TWM631506U - Dispensing device for molecular testing - Google Patents
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Abstract
本創作係一種用於分子檢驗的分注裝置,其使一移液器將一檢體盤內的複數檢體分別注入一檢測盤上的複數檢測槽,並且將複數藥劑注入一轉接盤上的一藥劑槽後,再以移液器將藥劑槽內的混合藥劑注入至檢測盤上的各檢測槽。分注裝置包含一盤體定位機構、一轉接盤供應機構、一注藥機構、一檢測盤移載機構、一移液機構及一檢體盤輸入機構。檢測盤移載機構自動定位檢測盤,盤體定位機構配合注藥機構處以混合藥劑,並配合移液機構將混合藥劑及檢體分注至檢測盤,藉此達到自動化以減少人力並提高檢測品質。The present invention is a dispensing device for molecular testing, which enables a pipette to inject a plurality of samples in a sample tray into a plurality of detection grooves on a detection tray, and inject a plurality of drugs into an adapter tray. After a drug tank is prepared, the mixed drug in the drug tank is then injected into each detection tank on the detection disk with a pipette. The dispensing device includes a disk body positioning mechanism, an adapter disk supply mechanism, a drug injection mechanism, a detection disk transfer mechanism, a liquid pipetting mechanism and a sample disk input mechanism. The detection disk transfer mechanism automatically positions the detection disk, the disk positioning mechanism cooperates with the drug injection mechanism to mix the drug, and cooperates with the pipetting mechanism to dispense the mixed drug and the sample to the test disk, thereby achieving automation to reduce manpower and improve test quality. .
Description
本創作係涉及一種生化實驗室的自動化設備,尤指一種將微量藥劑及檢體分注至一微量多孔盤上不同位置的分注裝置。This creation system relates to an automated equipment in a biochemical laboratory, especially a dispensing device that dispenses micro-drugs and samples to different positions on a micro-porous plate.
目前在進行分子檢驗作業,例如新型冠狀病毒的核醣核酸檢測時,先將多個經過核酸萃取處理後的檢體分別注入一個微量多孔盤上的多個檢測槽內,再將檢測所需的藥劑分別注入各已加注檢體的檢測槽,接著手動對多孔盤進行封膜處理(即以一薄膜覆蓋多孔盤,使檢測槽的內容物與外界隔絕),最後再將封膜完畢的多孔盤手動置入即時定量聚合酶連鎖反應(Real-time Quantitative Polymerase. Chain Reaction,簡稱Q-PCR)檢測儀內進行檢測。At present, in molecular testing operations, such as ribonucleic acid detection of the new coronavirus, multiple nucleic acid extraction samples are first injected into multiple detection grooves on a micro-porous plate, and then the reagents required for the detection are injected. Respectively inject into the detection tanks filled with specimens, and then manually seal the porous disk (that is, cover the porous disk with a thin film to isolate the contents of the detection tank from the outside world), and finally seal the porous disk after sealing. Manually placed in a real-time quantitative polymerase chain reaction (Real-time Quantitative Polymerase. Chain Reaction, referred to as Q-PCR) detector for detection.
然而,一個檢驗用的多孔盤中具有數十個檢測槽,並且需調配及注入的藥劑類型也不只一種,也就是說,目前的核醣核酸檢測中,每個多孔盤都需要以人工進行上百次簡單且重複性的檢體以及藥劑分注作業,十分費時費力。However, there are dozens of detection grooves in a multi-well plate for inspection, and there are more than one type of drugs that need to be prepared and injected. It is very time-consuming and labor-intensive for the simple and repetitive sample and drug dispensing operations.
因此,現有技術的分子檢驗的檢體及藥劑分注作業實有待加以改良。Therefore, there is a real need for improvement in the sample and drug dispensing operations for molecular testing in the prior art.
有鑑於前述之現有技術的缺點及不足,本創作提供一種用於分子檢驗的分注裝置以將分子檢驗的檢體及藥劑分注作業自動化以大量減少人力並提高作業品質。In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides a dispensing device for molecular testing to automate the dispensing of samples and drugs for molecular testing to greatly reduce manpower and improve work quality.
為達到上述的創作目的,本創作進一步提供一種用於分子檢驗的分注裝置,其用以移動一檢體盤、一檢測盤及一轉接盤,該檢體盤包含複數檢體,該檢測盤包含複數檢測槽,該轉接盤包含一藥劑槽;該用於分子檢驗的分注裝置包含: 一底座; 一盤體定位機構,其設於該底座上,並且具有一盤體滑座;該盤體滑座可移動至一注藥位置或一供液位置;該盤體滑座用以乘載該轉接盤或該檢體盤; 一轉接盤供應機構,其設於該底座;該轉接盤供應機構用以容置該轉接盤,並且可將所容置的該轉接盤移動至該盤體定位機構的該盤體滑座上: 一注藥機構,其設於該底座,並且具有複數注藥頭,該等注藥頭分別連接複數藥劑;各該注藥頭可移動至該盤體定位機構的該注藥位置上方;該等注藥頭用以分別將該等藥劑注入被該盤體滑座移動至該注藥位置的該轉接盤的該藥劑槽內,從而形成一混合藥劑; 一檢測盤移載機構,其設於該底座;該檢測盤移載機構用以乘載該檢測盤,並且可將該檢測盤移動至一分注位置; 一檢體盤輸入機構,其用以將該檢體盤移動至該盤體定位機構的該盤體滑座上; 一移液機構,其設於該底座,並且包含: 一移液器,該移液器可移動至該供液位置上方並吸取位於該供液位置的該轉接盤的該藥劑槽內的該混合藥劑;該移液器可移動至該分注位置上方並將所吸取的該混合藥劑注入位於該分注位置的該檢測盤的該等檢測槽;該移液器可移動至該供液位置上方並吸取位於該供液位置的該檢體盤內的該等檢體;該移液器可移動至該分注位置上方並將所吸取的該等檢體注入位於該分注位置的該檢測盤的該等檢測槽盤體定位機構。 In order to achieve the above-mentioned creative purpose, the present invention further provides a dispensing device for molecular testing, which is used to move a sample tray, a detection tray and an adapter tray, the sample tray contains a plurality of samples, the detection The disc includes a plurality of detection slots, the adapter plate includes a drug slot; the dispensing device for molecular testing includes: a base; A disc body positioning mechanism, which is arranged on the base and has a disc body slide seat; the disc body slide base can be moved to a medicine injection position or a liquid supply position; the disc body slide seat is used to ride the rotary the receiving tray or the specimen tray; an adapter plate supply mechanism, which is arranged on the base; the adapter plate supply mechanism is used for accommodating the adapter plate, and can move the accommodated adapter plate to the plate body of the plate body positioning mechanism On the slide: a medicine injection mechanism, which is set on the base and has a plurality of medicine injection heads, and the medicine injection heads are respectively connected with a plurality of medicines; each of the medicine injection heads can be moved to the top of the medicine injection position of the disk body positioning mechanism; the The medicine injection head is used for injecting the medicines into the medicine groove of the adapter plate moved by the disc body slide to the medicine injection position respectively, so as to form a mixed medicine; a test disk transfer mechanism, which is arranged on the base; the test disk transfer mechanism is used for carrying the test disk and can move the test disk to a dispensing position; a sample tray input mechanism, which is used for moving the sample tray to the tray body sliding seat of the tray body positioning mechanism; A pipetting mechanism, which is arranged on the base, and includes: a pipette, which can be moved above the liquid supply position and suck the mixed medicine in the medicine tank of the adapter plate located at the liquid supply position; the pipette can be moved to the dispensing position Above and inject the sucked mixed medicament into the detection grooves of the detection tray located at the dispensing position; the pipette can move above the liquid supply position and suck into the sample tray located at the liquid supply position the specimens; the pipette can move above the dispensing position and inject the sucked specimens into the detection groove tray positioning mechanism of the detection tray located at the dispensing position.
本創作的優點在於,盤體定位機構、轉接盤供應機構及注藥機構相互配合而可自動混和(即調配)藥劑並將混合藥劑置於轉接盤中待用;接著盤體定位機構、檢測盤移載機構及移液機構相互配合可自動將轉接盤中的混合藥劑自動分注至檢測盤的檢測槽內;最後盤體定位機構、移液機構及檢體盤輸入機構相互配合可自動將檢體盤內的檢體自動分注至檢測盤。藉此,本創作將分子檢驗的檢體及藥劑分注作業自動化以大量減少人力並提高作業品質。The advantage of the present invention is that the disk body positioning mechanism, the adapter disk supply mechanism and the drug injection mechanism cooperate with each other to automatically mix (ie, dispense) the medicament and place the mixed medicament in the adapter disk for use; then the disk body positioning mechanism, The detection plate transfer mechanism and the liquid pipetting mechanism cooperate with each other to automatically dispense the mixed medicine in the transfer plate into the detection tank of the detection plate; finally, the plate positioning mechanism, the liquid transfer mechanism and the sample plate input mechanism cooperate with each other. The sample in the sample tray is automatically dispensed to the test tray. In this way, the present invention automates the sample and drug dispensing operations for molecular testing to greatly reduce manpower and improve work quality.
進一步而言,所述之用於分子檢驗的分注裝置,其中該檢測盤移載機構具有一主線輸送結構,其設於該底座上,並且具有二主線輸送帶;該二主線輸送帶相互間隔設置,且分別用以抵靠該檢測盤的相對兩側,並且用以沿一主線方向將該檢測盤輸送至該主線輸送結構的一輸出端;一支線輸送結構,其設於該底座上,並且具有沿一支線方向依序設置的至少一主橋接輸送帶及至少一支線輸送帶,該支線方向與該主線方向非平行,該分注位置位於該支線輸送帶朝該支線方向的一端,其中該至少一主橋接輸送帶可升降地位於該主線輸送結構的該二主線輸送帶之間,且可上升以頂起位於該二主線輸送帶上的該檢測盤,並且可沿該支線方向將被頂起的該檢測盤輸送至該支線輸送帶;該至少一支線輸送帶用以承接來自該至少一主橋接輸送帶的該檢測盤並將該檢測盤沿該支線方向輸送至該分注位置;其中,該至少一支線輸送帶與該至少一主橋接輸送帶可相反於該支線方向將位於該分注位置上的該檢測盤移動至該主線輸送結構。Further, in the dispensing device for molecular testing, the detection plate transfer mechanism has a main line conveying structure, which is arranged on the base and has two main line conveying belts; the two main line conveying belts are spaced apart from each other are arranged, and are respectively used to abut the opposite sides of the detection plate, and are used to transport the detection plate to an output end of the main line conveying structure along a main line direction; the branch line conveying structure is arranged on the base, And has at least one main bridge conveyor belt and at least one branch conveyor belt sequentially arranged along the branch line direction, the branch line direction is non-parallel with the main line direction, and the dispensing position is located at one end of the branch line conveyor belt toward the branch line direction, wherein The at least one main bridging conveyor belt can be raised and lowered between the two main line conveyor belts of the main line conveying structure, and can be raised to lift up the detection plate located on the two main line conveyor belts, and can be moved along the branch line direction. The jacked-up inspection plate is transported to the branch conveyor belt; the at least one branch conveyor belt is used to receive the inspection plate from the at least one main bridge conveyor belt and transport the inspection plate to the dispensing position along the branch line direction; Wherein, the at least one branch conveyor belt and the at least one main bridging conveyor belt can move the detection plate located at the dispensing position to the main line conveying structure opposite to the branch line direction.
進一步而言,所述之用於分子檢驗的分注裝置,其中該支線輸送結構的該至少一支線輸送帶的位置高於該主線輸送結構的該二主線輸送帶的位置;該支線輸送結構的該至少一主橋接輸送帶可向上移動至高度對應於該支線輸送帶。Further, in the described dispensing device for molecular testing, the position of the at least one branch conveyor belt of the branch line conveying structure is higher than the position of the two main line conveyor belts of the main line conveying structure; The at least one main bridging conveyor belt can be moved upward to a height corresponding to the branch conveyor belt.
進一步而言,所述之用於分子檢驗的分注裝置,其中該支線輸送結構具有至少一副橋接輸送帶,其設於該二主線輸送帶的一側,且位於該至少一主橋接輸送帶與該至少一支線輸送帶之間,並且用以將來自該至少一主橋接輸送帶的該檢測盤輸送至該至少一支線輸送帶上;該至少一副橋接輸送帶與該至少一主橋接輸送帶共同升降,進而使該至少一副橋接輸送帶選擇性地高度對應於該至少一支線輸送帶。Further, the dispensing device for molecular testing, wherein the branch conveyor structure has at least one pair of bridge conveyor belts, which are arranged on one side of the two main line conveyor belts and located on the at least one main bridge conveyor belt between the at least one branch conveyor belt, and used for conveying the detection disc from the at least one main bridge conveyor belt to the at least one branch conveyor belt; the at least one auxiliary bridge conveyor belt and the at least one main bridge conveyor belt The belts are raised and lowered together, so that the height of the at least one pair of bridging conveyor belts selectively corresponds to the at least one branch conveyor belt.
進一步而言,所述之用於分子檢驗的分注裝置,其中該用於分子檢驗的分注裝置具有一檢測盤供應機構,其設於該底座上,並且具有一儲盤架,其用於供該檢測盤放置;一搬盤線性模組,其具有一搬盤滑座,該搬盤滑座可移動至該儲盤架的下方或該檢測盤移載機構的該二主線輸送帶下方;一舉盤模組,其設於該搬盤線性模組的該搬盤滑座上,並且具有一舉盤座;該舉盤座能隨著該搬盤滑座移動至該儲盤架的下方,且能向上移動以舉起位於該儲盤架上的該檢測盤;該舉盤座能隨著該搬盤滑座移動至該檢測盤移載機構的該二主線輸送帶之間,且能向下移動以將被舉起的該檢測盤移動至該檢測盤移載機構的該二主線輸送帶上。Further, the dispensing device for molecular testing, wherein the dispensing device for molecular testing has a test disk supply mechanism, which is provided on the base, and has a disk storage rack, which is used for For placing the detection tray; a tray-loading linear module, which has a tray-loading slide, and the tray-loading slide can be moved to the bottom of the storage tray or below the two main line conveyor belts of the detection tray transfer mechanism; A tray lift module, which is arranged on the tray tray carriage of the tray tray linear module, and has a tray tray tray; the tray tray tray can move to the bottom of the tray rack along with the tray tray tray, and It can move upward to lift the test disk on the disk storage rack; the disk lift seat can be moved to between the two main line conveyor belts of the test disk transfer mechanism along with the disk transfer carriage, and can be downward moving to move the lifted test disk to the two main line conveyor belts of the test disk transfer mechanism.
進一步而言,所述之用於分子檢驗的分注裝置,其中該轉接盤供應機構具有一堆疊架,其用於供該轉接盤放置,該堆疊架的底部形成有一落盤開口,該堆疊架選擇性地允許該堆疊架上的該轉接盤向下通過該落盤開口;一送盤模組,其設於該堆疊架的下方,並且用以將通過該落盤開口的該轉接盤移動至該盤體定位機構的該盤體滑座上;該送盤模組具有:一送盤座,其用以承接通過該落盤開口的該轉接盤,該送盤座可移動至該堆疊架的下方及該盤體定位機構的該盤體滑座上方;該盤體定位機構的該盤體滑座的頂面凹設有一容槽;該盤體定位機構具有一抬盤板,其設於該盤體滑座的該容槽內,並且可向上突出於該容槽以頂起位於該盤體滑座上方的該送盤座上的該轉接盤。Further, the dispensing device for molecular testing, wherein the adapter plate supply mechanism has a stacking rack for placing the adapter plate, the bottom of the stacking rack is formed with a plate drop opening, the stacking The rack selectively allows the adapter plate on the stacking rack to pass downward through the tray opening; a tray feeding module is arranged below the stacking rack and used to move the adapter plate through the tray opening to the disk body sliding seat of the disk body positioning mechanism; the disk feeding module has: a disk feeding seat, which is used to receive the adapter plate passing through the disk drop opening, and the disk feeding seat can move to the stacking rack The bottom of the disk body positioning mechanism and above the disk body sliding seat of the disk body positioning mechanism; the top surface of the disk body sliding seat of the disk body positioning mechanism is concavely provided with a receiving groove; the disk body positioning mechanism has a lifting plate, which is located in Inside the accommodating groove of the disk body sliding seat, and can protrude upwards from the accommodating groove to push up the adapter plate on the disk feeding seat above the disk body sliding seat.
進一步而言,所述之用於分子檢驗的分注裝置,其中進一步具有一外殼,其設於該底座上並且形成一冷藏空間,該盤體定位機構、該轉接盤供應機構、該注藥機構、該檢測盤移載機構、該移液機構及該檢體盤輸入機構位於該冷藏空間中;該外殼上形成有一檢體盤輸入口及一檢測盤輸出口;一空調,其設於該冷藏空間中並控制該冷藏空間的溫度;該檢體盤輸入機構具有一輸入夾爪,該輸入夾爪可從該外殼的該檢體盤輸入口突出於該外殼以將位於該外殼外的該檢體盤夾取至該外殼內;該檢測盤移載機構具有一輸出夾爪,該輸出夾爪可從該外殼的該檢測盤輸出口突出於該外殼以將位於該檢測盤移載機構的該檢測盤夾取至該外殼外。Further, the described dispensing device for molecular testing further has a casing, which is arranged on the base and forms a refrigerated space, the disk positioning mechanism, the adapter disk supply mechanism, the drug injection The mechanism, the test tray transfer mechanism, the liquid pipetting mechanism and the sample tray input mechanism are located in the refrigerated space; a sample tray input port and a test tray output port are formed on the shell; an air conditioner is installed in the the temperature of the refrigerated space is controlled; the sample tray input mechanism has an input gripper, and the input gripper can protrude from the sample tray input port of the housing from the housing to insert the sample tray outside the housing. The specimen disc is clamped into the casing; the detection disc transfer mechanism has an output clamping claw, and the output clamping claw can protrude from the outer casing from the detection disc output port of the casing to move the detection disc transfer mechanism. The detection disc is clamped to the outside of the casing.
以下配合圖式及本創作之較佳實施例,進一步闡述本創作為達成預定創作目的所採取的技術手段。The technical means adopted by the present creation to achieve the predetermined creation purpose are further described below in conjunction with the drawings and preferred embodiments of the present creation.
請參閱圖1至圖4、圖7、圖18至圖20所示,本創作之用於分子檢驗的分注裝置用以移動一檢體盤92、一檢測盤93及一轉接盤94。具體來說,分注裝置先將複數藥劑注入轉接盤94上的一藥劑槽941(如圖7所示)後,再以一移液器62將藥劑槽941內的混合藥劑注入至檢測盤93上的各檢測槽,並且使一移液器62將檢體盤92內的複數檢體分別注入檢測盤93上已加注混合藥劑的複數檢測槽。Please refer to FIGS. 1 to 4 , 7 , and 18 to 20 , the dispensing device for molecular testing of the present invention is used to move a
本創作之用於分子檢驗的分注裝置包含:一底座10、一盤體定位機構20、一轉接盤供應機構30、一注藥機構40、一檢測盤移載機構55、一移液機構60、及一檢體盤輸入機構70;以及在本實施例中,進一步具有一檢測盤供應機構50、一外殼81及一空調82(如圖1所示)。The dispensing device for molecular testing of the present invention includes: a
前述之外殼81設於底座10上並且形成一冷藏空間,冷藏空間具體來說即外殼81圍繞形成的內部空間,前述之空調82設於冷藏空間中並控制冷藏空間的溫度,分注裝置的其餘各機構均設置於外殼81形成的冷藏空間中以確保藥劑的品質及檢體的活性。外殼81的形成有一檢體盤入口811以及相對設置的一檢測盤入口812與一檢測盤出口813(如圖20所示)。The
請配合參閱圖5至圖9所示,前述之盤體定位機構20設於底座10上,盤體定位機構20具有一線性模組21,且較佳地具有一氣缸22及一抬盤板23。線性模組21上具有一盤體滑座211,盤體滑座211可受控制而沿一盤體移載方向D1移動至一注藥位置P1或一供液位置P2。Please refer to FIG. 5 to FIG. 9 , the aforementioned disk
盤體滑座211上可乘載一轉接盤94或一檢體盤92(如圖18及圖19所示),且可將所乘載的轉接盤94於注藥位置P1及供液位置P2之間來回移動,並且可將所乘載的轉接盤94或檢體盤92移動至供液位置P2。盤體滑座211頂面較佳地凹設有一容槽212(如圖6所示)。An
氣缸22設置於盤體滑座211,抬盤板23連接氣缸22,並且設置於盤體滑座211的容槽212內,氣缸22可受控制而驅動抬盤板23向上突出於容槽212或向下內縮於容槽212內。The
前述之轉接盤供應機構30設於底座10,轉接盤供應機構30可容置轉接盤94,並且可將所容置的轉接盤94移動至盤體定位機構20的盤體滑座211上。在本實施例中,轉接盤供應機構30具有一堆疊架31及一送盤模組32。堆疊架31可供轉接盤94放置,且具體來說,堆疊架31上可供多個未使用過的轉接盤94垂直疊放。堆疊架31的底部形成有一落盤開口311,且落盤開口311的周緣處安裝有鎖盤氣缸312。鎖盤氣缸312的移動端可受控制而突出並朝落盤開口311的中央處移動,進而使堆疊架31上的轉接盤94無法通過落盤開口311;鎖盤氣缸312的移動端也可內縮而退出落盤開口311外,進而允許堆疊架31上的轉接盤94向下通過落盤開口311。The aforementioned adapter
送盤模組32設於堆疊架31的下方,其可承接通過落盤開口311掉落的轉接盤94並將轉接盤94移動至前述盤體定位機構20的盤體滑座211上。具體來說,送盤模組32具有一送盤座321及一送盤線性模組322,送盤座321承接通過落盤開口311的轉接盤94,送盤線性模組322可受控制而驅動送盤座321垂直於盤體移載方向D1移動,進而使送盤座321連同其乘載的轉接盤94從堆疊架31的下方移動至盤體定位機構20的盤體滑座211上方(如圖7所示)。The
請配合參閱圖7及圖8所示,當送盤座321位於盤體滑座211上方時,盤體定位機構20的氣缸22會驅動抬盤板23向上突出於容槽212,藉此使抬盤板23頂起位於其上方的送盤座321上的轉接盤94,而後送盤線性模組322將送盤座321移動回堆疊架31的下方;接著,氣缸22使抬盤板23下移並內縮於容槽212內,進而使轉接盤94移動至盤體滑座211上,此時盤體滑座211便可將所乘載的轉接盤94移動至注藥位置P1以供注藥機構40進行下一操作。Please refer to FIG. 7 and FIG. 8 , when the
請配合參閱圖3、圖4、圖7及圖9所示,前述之注藥機構40設於底座10,並且具有複數注藥頭41,各注藥頭41連接其中一藥劑,且各注藥頭41可移動至盤體定位機構20的注藥位置P1上方,並且可將相連接的藥劑注入被盤體滑座211移動至注藥位置P1的轉接盤94的藥劑槽941內,從而形成前述之混合藥劑。在本實施例中,注藥機構40具有一轉塔42,注藥頭41環繞間隔設置於轉塔42上,並且隨轉塔42的轉動而依序環繞移動至注藥位置P1上方。Please refer to FIG. 3 , FIG. 4 , FIG. 7 and FIG. 9 , the aforementioned
請配合參閱圖1、圖2、圖10至圖12所示,前述之檢測盤供應機構50設於底座10上,並且具有一儲盤架51、一搬盤線性模組52及一舉盤模組53。儲盤架51用於供檢測盤93放置,且具體來說,儲盤架51具有多個平台511以及一齒條512。平台511上下間隔設置,各平台511上可乘載一個未使用過的檢測盤93。齒條512設置於儲盤架51的一側面且上下延伸,藉此齒條512可被一齒輪54驅動而使儲盤架51整體上下移動。儲盤架51的位置對應外殼81的檢測盤入口812,藉此可透過檢測盤入口812將多個未使用過的檢測盤93放置於儲盤架51,後述的搬盤線性模組52、舉盤模組53會將儲盤架51上的檢測盤93逐一移動至檢測盤移載機構55上。Please refer to FIG. 1 , FIG. 2 , and FIG. 10 to FIG. 12 , the aforementioned detection
搬盤線性模組52具有一搬盤滑座521,搬盤滑座521可受控制而於儲盤架51的下方及檢測盤移載機構55之間來回移動。舉盤模組53設於搬盤線性模組52的搬盤滑座521上,並且具有複數氣缸531及一舉盤座532。多個氣缸531由下而上串聯設置於搬盤滑座521上,舉盤座532設置於最上方的氣缸531的移動端,藉此可透過控制氣缸531的伸縮來使舉盤座532向上或向下移動。The tray-carrying
請配合參閱圖3、圖10、圖13至圖15所示,前述之檢測盤移載機構55設於底座10,其與檢測盤供應機構50的儲盤架51間隔設置。檢測盤移載機構55用以乘載來自檢測盤供應機構50的檢測盤93,並且可將檢測盤93移動至一分注位置P3。在本實施例中,檢測盤移載機構55具有一主線輸送結構56、一支線輸送結構57及一輸出夾爪58。檢測盤移載機構55的大致動作順序為:先將未使用過的檢測盤93從檢測盤供應機構50移動至主線輸送結構56朝向外殼81的檢測盤入口812的一端,接著將未使用過的檢測盤93轉移至支線輸送結構57並輸送至分注位置P3並在此處注入檢體以及藥劑,注入完成後支線輸送結構57反向將檢測盤93回送至主線輸送結構56,最後由主線輸送結構56將處理完成的檢測盤93輸送至檢測盤出口813處由其他機構繼續操作,具體流程詳述如後。Please refer to FIG. 3 , FIG. 10 , and FIGS. 13 to 15 . The aforementioned detection
主線輸送結構56設於底座10上,並且具有二主線輸送帶561。二主線輸送帶561相互間隔設置,且分別用以支撐檢測盤93的相對兩側,並且用以沿一主線方向Dm將來自檢測盤供應機構50的檢測盤93輸送至主線輸送結構56的一輸出端562。The main
檢測盤93由檢測盤供應機構50移動至檢測盤移載機構55的具體過程如下:檢測盤供應機構50之搬盤滑座521將舉盤座532移動至儲盤架51下方,而後以氣缸531驅使舉盤座532向上移動,進而舉起位於最下方的儲盤架51上的檢測盤93。接著,搬盤滑座521將舉盤座532移動至檢測盤移載機構55的二主線輸送帶561之間,而後以氣缸531驅使舉盤座532向下移動,進而使先前被舉盤座532舉起的檢測盤93移動至檢測盤移載機構55的二主線輸送帶561上,至此檢測盤93已從檢測盤供應機構50移動至檢測盤移載機構55。The specific process of moving the
支線輸送結構57設於底座10上,並且具有沿一支線方向Db依序設置的至少一主橋接輸送帶571、至少一副橋接輸送帶572以及至少一支線輸送帶573,其中支線方向Db與主線方向Dm非平行。前述分注位置P3位於支線輸送帶573朝支線方向Db的一端。The branch
至少一主橋接輸送帶571的數量具體為二,其相互平行間隔設置且分別用以支撐檢測盤93的相對兩側。二主橋接輸送帶571可升降地位於主線輸送結構56的二主線輸送帶561之間,且可上升以頂起位於二主線輸送帶561上的檢測盤93(如圖14至圖15所示),並且可沿支線方向Db將被頂起的檢測盤93輸送至支線輸送帶573。具體來說,支線輸送結構57具有二升降壁574,二主橋接輸送帶571分別設置於二升降壁574朝向彼此的一側面。Specifically, the number of the at least one main
主橋接輸送帶571的數量不以此為限,在其他較佳的實施例中,也可以僅設置單一主橋接輸送帶571,其支撐檢測盤93的中央,如此也能與二個主橋接輸送帶571達到相同的輸送校果,副橋接輸送帶572及支線輸送帶573的數量亦可與主橋接輸送帶571具有相同變化。The number of the main
副橋接輸送帶572的數量具體來說為二,二副橋接輸送帶572分別設置於二升降壁574朝向彼此的一側面。各副橋接輸送帶572設於其中一主線輸送帶561的一側(即並未位於二主線輸送帶561之間),且位於二主橋接輸送帶571與二支線輸送帶573之間,並且可將來自主橋接輸送帶571的檢測盤93輸送至支線輸送帶573上。副橋接輸送帶572與主橋接輸送帶571共同升降,進而使副橋接輸送帶572可高度對應於支線輸送帶573,所謂高度對應具體來說就是副橋接輸送帶572能夠升降到與支線輸送帶573高度相同,以使檢測盤93能夠平順地從副橋接輸送帶572上移動至支線輸送帶573上。Specifically, the number of the auxiliary
關於副橋接輸送帶572與主橋接輸送帶571共同升降,具體來說,支線輸送結構57具有一升降驅動器575,其連接二升降壁574並驅動二升降側壁35共同升降,進而使副橋接輸送帶572與主橋接輸送帶571共同升降。Regarding the common lifting of the auxiliary
在本實施例中,各副橋接輸送帶572的上方間隔設置有一限位板576,各限位板576部分地遮蔽相對應的副橋接輸送帶572,因此從上視視之,副橋接輸送帶572僅有內側的一小部分寬度範圍外露。二副橋接輸送帶572上方的二限位板576可限制檢測盤93的移動方向,使檢測盤93僅能沿支線方向Db移動。前述之主線輸送帶561上方亦設置有限位板。In this embodiment, a
此外,本實施例中位於同一升降壁574上的主橋接輸送帶571及副橋接輸送帶572共同連接成一圈狀以便於以一個馬達同時驅動主橋接輸送帶571及副橋接輸送帶572;在其他較佳的實施例中,位於同一升降壁574上的主橋接輸送帶571及副橋接輸送帶572也可以不相連接,各自形成一圈狀。In addition, in this embodiment, the main
設置副橋接輸送帶572的功效在於,允許支線輸送帶573的位置低於主線輸送帶561,但不以此為限,在省略副橋接輸送帶572的實施例中,支線輸送帶573固定設置於主橋接輸送帶571朝支線方向Db的一端,並且直接承接來自主橋接輸送帶571的檢測盤93。此外,支線輸送帶573的位置高於主線輸送結構56的二主線輸送帶561,主橋接輸送帶571可向上移動至高度對應於支線輸送帶573以輸送檢測盤93。The effect of arranging the auxiliary
請配合參閱圖16所示,前述之移液機構60設於底座10,並包含一移液定位機構及前述之移液器62。移液定位機構具有多個相連接的移液線性模組61,移液器62設置於其中一移液線性模組61的一滑塊上;藉此,移液定位機構的各移液線性模組61可分別控制移液器62於不同方向的位置,進而可將移液器62移動至供液位置P2上方並吸取位於供液位置P2的轉接盤94的藥劑槽941內的混合藥劑;接著,移液器62可移動至分注位置P3上方並將所吸取的混合藥劑注入位於分注位置P3的檢測盤93的各檢測槽內。Please refer to FIG. 16 , the
此外,移液定位機構亦可將移液器62移動至供液位置P2上方並吸取位於供液位置P2的檢體盤92內的檢體;接著,移液器62可移動至分注位置P3上方並將所吸取的檢體注入位於分注位置P3的檢測盤93的各檢測槽內。In addition, the pipetting positioning mechanism can also move the
混合藥劑分注至檢測盤93完成後,接著會由檢體盤輸入機構70、盤體定位機構20及移液機構60三者相互配合來將檢體盤92的檢體分注至檢測盤93。After the mixed medicine is dispensed to the
請配合參閱圖17至圖19所示,前述之檢體盤輸入機構70用以將待處理的檢體盤92移動至盤體定位機構20的盤體滑座211上;在本實施例中,檢體盤92是先在非本創作的核酸萃取裝置中進行核酸萃取,萃取完成後由本創作的檢體盤輸入機構70將檢體盤92從該核酸萃取裝置中移動至本創作進行檢體分注作業。具體來說,檢體盤輸入機構70具有一第一輸入線性模組71、一第二輸入線性模組72及一輸入夾爪73,第二輸入線性模組72設置於第一輸入線性模組71的滑座上以增加移動行程,輸入夾爪73設置於第二輸入線性模組72的滑座上;藉此,輸入夾爪73可從外殼81的檢體盤入口811突出於外殼以將位於外殼外的檢體盤92夾取至外殼81內。Please refer to FIG. 17 to FIG. 19 , the aforementioned sample
接著,輸入夾爪73將檢體盤92放置於盤體定位機構20的盤體滑座211上,而後盤體滑座211將所乘載的檢體盤92移動至供液位置P2並由移液機構60控制移液器62將位於供液位置P2的檢體盤92的複數檢體分別注入位於分注位置P3的檢測盤93的各已注入混和藥劑的檢測槽。至此檢測盤93的檢體及藥劑分注作業已完成,接下來由檢測盤移載機構55將處理完成的檢測盤93移動至非本創作的Q-PCR檢測儀對檢測盤93進行分析。Next, the
請配合參閱圖10、圖14、圖19及圖20所示,具體來說,檢測盤93的檢體及藥劑分注作業完成後,支線輸送帶573與主橋接輸送帶571會相反於支線方向Db運轉以將位於分注位置P3上的檢測盤93移動至主線輸送結構56,而後主線輸送結構56的主線輸送帶561繼續沿主線方向Dm將檢測盤93輸送至檢測盤出口813(如圖20所示)處的輸出端562。輸出夾爪58夾取位於輸出端562的檢測盤93,並從外殼81的檢測盤出口813突出於外殼81以將檢測盤93夾取至該外殼81外並且交接給非本創作的Q-PCR檢測儀。Please refer to FIG. 10 , FIG. 14 , FIG. 19 and FIG. 20 . Specifically, after the sample and drug dispensing operation of the
檢測盤移載機構55的優點在於,一般自動化設備若需將檢測盤93從一個輸送帶上移動至另一個非平行的輸送帶上時,通常需在兩輸送帶之間設置包含多個驅動器的多軸機構,例如機械手臂,才能達成目的。本創作藉由設置可升降的主橋接輸送帶571,只需設置一個升降驅動器便可達到與多個驅動器相同的移載功效,可節省成本。The advantage of the detection
本創作運作時,未使用過的轉接盤94被轉接盤供應機構30移載至盤體定位機構20,接著轉接盤94被盤體定位機構20移動至注藥位置P1以供注藥機構40注入多種藥劑,從而使轉接盤94內形成混合藥劑,接著轉接盤94被盤體定位機構20移動至供液位置P2等待移液機構60。During the operation of the present creation, the
處理轉接盤94的同時,未使用過的檢測盤93被檢測盤供應機構移載至檢測盤移載機構55的主線輸送帶561上,接著被主橋接輸送帶571、副橋接輸送帶572及支線輸送帶573接續輸送至分注位置P3。此時轉接盤94及檢測盤93分別於供液位置P2及分注位置P3就定位,移液機構60將轉接盤94內的混合藥劑注入檢測盤93的各檢測槽內。At the same time as the
接著,以檢體盤輸入機構70將核酸萃取處理完成的檢體盤92從非本創作的另一裝置抓取至本創作的盤體定位機構20上,並以盤體定位機構20將檢體盤92移動至供液位置P2,然後以移液機構60將檢體盤92內的複數檢體分別注入檢測盤93的各已注入混和藥劑的檢測槽內,至此檢測盤93的注液動作全部完成,最後以檢測盤移載機構55將檢測盤93從分注位置P3移動至輸出夾爪58處,並以輸出夾爪58將檢測盤93交接至非本創作的另一設備。Next, use the sample
本實施例係先將轉接盤94內的混合藥劑注入檢測盤93,然後再將檢體盤92的檢體注入檢測盤93,但不以為限,也可先將檢體盤92的檢體注入檢測盤93,而後再處理轉接盤94。In this embodiment, the mixed medicine in the
綜上所述,本創作的盤體定位機構20、轉接盤供應機構30及注藥機構40相互配合而可自動混和(即調配)藥劑並將混合藥劑置於轉接盤94中待用;接著盤體定位機構20、檢測盤移載機構55及移液機構60相互配合可自動將轉接盤94中的混合藥劑自動分注至檢測盤93的檢測槽內;最後盤體定位機構20、移液機構60及檢體盤輸入機構70相互配合可自動將檢體盤92內的檢體自動分注至檢測盤93。藉此,本創作將分子檢驗的檢體及藥劑分注作業自動化以大量減少人力並提高作業品質。To sum up, the disk
以上所述僅是本創作的較佳實施例而已,並非對本創作做任何形式上的限制,雖然本創作已以較佳實施例揭露如上,然而並非用以限定本創作,任何所屬技術領域中具有通常知識者,在不脫離本創作技術方案的範圍內,當可利用上述揭示的技術內容作出些許更動或修飾為等同變化的等效實施例,但凡是未脫離本創作技術方案的內容,依據本創作的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本創作技術方案的範圍內。The above is only the preferred embodiment of the creation, and does not limit the creation in any form. Although the creation has been disclosed as above in the preferred embodiment, it is not intended to limit the creation. Those of ordinary knowledge, within the scope of the technical solution of this creation, can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above. The technical essence of the creation Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the creation.
10:底座 20:盤體定位機構 21:線性模組 211:盤體滑座 212:容槽 22:氣缸 23:抬盤板 30:轉接盤供應機構 31:堆疊架 311:落盤開口 312:鎖盤氣缸 32:送盤模組 321:送盤座 322:送盤線性模組 40:注藥機構 41:注藥頭 42:轉塔 50:檢測盤供應機構 51:儲盤架 511:平台 512:齒條 52:搬盤線性模組 521:搬盤滑座 53:舉盤模組 531:氣缸 532:舉盤座 54:齒輪 55:檢測盤移載機構 56:主線輸送結構 561:主線輸送帶 562:輸出端 57:支線輸送結構 571:主橋接輸送帶 572:副橋接輸送帶 573:支線輸送帶 574:升降壁 575:升降驅動器 576:限位板 58:輸出夾爪 60:移液機構 61:移液線性模組 62:移液器 70:檢體盤輸入機構 71:第一輸入線性模組 72:第二輸入線性模組 73:輸入夾爪 81:外殼 811:檢體盤入口 812:檢測盤入口 813:檢測盤出口 82:空調 91:移液器 92:檢體盤 93:檢測盤 94:轉接盤 941:藥劑槽 D1:盤體移載方向 Db:支線方向 Dm:主線方向 P1:注藥位置 P2:供液位置 P3:分注位置10: Base 20: Disc positioning mechanism 21: Linear Module 211: Disc body slider 212: Container 22: Cylinder 23: Lifting plate 30: Adapter plate supply mechanism 31: Stacking Rack 311: Disk opening 312: Lock disc cylinder 32: Disk feeding module 321: Disk feeder 322: Feeding linear module 40: Injection institutions 41: Injection head 42: Turret 50: Test plate supply mechanism 51: storage rack 511: Platform 512: rack 52: Moving plate linear module 521: Carriage Slider 53: Disk lift module 531: Cylinder 532: Lifting plate seat 54: Gear 55: Detection of disk transfer mechanism 56: Main line conveying structure 561: Main Line Conveyor Belt 562: output terminal 57: Branch conveyor structure 571: Main Bridge Conveyor Belt 572: Secondary Bridge Conveyor Belt 573: Branch conveyor belt 574: Lift Wall 575: Lift Drive 576: Limit Plate 58: Output gripper 60: Pipetting mechanism 61: Pipetting Linear Module 62: Pipette 70: Specimen tray input mechanism 71: The first input linear module 72: Second input linear module 73: Input gripper 81: Shell 811: Specimen tray entrance 812: Detect disk entry 813: Test disk exit 82: Air conditioner 91: Pipette 92: Specimen tray 93: Test disk 94: Adapter plate 941: Potion Slot D1: Plate transfer direction Db: branch line direction Dm: main line direction P1: Injection position P2: Liquid supply position P3: Dispense Position
圖1係本創作的立體外觀圖。 圖2係本創作省略外殼後的立體外觀圖。 圖3係本創作的上視示意圖。 圖4係本創作的立體元件分解圖。 圖5係本創作的轉接盤供應機構的立體外觀圖。 圖6係本創作的轉接盤供應機構於另一角度的立體外觀圖。 圖7及圖8係本創作的轉接盤供應機構的立體動作示意圖。 圖9係本創作的盤體定位機構的側視示意圖。 圖10係本創作用於輸入及移載檢測盤的相關結構的立體外觀圖。 圖11及圖12係本創作的局部剖視動作圖,顯示檢測盤從檢測盤供應機構移動至檢測盤移載機構。 圖13係本創作的支線輸送結構的立體外觀圖。 圖14及圖15係本創作的支線輸送結構的剖視動作示意圖。 圖16係本創作的移液機構的前視動作示意圖。 圖17係本創作的檢體盤輸入機構的立體外觀圖。 圖18及圖19係本創作的檢體盤輸入機構的側視動作示意圖。 圖20係本創作的輸出夾爪的側視示意圖。 Figure 1 is a three-dimensional appearance view of this creation. Fig. 2 is a three-dimensional appearance view of the present creation after the casing is omitted. Figure 3 is a schematic top view of this creation. Figure 4 is an exploded view of the three-dimensional components of this creation. FIG. 5 is a three-dimensional external view of the adapter plate supply mechanism of the present invention. FIG. 6 is a three-dimensional external view of the adapter plate supply mechanism of the present invention from another angle. FIG. 7 and FIG. 8 are three-dimensional action diagrams of the adapter plate supply mechanism of the present invention. FIG. 9 is a schematic side view of the disk body positioning mechanism of the present invention. FIG. 10 is a perspective view of the related structure of the present invention for inputting and transferring the detection disk. 11 and 12 are partial cross-sectional action views of the present invention, showing the movement of the test disk from the test disk supply mechanism to the test disk transfer mechanism. Fig. 13 is a three-dimensional external view of the branch line conveying structure of the present invention. FIG. 14 and FIG. 15 are schematic cross-sectional action diagrams of the branch line conveying structure of the present invention. FIG. 16 is a schematic diagram of the front view of the pipetting mechanism of the present invention. FIG. 17 is a perspective external view of the sample tray input mechanism of the present invention. FIG. 18 and FIG. 19 are schematic side views of the operation of the sample tray input mechanism of the present invention. FIG. 20 is a schematic side view of the output gripper of the present invention.
10:底座 10: Base
30:轉接盤供應機構 30: Adapter plate supply mechanism
40:注藥機構 40: Injection institutions
41:注藥頭 41: Injection head
42:轉塔 42: Turret
50:檢測盤供應機構 50: Test plate supply mechanism
55:檢測盤移載機構 55: Detection of disk transfer mechanism
60:移液機構 60: Pipetting mechanism
70:檢體盤輸入機構 70: Specimen tray input mechanism
93:檢測盤 93: Test disk
94:轉接盤 94: Adapter plate
Claims (7)
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TW111204324U TWM631506U (en) | 2022-04-27 | 2022-04-27 | Dispensing device for molecular testing |
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