TWM636009U - high efficiency heat exchanger - Google Patents
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Abstract
本創作係一種高效率熱交換器,至少包含一第一水路模組、一第二水路模組、複數個鰭片、複數支鋁管、一進水部及一出水部,鰭片係位於第一水路模組與第二水路模組兩者之間,其分別貫設有複數個鰭片孔;鋁管係分別穿過鰭片的鰭片孔,其管壁厚度為0.5毫米至1.0毫米,其管內徑為5毫米至10毫米,且氣流能由第一方向流入鰭片與鋁管之間,再由相對應之第二方向流出;進水部將一來源測的液體傳輸至第一水路通道,進而流入鋁管;出水部將流經鋁管的液體導出至第一水路模組或第二水路模組之外。透過本創作之高效率熱交換器有效提升熱交換效率達80%以上。This creation is a high-efficiency heat exchanger, which at least includes a first waterway module, a second waterway module, a plurality of fins, a plurality of aluminum tubes, a water inlet and a water outlet, and the fins are located at the second Between the first waterway module and the second waterway module, a plurality of fin holes are formed respectively; the aluminum tubes respectively pass through the fin holes of the fins, and the thickness of the tube wall is 0.5 mm to 1.0 mm. The inner diameter of the tube is 5 mm to 10 mm, and the airflow can flow into the space between the fins and the aluminum tube from the first direction, and then flow out from the corresponding second direction; the water inlet part transmits the liquid from a source to the first The waterway channel flows into the aluminum tube; the water outlet part guides the liquid flowing through the aluminum tube to the outside of the first waterway module or the second waterway module. Through the high-efficiency heat exchanger of this creation, the heat exchange efficiency can be effectively improved by more than 80%.
Description
本創作係關於熱交換器,尤指一種使用熱傳導原理的高效率熱交換器。This work relates to heat exchangers, especially to high-efficiency heat exchangers using the principle of heat conduction.
按,習知熱交換器形式種類相當多元,大致上可分為板式熱交換器、殼管式熱交換器、雙重管熱交換器、鰭管式熱交換器、熱管式熱交換器、刮板式熱機換器等,業者能依需求及使用環境選擇不同形式的熱交換器產品。According to the conventional heat exchangers, there are quite a variety of types, which can be roughly divided into plate heat exchangers, shell-and-tube heat exchangers, double-tube heat exchangers, fin-tube heat exchangers, heat pipe heat exchangers, and scraper heat exchangers. Heat exchangers, etc., the industry can choose different forms of heat exchanger products according to the needs and use environment.
一般言,常見的熱交換器之熱交換效率約為50%至80%,前述熱交換效率值看似很高,但在極精密的製程環境中,溫度控制扮演了重要的角色,因此,前述熱交換效率值將不足以因應精密製程的需求。Generally speaking, the heat exchange efficiency of a common heat exchanger is about 50% to 80%. The above heat exchange efficiency value seems to be high, but in an extremely precise process environment, temperature control plays an important role. The value of heat exchange efficiency will not be enough to meet the demands of precision manufacturing.
又,現今科技產業對於環境溫度及濕度具有高度要求,尤其為半導體產業製程對於溫度控制精度的要求。由於,習知熱交換器的熱交換效率不彰,如此即反映習知熱交換器將有20%至50%的能源遭浪費,且控溫精度亦會受到熱交換效率的影響。有鑑於此,如何精進熱交換器之熱交換效率及提升溫度控制精度,即為本創作在此探討的一大課題。In addition, today's technology industry has high requirements for ambient temperature and humidity, especially for the semiconductor industry's process requirements for temperature control accuracy. Because the heat exchange efficiency of the conventional heat exchanger is not good, it means that 20% to 50% of the energy of the conventional heat exchanger will be wasted, and the temperature control accuracy will also be affected by the heat exchange efficiency. In view of this, how to improve the heat exchange efficiency of the heat exchanger and improve the temperature control accuracy is a major topic discussed in this creation.
隨著半導體製程環境的要求提升,溫度控制的技術係首要精進的目標(如,熱交換效率達80%以上),由於習知熱交換器無法充分滿足企業對於精密溫度控制的需求,因此,為能在競爭激烈的市場中,脫穎而出,創作人憑藉著多年來專業從事各式系統設計、加工及製造之豐富實務經驗,且秉持著精益求精的研究精神,在經過長久的努力研究與實驗後,終於研發出本創作之一種高效率熱交換器,期藉由本創作之問世,提供業者更佳的使用經驗,進而獲得業者青睞。With the increasing requirements of the semiconductor process environment, the temperature control technology is the primary goal of refinement (for example, the heat exchange efficiency reaches more than 80%). Since the conventional heat exchanger cannot fully meet the needs of enterprises for precise temperature control, therefore, for To stand out in the fiercely competitive market, the creators rely on their rich practical experience in various system design, processing and manufacturing for many years, and uphold the research spirit of excellence. After long-term hard research and experiments, finally A high-efficiency heat exchanger of this creation has been developed, and it is hoped that through the advent of this creation, it will provide better user experience for the industry, and then win the favor of the industry.
本創作之一目的,係提供一種高效率熱交換器,至少包含一第一水路模組、一第二水路模組、複數個鰭片、複數支鋁管、一進水部及一出水部,其中,該第一水路模組內設有至少一第一水路通道;該第二水路模組內設有至少一第二水路通道;該等鰭片係位於該第一水路模組與該第二水路模組兩者之間,其分別貫設有複數個鰭片孔,且相鄰之該等鰭片彼此相隔一距離;各該鋁管係分別穿過該等鰭片的各該鰭片孔,且能與該第一水路通道及該第二水路通道相連通,其中,各該鋁管的管壁厚度為0.5毫米(mm)至1.0毫米,各該鋁管的管內徑為5毫米至10毫米,且氣流能夠由第一方向流入該等鰭片與各該鋁管之間,再由相對應之第二方向流出;該進水部係組裝至該第一水路模組上,且能將一來源測的液體傳輸至該第一水路通道,進而流入各該鋁管;該出水部係組裝至該第一水路模組或第二水路模組上,且能將流經各該鋁管的液體導出至該第一水路模組或第二水路模組之外。One purpose of this creation is to provide a high-efficiency heat exchanger, which at least includes a first waterway module, a second waterway module, a plurality of fins, a plurality of aluminum tubes, a water inlet and a water outlet, Wherein, the first waterway module is provided with at least one first waterway channel; the second waterway module is provided with at least one second waterway channel; the fins are located between the first waterway module and the second Between the two waterway modules, a plurality of fin holes are respectively penetrated, and the adjacent fins are separated from each other by a distance; each of the aluminum tubes passes through each of the fin holes of the fins , and can communicate with the first water channel and the second water channel, wherein the wall thickness of each of the aluminum tubes is 0.5 mm to 1.0 mm, and the inner diameter of each of the aluminum tubes is 5 mm to 1.0 mm. 10 mm, and the airflow can flow into between the fins and each of the aluminum tubes from the first direction, and then flow out from the corresponding second direction; the water inlet is assembled on the first waterway module, and can The liquid from a source is transmitted to the first water channel, and then flows into each of the aluminum tubes; the water outlet is assembled to the first water channel module or the second water channel module, and can flow through each of the aluminum tubes The liquid is exported to the outside of the first waterway module or the second waterway module.
可選地,該等鰭片之相對兩側分別凸設有複數個第一導流部,且該等第一導流部係朝著遠離該等鰭片表面的方向延伸一距離,以使流經該等鰭片的氣流能沿著該等第一導流部匯聚。Optionally, the opposite sides of the fins are respectively protruded with a plurality of first guide parts, and the first guide parts extend a distance away from the surface of the fins, so that the flow The airflow passing through the fins can converge along the first guide parts.
可選地,該等第一導流部係呈弧形。Optionally, the first guide parts are arc-shaped.
可選地,各該鰭片孔係向外凸設有一第二導流部,令任二相鄰的該等鰭片之間相隔有該第二導流部。Optionally, each of the fin holes is protruded outwardly with a second flow guiding portion, so that any two adjacent fins are separated from each other by the second flow guiding portion.
可選地,位於同一縱排的各該鋁管數量能為5支至13支,且前述同一縱排中上下相鄰的任二鋁管彼此呈交錯排列,且前述縱排係平行或實質上平行於氣流方向;位於同一橫排的各該鋁管數量能為8支至16支,前述橫排係垂直或實質上垂直於氣流方向。Optionally, the number of each of the aluminum tubes in the same longitudinal row can be 5 to 13, and any two aluminum tubes adjacent to each other in the same longitudinal row are arranged in a staggered manner, and the aforementioned longitudinal rows are parallel or substantially Parallel to the airflow direction; the number of the aluminum tubes in the same horizontal row can be 8 to 16, and the aforementioned horizontal row is vertical or substantially perpendicular to the airflow direction.
可選地,位於同一縱排的各該鋁管數量能為3支至13支,前述縱排係平行或實質上平行於氣流方向;位於同一橫排的各該鋁管數量能為8至16支,前述橫排係垂直或實質上垂直於氣流方向。Optionally, the number of each of the aluminum tubes in the same longitudinal row can be 3 to 13, and the aforementioned longitudinal row is parallel or substantially parallel to the airflow direction; the number of each of the aluminum tubes in the same horizontal row can be 8 to 16 branch, the aforementioned horizontal rows are vertical or substantially perpendicular to the airflow direction.
可選地,位於鄰近外側之第一縱排與相鄰於第一縱排之第二縱排的各該鋁管數量總和能為5至13支,前述第一縱排與第二縱排係平行或實質上平行於氣流方向;位於鄰近外側之橫排的各該鋁管數量能為8至16支,前述橫排係垂直或實質上垂直於氣流方向。Optionally, the sum of the aluminum tubes in the first row adjacent to the outer side and the second row adjacent to the first row can be 5 to 13, the first row and the second row are Parallel or substantially parallel to the direction of airflow; the number of aluminum tubes in each horizontal row adjacent to the outer side can be 8 to 16, and the aforementioned horizontal rows are vertical or substantially perpendicular to the direction of airflow.
可選地,位於同一橫排任二相鄰之各該鋁管的中心距離能為17.5毫米至23.5毫米,前述橫排係垂直或實質上垂直於氣流方向;位於相鄰縱排之任二相鄰之各該鋁管的中心距離能為16毫米至20毫米,前述縱排係平行或實質上平行於氣流方向。Optionally, the distance between the centers of any two adjacent aluminum tubes in the same horizontal row can be 17.5 mm to 23.5 mm. The aforementioned horizontal row is vertical or substantially perpendicular to the airflow direction; The distance between the centers of the adjacent aluminum tubes can be 16 mm to 20 mm, and the longitudinal arrangement is parallel or substantially parallel to the airflow direction.
可選地,該高效率熱交換器還包含至少一鋁板,該鋁板能位於該第一水路模組與該等鰭片之間,或者該鋁板能位於該第二水路模組與該等鰭片之間。Optionally, the high-efficiency heat exchanger further includes at least one aluminum plate, and the aluminum plate can be located between the first waterway module and the fins, or the aluminum plate can be located between the second waterway module and the fins between.
可選地,該鋁板與各該鋁管銜接的內緣面設有一凸起件,以使該鋁板能與各該鋁管呈緊密配合。Optionally, a protruding part is provided on the inner edge surface of the aluminum plate connected with each of the aluminum tubes, so that the aluminum plate can be closely fitted with each of the aluminum tubes.
為便 貴審查委員能對本創作目的、技術特徵及其功效,做更進一步之認識與瞭解,茲舉實施例配合圖式,詳細說明如下:In order to facilitate your review committee to have a further understanding and understanding of the purpose, technical features and effects of this creation, the embodiment is hereby combined with the diagram, and the details are as follows:
為使本創作之目的、技術內容與優點更加清楚明白,以下結合具體實施方式,並參照附圖,對本創作所公開的實施方式進一步詳細說明。In order to make the purpose, technical content, and advantages of this creation clearer, the implementation methods disclosed in this creation will be further described in detail below in conjunction with specific implementation methods and with reference to the accompanying drawings.
應理解,在本創作之說明書中任何地方所使用的實施例,包括任何術語的使用,都僅是說明性,絕不限制本創作或任何術語的範圍與含義。再者,本文中所使用的特定值,可以包括考慮到受到測量系統或設備之限制,而對該特定值進行測量時之可能產生之一定特定之誤差,例如,後續實施例所述及的數值,能夠包括該特定值的±5%、±3%、±1%、±0.5%、±0.1%或一個或多個標準差範圍。另外實施例中提到的方向用語,例如“上(頂)”、“下(底)”、“前”、“後”、“左”、“右”等,僅是參考附圖的方向。因此,使用的方向用語是用來說明並非用來限制本創作的保護範圍。It should be understood that the examples used anywhere in the description of this invention, including the use of any terms, are illustrative only and in no way limit the scope and meaning of this invention or any term. Furthermore, the specific value used herein may include certain specific errors that may occur when the specific value is measured in consideration of the limitations of the measurement system or equipment, for example, the numerical values mentioned in the subsequent embodiments , can include ±5%, ±3%, ±1%, ±0.5%, ±0.1%, or one or more standard deviation ranges of the specified value. In addition, the directional terms mentioned in the embodiments, such as "upper (top)", "lower (bottom)", "front", "rear", "left", "right", etc., are only referring to the directions of the drawings. Accordingly, the directional terms used are for illustration and not for limiting the scope of protection of this work.
本創作係一種高效率熱交換器,且能應用至空調系統或製程精密溫濕度控制系統等各種系統或裝置上,請參閱圖1所示,該高效率熱交換器E至少包含一第一水路模組1、一第二水路模組2、複數個鰭片3、複數支鋁管4、一進水部5及一出水部6,其中,該第一水路模組1、第二水路模組2、鰭片3與鋁管4中具有金屬構件者皆由鋁所製成,前述金屬構件的鋁含量達90%以上,較佳地,前述金屬構件的鋁含量達95%以上,更佳地,前述金屬構件的鋁含量達98%以上,且鰭片3與鋁管4均呈整齊排列,惟,本創作之高效率熱交換器E的態樣,並不限於圖1至圖3所繪製,業者能夠根據實際產品需求,調整各個元件的樣式,因此,只要該高效率熱交換器E具有後續實施例的相關基本結構與功效,即為本創作所欲保護之高效率熱交換器E,合先陳明。為方便說明各個元件間的相對關係,係以圖1之左下方作為下述元件之前方位置,圖1之右上方作為下述元件之後方位置,圖1之左上方作為下述元件之左方位置,圖1之右下方作為下述元件之右方位置,圖1之上方作為下述元件之上方(頂)位置,圖1之下方作為下述元件之下方(底)位置。This creation is a high-efficiency heat exchanger, and can be applied to various systems or devices such as air-conditioning systems or process precision temperature and humidity control systems. Please refer to Figure 1. The high-efficiency heat exchanger E includes at least one
為詳細說明本創作之高效率熱交換器E,以下係透過數個實施例說明該高效率熱交換器E的元件組成及其實施方式。請參閱圖1所示,在本創作之第一實施例中,該第一水路模組1內設有至少一第一水路通道(圖中未示),該第一水路通道能令液體(如:來源側的冷卻水或致冷劑)在其內流通,該進水部5係組裝至該第一水路模組1上,且能將來源測的液體傳輸至該第一水路通道,進而流入各該鋁管4;該第二水路模組2內設有至少一第二水路通道(圖中未示),該第二水路通道能令液體(如:自鋁管4流入的冷卻水或致冷劑)在其內流通,該出水部6係組裝至該第一水路模組1上,且能將流經各該鋁管4的液體導出至該第一水路模組1之外。在本創作之其它實施例中,該出水部6係組裝至該第二水路模組2上,且能將流經各該鋁管4的液體導出至該第二水路模組2之外。In order to describe the high-efficiency heat exchanger E of the present invention in detail, the components and implementation methods of the high-efficiency heat exchanger E are described below through several examples. Please refer to shown in Fig. 1, in the first embodiment of this creation, be provided with at least one first water channel (not shown in the figure) in this first
承上,該等鰭片3係位於該第一水路模組1與該第二水路模組2兩者之間,相鄰之鰭片3彼此相隔一距離,該等鰭片3分別貫設有複數個鰭片孔30,各該鰭片孔30係向外凸設有一第二導流部301,令任二相鄰的鰭片3之間相隔有該第二導流部301,第二導流部301除了可以增加鰭片3與鋁管4的熱傳導能力及散熱效果,亦能作為設定任二相鄰鰭片3的間隔距離,以提升熱交換效率;該等鰭片3之相對兩側分別凸設有複數個第一導流部31,且該等第一導流部31係朝著遠離該等鰭片3表面的方向延伸一距離,該等第一導流部31係呈弧形,以使流經該等鰭片3的氣流能沿著該等第一導流部31的弧形邊緣(即,第一導流部31的外側)向內匯聚。As mentioned above, the
請參閱圖1至圖3所示,各該鋁管4係分別穿過該等鰭片3的鰭片孔30,且能與該第一水路通道及該第二水路通道相連通,令處於第一水路通道的液體(如:冷卻水、致冷劑等)能流入各該鋁管4內,並由各該鋁管4流向第二水路通道,其中,在該第一實施例中,本創作係設有複數排縱向排列的鋁管組,且每一排縱向排列的鋁管組包含複數支鋁管4,各排鋁管組中的第一支鋁管4(即,圖2最上方的鋁管4)與最後一支鋁管4(即,圖2最下方的鋁管4)會與相鄰排之鋁管組中的第一支鋁管4與最後一支鋁管4相對應,其中,位於同一縱排的各該鋁管4數量能為5支至13支,且同一縱排的各該鋁管4(即,同一排縱向排列的鋁管組)中,上下相鄰的任二鋁管4彼此呈交錯排列(但不以此為限),前述縱排係平行或實質上平行於氣流方向;在本創作之其它實施例中,同一縱排的各該鋁管4也可以都保持於同一軸線上,而非交錯排列。位於同一橫排的各該鋁管4數量能為8支至16支,前述橫排係垂直或實質上垂直於氣流方向。以圖2為例,同一縱排的各該鋁管4數量能為9支;由外側向內側計數,同一縱排中,鰭片3之第一導流部31會與序數為偶數的鋁管4(如:由圖2最上/下方計算為第2、4、6、8…支的鋁管4)相對應;同一橫排的各該鋁管4數量能為7支或8支,從外側向內側計算,位於同一奇數橫排的鋁管4數量為8支,位於同一偶數橫排的鋁管4數量為7支,其中,偶數橫排的鋁管4能與鰭片3之第一導流部31一同呈整齊排列,且相鄰橫排的鋁管4之間會呈交錯排列。Please refer to Fig. 1 to Fig. 3, each of the
在本創作之一第二實施例中,位於同一縱排的各該鋁管4數量能為3至13支,同一縱排的各該鋁管4係不呈交錯排列,且前述同一縱排係平行或實質上平行於氣流方向;位於同一橫排的各該鋁管數量能為8至16支,前述橫排係垂直或實質上垂直於氣流方向,以圖2為例,同一縱排的各該鋁管4數量能為4支或5支,從外側向內側計算,位於同一奇數縱排的鋁管4數量為5支,位於同一偶數縱排的鋁管4數量為4支,且相鄰縱排的鋁管4之間會呈交錯排列;同一橫排的各該鋁管4數量能為7支或8支,從外側向內側計算,位於同一奇數橫排的鋁管4數量為8支,位於同一偶數橫排的鋁管4數量為7支,其中,偶數橫排的鋁管4能與鰭片3之第一導流部31一同呈整齊排列,且相鄰橫排的鋁管4之間會呈交錯排列。In a second embodiment of the present creation, the number of the
承上,在該第二實施例中,位於鄰近外側之第一縱排與相鄰於第一縱排之第二縱排的各該鋁管數量總和能為5至13支,第一縱排與第二縱排的各該鋁管4係不呈交錯排列,且前述第一縱排與第二縱排係平行或實質上平行於氣流方向;位於鄰近外側之橫排的各該鋁管數量能為8至16支,前述橫排係垂直或實質上垂直於氣流方向,如圖2所繪製者,第一縱排與第二縱排係指鄰近圖2之左方或右方縱向的第一列及第二列,位於第一縱排與第二縱排的各該鋁管4數量總和為9支,鄰近外側之橫排係指鄰近圖2之上方或下方橫向的第一行(即,第一橫排),位於第一橫排的各該鋁管4數量為8支。As above, in the second embodiment, the sum of the aluminum tubes in the first longitudinal row adjacent to the outer side and the second longitudinal row adjacent to the first longitudinal row can be 5 to 13, and the first longitudinal row The
又,位於同一橫排任二相鄰之各該鋁管4的中心距離c1能為17.5毫米(mm)至23.5毫米,前述橫排係垂直或實質上垂直於氣流方向,以圖2而言,橫排係指圖2中橫向排列者;位於相鄰縱排之任二相鄰之各該鋁管4的中心距離c2能為16毫米至20毫米,前述縱排係平行或實質上平行於氣流方向,以圖2而言,縱排係指圖2中縱向排列者。又,經過創作人重複試驗得知,各該鋁管4的管壁厚度t為0.5毫米至1.0毫米,各該鋁管4的管內徑d為5毫米至10毫米,在各該鋁管4的管壁厚度t及管內徑d在前述範圍值的情況下,能夠令各該鋁管4的管流速為0.45秒/時(m/s)至0.85m/s,以使流經高效率熱交換器E之鋁管4內的液體處於穩定的流量狀態,進而達到熱交換效率80%以上的功效。Also, the distance c1 between the centers of any two
在本創作之第一實施例中,氣流能夠由第一方向流入該等鰭片3與各該鋁管4之間,再由相對應之第二方向流出,請參閱圖1及圖2所示,前述第一方向如圖2所繪製之粗黑箭頭,氣流由該高效率熱交換器E之側面方向(如圖1之右側方向)流入,首先由任二相鄰的鰭片3間隙進入高效率熱交換器E,鄰近鰭片3前側或後側的氣流在接觸到第一導流部31的情況下,氣流會沿著第一導流部31的弧形邊緣流動,且能沿第一導流部31外側的切線方向位移,令氣流能朝向該高效率熱交換器E的第一導流部31與第二導流部301之間或任二相鄰的第二導流部301之間匯聚;接著,氣流會觸及第二導流部301及/或鋁管4的外壁面,其能沿著第二導流部301及/或鋁管4外側的切線方向前進;最後,由相對應的第二方向(即,圖1之左側方向,或者如圖2所繪製之虛線箭頭)流出該高效率熱交換器E。In the first embodiment of this creation, the air flow can flow into between the
再者,氣流從鄰近高效率熱交換器E右側之任二相鄰之鋁管4間隙流入者,其能沿著第二導流部301及/或鋁管4外側的切線方向前進。又,氣流還能沿著第一導流部31及/或第二導流部301的邊緣流動,且會沿第一導流部31及/或第二導流部301呈弧形軌跡位移,當氣流流經第一導流部31的邊緣及/或第二導流部301的相對兩側(即,圖1之前側或後側)時,能夠透過導流作用將氣流引導至鋁管4間隙或分向兩側,使得被導引至鋁管4之間或位於第二導流部301相對兩側的氣流相互碰撞,驅使在各該鋁管4之間交錯的氣流會停留匯聚,而能大幅提升熱交換效率。因此,本創作所述之氣流方向並不限於切線方向,亦不限於圖2所繪製之箭頭方向。是以,圖2僅繪製部分的氣流方向,在本創作之其它實施例中,氣流方向還能因氣流之間彼此擾動而改變,只要流入的氣流方向與流出的氣流方向能相對應,即為本創作所稱之第一方向及第二方向。
Furthermore, the airflow flowing in from the gap between any two
承上,在本創作之第一實施例中,冷卻水自進水部5流入高效率熱交換器E後,經由第一水路通道流經各該鋁管4,同時,自第一方向流入的氣流受到第一導流部31及第二導流部301的引導及分向,且會受到交錯排列的鋁管4阻擋,並在第二導流部301及/或鋁管4之間再次進行氣流分向(如圖2所繪製之箭頭,以例示氣流分向),使得氣流會在鋁管4之間滯留,以延緩氣流在高效率熱交換器E的停留時間,且以鋁管4的管壁厚度t及管內徑d共同達成管流速在一定範圍(即,0.45m/s至0.85m/s)的狀態,確保氣流與流經鋁管4的冷卻水有充分的時間進行熱交換,富含熱量的氣流經由鋁管4將熱量傳遞給冷卻水,冷卻水會將熱量藉由鋁管4向外傳遞予鰭片3,以透過鰭片3及第二導流部301排放熱量,使得自第二方向流出高效率熱交換器E的氣流溫度會低於自第一方向流入的氣流溫度,其中,氣流與冷卻水的熱交換效率計算式如下: Continuing from the above, in the first embodiment of this creation, after the cooling water flows into the high-efficiency heat exchanger E from the water inlet part 5, it flows through each of the aluminum tubes 4 through the first water channel, and at the same time, the water flowing in from the first direction The air flow is guided and divided by the first air guide part 31 and the second air guide part 301, and will be blocked by the aluminum tubes 4 arranged in a staggered manner, and will be carried out again between the second air guide part 301 and/or the aluminum tubes 4 The air flow is split (as shown by the arrow drawn in Figure 2, to illustrate the air flow split), so that the air flow will stay between the aluminum tubes 4, so as to delay the residence time of the air flow in the high-efficiency heat exchanger E, and with the aluminum tube 4 The pipe wall thickness t and the pipe inner diameter d jointly achieve the state that the pipe flow velocity is within a certain range (ie, 0.45m/s to 0.85m/s), ensuring that the airflow and the cooling water flowing through the aluminum pipe 4 have sufficient time for heat exchange , the heat-rich air flow transfers heat to the cooling water through the aluminum tube 4, and the cooling water transfers the heat to the fins 3 through the aluminum tube 4, so as to discharge the heat through the fins 3 and the second guide part 301, The temperature of the airflow flowing out of the high-efficiency heat exchanger E from the second direction will be lower than the temperature of the airflow flowing in from the first direction, wherein the heat exchange efficiency between the airflow and cooling water is calculated as follows:
熱交換效率(百分比)=(流出之氣溫-流入之氣溫)÷(流入之冷卻水溫-流入之氣溫),即,P(%)=(Tair outlet-Tair inlet)÷(Twater inlet-Tair inlet)。 Heat exchange efficiency (percentage) = (outflow air temperature - inflow air temperature) ÷ (inflow cooling water temperature - inflow air temperature), that is, P(%)=(T air outlet -T air inlet )÷(T water inlet -T air inlet ).
以本創作之實驗數據為例,自第一方向流入高效率熱交換器E的氣流溫度測得為攝氏23度(即,23℃),流入進水部5的冷卻水溫測得為21℃,經過熱交換作用後,自第二方向流出高效率熱交換器E的氣流溫度測得為21.04℃,透過上述熱交換效率計算式計算得知熱交換效率為98%。
Taking the experimental data of this creation as an example, the temperature of the airflow flowing into the high-efficiency heat exchanger E from the first direction is measured as 23 degrees Celsius (that is, 23°C), and the temperature of the cooling water flowing into the
因此,透過本創作之高效率熱交換器E,以冷卻水吸收流入氣流熱量的方式,有效降低流入的氣流溫度,令流出的氣流溫度保持在極為穩定的狀態,且經實驗反覆驗證,本創作之較佳實施例的熱交換效率達80%以上,大幅減 少習知熱交換器因熱交換效率不彰而衍生能源浪費的問題,進而滿足溫度控制精度的需求,以利業者將本創作之高效率熱交換器E應用於半導體產業的製程及相關空調或熱交換設備上。惟,在本創作之另一實施例中,流入高效率熱交換器E的液體還能為冷媒等致冷劑,但不以此為限,只要能夠提供吸熱作用以降低流入氣流溫度者,即為本創作所稱之流入高效率熱交換器E的液體。 Therefore, through the high-efficiency heat exchanger E of this creation, the cooling water absorbs the heat of the incoming airflow, effectively reducing the temperature of the inflowing airflow, and keeping the temperature of the outflowing airflow at a very stable state. After repeated experiments, this creation The heat exchange efficiency of the preferred embodiment reaches more than 80%, greatly reducing Few are familiar with the problem of energy waste due to poor heat exchange efficiency of heat exchangers, and then meet the needs of temperature control accuracy, so that the industry can apply the high-efficiency heat exchanger E of this invention to the manufacturing process of the semiconductor industry and related air conditioners or on the heat exchange device. However, in another embodiment of the present invention, the liquid flowing into the high-efficiency heat exchanger E can also be a refrigerant such as a refrigerant, but it is not limited thereto, as long as it can provide heat absorption to reduce the temperature of the incoming airflow, that is The liquid flowing into the high efficiency heat exchanger E is referred to in this creation.
另外,在本創作之高效率熱交換器E中,請參閱圖1及圖3所示,還能包含一第一鋁板7與一第二鋁板8,其中,該第一鋁板7係位於第一水路模組1與鄰近頂側的鰭片3之間,該第二鋁板8係位於第二水路模組2與鄰近底側的鰭片3之間,且鋁管4會分別貫穿第一鋁板7與第二鋁板8,而與第一水路模組1之第一水路通道及第二水路模組2之第二水路通道相連通。再者,第一鋁板7與鋁管4銜接的內壁面(即,內緣面)凹設有一容置部71,該容置部71能容納有一凸起件72,該凸起件72能為一墊圈,令鋁管4在擴張的情況下,朝向凸起件72施加壓力,使得鋁管4的管壁與第一鋁板7之間的縫隙會被填滿,第一鋁板7能與鋁管4呈緊密配合,以透過漲管的方式進而防止流經鋁管4的液體洩漏。然而,本創作並不限於僅在第一鋁板7設有容置部71及/或凸起件72,在本創作之另一實施例中,第二鋁板8亦能設有容置部及/或凸起件(圖中未示),以令第二鋁板8能與鋁管4呈緊密配合而防止液體洩漏。在本創作再一實施例中,第一鋁板7及第二鋁板8分別與鋁管4接合的方式還包含擴管或焊接等方式,只要能達到防止液體洩漏的效果即可。
In addition, in the high-efficiency heat exchanger E of the present invention, please refer to Fig. 1 and Fig. 3, it can also include a
又一者,在本創作之高效率熱交換器E中,還能包含至少一防水墊材(如:墊圈或墊片,圖中未示),前述防水墊材之材質能為矽膠類、橡膠類、塑料類等,只要可以提供水密封效果,使得在高效率熱交換器E內流通的水不會外溢或滲漏,即為本創作所稱之防水墊材,前述防水墊材能設於第一水路模組1與第一鋁板7之間、第二水路模組2與第二鋁板8之間、第一水路通道及/或第二水路通道與鋁管4的銜接處等(但不以此為限),業者能根據產品實際需求,調整防水墊材的設置位置;又,防水墊材的形狀能包含圓形、框形等(但不以此為限),其能配合設置位置而調整防水墊材的形狀。Furthermore, in the high-efficiency heat exchanger E of the present invention, at least one waterproof cushion material (such as: gasket or spacer, not shown in the figure) can also be included, and the material of the aforementioned waterproof cushion material can be silicone rubber, rubber class, plastic, etc., as long as it can provide a water-tight effect, so that the water circulating in the high-efficiency heat exchanger E will not overflow or leak, it is called a waterproof cushion material in this creation, and the aforementioned waterproof cushion material can be set in Between the
綜上所述,本創作之高效率熱交換器E藉由精密計算鋁管4之管壁厚度t與管內徑d,令鋁管4之管流速在一定範圍值內,嗣,流入高效率熱交換器E的氣流會受到導流作用而增加滯留時間,且鋁管4之管壁厚度t、管內徑d及管流速皆在本創作所揭示範圍的情況下,氣流中的熱能能確實且充分傳遞至鋁管4內的液體,大幅提升熱交換效率達80%以上,使得流出高效率熱交換器E的氣流溫度被控制在極為穩定的狀態,以符合極精密溫度控制精度的需求。按,以上所述,僅係本創作之較佳實施例,惟,本創作所主張之權利範圍,並不侷限於此,按凡熟悉該項技藝人士,依據本創作所揭露之技術內容,可輕易思及之等效變化,均應屬不脫離本創作之保護範疇。To sum up, the high-efficiency heat exchanger E of this invention makes the tube flow velocity of the
[習知][knowledge]
無none
[本創作][this creation]
E:高效率熱交換器E: High efficiency heat exchanger
c1、c2:中心距離c1, c2: center distance
d:管內徑d: inner diameter of tube
t:管壁厚度t: pipe wall thickness
1:第一水路模組1: The first waterway module
2:第二水路模組2: The second waterway module
3:鰭片3: Fins
30:鰭片孔30: fin hole
31:第一導流部31: The first diversion part
301:第二導流部301: the second diversion part
4:鋁管4: Aluminum tube
5:進水部5: water inlet
6:出水部6: Outlet Department
7:第一鋁板7: The first aluminum plate
71:容置部71:Accommodating Department
72:凸起件72: Raised parts
8:第二鋁板8: The second aluminum plate
[圖1]係本創作之高效率熱交換器的立體示意圖與鰭片局部放大示意圖; [圖2]係本創作之高效率熱交換器的局部橫剖面示意圖;及 [圖3]係本創作之高效率熱交換器之鋁管與第一鋁板銜接處的橫剖面示意圖。 [Figure 1] It is a three-dimensional schematic diagram of a high-efficiency heat exchanger and a partially enlarged schematic diagram of the fins of this creation; [Fig. 2] is a partial cross-sectional schematic diagram of the high-efficiency heat exchanger of this creation; and [Fig. 3] is a schematic cross-sectional view of the connection between the aluminum tube and the first aluminum plate of the high-efficiency heat exchanger of this invention.
d:管內徑 d: inner diameter of tube
t:管壁厚度 t: pipe wall thickness
4:鋁管 4: aluminum tube
7:第一鋁板 7: The first aluminum plate
71:容置部 71:Accommodating Department
72:凸起件 72: Raised parts
Claims (8)
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TWI824643B (en) * | 2022-07-29 | 2023-12-01 | 奇鼎科技股份有限公司 | High-efficiency heat exchanger |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI824643B (en) * | 2022-07-29 | 2023-12-01 | 奇鼎科技股份有限公司 | High-efficiency heat exchanger |
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