TWM635994U - Mechanism for switching forward and reverse rotation functions and controlling rotation speed on pneumatic wrench - Google Patents
Mechanism for switching forward and reverse rotation functions and controlling rotation speed on pneumatic wrench Download PDFInfo
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Abstract
本創作公開了一種氣動扳手上切換正反轉功能和控制轉速的機構,涉及 氣動扳手技術領域,包括殼體、閥套、調節鈕和馬達,所述殼體的後端中部設置有閥套,且殼體包括有進氣孔A、正轉進氣槽、正轉排氣槽、反轉進氣槽、反轉排氣槽、閥套裝配孔、I檔正轉轉速檔位槽、Ⅱ檔正轉轉速檔位槽、Ⅲ檔正轉轉速檔位槽、反轉轉速檔位槽、檔位標識、手柄進氣室和手柄排氣室。本創作擯棄傳統的平行於驅動頭的軸向旋轉式和兩鍵式切換氣動扳手功能,充分考慮人體工學,採用垂直於驅動頭軸向的軸向旋轉式佈局,通過優化改進結構設計,實現不同用手習慣的操作人員在不改變握勢的情況下,可單手操作氣動扳手的轉速控制和正反轉切換的功能。 This creation discloses a mechanism for switching forward and reverse functions and controlling speed on a pneumatic wrench, which involves The technical field of pneumatic wrench includes a shell, a valve sleeve, an adjustment button and a motor. slot, reverse air intake slot, reverse exhaust slot, valve sleeve assembly hole, I gear forward speed gear slot, II gear forward speed gear slot, III gear forward speed gear slot, reverse Rotation speed gear slot, gear mark, handle air intake chamber and handle exhaust chamber. This creation abandons the traditional axial rotation parallel to the drive head and the two-button switching pneumatic wrench function, fully considers ergonomics, adopts the axial rotation layout perpendicular to the drive head axis, and optimizes and improves the structural design to achieve Operators with different hand habits can operate the speed control and forward and reverse switching functions of the pneumatic wrench with one hand without changing the grip.
Description
本創作涉及氣動扳手技術領域,具體為一種氣動扳手上切換正反轉功能和控制轉速的機構。The invention relates to the technical field of pneumatic wrench, specifically a mechanism for switching the forward and reverse functions and controlling the rotating speed of the pneumatic wrench.
氣動扳手的工作原理是壓縮空氣通過閉氣機構、調速機構、正反機構進入氣缸,推動葉片帶動轉子旋轉,從而使打擊機構產生瞬間高能量的交變衝擊載荷,因其扭矩輸出大, 使用安全性好,被廣泛用於裝配生產線、維修場所等螺絲裝拆場合。The working principle of the pneumatic wrench is that the compressed air enters the cylinder through the air-closing mechanism, the speed regulating mechanism, and the positive and negative mechanism, and pushes the blade to drive the rotor to rotate, so that the striking mechanism produces an instantaneous high-energy alternating impact load. Because of its large torque output, it is safe to use Good performance, widely used in assembly lines, maintenance sites and other screw assembly and disassembly occasions.
傳統的氣動扳手正反轉切換機構一般分為三類:第一類是直接通過軸向平行於驅動頭的調節閥的軸向旋轉來實現,當扳手正反轉切換時,操作人員必須雙手操作,即操作人員一手握住氣動扳手,另一隻手必須移位才能用手指旋轉操作調節閥的旋鈕實現扳手的正反轉切換。第二類是直接通過調節閥的軸向直線運動來實現,此類氣動扳手切換正反轉機構的調節閥兩端總有一端突出扳手殼體,操作人員通過按壓突出端使扳手調節閥軸向運動實現正反轉切換,但仔細分析,因為此類傳統氣動扳手切換正反轉裝置的結構限制,調節閥的兩端距離手握處有一段距離,氣動扳手的正反轉切換要求操作人員必須改變手握姿勢才能通過拇指或者食指按壓到調節閥的突出端。第三類是通過位於扳手後端的兩個按鍵間接推動調節閥使其軸向旋轉來實現,此類氣動扳手的正反轉切換同樣必須改變操作人員的手握姿勢,綜上所述,由於結構上的限制,傳統氣動扳手在功能上切換不符合人體工學,特別是正反轉切換時給操作人員帶來很多不便的缺點。The traditional forward and reverse switching mechanisms of pneumatic wrenches are generally divided into three categories: the first category is realized directly by the axial rotation of the regulating valve whose axial direction is parallel to the drive head. When the wrench is switched forward and reverse, the operator must use both hands Operation, that is, the operator holds the pneumatic wrench in one hand, and the other hand must be shifted to use the finger to rotate the knob of the regulating valve to realize the forward and reverse switching of the wrench. The second type is achieved directly through the axial linear movement of the regulating valve. The two ends of the regulating valve of this type of pneumatic wrench switch the forward and reverse mechanism always have one end protruding from the wrench housing. Movement realizes forward and reverse switching, but careful analysis, because of the structural limitations of such traditional pneumatic wrench switching forward and reverse devices, the two ends of the regulating valve are a certain distance from the hand grip, and the forward and reverse switching of the pneumatic wrench requires the operator to Only by changing the holding position can the thumb or forefinger be pressed to the protruding end of the regulating valve. The third type is achieved by indirectly pushing the regulating valve to make it rotate axially through two buttons located at the rear end of the wrench. The forward and reverse switching of this type of pneumatic wrench must also change the operator's hand posture. In summary, due to the structure Due to the above limitations, the functional switching of the traditional pneumatic wrench is not ergonomic, especially the shortcoming of bringing a lot of inconvenience to the operator when switching between forward and reverse.
本創作的目的在於提供一種氣動扳手上切換正反轉功能和控制轉速的機構,以解決上述背景技術中提出的傳統型氣動扳手切換正反轉功能和控制轉速的機構,存在不改變手握姿勢無法操作所有功能和無法實現不同用手習慣(左手操作或右手操作)的操作人員均可共同使用同一支扳手的問題。The purpose of this creation is to provide a mechanism for switching forward and reverse functions and controlling speed on the pneumatic wrench, so as to solve the mechanism of switching forward and reverse functions and controlling speed of the traditional pneumatic wrench proposed in the background technology above. The problem that operators who cannot operate all functions and who cannot achieve different handedness (left-handed or right-handed) can share the same wrench.
為實現上述目的,本創作提供如下技術方案:一種氣動扳手上切換正反轉功能和控制轉速的機構,包括殼體、閥套、調節鈕和馬達,所述殼體的後端中部設置有閥套,且殼體包括有進氣孔A、正轉進氣槽、正轉排氣槽、反轉進氣槽、反轉排氣槽、閥套裝配孔、Ⅰ檔正轉轉速檔位槽、Ⅱ檔正轉轉速檔位槽、Ⅲ檔正轉轉速檔位槽、反轉轉速檔位槽、檔位標識、手柄進氣室和手柄排氣室,所述殼體的後端內部設置有進氣孔A,且殼體的後端上部左側設置有正轉進氣槽,所述正轉進氣槽的一端連接有正轉排氣槽,所述殼體的後端上部右側設置有反轉進氣槽,且反轉進氣槽的一端連接有反轉排氣槽,所述殼體的後端中部內側設置有閥套裝配孔,且殼體的左側位於閥套裝配孔的外部從上至下依次設置有反轉轉速檔位槽、Ⅰ檔正轉轉速檔位槽、Ⅱ檔正轉轉速檔位槽和Ⅲ檔正轉轉速檔位槽,所述Ⅰ檔正轉轉速檔位槽的外部左側設置有檔位標識,所述進氣孔A的一端連接有手柄進氣室,且手柄進氣室的右側連接有手柄排氣室,所述閥套設置於閥套裝配孔的內側,且閥套的內側連接有調節閥,所述調節閥的一端設置有密封圈A,且調節閥的另一端設置有密封圈B,所述調節鈕連接於閥套的外側,且調節鈕一側下端連接有檔位彈簧A,所述檔位彈簧A的下端連接有鋼珠A,所述調節鈕另一側下端連接有檔位彈簧B,且檔位彈簧B的下端連接有鋼珠B,所述調節鈕的一側內部穿設有螺絲A,且調節鈕的另一側內部穿設有螺絲B,所述馬達設置於殼體的前端。In order to achieve the above purpose, this creation provides the following technical solutions: a mechanism for switching forward and reverse functions and controlling speed on a pneumatic wrench, including a housing, a valve sleeve, an adjusting knob and a motor, and a valve is arranged in the middle of the rear end of the housing. sleeve, and the shell includes air inlet A, positive rotation air intake slot, forward rotation exhaust slot, reverse air intake slot, reverse exhaust slot, valve sleeve assembly hole, and gear slot for forward rotation speed of gear I , Ⅱ gear forward rotation speed gear groove, Ⅲ gear forward rotation speed gear groove, reverse speed gear groove, gear position mark, handle air intake chamber and handle exhaust chamber, the rear end of the housing An air intake hole A is provided, and a forward rotation air intake slot is provided on the upper left side of the rear end of the housing, and one end of the forward rotation air intake slot is connected with a forward rotation exhaust slot, and the upper rear end right side of the housing is provided There is a reverse air intake slot, and one end of the reverse air intake slot is connected to a reverse exhaust slot, and a valve sleeve assembly hole is provided on the inner side of the middle of the rear end of the housing, and the left side of the housing is located at the center of the valve sleeve assembly hole. From top to bottom, the exterior is provided with a reverse speed gear slot, a forward speed gear slot for gear I, a forward speed gear slot for II gear, and a forward speed gear slot for III gear. There is a gear mark on the outer left side of the rotation speed gear groove, one end of the air inlet A is connected to a handle air intake chamber, and the right side of the handle air intake chamber is connected to a handle exhaust chamber, and the valve sleeve is arranged on The inner side of the fitting hole of the valve sleeve, and the inner side of the valve sleeve is connected with a regulating valve, one end of the regulating valve is provided with a sealing ring A, and the other end of the regulating valve is provided with a sealing ring B, and the regulating button is connected to the valve sleeve Outside, and the lower end of one side of the adjustment button is connected with a gear spring A, the lower end of the gear spring A is connected with a steel ball A, and the lower end of the other side of the adjustment button is connected with a gear spring B, and the lower end of the gear spring B A steel ball B is connected, a screw A is pierced inside one side of the adjustment knob, and a screw B is pierced inside the other side of the adjustment knob, and the motor is arranged at the front end of the housing.
優選的,所述閥套包括有進氣孔B、正轉進氣孔、正轉排氣孔、反轉進氣孔、反轉排氣孔、裝配標識槽和調節閥裝配孔,所述閥套的下端中部開設有進氣孔B,且閥套的上端左側開設有正轉進氣孔,所述閥套的下端右側開設有正轉排氣孔,且閥套的上端右側開設有反轉進氣孔,所述閥套的下端左側開設有反轉排氣孔,且閥套的右端一側開設有裝配標識槽,所述閥套的內部設置有調節閥裝配孔。Preferably, the valve sleeve includes an air intake hole B, a forward rotation air intake hole, a forward rotation exhaust hole, a reverse air intake hole, a reverse air exhaust hole, an assembly identification groove and a regulating valve assembly hole, and the valve There is an air intake hole B in the middle of the lower end of the sleeve, and a positive rotation air intake hole is opened on the left side of the upper end of the valve sleeve, a forward rotation exhaust hole is opened on the right side of the lower end of the valve sleeve, and a reverse rotation is opened on the right side of the upper end of the valve sleeve. The air inlet hole, the left side of the lower end of the valve sleeve is provided with a reverse exhaust hole, and the right side of the valve sleeve is provided with an assembly identification groove, and the inside of the valve sleeve is provided with a regulating valve assembly hole.
優選的,所述進氣孔B、正轉排氣孔和反轉排氣孔與閥套呈一體化結構,且進氣孔B、正轉排氣孔和反轉排氣孔之間呈等距分佈。Preferably, the air intake hole B, the forward rotation exhaust hole and the reverse rotation exhaust hole are integrated with the valve sleeve, and the air intake hole B, the forward rotation exhaust hole and the reverse rotation exhaust hole are in an equal shape. distance distribution.
優選的,所述調節閥包括有正轉導流槽、反轉導流槽、密封圈槽A、密封圈槽B、方頭A、螺孔A、方頭B和螺孔B,且調節閥的左側開設有正轉導流槽,所述調節閥的右側開設有反轉導流槽,且調節閥的右端設置有密封圈槽A,所述調節閥的左端設置有密封圈槽B,且調節閥的右端中部設置有方頭A,所述方頭A的內部設置有螺孔A,所述調節閥的左側中部設置有方頭B,且方頭B的內部設置有螺孔B。Preferably, the regulating valve includes a forward rotation diversion groove, a reverse rotation diversion groove, a sealing ring groove A, a sealing ring groove B, a square head A, a screw hole A, a square head B and a screw hole B, and the regulating valve The left side of the regulating valve is provided with a forward diversion groove, the right side of the regulating valve is provided with a reverse diversion groove, and the right end of the regulating valve is provided with a sealing ring groove A, and the left end of the regulating valve is provided with a sealing ring groove B, and The middle part of the right end of the regulating valve is provided with a square head A, and the inside of the square head A is provided with a screw hole A, and the middle part of the left side of the regulating valve is provided with a square head B, and the inside of the square head B is provided with a screw hole B.
優選的,所述正轉導流槽和反轉導流槽與調節閥呈一體化結構,且方頭A和方頭B 與調節閥呈同圓心分佈。Preferably, the forward rotation diversion groove and the reverse rotation diversion groove are integrated with the regulating valve, and the square ends A and B are concentrically distributed with the regulating valve.
優選的,所述調節鈕包括有卡槽A、檔位孔A、通孔A、Ⅰ檔正轉轉速檔位標識、Ⅱ檔正轉轉速檔位標識、Ⅲ檔正轉轉速檔位標識、反轉轉速檔位標識、卡槽B、檔位孔B、通孔B和防滑撥桿,且調節鈕的右端內部設置有卡槽A,所述調節鈕的右端外部一側設置有檔位孔A,且調節鈕的右端中部設置有通孔A,所述調節鈕的右端從上至下依次設置有Ⅲ檔正轉轉速檔位標識、Ⅱ檔正轉轉速檔位標識、Ⅰ檔正轉轉速檔位標識和反轉轉速檔位標識,且調節鈕的左端內側設置有卡槽B,所述調節鈕的左端外部一側設置有檔位孔B,且調節鈕的左端中部設置有通孔B,所述調節鈕的中部外側設置有防滑撥桿。Preferably, the adjustment button includes a card slot A, a gear hole A, a through hole A, a forward rotation speed gear mark for gear I, a forward speed gear mark for gear II, and a forward speed gear mark for gear III. logo, reverse speed gear logo, card slot B, gear hole B, through hole B and anti-slip lever, and the inside of the right end of the adjustment button is provided with a card slot A, and the outside of the right end of the adjustment button is provided with a gear Position hole A, and the middle part of the right end of the adjustment knob is provided with a through hole A, and the right end of the adjustment knob is provided with the gear mark of the forward rotation speed of gear III, the gear mark of forward rotation speed of gear II, the gear mark of gear I The forward rotation speed gear mark and the reverse speed gear mark, and the inside of the left end of the adjustment button is provided with a card slot B, the outer side of the left end of the adjustment button is provided with a gear hole B, and the middle of the left end of the adjustment knob A through hole B is provided, and an anti-slip lever is provided outside the middle part of the adjusting button.
優選的,所述馬達包括有正轉氣孔和反轉氣孔,且馬達一端右側設置有正轉氣孔, 所述馬達的一端左側設置有反轉氣孔。Preferably, the motor includes a forward rotation air hole and a reverse rotation air hole, and a forward rotation air hole is provided on the right side of one end of the motor, and a reverse rotation air hole is provided on the left side of one end of the motor.
本創作提供了一種氣動扳手上切換正反轉功能和控制轉速的機構,具備以下有益效果:This creation provides a mechanism for switching the forward and reverse functions and controlling the rotating speed on the pneumatic wrench, which has the following beneficial effects:
1、本創作擯棄傳統的平行於驅動頭的軸向旋轉式和兩鍵式切換氣動扳手功能,充分考慮人體工學,採用垂直於驅動頭軸向的軸向旋轉式佈局,通過優化改進結構設計,實現不同用手習慣的操作人員在不改變握勢的情況下,可單手操作氣動扳手的轉速控制和正反轉切換的功能。1. This creation abandons the traditional axial rotation parallel to the drive head and the two-button switching pneumatic wrench function, fully considers ergonomics, adopts the axial rotation layout perpendicular to the drive head axis, and improves the structural design through optimization , Realize that operators with different hand habits can operate the speed control and forward and reverse switching functions of the pneumatic wrench with one hand without changing the grip.
2、本創作通過對各元件的優化改進,使氣道結構更為緊湊,從而使壓縮空氣在其內部傳輸的能量損耗降低,更加節約能源。2. Through the optimization and improvement of various components, this creation makes the structure of the air passage more compact, thereby reducing the energy loss of the compressed air transmitted inside it and saving energy more.
下面將結合本創作實施例中的附圖,對本創作實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例僅僅是本創作一部分實施例,而不是全部的實施例。基於本創作中的實施例,本領域普通技術人員在沒有做出創造性勞動前提下所獲得的所有其他實施例,都屬於本創作保護的範圍。The following will clearly and completely describe the technical solution in the embodiment of the invention with reference to the drawings in the embodiment of the invention. Obviously, the described embodiment is only a part of the embodiments of the invention, not all embodiments. Based on the embodiments in this creation, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this creation.
在本創作的描述中,除非另有說明,“多個”的含義是兩個或兩個以上;術語“上”、 “下”、“左”、“右”、“內”、“外”、“前端”、“後端”、“頭部”、“尾部”等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本創作和簡化描述,而不是指示或暗 示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對 本創作的限制。此外,術語“第一”、“第二”、“第三”等僅用於描述目的,而不能理解為指示或 暗示相對重要性。In the description of this creation, unless otherwise stated, "plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer" , "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this creation and simplifying the description, rather than Nothing indicating or implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should therefore not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
在本創作的描述中,需要說明的是,除非另有明確的規定和限定,術語“相連”、“連接”應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或一體地連接;可以是機械連接,也可以是電連接;可以是直接相連,也可以通過中間媒介間接相連。對於本領域的普通技術人員而言,可以具體情況理解上述術語在本創作中的具體含義。In the description of this creation, it should be noted that unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral Ground connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in this creation in specific situations.
請參閱圖1‑14,本創作提供一種技術方案:一種氣動扳手上切換正反轉功能和控制轉速的機構,包括殼體1、進氣孔A1‑1、正轉進氣槽1‑2、正轉排氣槽1‑3、反轉進氣槽1‑4、反轉排氣槽1‑5、閥套裝配孔1‑6、Ⅰ檔正轉轉速檔位槽1‑7、Ⅱ檔正轉轉速檔位槽1‑8、Ⅲ檔正轉轉速檔位槽1‑9、反轉轉速檔位槽1‑10、檔位標識1‑11、手柄進氣室1‑12、手柄排氣室1‑ 13、閥套2、進氣孔B2‑1、正轉進氣孔2‑2、正轉排氣孔2‑3、反轉進氣孔2‑4、反轉排氣孔2‑5、裝配標識槽2‑6、調節閥裝配孔2‑7、調節閥3、正轉導流槽3‑1、反轉導流槽3‑2、密封圈槽A3‑ 3、密封圈槽B3‑4、方頭A3‑5、螺孔A3‑6、方頭B3‑7、螺孔B3‑8、密封圈A4、密封圈B5、調節鈕6、卡槽A6‑1、檔位孔A6‑2、通孔A6‑3、Ⅰ檔正轉轉速檔位標識6‑4、Ⅱ檔正轉轉速檔位標識6‑5、Ⅲ檔正轉轉速檔位標識6‑6、反轉轉速檔位標識6‑7、卡槽B6‑8、檔位孔B6‑9、通孔B6‑10、防滑撥桿6‑11、檔位彈簧A7、鋼珠A8、檔位彈簧B9、鋼珠B10、螺絲A11、螺絲B12、馬達13、正轉氣孔13‑1和反轉氣孔13‑2,殼體1的後端中部設置有閥套2,且殼體1包括有進氣孔A1‑1、正轉進氣槽1‑2、正轉排氣槽1‑3、反轉進氣槽1‑4、反轉排氣槽1‑5、閥套裝配孔1‑6、Ⅰ檔正轉轉速檔位槽1‑7、Ⅱ檔正轉轉速檔位槽1‑8、Ⅲ檔正轉轉速檔位槽1‑9、反轉轉速檔位槽1‑10、檔位標識1‑11、手柄進氣室1‑12和手柄排氣室1‑13,殼體1的後端內部設置有進氣孔A1‑1,且殼體1的後端上部左側設置有正轉進氣槽1‑2,正轉進氣槽1‑2的一端連接有正轉排氣槽1‑3,殼體1的後端上部右側設置有反轉進氣槽1‑4,且反轉進氣槽1‑4的一端連接有反轉排氣槽 1‑5,殼體1的後端中部內側設置有閥套裝配孔1‑6,且殼體1的左側位於閥套裝配孔1‑6的外部從上至下依次設置有反轉轉速檔位槽1‑10、Ⅰ檔正轉轉速檔位槽1‑7、Ⅱ檔正轉轉速檔位槽1‑8和Ⅲ檔正轉轉速檔位槽1‑9,Ⅰ檔正轉轉速檔位槽1‑7的外部左側設置有檔位標識1‑ 11,進氣孔A1‑1的一端連接有手柄進氣室1‑12,且手柄進氣室1‑12的右側連接有手柄排氣室1‑13,閥套2設置於閥套裝配孔1‑6的內側,且閥套2的內側連接有調節閥3,閥套2包括有進氣孔B2‑1、正轉進氣孔2‑2、正轉排氣孔2‑3、反轉進氣孔2‑4、反轉排氣孔2‑5、裝配標識槽2‑6和調節閥裝配孔2‑7,閥套2的下端中部開設有進氣孔B2‑1,且閥套2的上端左側開設有正轉進氣孔2‑2,閥套2的下端右側開設有正轉排氣孔2‑3,且閥套2的上端右側開設有反轉進氣孔2‑4,閥套2的下端左側開設有反轉排氣孔2‑5,且閥套2的右端一側開設有裝配標識槽2‑6,閥套2的內部設置有調節閥裝配孔2‑7,進氣孔B2‑1、正轉排氣孔2‑3和反轉排氣孔2‑5與閥套2呈一體化結構,且進氣孔B2‑1、正轉排氣孔2‑3和反轉排氣孔2‑5之間呈等距分佈;Please refer to Figure 1‑14, this creation provides a technical solution: a mechanism for switching the forward and reverse functions and controlling the speed on the pneumatic wrench, including the
調節閥3的一端設置有密封圈A4,且調節閥3的另一端設置有密封圈B5,調節閥3包括有正轉導流槽3‑1、反轉導流槽3‑2、密封圈槽A3‑3、密封圈槽B3‑4、方頭A3‑5、螺孔A3‑6、方頭B3‑7和螺孔B3‑8,且調節閥3的左側開設有正轉導流槽3‑1,調節閥3的右側開設有反轉導流槽3‑2,且調節閥3的右端設置有密封圈槽A3‑3,調節閥3的左端設置有密封圈槽B3‑4,且調節閥3的右端中部設置有方頭A3‑5,方頭A3‑5的內部設置有螺孔A3‑6,調節閥3的左側中部設置有方頭B3‑7,且方頭B3‑7的內部設置有螺孔B3‑8,正轉導流槽3‑1和反轉導流槽3‑ 2與調節閥3呈一體化結構,且方頭A3‑5和方頭B3‑7與調節閥3呈同圓心分佈;One end of the regulating
調節鈕6連接於閥套2的外側,且調節鈕6一側下端連接有檔位彈簧A7,調節鈕6包括有卡槽A6‑1、檔位孔A6‑2、通孔A6‑3、Ⅰ檔正轉轉速檔位標識6‑4、Ⅱ檔正轉轉速檔位標識6‑5、Ⅲ檔正轉轉速檔位標識6‑6、反轉轉速檔位標識6‑7、卡槽B6‑8、檔位孔B6‑9、通孔B6‑10 和防滑撥桿6‑11,且調節鈕6的右端內部設置有卡槽A6‑1,調節鈕6的右端外部一側設置有檔位孔A6‑2,且調節鈕6的右端中部設置有通孔A6‑3,調節鈕6的右端從上至下依次設置有 Ⅲ檔正轉轉速檔位標識6‑6、Ⅱ檔正轉轉速檔位標識6‑5、Ⅰ檔正轉轉速檔位標識6‑4和反轉轉速檔位標識6‑7,且調節鈕6的左端內側設置有卡槽B6‑8,調節鈕6的左端外部一側設置有檔位孔B6‑9,且調節鈕6的左端中部設置有通孔B6‑10,調節鈕6的中部外側設置有防滑撥桿 6‑11;The
檔位彈簧A7的下端連接有鋼珠A8,調節鈕6另一側下端連接有檔位彈簧B9,且檔位彈簧B9的下端連接有鋼珠B10,調節鈕6的一側內部穿設有螺絲A11,且調節鈕6的另一側內部穿設有螺絲B12,馬達13設置於殼體1的前端,馬達13包括有正轉氣孔13‑1和反轉氣孔13‑ 2,且馬達13一端右側設置有正轉氣孔13‑1,馬達13的一端左側設置有反轉氣孔13‑2。A steel ball A8 is connected to the lower end of the gear spring A7, a gear spring B9 is connected to the lower end of the other side of the
綜上,該氣動扳手上切換正反轉功能和控制轉速的機構,使用時,將閥套2裝配標識槽2‑6與殼體1檔位標識1‑11對齊並裝入殼體1閥套裝配孔1‑6,使閥套2上進氣孔B2‑1、正轉進氣孔2‑2、正轉排氣孔2‑3、反轉進氣孔2‑4、反轉排氣孔2‑5分別與殼體1的進氣孔A1‑1、正轉進氣槽1‑2、正轉排氣槽1‑3、反轉進氣槽1‑4、反轉排氣槽1‑5對應,然後調節閥3裝入閥套2調節閥裝配孔2‑7內,通過旋轉調節閥3來實現控制壓縮空氣的氣流量和引導氣流方向, 密封圈A4、密封圈B5分別裝在調節閥3密封圈槽A3‑3、密封圈槽B3‑4上,調節鈕6的卡槽A6‑ 1、卡槽B6‑8與調節閥3的方頭A3‑5、方頭B3‑7對應裝在調節閥3上,使調節閥3能跟著調節鈕6一起旋轉和鎖止,檔位彈簧A7、鋼珠A8裝在調節鈕6檔位孔A6‑2內,檔位彈簧B9、鋼珠B10裝在調節鈕6檔位孔B6‑9內,螺絲A11穿過調節鈕6通孔A6‑3鎖緊在調節閥3螺孔A3‑6上,螺絲B12穿過調節鈕6的通孔B6‑10鎖緊在調節閥3的螺孔B3‑8上,使調節鈕6與調速閥3可作為一個整體旋轉,撥動調節鈕6防滑撥桿6‑11使鋼珠A8在檔位彈簧A7的作用下卡在殼體1Ⅲ檔正轉轉速檔位槽1‑9內,調節鈕6、調節閥3被鎖止,在調節閥3的正、反轉導流槽3‑1、3‑2作用下閥套2進氣孔B2‑1、正轉進氣孔2‑2,正轉排氣孔2‑3、反轉進氣孔2‑4都開放,反轉排氣孔2‑5關閉,此時壓縮空氣通過殼體1進氣孔A1‑1、閥套2進氣孔B2‑1、調節閥3正轉導流槽3‑1、殼體1正轉進氣槽1‑2進入氣動扳手馬達13內實現氣動扳手正轉功能;同理,當撥動調節鈕6防滑撥桿6‑11使鋼珠A8在檔位彈簧A7的作用下卡在殼體1反轉轉速檔位槽1‑10內,調節鈕6、調節閥3被鎖止,在調節閥3的正、反轉導流槽3‑1、3‑2作用下閥套2進氣孔B2‑1、正轉進氣孔2‑2、反轉進氣孔2‑4、反轉排氣孔2‑5都開放,正轉排氣孔2‑3關閉,此時壓縮空氣通過殼體1進氣孔A1‑1、閥套2進氣孔B2‑1、調節閥3反轉導流槽3‑2、殼體1反轉進氣槽1‑4進入氣動扳手馬達內實現氣動扳手反轉功能,當撥動調節鈕6防滑撥桿6‑11使鋼珠A8在檔位彈簧A7的作用下卡在殼體1Ⅰ檔正轉轉速檔位槽1‑7或Ⅱ檔正轉轉速檔位槽1‑8或Ⅲ檔正轉轉速檔位槽1‑9內,閥套2進氣孔B2‑1在調節閥3正轉導流槽3‑1的作用下產生不同的開度,使壓縮空氣的通過流量被控制,從而實現了控制氣動扳手轉速的功能;To sum up, the pneumatic wrench switches the forward and reverse functions and controls the speed mechanism. When in use, align the assembly identification groove 2-6 of the
殼體1後端內部設有進氣孔A1‑1與殼體1手柄進氣室1‑12、閥套2進氣孔B2‑1相通; 殼體1後端內部設有正轉進氣槽1‑2與馬達13正轉氣孔13‑1、閥套2正轉進氣孔2‑2相通;殼體1後端內部設有反轉進氣槽1‑4與馬達13反轉氣孔13‑2、閥套2反轉進氣孔2‑4相通;殼體1 內部設有正轉排氣槽1‑3與閥套2正轉排氣孔2‑3相通;殼體1內部設有反轉排氣槽1‑5與閥 套2反轉排氣孔2‑5相通;殼體1內部的正轉排氣槽1‑3和反轉排氣槽1‑5貫通並與殼體1手柄排氣室1‑13貫通;殼體1後端設有檔位標識1‑11和與氣動扳手驅動頭軸向垂直的閥套裝配孔1‑6,檔位標識1‑11用於控制閥套2裝入殼體1閥套裝配孔1‑6的角度;殼體1後端外部設有 Ⅰ檔正轉轉速檔位槽1‑7、Ⅱ檔正轉轉速檔位槽1‑8、Ⅲ檔正轉轉速檔位槽1‑9、反轉轉速檔位槽1‑10,用於通過安裝在調節鈕6上的鋼珠、彈簧來鎖止調節鈕6、調節閥3的旋轉角度;There is an air inlet A1‑1 inside the rear end of the
閥套2裝配標識槽2‑6與殼體1檔位標識1‑11對齊並裝入殼體1閥套裝配孔1‑6,使閥套2上進氣孔B2‑1、正轉進氣孔2‑2、正轉排氣孔2‑3、反轉進氣孔2‑4、反轉排氣孔2‑5分別 與殼體1的進氣孔A1‑1、正轉進氣槽1‑2、正轉排氣槽1‑3、反轉進氣槽1‑4、反轉排氣槽1‑5對應;閥套2調節閥裝配孔2‑7裝一調節閥3,調節閥3可旋轉分配氣流;The assembly mark groove 2-6 of the
正轉導流槽3‑1、反轉導流槽3‑2,用於控制壓縮空氣的氣流量和方向,調節閥3兩側外圓設有密封圈槽A3‑3、密封圈槽B3‑4,密封槽內裝有密封圈,避免壓縮空氣洩漏;調節閥3兩側端面設有方頭A3‑5、螺孔A3‑6、方頭B3‑7、螺孔B3‑8,調節閥3通過方頭A3‑5、方頭 B3‑7與調節鈕6卡槽A6‑1、卡槽B6‑8配合,使調節閥3能被調節鈕6帶著一起轉動,上下撥動調節鈕6防滑撥桿6‑11,調節鈕6通過卡槽A6‑1、卡槽B6‑8帶動調節閥3的方頭A3‑5、方頭B3‑ 7 ,使調節閥3跟著調節鈕6一起轉動;Forward
正轉狀態;調節鈕6檔位孔A6‑2、檔位孔B6‑9中的鋼珠A8、鋼珠B10在檔位彈簧A7、檔位彈簧B9的作用下卡止於殼體1Ⅲ檔正轉轉速檔位槽1‑9正轉各檔位同理,不做贅述,此時調節鈕6Ⅲ檔正轉轉速檔位標識6‑6與殼體1檔位標識1‑11對應,調節閥3方頭A3‑5、方頭B3‑7在調節鈕6卡槽A6‑1、卡槽B6‑8的作用下,調節閥3和調節鈕6保持同一角度。在調節閥3 正轉導流槽3‑1、反轉導流槽3‑2作用下,閥套2進氣孔B2‑1、正轉進氣孔2‑2、反轉進氣孔2‑ 4、正轉排氣孔2‑3都開放,閥套2反轉排氣孔2‑5關閉,此時,氣動扳手上切換正反轉功能和控制轉速的機構處於正轉工作狀態,氣動扳手進氣將正轉工作;Forward rotation state; the steel ball A8 and steel ball B10 in the gear hole A6-2 and the gear hole B6-9 of the
反轉狀態;調節鈕6檔位孔A6‑2、檔位孔B6‑9中的鋼珠A8、鋼珠B10在檔位彈簧A7、檔位彈簧B9的作用下卡止於殼體1反轉轉速檔位槽1‑10,此時調節鈕6反轉轉速檔位標識6‑ 7與殼體1檔位標識1‑11對應,調節閥3方頭A3‑5、方頭B3‑7在調節鈕6卡槽A6‑1、卡槽B6‑8的作用下,調節閥3和調節鈕6保持同一角度。在調節閥3正轉導流槽3‑1、反轉導流槽3‑2作用下,閥套2進氣孔B2‑1、反轉進氣孔2‑4、正轉進氣孔2‑2、反轉排氣孔2‑5都開放,閥套2正轉排氣孔2‑3關閉,此時,氣動扳手上切換正反轉功能和控制轉速的機構處於反轉工作狀態, 氣動扳手進氣將反轉工作;Reverse state; the steel ball A8 and steel ball B10 in the gear hole A6-2 and the gear hole B6-9 of the
該氣動扳手上切換正反轉功能和控制轉速的機構的控制轉速原理;The principle of controlling the speed of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench;
當外力撥動調節鈕6防滑撥桿6‑11時,調節鈕6卡槽A6‑1、卡槽B6‑8帶動調節閥3方頭A3‑5、方頭B3‑7使調節閥3旋轉,當鋼珠在檔位彈簧的作用下卡止於殼體1的某個轉速檔位槽時,閥套2進氣孔B2‑1被調節閥3開啟一定開度,通過閥套2進氣孔B2‑1的開度來控制壓縮空氣的氣流量,從而控制氣動扳手轉速;When the external force moves the anti-slip lever 6-11 of the
該氣動扳手上切換正反轉功能和控制轉速的機構工作時氣體流動原理;The principle of gas flow when the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench is working;
進氣過程,壓縮空氣通過殼體1手柄進氣室1‑12、殼體1進氣孔A1‑1、閥套2進氣孔B2‑1到閥套2內部,通過調節閥3正轉導流槽3‑1,途經閥套2正轉進氣孔2‑2、殼體1正轉進氣槽1‑2進入馬達13,實現氣動扳手工作轉動;During the air intake process, the compressed air enters the inside of the
排氣過程,廢氣從馬達13排出,進入殼體1反轉進氣槽1‑4、閥套2反轉進氣孔2‑4到閥套2內部,通過調節閥3反轉導流槽3‑2,途徑閥套2正轉排氣孔2‑3、殼體1正轉排氣槽1‑3進入殼體1手柄排氣室1‑13排出外界;During the exhaust process, the exhaust gas is discharged from the
壓縮空氣持續經上述路徑流動,可實現扳手連續旋轉工作,如需切換反轉工作,只需撥動調節鈕6防滑撥桿6‑11來切換氣動扳手正反的工作狀態,其氣體流動同理。The compressed air continues to flow through the above path, which can realize the continuous rotation of the wrench. If you need to switch the reverse work, you only need to toggle the
以上,僅為本創作較佳的具體實施方式,但本創作的保護範圍並不局限於此,任何熟悉本技術領域的技術人員在本創作揭露的技術範圍內,根據本創作的技術方案及其創作構思加以等同替換或改變,都應涵蓋在本創作的保護範圍之內。The above is only a preferred specific implementation of this creation, but the scope of protection of this creation is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in this creation, according to the technical solution of this creation and its Any equivalent replacement or change of the creative concept shall be covered within the scope of protection of this creation.
1:殼體1: Shell
1-1:進氣孔A1-1: Air intake hole A
1-2:正轉進氣槽1-2: forward rotation air slot
1-3:正轉排氣槽1-3: forward rotation exhaust slot
1-4:反轉進氣槽1-4: reverse air intake slot
1-5:反轉排氣槽1-5: reverse exhaust slot
1-6:閥套裝配孔1-6: Valve sleeve assembly hole
1-7:Ⅰ檔正轉轉速檔位槽1-7: Ⅰ gear forward rotation speed gear slot
1-8:Ⅱ檔正轉轉速檔位槽1-8: II gear forward rotation speed gear slot
1-9:Ⅲ檔正轉轉速檔位槽1-9: Ⅲ gear forward rotation speed gear slot
1-10:反轉轉速檔位槽1-10: reverse speed gear slot
1-11:檔位標識1-11: gear identification
1-12:手柄進氣室1-12: handle air intake chamber
1-13:手柄排氣室1-13: Handle exhaust chamber
2:閥套B2: Valve sleeve B
2-1:進氣孔2-1: Air intake hole
2-2:正轉進氣孔2-2: forward air intake
2-3:正轉排氣孔2-3: Forward rotation exhaust hole
2-4:反轉進氣孔2-4: reverse air intake
2-5:反轉排氣孔2-5: Reversed vent
2-6:裝配標識槽2-6: Assembly identification groove
2-7:調節閥裝配孔2-7: Regulating valve assembly hole
3:調節閥3: Regulating valve
3-1:正轉導流槽3-1: Forward rotation guide groove
3-2:反轉導流槽3-2: Reverse diversion groove
3-3:密封圈槽A3-3: Seal ring groove A
3-4:密封圈槽B3-4: Seal ring groove B
3-5:方頭A3-5: square head A
3-6:螺孔A3-6: screw hole A
3-7:方頭B3-7: square head B
3-8:螺孔B3-8: screw hole B
4:密封圈A4: sealing ring A
5:密封圈B5: sealing ring B
6:調節鈕6: Adjustment button
6-1:卡槽A6-1: Card slot A
6-2:檔位孔A6-2: Gear hole A
6-3:通孔A6-3: Through hole A
6-4:Ⅰ檔正轉轉速檔位標識6-4: I gear forward rotation speed gear mark
6-5:Ⅱ檔正轉轉速檔位標識6-5: Ⅱ gear forward rotation speed gear mark
6-6:Ⅲ檔正轉轉速檔位標識6-6: Ⅲ gear forward rotation speed gear mark
6-7:反轉轉速檔位標識6-7: Reverse speed gear mark
6-8:卡槽B6-8: Card slot B
6-9:檔位孔B6-9: gear hole B
6-10:通孔B6-10: Through hole B
6-11:防滑撥桿6-11: Anti-slip lever
7:檔位彈簧A7: Gear spring A
8:鋼珠A8: steel ball A
9:檔位彈簧B9: Gear spring B
10:鋼珠B10: steel ball B
11:螺絲A11: Screw A
12:螺絲B12: Screw B
13:馬達13: Motor
13-1:正轉氣孔13-1: Forward rotation air hole
13-2:反轉氣孔13-2: Reversed stomata
[圖1]係本創作氣動扳手上切換正反轉功能和控制轉速的機構的分解側視結構示意圖; [圖2]係本創作氣動扳手上切換正反轉功能和控制轉速的機構的分解後視結構示意圖; [圖3]係本創作氣動扳手上切換正反轉功能和控制轉速的機構的殼體結構示意圖; [圖4] 係本創作氣動扳手上切換正反轉功能和控制轉速的機構的閥體結構示意圖; [圖5] 係本創作氣動扳手上切換正反轉功能和控制轉速的機構的殼體與閥套裝配結構示意圖; [圖6] 係本創作氣動扳手上切換正反轉功能和控制轉速的機構的調節閥結構示意圖; [圖7] 係本創作氣動扳手上切換正反轉功能和控制轉速的機構的調節鈕結構示意圖; [圖8] 係本創作氣動扳手上切換正反轉功能和控制轉速的機構的局部分解結構示意圖; [圖9] 係本創作氣動扳手上切換正反轉功能和控制轉速的機構的正轉工作狀態結構示意圖; [圖10] 係本創作氣動扳手上切換正反轉功能和控制轉速的機構的反轉工作狀態結構示意圖; [圖11] 係本創作氣動扳手上切換正反轉功能和控制轉速的機構的Ⅰ轉速工作狀態結構示意圖; [圖12] 係本創作氣動扳手上切換正反轉功能和控制轉速的機構的Ⅱ轉速工作狀態結構示意圖; [圖13] 係本創作氣動扳手上切換正反轉功能和控制轉速的機構的Ⅲ轉速工作狀態結構示意圖; [圖14] 係本創作氣動扳手上切換正反轉功能和控制轉速的機構的氣體流動結構示意圖。 [Figure 1] A schematic diagram of the exploded side view structure of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation; [Fig. 2] Schematic diagram of the disassembled rear view of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation; [Figure 3] A schematic diagram of the shell structure of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation; [Figure 4] A schematic diagram of the valve body structure of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation; [Figure 5] A schematic diagram of the assembly structure of the housing and the valve sleeve of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation; [Figure 6] Schematic diagram of the regulating valve structure of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation; [Figure 7] Schematic diagram of the structure of the adjustment button of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation; [Figure 8] A schematic diagram of the partial decomposition structure of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation; [Figure 9] Schematic diagram of the structure of the forward rotation working state of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation; [Figure 10] Schematic diagram of the structure of the reverse working state of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation; [Fig. 11] Schematic diagram of the structure of the working state of the rotating speed I of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation; [Figure 12] Schematic diagram of the structure of the working state of the rotating speed II of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation; [Fig. 13] Schematic diagram of the structure of the working state of the rotating speed III of the mechanism for switching the forward and reverse functions and controlling the rotating speed of the pneumatic wrench of this creation; [Figure 14] A schematic diagram of the gas flow structure of the mechanism for switching the forward and reverse functions and controlling the speed of the pneumatic wrench of this creation.
1:殼體 1: shell
2:閥套B 2: Valve sleeve B
3:調節閥 3: Regulating valve
4:密封圈A 4: sealing ring A
5:密封圈B 5: sealing ring B
6:調節鈕 6: Adjustment button
7:檔位彈簧A 7: Gear spring A
8:鋼珠A 8: steel ball A
9:檔位彈簧B 9: Gear spring B
10:鋼珠B 10: steel ball B
11:螺絲A 11: Screw A
12:螺絲B 12: Screw B
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW111208048U TWM635994U (en) | 2022-07-27 | 2022-07-27 | Mechanism for switching forward and reverse rotation functions and controlling rotation speed on pneumatic wrench |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW111208048U TWM635994U (en) | 2022-07-27 | 2022-07-27 | Mechanism for switching forward and reverse rotation functions and controlling rotation speed on pneumatic wrench |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM635994U true TWM635994U (en) | 2023-01-01 |
Family
ID=86658527
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW111208048U TWM635994U (en) | 2022-07-27 | 2022-07-27 | Mechanism for switching forward and reverse rotation functions and controlling rotation speed on pneumatic wrench |
Country Status (1)
Country | Link |
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TW (1) | TWM635994U (en) |
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2022
- 2022-07-27 TW TW111208048U patent/TWM635994U/en unknown
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