材40沿一製程方向R輸送。張力調節機構14係設置於第一輥筒組111及第二輥筒組121的一側,其用以控制第一鋼帶112及第二鋼帶122的繃緊或放鬆進而調節第一鋼帶112及第二鋼帶122的張力,使得第一鋼帶112及第二鋼帶122維持張緊的狀態。更進一步地,第一鋼帶112之升降行程動作,可以由複數個精密型滾珠螺桿及電動缸組所達成,進而可以對基材施以一預載壓力負荷。並且,糾邊機構15係設置於第一輥筒組111及第二輥筒組121的一側,用以調整第一鋼帶112及第二鋼帶122的邊緣位置,以避免第一鋼帶112及第二鋼帶122偏離第一輥筒組111及第二輥筒組121而導致第一鋼帶112及第二鋼帶122脫落或者造成製程誤差。其中,在本實施例中,傳動機構13可以為電動馬達,且張力調節機構14及糾邊機構15可以由油壓缸機組作為動力源,以達到調節鋼帶的張力及糾邊之功能,但本創作不限定於此。在其他實施例中,可以使用其他種類的元件以達成上述的傳動輥筒、鋼帶之張力調節及鋼帶之糾邊的功能。Further, the hot press 10a of the double steel belt hot pressing device 1 of the present invention further includes a transmission mechanism 13 , a tension adjustment mechanism 14 and an edge correction mechanism 15 . The transmission mechanism 13 is connected to the first roller set 111 and the second roller set 121, which is used to drive the first roller set 111 and the second roller set 121 to rotate, so that the first steel belt 112 and the second steel belt 122 The substrate 40 in between is conveyed along a process direction R. The tension adjustment mechanism 14 is arranged on one side of the first roller group 111 and the second roller group 121, and it is used to control the tension or relaxation of the first steel belt 112 and the second steel belt 122 to adjust the tension of the first steel belt. The tension of the first steel belt 112 and the second steel belt 122 keeps the first steel belt 112 and the second steel belt 122 in tension. Furthermore, the movement of the lifting stroke of the first steel belt 112 can be achieved by a plurality of precision ball screws and electric cylinder groups, and a preload pressure load can be applied to the base material. Moreover, the edge correcting mechanism 15 is arranged on one side of the first roller group 111 and the second roller group 121 to adjust the edge positions of the first steel belt 112 and the second steel belt 122, so as to avoid the first steel belt 112 and the second steel belt 122 deviate from the first roller set 111 and the second roller set 121 , which may cause the first steel belt 112 and the second steel belt 122 to fall off or cause process errors. Wherein, in this embodiment, the transmission mechanism 13 can be an electric motor, and the tension adjustment mechanism 14 and the edge correction mechanism 15 can be powered by a hydraulic cylinder unit to achieve the functions of adjusting the tension of the steel belt and edge correction, but This creation is not limited to this. In other embodiments, other types of components can be used to achieve the above-mentioned functions of the driving roller, the tension adjustment of the steel belt, and the edge correction of the steel belt.

此外,雖然圖中未繪示出,本創作之雙鋼帶熱壓合裝置1可以進一步包含清潔機構,其設置於鄰近第一鋼帶112及第二鋼帶122,用以清潔第一鋼帶112及第二鋼帶122上的附著物,以避免進行熱壓合作業時基材40發生沾黏的情形。並且,雖然圖中未繪示出,本創作之雙鋼帶熱壓合裝置1的第一熱壓合單元113及第二熱壓合單元123可以進一步包含至少一個風機、至少一個熱交換器及至少一個風管,以利用風機、熱交換器及風管提供熱風,進而加熱第一鋼帶112及第二鋼帶122,且第一鋼帶112及第二鋼帶122的最高溫度大於400℃。In addition, although not shown in the figure, the double-steel-belt heat-compression bonding device 1 of the present invention may further include a cleaning mechanism, which is arranged adjacent to the first steel belt 112 and the second steel belt 122 to clean the first steel belt 112 and the attachments on the second steel belt 122, so as to avoid the sticking of the base material 40 during the thermocompression operation. Moreover, although not shown in the figure, the first thermal compression bonding unit 113 and the second thermal compression bonding unit 123 of the double steel belt thermal compression bonding device 1 of the present invention may further include at least one fan, at least one heat exchanger and At least one air duct to provide hot air by means of fans, heat exchangers and air ducts, thereby heating the first steel strip 112 and the second steel strip 122, and the maximum temperature of the first steel strip 112 and the second steel strip 122 is greater than 400°C .

進一步地,第一熱壓合單元113及第二熱壓合單元123可以分別包含至少一個熱壓合機構,或者熱壓合機構可以搭配至少一個冷壓合機構,且第一熱壓合單元113及第二熱壓合單元123的熱壓合機構及/或冷壓合機構的數量及位置係彼此對稱設置。在本實施例中,第一熱壓合單元113沿製程方向R依序設置有上部第一熱壓合機構1131、上部第二熱壓合機構1132及上部冷壓合機構1133,且及第二熱壓合單元123依序沿製程方向R依序設置有下部第一熱壓合機構1231、下部第二熱壓合機構1232及下部冷壓合機構1233,並且上部第一熱壓合機構1131、上部第二熱壓合機構1132、上部冷壓合機構1133以及下部第一熱壓合機構1231、下部第二熱壓合機構1232、下部冷壓合機構1233係分別對稱設置,以使上述熱壓合機構及冷壓合機構分別隔著第一鋼帶112及第二鋼帶122對基材40進行熱壓合及冷壓合,進而完成熱塑性複合材料之壓合作業,但本創作不限定於此。在其他實施例中,可以依據使用者需求或者製程考量而調整第一熱壓合單元及第二熱壓合單元所包含的熱壓合機構及冷壓合機構的數量及設置位置,並且可以未設置有冷壓合機構。值得一提的是,第一熱壓合單元113及第二熱壓合單元123的熱壓合壓力可以依據實際作業需求在介於0至30公斤/平方公分的範圍內進行調控。Further, the first thermocompression bonding unit 113 and the second thermocompression bonding unit 123 may respectively include at least one thermocompression bonding mechanism, or the thermocompression bonding mechanism may be equipped with at least one cold compression bonding mechanism, and the first thermocompression bonding unit 113 The numbers and positions of the thermal-compression bonding mechanisms and/or the cold-compression bonding mechanisms of the second thermal-compression bonding unit 123 are arranged symmetrically to each other. In this embodiment, the first thermocompression unit 113 is sequentially provided with an upper first thermocompression mechanism 1131, an upper second thermocompression mechanism 1132, and an upper cold compression mechanism 1133 along the process direction R, and the second The thermocompression unit 123 is sequentially provided with a lower first thermocompression mechanism 1231, a lower second thermocompression mechanism 1232, and a lower cold compression mechanism 1233 along the process direction R, and the upper first thermocompression mechanism 1131, The upper second thermal compression mechanism 1132, the upper cold compression mechanism 1133, the lower first thermal compression mechanism 1231, the lower second thermal compression mechanism 1232, and the lower cold compression mechanism 1233 are symmetrically arranged respectively, so that the above-mentioned thermal compression The bonding mechanism and the cold-pressing mechanism carry out hot-pressing and cold-pressing on the substrate 40 through the first steel belt 112 and the second steel belt 122 respectively, and then complete the pressing operation of thermoplastic composite materials, but the invention is not limited to this. In other embodiments, the number and location of the thermal press-bonding mechanisms and cold-press-bonding mechanisms included in the first thermal-compression bonding unit and the second thermal-compression bonding unit can be adjusted according to user requirements or process considerations, and can not A cold pressing mechanism is provided. It is worth mentioning that the thermocompression bonding pressure of the first thermocompression bonding unit 113 and the second thermocompression bonding unit 123 can be adjusted within a range of 0 to 30 kg/cm2 according to actual operation requirements.

接續參照第3圖,如第3圖所繪示,雙鋼帶熱壓合裝置1包含用以卸捲基材之卸捲機20及用以捲取基材之捲取機30,且卸捲機20、熱壓機10a及捲取機30沿製程方向R依序設置。其中,卸捲機20及捲取機30的數量及位置關係彼此對稱設置,且在本實施例中,卸捲機20及捲取機30的數量分別為一台,並且卸捲機20為多軸筒式,而捲取機30為單軸筒式,但本創作不限定於此。在其他實施例中,依據實際作業需求,卸捲機及捲取機的數量可以為至少一個以上,並且卸捲機及捲取機可以分別為單軸筒式或多軸筒式,只要卸捲機及捲取機的數量及位置關係彼此對稱設置即可。Continue referring to Fig. 3, as shown in Fig. 3, the double-steel-strip thermocompression bonding device 1 includes an uncoiler 20 for unloading a base material and a coiler 30 for coiling a base material, and unloads a coil The machine 20, the heat press machine 10a and the coiler 30 are arranged in sequence along the process direction R. Wherein, the number and positional relationship of the uncoiler 20 and the coiler 30 are arranged symmetrically with each other, and in this embodiment, the quantity of the uncoiler 20 and the coiler 30 is one respectively, and the number of the uncoiler 20 is many Drum type, and the coiler 30 is a single shaft drum type, but the invention is not limited thereto. In other embodiments, according to actual operation requirements, the number of uncoilers and coilers can be at least one, and the uncoilers and coilers can be single-axis drum type or multi-axis drum type respectively. The quantity and positional relationship of the machine and the coiler can be set symmetrically to each other.

具體來說,在進行熱塑性複合材料之壓合作業前,可以準備中間材401、第一壓合材402及第二壓合材403,並將中間材401、第一壓合材402及第二壓合材403分別設置於卸捲機20之捲軸上。在本實施例中,以第一壓合材402及第二壓合材403分別設置於中間材401的上下側的方式進行熱壓合作業以形成複合材料,但本創作不限於此。在其他實施例中,可以僅在中間材的一側設置第一壓合材或第二壓合材以進行熱壓合作業,例如可以以第一壓合材設置於中間材的上側的方式進行熱壓合作業以形成複合材料,或者以第二壓合材設置於中間材的下側的方式進行熱壓合作業以形成複合材料。Specifically, before carrying out the pressing operation of thermoplastic composite materials, the intermediate material 401, the first pressing material 402 and the second pressing material 403 can be prepared, and the intermediate material 401, the first pressing material 402 and the second pressing The laminated materials 403 are respectively arranged on the reels of the unwinding machine 20 . In this embodiment, the composite material is formed by thermocompression bonding in such a way that the first laminated material 402 and the second laminated material 403 are disposed on the upper and lower sides of the intermediate material 401 respectively, but the present invention is not limited thereto. In other embodiments, the first pressing material or the second pressing material may be provided on only one side of the intermediate material for thermocompression, for example, the first pressing material may be arranged on the upper side of the intermediate material. A composite material is formed by thermal compression bonding, or a composite material is formed by thermal compression bonding in such a manner that a second bonding material is disposed on the lower side of the intermediate material.

進一步地,中間材401及壓合材402、403包含選自於碳素材料、金屬材料、玻璃纖維材料、陶瓷材料及高分子材料中的至少一種材料,在本實施例中,中間材401為玻璃纖維布,且第一壓合材402及第二壓合材403為熱塑性樹脂薄膜,並且第一壓合材402及第二壓合材403分別設置於中間材401的上下側,但本創作不限定於此。在其他實施例中,可以使用其他種類的碳素材料、金屬材料、玻璃纖維材料、陶瓷材料或高分子材料作為中間材及壓合材,且用於進行熱塑性複合材料之壓合作業的材料數量及排列方式也不限定於如上所述,而可以依據使用者需求及製程考量而選用兩種或者三種以上的材料以執行複合材料之壓合作業。Further, the intermediate material 401 and the laminated materials 402, 403 include at least one material selected from carbon materials, metal materials, glass fiber materials, ceramic materials and polymer materials. In this embodiment, the intermediate material 401 is glass fiber cloth, and the first pressing material 402 and the second pressing material 403 are thermoplastic resin films, and the first pressing material 402 and the second pressing material 403 are arranged on the upper and lower sides of the intermediate material 401 respectively, but the present invention Not limited to this. In other embodiments, other types of carbon materials, metal materials, glass fiber materials, ceramic materials or polymer materials can be used as intermediate materials and pressing materials, and the amount of materials used for pressing thermoplastic composite materials And the arrangement is not limited to the above, but two or more than three kinds of materials can be selected according to the needs of users and the process considerations to perform the pressing operation of composite materials.

並且,在進行上述熱塑性複合材料之壓合作業時,鄰近卸捲機20一側之上部輥筒1111及下部輥筒1211配合第一鋼帶112及第二鋼帶122以帶入中間材401、第一壓合材402及第二壓合材403至熱壓機10a的預定間隙g內,並開始進行壓合作業。其中,第一壓合材402及第二壓合材403分別與中間材401的上表面及下表面貼合,並經由第一熱壓合單元113及第二熱壓合單元123的熱壓合機構進行加壓、加熱及持壓之製程,並接續經由第一熱壓合單元113及第二熱壓合單元123的冷壓合機構進行降溫及減壓之製程。並且,鄰近捲取機30一側之上部輥筒1111及下部輥筒1211配合第一鋼帶112及第二鋼帶122以輸出完成壓合作業之成品,並將其輸送至捲取機30以進行收捲作業,經由上述壓合作業,即可於捲取機30獲得一卷包含玻璃纖維布及熱塑性樹脂的複合材料,但本創作不限定於此。在其他實施例中,壓合材可以包含本體層及設置於本體層一側且用於浸入至基材的含浸物層,且在進行壓合作業時,第一壓合材及第二壓合材分別設置於中間材的上下兩側,且第一壓合材及第二壓合材上的含浸物層分別貼合本體層,以在熱壓合作業進行時可以完全浸入或者以預定量浸入至中間材內,使得經熱壓合作業的中間材形成為包含含浸物的複合材料,且此複合材料分別與第一壓合材及第二壓合材的本體層分離,並且被分別捲取至捲取機的不同的捲軸上。Moreover, when carrying out the pressing operation of the above-mentioned thermoplastic composite materials, the upper roller 1111 and the lower roller 1211 adjacent to the side of the uncoiler 20 cooperate with the first steel belt 112 and the second steel belt 122 to bring in the intermediate material 401, The first pressing material 402 and the second pressing material 403 enter the predetermined gap g of the heat press 10a, and the pressing operation starts. Wherein, the first press-bonded material 402 and the second press-bonded material 403 are bonded to the upper surface and the lower surface of the intermediate material 401 respectively, and are heat-pressed by the first thermo-compression bonding unit 113 and the second thermo-compression bonding unit 123. The mechanism carries out the process of pressurizing, heating and maintaining pressure, and continues the process of cooling and depressurizing through the cold pressing mechanism of the first heat pressing unit 113 and the second heat pressing unit 123 . And, the upper roller 1111 and the lower roller 1211 adjacent to the side of the coiler 30 cooperate with the first steel belt 112 and the second steel belt 122 to output the finished product of the pressing operation, and transport it to the coiler 30 for further Perform the winding operation, and through the above pressing operation, a roll of composite material including glass fiber cloth and thermoplastic resin can be obtained in the winding machine 30, but the invention is not limited thereto. In other embodiments, the laminated material may include a body layer and an impregnated layer disposed on one side of the body layer and used to immerse into the substrate, and during the lamination operation, the first laminated material and the second laminated material The materials are respectively arranged on the upper and lower sides of the intermediate material, and the impregnated material layers on the first laminated material and the second laminated material are respectively attached to the main body layer, so that they can be fully immersed or immersed in a predetermined amount during the thermocompression operation. into the intermediate material, so that the intermediate material through thermocompression is formed into a composite material containing impregnated materials, and the composite material is separated from the body layers of the first laminated material and the second laminated material, and is coiled separately onto different reels of the coiler.

請參閱第4圖,第4圖為根據本創作另一實施例的雙鋼帶熱壓合裝置的熱壓機的側視示意圖Please refer to Fig. 4, Fig. 4 is a schematic side view of a hot press machine of a double-strip hot-pressing device according to another embodiment of the present invention

如第4圖所繪示,根據本創作另一實施例提供一種雙鋼帶熱壓合裝置,其同樣包含熱壓機10b,且熱壓機10b包含第一鋼帶模組11及第二鋼帶模組12。第一鋼帶模組11包含第一輥筒組111、繞設於第一輥筒組111的第一鋼帶112、以及配置於第一鋼帶112之內側區域的第一熱壓合單元113。第二鋼帶模組12設置於第一鋼帶模組11下側,且包含第二輥筒組121、繞設於第二輥筒組121的第二鋼帶122、以及配置於第二鋼帶122之內側區域的第二熱壓合單元123。其中,第一鋼帶模組11與第二鋼帶模組12之間具有一預定間隙g以供基材40通過,且第一熱壓合單元113及第二熱壓合單元123分別隔著第一鋼帶112及第二鋼帶122以對基材40進行熱壓合。其中,第一輥筒組111包含兩個上部輥筒1111且第二輥筒組121包含兩個下部輥筒1211,兩個上部輥筒1111及兩個下部輥筒1211分別通入有具預定溫度及容積之流體,以輔助熱壓合作業的進行。As shown in Figure 4, according to another embodiment of the present invention, a double-steel-belt hot-pressing device is provided, which also includes a hot-press machine 10b, and the hot-press machine 10b includes a first steel-belt module 11 and a second steel belt module 11. With module 12. The first steel belt module 11 includes a first roller set 111 , a first steel belt 112 wound around the first roller set 111 , and a first thermocompression bonding unit 113 arranged in the inner area of the first steel belt 112 . The second steel belt module 12 is arranged on the lower side of the first steel belt module 11, and includes a second roller group 121, a second steel belt 122 wound around the second roller group 121, and a second steel belt configured on the second steel belt module 121. The second thermocompression bonding unit 123 of the inner region of the belt 122 . Wherein, there is a predetermined gap g between the first steel belt module 11 and the second steel belt module 12 for the substrate 40 to pass through, and the first thermocompression unit 113 and the second thermocompression unit 123 respectively separate The first steel strip 112 and the second steel strip 122 are used to thermally bond the base material 40 . Wherein, the first roller set 111 includes two upper rollers 1111 and the second roller set 121 includes two lower rollers 1211, and the two upper rollers 1111 and the two lower rollers 1211 respectively pass into a cylinder having a predetermined temperature. And the volume of fluid to assist the thermocompression operation.

此外,在本實施例中,雖然未繪示出,雙鋼帶熱壓合裝置同樣包含卸捲機及捲取機,並且熱壓機10b同樣包含傳動機構、張力調節機構、糾邊機構及清潔機構,其具體配置及功能如上述實施例所述,在此不再贅述。In addition, in this embodiment, although not shown in the drawing, the double-steel strip thermal pressing device also includes an uncoiler and a coiler, and the hot press 10b also includes a transmission mechanism, a tension adjustment mechanism, an edge correction mechanism and a cleaning mechanism. The mechanism, its specific configuration and functions are as described in the above embodiments, and will not be repeated here.

值得一提的是,第一熱壓合單元113及第二熱壓合單元123可以分別包含至少一個熱壓合機構以及至少一個冷壓合機構,且第一熱壓合單元113及第二熱壓合單元123的熱壓合機構及冷壓合機構的數量及位置係彼此對稱設置。在本實施例中,第一熱壓合單元113沿製程方向R依序設置有上部第一熱壓合機構1131、上部第二熱壓合機構1132、上部第三熱壓合機構1134、上部第四熱壓合機構1135及上部冷壓合機構1133,且及第二熱壓合單元123依序沿製程方向R依序設置有下部第一熱壓合機構1231、下部第二熱壓合機構1232、下部第三熱壓合機構1234、下部第四熱壓合機構1235及下部冷壓合機構1233,並且上部第一熱壓合機構1131、上部第二熱壓合機構1132、上部第三熱壓合機構1134、上部第四熱壓合機構1135及上部冷壓合機構1133以及下部第一熱壓合機構1231、下部第二熱壓合機構1232、下部第三熱壓合機構1234、下部第四熱壓合機構1235及下部冷壓合機構1233係分別對稱設置,以使上述熱壓合機構及冷壓合機構分別隔著第一鋼帶112及第二鋼帶122對基材40進行熱壓合及冷壓合。It is worth mentioning that the first heat pressing unit 113 and the second heat pressing unit 123 may respectively include at least one heat pressing mechanism and at least one cold pressing mechanism, and the first heat pressing unit 113 and the second heat pressing unit The numbers and positions of the hot pressing mechanism and the cold pressing mechanism of the pressing unit 123 are arranged symmetrically to each other. In this embodiment, the first thermocompression unit 113 is sequentially provided with an upper first thermocompression mechanism 1131 , an upper second thermocompression mechanism 1132 , an upper third thermocompression mechanism 1134 , an upper part Four thermocompression-bonding mechanisms 1135 and an upper cold-compression-bonding mechanism 1133, and the second thermocompression-bonding unit 123 are sequentially provided with a lower first thermocompression-bonding mechanism 1231 and a lower second thermocompression-bonding mechanism 1232 along the process direction R , the lower third thermal compression mechanism 1234, the lower fourth thermal compression mechanism 1235 and the lower cold compression mechanism 1233, and the upper first thermal compression mechanism 1131, the upper second thermal compression mechanism 1132, the upper third thermal compression mechanism 1134, the upper fourth thermal compression mechanism 1135 and the upper cold compression mechanism 1133 and the lower first thermal compression mechanism 1231, the lower second thermal compression mechanism 1232, the lower third thermal compression mechanism 1234, the lower fourth The hot-pressing mechanism 1235 and the lower cold-pressing mechanism 1233 are arranged symmetrically, so that the above-mentioned hot-pressing mechanism and the cold-pressing mechanism carry out hot-pressing on the base material 40 via the first steel strip 112 and the second steel strip 122 respectively. Bonding and cold pressing.

藉由上述配置,本實施例相較於第一實施例增設了熱壓合機構的數量,使得本創作之雙鋼帶熱壓合裝置可以更有效率地執行熱壓合作業,但本創作不限定於此。在其他實施例中,可以依據使用者需求或者製程考量而調整第一熱壓合單元及第二熱壓合單元所包含的熱壓合機構及冷壓合機構的數量及設置位置,例如第一熱壓合單元及第二熱壓合單元可以分別配置有三個熱壓合機構及兩個冷壓合機構,或者第一熱壓合單元及第二熱壓合單元可以分別設置有五個熱壓合機構而未設置有冷壓合機構。With the above configuration, compared with the first embodiment, this embodiment increases the number of thermocompression bonding mechanisms, so that the double steel belt thermocompression bonding device of this creation can perform thermocompression bonding operations more efficiently, but this creation does not Limited to this. In other embodiments, the number and location of the thermal press-bonding mechanisms and cold-press-bonding mechanisms included in the first thermal press-bonding unit and the second thermal press-bonding unit can be adjusted according to user requirements or process considerations, for example, the first The heat pressing unit and the second heat pressing unit can be respectively equipped with three heat pressing mechanisms and two cold pressing mechanisms, or the first heat pressing unit and the second heat pressing unit can be respectively provided with five heat pressing units. There is no cold pressing mechanism provided.

綜上所述,利用本創作之雙鋼帶熱壓合裝置進行熱塑性複合材料之壓合作業時,其可以用於壓合單層或者多層的基材及壓合材(包含含浸物),且壓合作業可以包含加壓、加熱、持壓、降溫及減壓之製程,使得可以控制壓合材浸入至基材內之含浸物的含量,並使得成品之熱塑性複合材料有高結合力、高平坦性及低表面粗糙度(僅約數微米),進而達成節約生產所需能量、提高生產速率及提高製程穩定性之功效。To sum up, when using the double-steel-belt hot-pressing device of this invention to carry out the pressing operation of thermoplastic composite materials, it can be used to press single-layer or multi-layer substrates and laminated materials (including impregnated materials), and The pressing operation can include the processes of pressurization, heating, holding pressure, cooling and decompression, so that the content of the impregnated material immersed in the pressed material can be controlled, and the thermoplastic composite material of the finished product has high bonding force, high Flatness and low surface roughness (only about a few microns), thereby achieving the effects of saving energy required for production, increasing production speed and improving process stability.

本創作已參照例示性實施例進行說明,所屬技術領域中具有通常知識者可以理解的是,在不脫離申請專利範圍所定義之本創作概念與範疇的情況下,可以對其進行形式與細節上之各種變更及等效佈置,因此本創作之保護範圍當視後附之申請專利範圍所界定者為原則。This creation has been described with reference to exemplary embodiments, and those skilled in the art can understand that, without departing from the concept and scope of this creation defined by the patent scope of the application, it can be modified in form and detail. Various changes and equivalent arrangements, so the scope of protection of this creation should be defined in the scope of the attached patent application as a principle.

1:雙鋼帶熱壓合裝置 10a,10b:熱壓機 11:第一鋼帶模組 111:第一輥筒組 1111:上部輥筒 112:第一鋼帶 113:第一熱壓合單元 1131:上部第一熱壓合機構 1132:上部第二熱壓合機構 1133:上部冷壓合機構 1134:上部第三熱壓合機構 1135:上部第四熱壓合機構 12:第二鋼帶模組 121:第二輥筒組 1211:下部輥筒 122:第二鋼帶 123:第二熱壓合單元 1231:下部第一熱壓合機構 1232:下部第二熱壓合機構 1233:下部冷壓合機構 1234:下部第三熱壓合機構 1235:下部第四熱壓合機構 13:傳動機構 14:張力調節機構 15:糾邊機構 20:卸捲機 30:捲取機 40:基材 401:中間材 402,403:壓合材 g:預定間隙 R:製程方向 1: Double steel belt thermal pressing device 10a, 10b: heat press machine 11: The first steel belt module 111: The first roller group 1111: upper roller 112: The first steel belt 113: The first thermal pressing unit 1131: The first thermal pressing mechanism on the upper part 1132: The upper second thermal compression mechanism 1133: Upper cold pressing mechanism 1134: The third thermal pressing mechanism on the upper part 1135: The fourth thermal pressing mechanism on the upper part 12: The second steel belt module 121: The second roller group 1211: lower roller 122: The second steel belt 123: The second thermocompression unit 1231: The first thermal pressing mechanism of the lower part 1232: The second thermal pressing mechanism in the lower part 1233: Lower cold pressing mechanism 1234: The third thermal pressing mechanism in the lower part 1235: The fourth thermal pressing mechanism in the lower part 13: Transmission mechanism 14: Tension adjustment mechanism 15: Edge correction mechanism 20: Coil unloading machine 30:Coiler 40: Substrate 401: intermediate material 402,403: laminated materials g: scheduled gap R: Process direction

為了更清楚地說明本創作的技術方案,下面將對實施例中所需要使用的圖式作簡單地介紹; 第1圖為根據本創作一實施例的雙鋼帶熱壓合裝置的方塊示意圖; 第2圖為根據本創作一實施例的雙鋼帶熱壓合裝置的熱壓機的側視示意圖; 第3圖為根據本創作一實施例的雙鋼帶熱壓合裝置的熱壓合製程的側面示意圖;以及 第4圖為根據本創作另一實施例的雙鋼帶熱壓合裝置的熱壓機的側視示意圖。 In order to illustrate the technical solution of this creation more clearly, the drawings that need to be used in the embodiments will be briefly introduced below; Fig. 1 is a schematic block diagram of a double-steel strip heat-compression bonding device according to an embodiment of the present invention; Fig. 2 is a schematic side view of a hot press of a double-strip hot-pressing device according to an embodiment of the present invention; Fig. 3 is a schematic side view of the thermocompression bonding process of the double steel strip thermocompression bonding device according to an embodiment of the present invention; and Fig. 4 is a schematic side view of a hot press machine of a double-steel belt hot pressing device according to another embodiment of the present invention.

10a:熱壓機 10a: Heat press machine

11:第一鋼帶模組 11: The first steel belt module

111:第一輥筒組 111: The first roller group

1111:上部輥筒 1111: upper roller

112:第一鋼帶 112: The first steel belt

113:第一熱壓合單元 113: The first thermocompression unit

1131:上部第一熱壓合機構 1131: The first thermal pressing mechanism on the upper part

1132:上部第二熱壓合機構 1132: The upper second thermal compression mechanism

1133:上部冷壓合機構 1133: Upper cold pressing mechanism

12:第二鋼帶模組 12: The second steel belt module

121:第二輥筒組 121: The second roller group

1211:下部輥筒 1211: lower roller

122:第二鋼帶 122: The second steel belt

123:第二熱壓合單元 123: The second thermocompression unit

1231:下部第一熱壓合機構 1231: The first thermal pressing mechanism of the lower part

1232:下部第二熱壓合機構 1232: The second thermal pressing mechanism in the lower part

1233:下部冷壓合機構 1233: Lower cold pressing mechanism

40:基材 40: Substrate

g:預定間隙 g: scheduled gap

R:製程方向 R: Process direction

Claims (15)

一種雙鋼帶熱壓合裝置,其包含一熱壓機,且該熱壓機包含: 一第一鋼帶模組,係包含一第一輥筒組、繞設於該第一輥筒組的一第一鋼帶、以及配置於該第一鋼帶之內側區域的一第一熱壓合單元; 一第二鋼帶模組,係設置於該第一鋼帶模組下側,且包含一第二輥筒組、繞設於該第二輥筒組的一第二鋼帶、以及配置於該第二鋼帶之內側區域的一第二熱壓合單元; 其中,該第一鋼帶模組與該第二鋼帶模組之間具有一預定間隙以供一基材通過,且該第一熱壓合單元及該第二熱壓合單元分別隔著該第一鋼帶及該第二鋼帶以對該基材進行熱壓合。 A double-steel-belt heat-compression bonding device, which includes a hot press, and the hot press includes: A first steel belt module includes a first roller set, a first steel belt wound around the first roller set, and a first hot press arranged in the inner area of the first steel belt combined unit; A second steel belt module is arranged on the lower side of the first steel belt module, and includes a second roller set, a second steel belt wound on the second roller set, and a second steel belt arranged on the second roller set. a second thermocompression bonding unit of the inner region of the second steel belt; Wherein, there is a predetermined gap between the first steel belt module and the second steel belt module for a substrate to pass through, and the first thermocompression bonding unit and the second thermocompression bonding unit respectively separate the The first steel strip and the second steel strip are thermally bonded to the base material. 如請求項1所述之雙鋼帶熱壓合裝置,其更包含一傳動機構,係連接以驅動該第一輥筒組及該第二輥筒組旋轉,使得該第一鋼帶與該第二鋼帶之間的該基材沿一製程方向輸送。The double-steel-belt heat-compression bonding device as described in claim 1 further includes a transmission mechanism connected to drive the first roller set and the second roller set to rotate, so that the first steel belt and the second roller set The base material between the two steel belts is conveyed along a process direction. 如請求項2所述之雙鋼帶熱壓合裝置,其更包含卸捲該基材之一卸捲機及捲取該基材之一捲取機,且該卸捲機、該熱壓機及該捲取機沿該製程方向依序設置。The double-steel-belt thermocompression bonding device as described in claim 2, which further includes an uncoiler for unwinding the base material and a coiler for coiling the base material, and the uncoiler, the hot press And the coiler is arranged in sequence along the process direction. 如請求項3所述之雙鋼帶熱壓合裝置,其中該卸捲機及該捲取機的數量及位置關係係彼此對稱設置。The thermal compression bonding device for double steel strips as described in Claim 3, wherein the number and positional relationship of the uncoiler and the coiler are arranged symmetrically to each other. 如請求項3所述之雙鋼帶熱壓合裝置,其中該卸捲機及該捲取機的數量為至少一個以上。The thermal compression bonding device for double steel strips as described in Claim 3, wherein the number of the uncoiler and the coiler is at least one or more. 如請求項3所述之雙鋼帶熱壓合裝置,其中該卸捲機及該捲取機為單軸筒式或多軸筒式。The double-steel strip heat-compression bonding device as described in Claim 3, wherein the uncoiler and the coiler are single-spindle or multi-spindle. 如請求項1所述之雙鋼帶熱壓合裝置,其更包含一張力調節機構,係設置於該第一輥筒組及該第二輥筒組的一側,並且調節該第一鋼帶及該第二鋼帶的張力。The double-steel-belt hot-pressing device as described in claim 1 further includes a tension adjustment mechanism, which is arranged on one side of the first roller set and the second roller set, and adjusts the first steel belt And the tension of the second steel belt. 如請求項1所述之雙鋼帶熱壓合裝置,其更包含一糾邊機構,係設置於該第一輥筒組及該第二輥筒組的一側,並且調整該第一鋼帶及該第二鋼帶的邊緣位置。The double-steel-belt heat-compression bonding device as described in Claim 1 further includes an edge correction mechanism, which is arranged on one side of the first roller set and the second roller set, and adjusts the first steel belt And the edge position of the second steel belt. 如請求項1所述之雙鋼帶熱壓合裝置,其中該第一熱壓合單元及該第二熱壓合單元分別包含至少一熱壓合機構,且該第一熱壓合單元及該第二熱壓合單元的該熱壓合機構的數量及位置係彼此對稱設置。The double-steel-belt thermocompression bonding device as described in Claim 1, wherein the first thermocompression bonding unit and the second thermocompression bonding unit respectively comprise at least one thermocompression bonding mechanism, and the first thermocompression bonding unit and the The number and positions of the heat-pressing mechanisms of the second heat-pressing unit are arranged symmetrically to each other. 如請求項1所述之雙鋼帶熱壓合裝置,其中該第一熱壓合單元及該第二熱壓合單元的熱壓合壓力在0至30公斤/平方公分的範圍內為可調的。The double-steel-belt thermocompression bonding device as described in Claim 1, wherein the thermocompression bonding pressure of the first thermocompression bonding unit and the second thermocompression bonding unit is adjustable within the range of 0 to 30 kg/cm2 of. 如請求項1所述之雙鋼帶熱壓合裝置,其中該第一輥筒組及該第二輥筒組之輥筒的直徑係介於300至1000mm。The double-steel-belt thermocompression bonding device as described in Claim 1, wherein the diameters of the rollers of the first roller set and the second roller set are between 300 mm and 1000 mm. 如請求項1所述之雙鋼帶熱壓合裝置,其中該基材包含選自於碳素材料、金屬材料、玻璃纖維材料、陶瓷材料及高分子材料中的至少一種材料。The double-steel-belt heat-compression bonding device according to claim 1, wherein the base material comprises at least one material selected from carbon materials, metal materials, glass fiber materials, ceramic materials, and polymer materials. 如請求項1所述之雙鋼帶熱壓合裝置,其中該第一鋼帶及該第二鋼帶係由不銹鋼材料製成。The double-steel-belt heat-compression bonding device as claimed in claim 1, wherein the first steel belt and the second steel belt are made of stainless steel. 如請求項9所述之雙鋼帶熱壓合裝置,其中該第一鋼帶及該第二鋼帶的厚度係介於0.5至3mm。The double-steel-belt heat-compression bonding device as described in Claim 9, wherein the thickness of the first steel belt and the second steel belt is between 0.5 and 3 mm. 如請求項1所述之雙鋼帶熱壓合裝置,其中該第一輥筒組包含至少二上部輥筒且該第二輥筒組包含至少二下部輥筒,且該上部輥筒及該下部輥筒分別通入有具預定溫度及容積之流體。The double-steel-belt heat-compression bonding device as described in claim 1, wherein the first roller set includes at least two upper rollers and the second roller set includes at least two lower rollers, and the upper roller and the lower The rollers are respectively fed with fluids with predetermined temperature and volume.
TW111210298U 2022-09-22 2022-09-22 Dual-steel-belt thermocompression device TWM636197U (en)

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