TWM634454U - Improved tool holder driving structure of sawing machine - Google Patents

Improved tool holder driving structure of sawing machine Download PDF

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Publication number
TWM634454U
TWM634454U TW111206124U TW111206124U TWM634454U TW M634454 U TWM634454 U TW M634454U TW 111206124 U TW111206124 U TW 111206124U TW 111206124 U TW111206124 U TW 111206124U TW M634454 U TWM634454 U TW M634454U
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Taiwan
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screw
knife seat
saw blade
motor
saw
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TW111206124U
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Chinese (zh)
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陳愛
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陳愛
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Priority to TW111206124U priority Critical patent/TWM634454U/en
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Abstract

本創作係一種鋸料機之刀座驅動結構改良,該鋸料機滑設一刀座,該刀座具有一鋸片電動機驅動之鋸片;一螺桿電動機設置於該鋸料機上,該螺桿電動機具有一螺桿,該螺桿螺組該刀座,並以一操作裝置電性連接該鋸料機控制該螺桿電動機轉動,令該螺桿可正轉或反轉使該刀座可於該鋸料機上移動,俾使該鋸片推進裁切或退回收縮;藉由上述結構,達到精準及穩定之裁切速度以提升切鋸品質之功效。 This creation is an improvement of the drive structure of the knife seat of a sawing machine. The saw machine is slidably provided with a knife seat, and the knife seat has a saw blade driven by a saw blade motor; a screw motor is arranged on the saw machine, and the screw motor There is a screw, the screw screw sets the knife seat, and an operating device is electrically connected to the saw machine to control the rotation of the screw motor, so that the screw can rotate forward or reverse so that the knife seat can be placed on the saw machine Move so that the saw blade advances for cutting or retreats for shrinkage; through the above-mentioned structure, it can achieve a precise and stable cutting speed to improve the quality of sawing.

Description

鋸料機之刀座驅動結構改良 Improvement of driving structure of knife seat of sawing machine

本創作關於一種鋸料機之刀座驅動結構改良,尤指一種可使刀座移動速度更穩定及自動調整裁切推進速度之鋸料機。 This work is about the improvement of the driving structure of the knife seat of a sawing machine, especially a sawing machine that can make the moving speed of the knife seat more stable and automatically adjust the cutting speed.

一般來說,使用者在操作鋸料機時需要依照工件的材料特性調整鋸片進刀的裁切速度,且穩定的裁切速度也可以讓鋸料機具有較佳的裁切品質。舉例來說:一般硬度較低之工件可以用正常的進刀速度進行鋸切作業,若是硬度較高之工件則是要以較慢的進刀速度進行鋸切作業,避免鋸切不完全即強迫推進鋸片而造成鋸片損壞或減少使用壽命。如第1圖所示,係習知之鋸料機10構造,該鋸料機10設有一滑組於一滑軌組件11上之刀座12,該刀座12具有一鋸片電動機13驅動之鋸片14;一伸縮缸15設置於該鋸料機10上,該伸縮缸15具有一拉桿16,該拉桿16連結該刀座12,使該刀座12可於該滑軌組件11上移動,並以一操作裝置17電性連接該鋸料機10控制該鋸片14推進裁切或退回收縮;利用該鋸料機10在進行裁切工件時,針對工件之材質或特性,該操作裝置17調整該伸縮缸15的伸縮速度,以便調整該刀座12、鋸片14之進刀速度,換言之,工件質地較軟(例如:木材)用正常的進刀速度、工件質地較硬(例如:金屬)則以較慢的進刀速度;但是,上述之鋸料機10僅能適用於實心且材質、密度均勻之工件,若遇到空心材 質、不均質或鋁擠型...等工件即無法適用,該操作裝置17無法隨著該鋸片14裁切工件的位置改變進刀速度,該鋸片14以相同的進刀速度進行切鋸作業,反會對該鋸片14不利,此狀況在切鋸大形工件時尤為明顯,致使影響該鋸片14的使用壽命。且該伸縮缸15帶動該拉桿16之靈敏度較不易控制,在控制該拉桿16伸縮時較易產生頓挫感,進而影響工件之裁切品質,亦容易造成該鋸片14的損壞。因此,習知之裁切方式仍有其改良之必要。 Generally speaking, when operating the sawing machine, the user needs to adjust the cutting speed of the saw blade according to the material characteristics of the workpiece, and a stable cutting speed can also make the sawing machine have better cutting quality. For example: Generally, workpieces with low hardness can be sawed at a normal feed speed, and workpieces with high hardness must be sawed at a slower feed speed to avoid incomplete sawing and forced cutting. Pushing the saw blade in will result in damage to the saw blade or reduced service life. As shown in Figure 1, it is a known structure of sawing machine 10. This sawing machine 10 is provided with a knife seat 12 slidingly assembled on a slide rail assembly 11. The knife seat 12 has a saw driven by a saw blade motor 13. sheet 14; a telescopic cylinder 15 is arranged on the sawing machine 10, the telescopic cylinder 15 has a pull rod 16, and the pull rod 16 is connected to the knife seat 12 so that the knife seat 12 can move on the slide rail assembly 11, and An operating device 17 is electrically connected to the sawing machine 10 to control the saw blade 14 to advance and cut or retreat and shrink; when using the sawing machine 10 to cut a workpiece, the operating device 17 adjusts the material or characteristics of the workpiece. The telescopic speed of the telescopic cylinder 15 is so as to adjust the feeding speed of the knife seat 12 and the saw blade 14. In other words, the workpiece texture is soft (for example: wood) with a normal feed speed, and the workpiece texture is relatively hard (such as: metal) Then with a slower feed rate; but, the above-mentioned sawing machine 10 can only be applicable to solid workpieces with uniform material and density. quality, inhomogeneous or aluminum extruded... and other workpieces cannot be applied. The operating device 17 cannot change the feed speed along with the cutting position of the saw blade 14. The saw blade 14 cuts at the same feed speed. The sawing operation will be unfavorable to the saw blade 14, and this situation is particularly obvious when sawing large workpieces, which will affect the service life of the saw blade 14. And the sensitivity of the pull rod 16 driven by the telescopic cylinder 15 is difficult to control, and it is easy to produce a sense of frustration when the pull rod 16 is controlled to expand and contract, thereby affecting the cutting quality of the workpiece and easily causing damage to the saw blade 14 . Therefore, the conventional cutting method still needs its improvement.

本創作目的係在於解決上述問題,而提供一種鋸料機之刀座驅動結構改良,主要技術及目的為:鋸料機之刀座設成以精密度較高之螺桿帶動,藉此達到精準及穩定之裁切速度,以提升切鋸作業的品質。 The purpose of this creation is to solve the above problems, and to provide an improved driving structure of the knife seat of the sawing machine. The main technology and purpose are: the knife seat of the sawing machine is set to be driven by a screw with high precision, thereby achieving precision and Stable cutting speed to improve the quality of sawing operations.

本創作另一技術及目的為:鋸料機設有鋸片電流檢知器、螺桿轉速控制器,當待切鋸工件的材質有變化,使鋸片所承受的負荷改變時,鋸片電流檢知器會偵測此變化,螺桿轉速控制器並據以改變螺桿的轉速,使刀座改變進刀之推進速度,達到能夠配合工件之材質而即時改變切鋸推進速度,避免造成鋸片損壞並延長使用壽命。 Another technology and purpose of this creation is: the sawing machine is equipped with a saw blade current detector and a screw speed controller. When the material of the workpiece to be sawed changes and the load on the saw blade changes, the saw blade current detector The sensor will detect this change, and the screw speed controller will change the screw speed accordingly, so that the knife seat can change the advancing speed of the knife, so that the sawing speed can be changed in real time to match the material of the workpiece, so as to avoid damage to the saw blade and Extended service life.

根據本創作上述之目的,提供一種鋸料機之刀座驅動結構改良,該鋸料機滑設一刀座,該刀座具有一鋸片電動機驅動之鋸片;一螺桿電動機設置於該鋸料機上,該螺桿電動機具有一螺桿,該螺桿螺組該刀座,並以一操作裝置電性連接該鋸料機控制該螺桿電動機轉動,令該螺桿可正轉或反轉使該刀座可於該鋸料機上移動,俾使該鋸片推進裁切或退回收縮。 According to the above purpose of this creation, an improved driving structure of the knife seat of a sawing machine is provided. The sawing machine is slidably provided with a knife seat, and the knife seat has a saw blade driven by a saw blade motor; a screw motor is arranged on the saw machine Above, the screw motor has a screw, the screw screw sets the knife seat, and an operating device is electrically connected to the saw machine to control the rotation of the screw motor, so that the screw can rotate forward or reverse so that the knife seat can be in the The sawing machine is moved so that the saw blade is advanced for cutting or retracted for contraction.

在本創作之一實施例中,其中該操作裝置內設有一刀座控制裝置,該刀座控制裝置電性連接該鋸片電動機及該螺桿電動機,藉此檢知 該鋸片電動機之負載電流及控制該螺桿電動機之正、反轉與轉速。 In one embodiment of the present invention, a knife seat control device is provided in the operating device, and the knife seat control device is electrically connected to the saw blade motor and the screw motor, thereby detecting The load current of the saw motor and control the forward, reverse and rotational speed of the screw motor.

在本創作之一實施例中,其中該刀座控制裝置包含一鋸片電流檢知器及一螺桿轉速控制器,該鋸片電流檢知器電性連接該鋸片電動機檢知其電流變化,而該螺桿轉速控制器電性連接該螺桿電動機設定其正、反轉與轉速。 In one embodiment of the present invention, the tool seat control device includes a saw blade current detector and a screw speed controller, the saw blade current detector is electrically connected to the saw blade motor to detect its current change, The screw speed controller is electrically connected to the screw motor to set its forward, reverse and rotational speed.

藉此達到精準及穩定之裁切速度,以提升切鋸作業的品質,且該鋸料機可即時調整該刀座進刀之移動速度,用以有效提升該鋸片的使用壽命。 In this way, a precise and stable cutting speed can be achieved to improve the quality of the sawing operation, and the sawing machine can adjust the moving speed of the knife seat in real time to effectively increase the service life of the saw blade.

1:工件 1: Workpiece

10:鋸料機 10: sawing machine

11:滑軌組件 11: Slide rail assembly

12:刀座 12: Knife seat

13:鋸片電動機 13: Saw blade motor

14:鋸片 14: saw blade

15:伸縮缸 15: telescopic cylinder

16:拉桿 16: pull rod

17:操作裝置 17: Operating device

20:鋸料機 20: sawing machine

21:滑軌組件 21: Slide rail assembly

22:刀座 22: Knife seat

23:鋸片電動機 23: Saw blade motor

24:鋸片 24: saw blade

25:螺桿電動機 25: screw motor

26:螺桿 26: screw

27:操作裝置 27: Operating device

28:刀座控制裝置 28: Knife seat control device

281:鋸片電流檢知器 281: Saw blade current detector

282:螺桿轉速控制器 282: Screw speed controller

30:流程圖 30: Flowchart

31~37:流程 31~37: Process

第1圖係習知之立體圖; Figure 1 is a conventional stereogram;

第2圖係本創作之立體圖; Figure 2 is a stereogram of this creation;

第3圖係本創作螺桿退回刀座之示意剖視圖; Figure 3 is a schematic cross-sectional view of the screw rod returning to the knife seat of this invention;

第4圖係本創作螺桿推進刀座之示意剖視圖; Fig. 4 is a schematic sectional view of the screw propulsion tool holder of this creation;

第5圖係本創作之螺桿轉速控制流程圖。 Figure 5 is the flow chart of screw speed control in this creation.

為使 貴審查委員對本創作有更進一步瞭解,茲舉一較佳實施例並配合圖式,詳述如後: In order to make your review committee have a better understanding of this creation, hereby cite a preferred embodiment and cooperate with the drawings, detailed as follows:

請參閱第2至5圖所示,一種鋸料機20之刀座驅動結構改良,該鋸料機20設有一滑組於一滑軌組件21上之刀座22,該刀座22具有一鋸片電動機23驅動之鋸片24;一螺桿電動機25設置於該鋸料機20上,該螺桿電動機25具有一螺桿26,該螺桿26螺組於該刀座22下方,並以一操作裝置27 電性連接該鋸料機20控制該螺桿電動機25,令該螺桿26可正轉或反轉使該刀座22可於該滑軌組件21上移動,俾使該鋸片24推進裁切或退回收縮;該操作裝置27內設有一刀座控制裝置28,該刀座控制裝置28包含一鋸片電流檢知器281及一螺桿轉速控制器282,該鋸片電流檢知器281電性連接該鋸片電動機23檢知其電流變化,而該螺桿轉速控制器282電性連接該螺桿電動機25設定其轉速;藉由上述結構,達到精準及穩定之裁切速度以提升切鋸作業的品質,以及達到能夠配合工件1之材質而改變切鋸推進速度,避免造成鋸片損壞並延長使用壽命。 Please refer to Figures 2 to 5 for an improved driving structure of the knife seat of a sawing machine 20. The saw machine 20 is provided with a knife seat 22 that slides on a slide rail assembly 21. The knife seat 22 has a saw The saw blade 24 driven by the sheet motor 23; a screw motor 25 is arranged on the sawing machine 20, and the screw motor 25 has a screw 26, and the screw 26 is screwed under the knife seat 22, and an operating device 27 Electrically connect the saw machine 20 to control the screw motor 25, so that the screw 26 can rotate forward or reverse, so that the knife seat 22 can move on the slide rail assembly 21, so that the saw blade 24 can be advanced for cutting or retracted contraction; the operating device 27 is provided with a knife seat control device 28, the knife seat control device 28 includes a saw blade current detector 281 and a screw speed controller 282, the saw blade current detector 281 is electrically connected to the The saw blade motor 23 detects its current change, and the screw speed controller 282 is electrically connected to the screw motor 25 to set its speed; through the above structure, a precise and stable cutting speed can be achieved to improve the quality of the sawing operation, and It is possible to change the advancing speed of the cutting saw according to the material of the workpiece 1, so as to avoid damage to the saw blade and prolong the service life.

上述實施例之組成、作用及功效,細節說明如下:請參閱第2至5圖,本創作之刀座22前進或後退係由正、反旋轉之螺桿26所帶動,進而帶動與其組合一體之鋸片24前進或後退,當該螺桿26旋轉一圈,該刀座22沿該螺桿26軸向移動的距離等於該螺桿26螺距的距離,該螺桿26的螺距越小,該刀座22移動的精密度越高且無頓挫感,俾使驅動該刀座22之移動相對穩定、精準,藉此達到提升切鋸作業的品質。 The composition, function and effect of the above-mentioned embodiment are described in detail as follows: Please refer to the 2nd to 5th figures, the knife seat 22 of the present invention advances or retreats and is driven by the screw rod 26 of forward and reverse rotation, and then drives the saw combined with it Sheet 24 advances or retreats, and when this screw rod 26 rotates one circle, the distance that this knife seat 22 moves axially along this screw rod 26 is equal to the distance of this screw rod 26 pitches, and the pitch of this screw rod 26 is smaller, and this knife seat 22 moves precision The higher the degree and the less frustration, the more stable and precise the movement of the knife seat 22 is, so as to improve the quality of the sawing operation.

再者,本創作之鋸料機20裁切工件1硬度較高的部位時,該鋸片24轉動受到較大的阻力,致使該鋸片電動機23轉子轉速變慢而令其負載變重,其定子產生的同步旋轉磁場切割轉子繞組的速度逐漸地增大,轉子繞組中的感應電勢、電流也逐步地增大,因此可藉由該鋸片電流檢知器281可檢知該鋸片電動機23負載變化,而該螺桿轉速控制器282藉由該鋸片電動機23負載的變化控制該螺桿電動機25之轉速,達到能夠配合工件1之材質改變切鋸推進速度。 Furthermore, when the sawing machine 20 of the present invention cuts parts with higher hardness of the workpiece 1, the rotation of the saw blade 24 is subject to greater resistance, causing the rotor speed of the saw blade motor 23 to slow down and make its load heavier. The speed at which the synchronous rotating magnetic field generated by the stator cuts the rotor winding increases gradually, and the induced potential and current in the rotor winding also gradually increase, so the saw blade motor 23 can be detected by the saw blade current detector 281 The load changes, and the screw speed controller 282 controls the speed of the screw motor 25 according to the load change of the saw blade motor 23 , so as to change the cutting speed according to the material of the workpiece 1 .

請參閱第2至5圖,本創作之刀座22推進速度之控制,茲再詳 細說明如下: Please refer to Figures 2 to 5, the control of the advancing speed of the knife seat 22 of this creation, hereby in detail The details are as follows:

第5圖係本創作之螺桿26轉速控制流程圖30,本創作之鋸料機20裁切工件1時,首先螺桿保持正常速度運轉(如第5圖之流程31),換言之,該刀座22藉由該螺桿26轉動以正常速度向前推進裁切工件1,此時,該刀座控制裝置28之鋸片電流檢知器281檢測該鋸片電動機23之電流變化,判斷鋸片運轉電流是否超出設定值(如第5圖之流程32);若電流沒有超出設定值(例如:6.8 AMP),則令螺桿保持正常速度運轉(如第5圖之流程31);若電流超出設定值,則令螺桿轉速降速(如第5圖之流程33),其降速幅度可設為百分比,例如:10%;該螺桿26降速後,經一設定時間(例如:1秒),再判斷鋸片運轉電流是否超出設定值(如第5圖之流程34);若電流超出設定值,則再令螺桿轉速降速(如第5圖之流程33),並以此類推循環降速,直至電流沒有超出設定值;若電流沒有超出設定值,則令螺桿運轉升速(如第5圖之流程35),其升速幅度可設為百分比,例如:3%;該螺桿26升速後,經一設定時間(例如:1秒),再判斷鋸片運轉電流是否超出設定值(如第5圖之流程36);若電流超出設定值,則再令螺桿轉速降速(如第5圖之流程33),並以此類推循環降速,直至電流沒有超出設定值,再將該螺桿26運轉升速;若電流沒有超出設定值,則判斷螺桿是否恢復正常速度運轉(如第5圖之流程37),即判斷該刀座22是否以正常速度推進進行裁切;若該螺桿26未恢復原始速度運轉,則再令螺桿運轉升速(如第5圖之流程35),直至該螺桿26恢復原始速度運轉;若該螺桿26已恢復原始速度運轉,則令螺桿保持正常速度運轉(如第5圖之流程31)。 The 5th figure is the flow chart 30 of the screw rod 26 rotational speed control of this creation, when the sawing machine 20 of this creation cuts the workpiece 1, at first the screw rod keeps running at a normal speed (as the process flow 31 of the 5th figure), in other words, the knife rest 22 The cutting workpiece 1 is pushed forward at a normal speed by the rotation of the screw rod 26. At this time, the saw blade current detector 281 of the knife seat control device 28 detects the current change of the saw blade motor 23 to determine whether the saw blade operating current is Exceed the set value (such as process 32 in Figure 5); if the current does not exceed the set value (for example: 6.8 AMP), keep the screw running at normal speed (such as process 31 in Figure 5); if the current exceeds the set value, then Decrease the screw speed (such as the flow process 33 in Fig. 5), and the speed reduction range can be set as a percentage, such as: 10%; Whether the operating current of the chip exceeds the set value (such as the process 34 in Figure 5); if the current exceeds the set value, then the screw speed will be reduced (such as the process 33 in Figure 5), and so on. Do not exceed the set value; if the current does not exceed the set value, then make the screw speed increase (as the flow process 35 of the 5th figure), and its speed increase range can be set as a percentage, such as: 3%; After a set time (for example: 1 second), judge whether the operating current of the saw blade exceeds the set value (such as the process 36 in Figure 5); if the current exceeds the set value, then slow down the screw speed (such as the process in Figure 5 33), and decelerate by analogy until the current does not exceed the set value, and then increase the speed of the screw 26; if the current does not exceed the set value, it is judged whether the screw returns to normal speed operation (such as the flow process 37 in Figure 5 ), that is, to judge whether the knife seat 22 is advancing at a normal speed for cutting; if the screw 26 does not return to the original speed, then the screw is increased in speed (such as the process 35 in Fig. 5) until the screw 26 returns to the original Speed operation; If the screw rod 26 has returned to the original speed operation, then make the screw rod maintain normal speed operation (as the process flow 31 of the 5th figure).

藉由以該刀座控制裝置28之鋸片電流檢知器281及螺桿轉速 控制器282控制該螺桿電動機25之轉速,使該鋸片24進行裁切工件1時,能夠配合工件1之材質而改變該刀座22切鋸推進速度,避免造成該鋸片24損壞並可延長使用壽命。 By using the saw blade current detector 281 and the screw speed of the knife seat control device 28 The controller 282 controls the rotating speed of the screw motor 25, so that when the saw blade 24 cuts the workpiece 1, it can change the cutting speed of the knife seat 22 according to the material of the workpiece 1, so as to avoid damage to the saw blade 24 and extend the length of the saw blade 24. service life.

以上之敘述以及說明僅為本創作之較佳實施例之說明,對於此項技術具有通常知識者當可依據以下所界定申請專利範圍以及上述之說明而作其他之修改,惟此些修改仍應是為本創作之創作精神而在本創作之權利範圍中。 The above descriptions and illustrations are only descriptions of the preferred embodiments of this creation. Those who have common knowledge of this technology can make other modifications according to the scope of the patent application defined below and the above descriptions, but these modifications should still be It is within the scope of rights of this creation for the creative spirit of this creation.

20:鋸料機 20: sawing machine

21:滑軌組件 21: Slide rail assembly

22:刀座 22: Knife seat

23:鋸片電動機 23: Saw blade motor

24:鋸片 24: saw blade

25:螺桿電動機 25: screw motor

26:螺桿 26: screw

27:操作裝置 27: Operating device

28:刀座控制裝置 28: Knife seat control device

281:鋸片電流檢知器 281: Saw blade current detector

282:螺桿轉速控制器 282: Screw speed controller

Claims (3)

一種鋸料機之刀座驅動結構改良,該鋸料機滑設一刀座,該刀座具有一鋸片電動機驅動之鋸片;一螺桿電動機設置於該鋸料機上,該螺桿電動機具有一螺桿,該螺桿螺組該刀座,並以一操作裝置電性連接該鋸料機控制該螺桿電動機轉動,令該螺桿可正轉或反轉使該刀座可於該鋸料機上移動,俾使該鋸片推進裁切或退回收縮。 An improved driving structure of a knife seat of a sawing machine. The saw machine is slidably provided with a knife seat, and the knife seat has a saw blade driven by a saw blade motor; a screw motor is arranged on the saw machine, and the screw motor has a screw , the screw screw sets the knife seat, and an operating device is electrically connected to the saw machine to control the rotation of the screw motor, so that the screw can rotate forward or reverse so that the knife seat can move on the saw machine, so that Make the saw blade advance to cut or retract to retract. 如請求項1所述之鋸料機之刀座驅動結構改良,其中該操作裝置內設有一刀座控制裝置,該刀座控制裝置電性連接該鋸片電動機及該螺桿電動機,藉此檢知該鋸片電動機之負載電流及控制該螺桿電動機之正、反轉與轉速。 The improvement of the driving structure of the knife seat of the saw machine as described in claim 1, wherein a knife seat control device is provided in the operating device, and the knife seat control device is electrically connected to the saw blade motor and the screw motor, thereby detecting The load current of the saw motor and control the forward, reverse and rotational speed of the screw motor. 如請求項2所述之鋸料機之刀座驅動結構改良,其中該刀座控制裝置包含一鋸片電流檢知器及一螺桿轉速控制器,該鋸片電流檢知器電性連接該鋸片電動機檢知其電流變化,而該螺桿轉速控制器電性連接該螺桿電動機設定其正、反轉與轉速。 The improvement of the driving structure of the knife seat of the saw machine as described in claim 2, wherein the knife seat control device includes a saw blade current detector and a screw speed controller, and the saw blade current detector is electrically connected to the saw The chip motor detects its current change, and the screw speed controller is electrically connected to the screw motor to set its forward, reverse and rotational speed.
TW111206124U 2022-06-10 2022-06-10 Improved tool holder driving structure of sawing machine TWM634454U (en)

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Application Number Priority Date Filing Date Title
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TWM634454U true TWM634454U (en) 2022-11-21

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