TWM626328U - Laser cutting machine - Google Patents
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- TWM626328U TWM626328U TW110213476U TW110213476U TWM626328U TW M626328 U TWM626328 U TW M626328U TW 110213476 U TW110213476 U TW 110213476U TW 110213476 U TW110213476 U TW 110213476U TW M626328 U TWM626328 U TW M626328U
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Abstract
一種雷射切割機,係至少包含一架體,該架體上裝載一工作平台,該工作平台上裝設一切割台、一可做X軸向位移的第一位移裝置與一可做Y軸向位移的第二位移裝置,該第一位移裝置上裝設一緊固裝置,該緊固裝置用於固定一中空管件,該第二位移裝置上裝設一可做Z軸向位移的第三位移裝置,該第三位移裝置上則裝設一對應於該切割台上方的切割裝置,並對應於該切割台上方,該架體旁具有一水路系統,該水路系統具有一用於套接於該中空管件末端的入水管,當該中空管件受該切割裝置實施切割作業時,液體可通過該入水管將切割時產生的熔渣從管內沖出。 A laser cutting machine at least includes a frame body, a working platform is mounted on the frame body, and a cutting table, a first displacement device capable of X-axis displacement and a Y-axis displacement device are installed on the working platform A second displacement device for displacement, a fastening device is installed on the first displacement device, the fastening device is used to fix a hollow pipe, a third displacement device that can do Z-axis displacement is installed on the second displacement device Displacement device, a cutting device corresponding to the top of the cutting table is installed on the third displacement device, and corresponding to the top of the cutting table, there is a waterway system beside the frame body, and the waterway system has a The water inlet pipe at the end of the hollow pipe piece, when the hollow pipe piece is subjected to the cutting operation by the cutting device, the liquid can pass through the water inlet pipe to flush the slag produced during cutting out of the pipe.
Description
本創作是有關一種雷射切割機,係一用於管狀物件的切割加工,尤指透過水路設計使加工時產生的熔渣可被有效的沖出,以提升效益。 This creation is about a laser cutting machine, which is used for the cutting and processing of tubular objects, especially through the design of the waterway, so that the slag produced during processing can be effectively flushed out, so as to improve the efficiency.
科技進步迅速的帶動工業發展,進而發展出許多不同技術的加工模式,其中,高效且相對安全的雷射切割技術,其能進行相當精緻且細小物件的切割,因此也成為了加工技術中,相當重要的一環。 The rapid progress of science and technology has driven the development of the industry, and then developed many processing modes of different technologies. Among them, the efficient and relatively safe laser cutting technology can cut very delicate and small objects, so it has also become a processing technology. important part.
在對物件切割過程中,尤其對管狀物件加工時,高溫下瞬間產生的熔渣會黏著在管內,因此管狀物件內部中空相當容易卡藏熔渣,事後必須另外透過物理方式清除,不僅僅是清除不易,更易影響加工成品的良率。 In the process of cutting objects, especially when processing tubular objects, the slag produced instantaneously at high temperature will stick to the inside of the tube, so the hollow inside of the tubular object is quite easy to trap the slag, which must be removed by physical means afterwards, not only It is not easy to remove, and it is more likely to affect the yield of processed products.
因此,設計了一水路系統,該水路系統可用於將水從管狀物件的內部沖出,以避免加工時產生的熔渣卡藏,在如此為本創作雷射切割機之解決方案。 Therefore, a waterway system is designed, which can be used to flush out the water from the inside of the tubular object, so as to avoid the slag trapping generated during processing, and thus create a solution for the laser cutting machine.
本創作之雷射切割機,係至少包含一架體,該架體用於裝載一主機與一工作平台,該工作平台上裝設一切割台;一第一位移裝置,係裝設在該工作平台上以做一第一軸向的位移;一緊固裝置,係裝設在該第一位移裝置上, 該緊固裝置具有一防水的直驅馬達,該直驅馬達電性連接該主機,而該直驅馬達上又朝該第一軸向接設一夾頭,該夾頭用於夾固一待切割的中空管件,該夾頭上套設有一活動套管,該直驅馬達與該夾頭內並設有一連通的貫孔,該貫孔靠近該直驅馬達的一端係設為一入口端,該貫孔靠近該夾頭的一端係設為一出口端;一第二位移裝置,係裝設在該工作平台上以做一第二軸向的位移;一第三位移裝置,係裝設於該第二位移裝置上以做一第三軸向的位移;一切割裝置,係裝設於該第三位移裝置上,並對應於該切割台上方;以及一水路系統,係位於該架體旁,該水路系統具有一集水箱,該集水箱上裝設有一濾材與一抽液裝置,該抽液裝置上則銜接有一入水管,該入水管係套接於該中空管件末端,當該中空管件受該切割裝置實施切割作業時,該抽液裝置會將該集水箱內的液體抽取並送入該中空管件內,以利於將切割的熔渣從管內沖出。 The laser cutting machine of the present creation includes at least a frame, the frame is used for loading a host and a working platform, a cutting table is installed on the working platform; a first displacement device is installed on the working platform A first axial displacement is performed on the platform; a fastening device is installed on the first displacement device, The fastening device has a waterproof direct-drive motor, the direct-drive motor is electrically connected to the host, and a clamp is connected to the direct-drive motor toward the first axial direction, and the clamp is used for clamping a waiting For the cut hollow pipe, a movable sleeve is sleeved on the collet, a through hole communicating with the direct drive motor and the collet is provided, and the end of the through hole close to the direct drive motor is set as an inlet end, One end of the through hole close to the chuck is set as an outlet end; a second displacement device is installed on the working platform to perform a second axial displacement; a third displacement device is installed in A third axial displacement is performed on the second displacement device; a cutting device is installed on the third displacement device and corresponds to the top of the cutting table; and a waterway system is located beside the frame body , the waterway system has a water collecting tank, a filter material and a liquid pumping device are installed on the water collecting tank, and a water inlet pipe is connected to the liquid pumping device, and the water inlet pipe is sleeved at the end of the hollow pipe fitting. When the cutting device performs the cutting operation, the liquid pumping device will extract the liquid in the water collecting tank and send it into the hollow pipe, so as to facilitate the flushing of the cut slag from the pipe.
於一較佳實施例中,該第一位移裝置具有一第一滑軌,該第一滑軌上裝設有一第一滑座,該第一滑座上分別裝設有一第一位移馬達與一第一位移座,該第一位移座上用於裝設該直驅馬達,該第一位移馬達電性連接該主機,該第一滑軌係朝該第一軸向設置,並在該第一滑軌上的二個預定位置分別設置有一第一限位感測器。 In a preferred embodiment, the first displacement device has a first sliding rail, a first sliding seat is mounted on the first sliding rail, and a first displacement motor and a first sliding seat are respectively mounted on the first sliding seat. a first displacement seat, the first displacement seat is used to install the direct drive motor, the first displacement motor is electrically connected to the main engine, the first sliding rail is arranged towards the first axial direction, and is located in the first Two predetermined positions on the slide rail are respectively provided with a first limit sensor.
於一較佳實施例中,該夾頭係採氣動式,在該活動套管上裝設有一出氣端與一進氣端,該出氣端與該進氣端透過進出氣控制該夾頭的開閉。 In a preferred embodiment, the chuck is pneumatic, and an air outlet and an air inlet are installed on the movable sleeve, and the air outlet and the air inlet control the opening and closing of the chuck through the air inlet and outlet. .
於一較佳實施例中,該第二位移裝置具有一第二滑軌,該第二滑軌上裝設有一第二滑座,該第二滑座上分別裝設有一第二位移馬達與一第二位移座,該第二位移馬達電性連接該主機,該第二滑軌係朝該第二軸向設置,並在該第二滑軌上的二個預定位置分別設置有一第二限位感測器,該第三位移裝 置具有一第三位移馬達,該第三位移馬達用於驅動一第三位移座,該第三位移馬達電性連接該主機,該第三位移座係朝該第三軸向設置,並在該第三位移座旁的二個預定位置分別設置有一第三限位感測器,該第三位移座上用於裝設該切割裝置。 In a preferred embodiment, the second displacement device has a second sliding rail, a second sliding seat is installed on the second sliding rail, and a second displacement motor and a second sliding seat are respectively installed on the second sliding seat. A second displacement seat, the second displacement motor is electrically connected to the host, the second slide rail is disposed toward the second axial direction, and a second limit is respectively set at two predetermined positions on the second slide rail sensor, the third displacement device The device has a third displacement motor, the third displacement motor is used to drive a third displacement seat, the third displacement motor is electrically connected to the host, the third displacement seat is arranged toward the third axial direction, and is located in the Two predetermined positions beside the third displacement seat are respectively provided with a third limit sensor, and the third displacement seat is used for installing the cutting device.
於一較佳實施例中,該工作平台上開設有一個或一個以上的排汙孔,各該排汙孔係對應在該切割裝置下方或下方周圍的位置,各該排汙孔下方並設有一排汙槽,該排汙槽具有一水平位置較低的排汙口,該排汙口係位於該濾材上方。 In a preferred embodiment, one or more sewage holes are opened on the working platform, each of the sewage holes is corresponding to a position below or around the lower part of the cutting device, and a A sewage tank, the sewage tank has a sewage outlet with a lower horizontal position, and the sewage outlet is located above the filter material.
於一較佳實施例中,該抽液裝置透過一切換閥銜接複數個該入水管。 In a preferred embodiment, the liquid pumping device is connected to a plurality of the water inlet pipes through a switching valve.
於一較佳實施例中,該工作平台裝設有一支撐架,該支撐架係對應於該入口端,當該中空管件進行切割時,末段的該中空管件係靠放在該支撐架上。 In a preferred embodiment, the working platform is provided with a support frame, and the support frame corresponds to the inlet end. When the hollow tube member is cut, the hollow tube member at the end is rested on the support frame.
於一較佳實施例中,該工作平台與該架體之間平均的裝設有複數個避震器。 In a preferred embodiment, a plurality of shock absorbers are evenly installed between the working platform and the frame body.
於一較佳實施例中,該切割台一側裝設有一承接夾具,該承接夾具係用於在切割完成後夾取該中空管件。 In a preferred embodiment, a receiving clamp is installed on one side of the cutting table, and the receiving clamp is used to clamp the hollow pipe after the cutting is completed.
於一較佳實施例中,該工作平台上對應在該緊固裝置一側固設有一位準器。 In a preferred embodiment, a level is fixed on the working platform corresponding to one side of the fastening device.
1:架體 1: Frame
11:主機 11: Host
12:工作平台 12: Work Platform
121:切割台 121: Cutting table
122:排汙孔 122: drain hole
13:排汙槽 13: Sewage tank
131:排汙口 131: Sewage outlet
14:支撐架 14: Support frame
15:避震器 15: Shock absorber
16:承接夾具 16: Undertake fixture
17:位準器 17: Leveler
2:第一位移裝置 2: The first displacement device
21:第一滑軌 21: The first rail
22:第一滑座 22: The first slide
23:第一位移馬達 23: The first displacement motor
24:第一位移座 24: The first displacement seat
25:第一限位感測器 25: The first limit sensor
3:緊固裝置 3: Fastening device
31:直驅馬達 31: Direct drive motor
32:夾頭 32: Chuck
33:活動套管 33: Active casing
331:出氣端 331: Air outlet
332:進氣端 332: Intake end
34:貫孔 34: Through hole
341:入口端 341: entry port
342:出口端 342: Exit port
4:第二位移裝置 4: Second displacement device
41:第二滑軌 41: Second rail
42:第二滑座 42: Second slide
43:第二位移馬達 43: Second displacement motor
44:第二位移座 44: Second displacement seat
45:第二限位感測器 45: Second limit sensor
5:第三位移裝置 5: The third displacement device
51:第三位移馬達 51: The third displacement motor
52:第三位移座 52: The third displacement seat
53:第三限位感測器 53: The third limit sensor
6:切割裝置 6: Cutting device
7:水路系統 7: Waterway system
71:集水箱 71: Collecting tank
711:濾材 711: Filter material
72:抽液裝置 72: Pumping device
73:入水管 73: Water inlet pipe
74:切換閥 74: Switching valve
8:中空管件 8: Hollow pipe fittings
[第1圖]係本創作雷射切割機之結構立體示意圖。 [Picture 1] is a three-dimensional schematic diagram of the structure of the laser cutting machine.
[第2圖]係本創作雷射切割機之另一視角結構立體示意圖。 [Picture 2] is a three-dimensional schematic diagram of the structure of the laser cutting machine from another perspective.
[第3圖]係本創作雷射切割機之第一位移裝置結構局部剖面示意圖。 [Figure 3] is a partial cross-sectional schematic diagram of the structure of the first displacement device of the laser cutting machine of this creation.
[第4圖]係本創作雷射切割機之第一位移裝置結構局部立體示意圖。 [Fig. 4] is a partial three-dimensional schematic diagram of the structure of the first displacement device of the laser cutting machine of this creation.
[第5圖]係本創作雷射切割機之第二位移裝置結構局部剖面示意圖。 [Fig. 5] is a partial cross-sectional schematic diagram of the structure of the second displacement device of the laser cutting machine of this creation.
[第6圖]係本創作雷射切割機之第二位移裝置結構局部立體示意圖。 [Fig. 6] is a partial perspective view of the structure of the second displacement device of the laser cutting machine of this creation.
[第7圖]係本創作雷射切割機之第三位移裝置結構局部立體示意圖。 [Fig. 7] is a partial three-dimensional schematic diagram of the structure of the third displacement device of the laser cutting machine of this creation.
[第8圖]係本創作雷射切割機之實施切割示意圖。 [Fig. 8] is a schematic diagram of the implementation of the laser cutting machine of this creation.
[第9圖]係本創作雷射切割機之實施沖液示意圖。 [Picture 9] is a schematic diagram of the implementation of flushing of the laser cutting machine of this creation.
[第10圖]係本創作雷射切割機之承接夾具結構局部立體示意圖。 [Fig. 10] is a partial three-dimensional schematic diagram of the structure of the receiving fixture of the laser cutting machine of this creation.
[第11圖]係本創作雷射切割機之位準器局部平面示意圖。 [Picture 11] is a partial plan view of the level device of the laser cutting machine of this creation.
本創作說明書之內容所揭示用於描述結構組合關係的「固設」、「接設」、「銜接」、「裝設」、「套設」或「裝置」之用語,泛指多個結構在組合後不會輕易的分離或掉落,可以是固定連接,也可以是可拆式的連接,亦可以是一體成型地連接;可以是機械連接,也可以是電連接;可以是直接的物理相連,亦也可以通過中間媒介間接相連,可以是兩個元件內部的連通,例如:使用螺紋、卡榫、扣具、釘子、黏著劑或高週波任一方式結合者,且其中的「套設」係其中一個結構組合在另一結構外側。 The terms "fixed", "connected", "connected", "installed", "sleeved" or "device" disclosed in the contents of this creation manual are used to describe the structure combination relationship, generally refer to the multiple structures in the After the combination, it will not be easily separated or dropped. It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct physical connection , it can also be indirectly connected through an intermediate medium, and it can be the internal communication of two components, such as: the use of threads, tenons, fasteners, nails, adhesives or high-frequency combination, and the "sleeve" among them One of the structures is combined outside the other.
以圖式第8圖為例,本創作說明書之內容所揭示用於描述位移方向的「X軸」係為圖中的左右方向,「Y軸」係為圖中的前後方向,「Z軸」則係 為圖中的上下方向,其係為了更精準描述本創作之特徵,實際產品結構的方向會隨著擺放角度或使用者所在位置的對應關係而改變,亦不能因此限定本創作所均等涵蓋的範圍。 Taking Fig. 8 of the drawings as an example, the "X-axis" used to describe the displacement direction disclosed in the content of this creation manual is the left-right direction in the figure, the "Y-axis" is the front-rear direction in the figure, and the "Z-axis" is the system The upper and lower directions in the figure are for the purpose of describing the features of this creation more accurately. The actual product structure direction will change with the corresponding relationship between the placement angle or the user's location, and this does not limit the equal coverage of this creation. scope.
有關於本創作其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。 Other technical contents, features and effects of the present creation will be clearly presented in the following detailed description of the preferred embodiment with reference to the drawings.
請參閱第1、2圖,如圖中所示,本創作雷射切割機至少包含一架體1、一第一位移裝置2、一緊固裝置3、一第二位移裝置4、一第三位移裝置5、一切割裝置6與一水路系統7,該架體1上裝載一主機11與一工作平台12,該工作平台12上裝設該第一位移裝置2、該第二位移裝置4與一切割台121,而該緊固裝置3係裝設於該第一位移裝置2上,該第三位移裝置5係裝設於該第二位移裝置4上,該切割裝置6則係裝設於該第三位移裝置5上,該水路系統7係位於該架體1旁。
Please refer to Figures 1 and 2. As shown in the figures, the present laser cutting machine at least includes a
A、位移控制之結構部分: A. Structural part of displacement control:
請參閱第3、4圖,該第一位移裝置2具有一第一滑軌21,該第一滑軌21上裝設有一第一滑座22,該第一滑座22上分別裝設有一第一位移馬達23與一第一位移座24,該第一位移馬達23電性連接該主機11,該第一滑軌21係朝X軸方向設置,並在該第一滑軌21上的二個預定位置分別設置有一第一限位感測器25;
該第一位移馬達23啟動後可帶動該第一滑座22於該第一滑軌21上做X軸方向的移動,並且能分別在到達二個該第一限位感測器25的位置時停止,以限制該第一滑座22的活動範圍能在二個該第一限位感測器25之間。
Please refer to FIGS. 3 and 4 , the
請參閱第3、4圖,該緊固裝置3具有一直驅馬達31(俗稱DD馬
達),該直驅馬達31電性連接該主機11,該直驅馬達31係裝設在該第一位移座24上,而該直驅馬達31上又朝X軸方向接設一夾頭32,該夾頭32上套設有一活動套管33,該直驅馬達31與該夾頭32內並設有一連通的貫孔34,該貫孔34靠近該直驅馬達31的一端係設為一入口端341,該貫孔34靠近該夾頭32的一端係設為一出口端342;該直驅馬達31在外部設有防水層;該夾頭32係採氣動式,在該活動套管33上裝設有一出氣端331與一進氣端332,該出氣端331與該進氣端332透過進出氣控制該夾頭32的開閉,而一待切割的中空管件8可由該入口端341置入並伸出該出口端342,該夾頭32再於該出口端342夾固該中空管件8。
Please refer to Figures 3 and 4, the
請參閱第5~7圖,該第二位移裝置4具有一第二滑軌41,該第二滑軌41上裝設有一第二滑座42,該第二滑座42上分別裝設有一第二位移馬達43與一第二位移座44,該第二位移馬達43電性連接該主機11,該第二滑軌41係朝Y軸方向設置,並在該第二滑軌41上的二個預定位置分別設置有一第二限位感測器45,該第三位移裝置5具有一第三位移馬達51,該第三位移馬達51用於驅動一第三位移座52,該第三位移馬達51電性連接該主機11,該第三位移座52係朝Z軸方向設置,並在該第三位移座52旁的二個預定位置分別設置有一第三限位感測器53,該第三位移座52上裝設該切割裝置6,而該切割裝置6係對應於該切割台121上方;該第二位移馬達43啟動後可帶動該第二滑座42於該第二滑軌41上做Y軸方向的移動,並且能分別在到達二個該第二限位感測器45的位置時停止,以限制該第二滑座42的活動範圍能在二個該第二限位感測器45之間;
該第三位移馬達51啟動後係可帶動該第三位移座52做Z軸方向的移動,並且能分別在到達二個該第三限位感測器53的位置時停止,以限制該第二滑座42的活動範圍能在二個該第三限位感測器53之間。
Please refer to FIGS. 5-7 , the
本創作雷射切割機,請參閱第8、9圖,在實施雷射切割時,該夾頭32夾固該中空管件8,而該切割裝置6則能受控位於該出口端342處對該中空管件8實施切割,其切割之動作係透過該第一位移裝置2做X軸方向位移,並搭配該緊固裝置3的該直驅馬達31轉動進行圓心加工,又透過該第二位移裝置4做Y軸方向位移,搭配該第三位移裝置5做Z軸方向位移以利進行垂直加工,其位移的方向與移量控制皆可透過該主機11控制自動化設定完成並操作。
Please refer to Figs. 8 and 9 in this creation of the laser cutting machine. When performing laser cutting, the
B、水路控制之結構部分: B. Structural part of waterway control:
請參閱第2、8圖,該水路系統7具有一集水箱71,該集水箱71上裝設有一濾材711與一抽液裝置72,該抽液裝置72上則銜接有一入水管73,該入水管73係套接於該中空管件8末端;當該中空管件8被固定於該緊固裝置3時,該抽液裝置72會將該集水箱71內的液體抽取並送入該中空管件8內,以利於在實施切割作業時將切割的熔渣沖出,並冷卻溫度;在該工作平台12上開設有一個或一個以上的排汙孔122,各該排汙孔122係對應在該切割裝置6下方或下方周圍的位置,各該排汙孔122下方並設有一排汙槽13,該排汙槽13並具有一水平位置較低的排汙口131,該排汙口131係位於該濾材711上方,因此,被沖出的液體與切割的熔渣會通過該排汙口131排出,而熔渣會被過濾在該濾材711上,液體則能再回收至該集水箱71內;該抽液裝置72上可透過一切換閥74銜接複數個該入水管73,該切
換閥74可切換送液體的該入水管73,複數個該入水管73可同時與複數個該中空管件8套接,因此,在前一個該中空管件8進行切割時,可預先將下一個該中空管件8與該入水管73套接,以提前完成準備作業,提升作業效率;本實施例中,用於抽取液體的該抽液裝置72可以使用抽水馬達或空壓裝置;用於沖洗熔渣的液體則可以使用水、油或清潔劑任一者。
Please refer to Figures 2 and 8, the
C、切割作業之輔助結構部分: C. Auxiliary structure part of cutting operation:
請參閱第1、8圖,該工作平台12裝設有一支撐架14,該支撐架14係對應於該入口端341,當該中空管件8進行切割時,末段的該中空管件8可靠放在該支撐架14上;請參閱第8圖,該工作平台12與該架體1之間平均的裝設有複數個避震器15,以提供緩衝效果,令切割作業穩定性更高;請參閱第10圖,該切割台121一側裝設有一承接夾具16,該承接夾具16係用於在切割完成後夾取該中空管件8,使得該緊固裝置3位移遠離該切割裝置6時,可將該中空管件8保留在切割的位置,而不會隨著該緊固裝置3遠離,以利於取件並接續進行下一個切割作業;請參閱第11圖,該工作平台12上對應在該緊固裝置3一側固設有一位準器17,該位準器17可在第一次使用時鎖固位置,其作為日後該夾頭32與該切割裝置6在校對X軸方向、Y軸方向與Z軸方向的基準。
Please refer to Figures 1 and 8, the working
上述之實施例揭露,僅是本創作部分較佳的實施例選擇,然其並非用以限定本創作,任何熟悉此一技術領域具有通常知識者,在瞭解本創作前述的技術特徵及實施例,並在不脫離本創作之精神和範圍內所做的均等變化或潤飾,仍屬本創作涵蓋之範圍,而本創作之專利保護範圍須視本說明書所附之 請求項所界定者為準。 The above-mentioned embodiments are only preferred embodiments of the present creation, but are not intended to limit the present creation. Anyone who is familiar with this technical field and has ordinary knowledge, after understanding the aforementioned technical features and embodiments of the present creation, Equivalent changes or modifications made without departing from the spirit and scope of this creation are still within the scope of this creation, and the scope of patent protection of this creation shall be subject to the provisions attached to this specification. Whichever is defined in the Requested Terms shall prevail.
1:架體 1: Frame
11:主機 11: Host
12:工作平台 12: Work Platform
121:切割台 121: Cutting table
122:排汙孔 122: drain hole
14:支撐架 14: Support frame
17:位準器 17: Leveler
2:第一位移裝置 2: The first displacement device
3:緊固裝置 3: Fastening device
4:第二位移裝置 4: Second displacement device
5:第三位移裝置 5: The third displacement device
6:切割裝置 6: Cutting device
Claims (10)
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TWI823184B (en) * | 2021-11-15 | 2023-11-21 | 科風精密機械有限公司 | Laser cutting machine |
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TWI823184B (en) * | 2021-11-15 | 2023-11-21 | 科風精密機械有限公司 | Laser cutting machine |
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