TWM625619U - Corrosion Resistant Magnetic Wheel - Google Patents

Corrosion Resistant Magnetic Wheel Download PDF

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Publication number
TWM625619U
TWM625619U TW110214809U TW110214809U TWM625619U TW M625619 U TWM625619 U TW M625619U TW 110214809 U TW110214809 U TW 110214809U TW 110214809 U TW110214809 U TW 110214809U TW M625619 U TWM625619 U TW M625619U
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Taiwan
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shaft
ring
corrosion
base
magnetic wheel
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TW110214809U
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Chinese (zh)
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蘇勝義
巫坤星
呂理榕
鍾添達
吳寧
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揚博科技股份有限公司
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Priority to TW110214809U priority Critical patent/TWM625619U/en
Publication of TWM625619U publication Critical patent/TWM625619U/en

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Abstract

本創作係關於一種抗蝕磁力輪,包括軸座、磁鐵環、防蝕膜、二密封環及側蓋環,軸座包括基座及自基座延伸出的軸桿,磁鐵環套設於軸桿並具有外環面及相對的二側平面,外環面連接在各側平面之間,防蝕膜披覆在外環面並且遮蔽部份的各側平面,各密封環套設軸桿並分別位於磁鐵環的兩側,各密封環分別抵接各側平面上的防蝕膜,側蓋環鎖接軸桿並朝基座縱向迫緊各密封環及磁鐵環;藉此能夠有效避免磁鐵環在工作環境中受到腐蝕性化學物質的侵蝕。This creation is about a corrosion-resistant magnetic wheel, which includes a shaft seat, a magnet ring, an anti-corrosion film, two sealing rings and a side cover ring. The shaft seat includes a base and a shaft extending from the base, and the magnet ring is sleeved on the shaft. And has an outer ring surface and two opposite side planes, the outer ring surface is connected between the side planes, the anti-corrosion film covers the outer ring surface and shields each side plane of the part, and each sealing ring is sleeved with a shaft and is located in the On both sides of the magnet ring, each sealing ring is in contact with the anti-corrosion film on each side plane, and the side cover ring locks the shaft and compresses each sealing ring and the magnet ring longitudinally toward the base; this can effectively prevent the magnet ring from working The environment is attacked by corrosive chemicals.

Description

抗蝕磁力輪Corrosion Resistant Magnetic Wheel

本創作係有關於一種磁力輪,尤指一種能夠保護磁鐵環不受到腐蝕性化學物質侵蝕的抗蝕磁力輪。This creation is about a magnetic wheel, especially a corrosion-resistant magnetic wheel that protects the magnet ring from corrosive chemicals.

齒輪乃係各類製造工業中相當常見的傳動件,然而在長時間的接觸作用下仍會產生磨損的問題,進而產生有微粒(particle),使得在電路板或是晶圓等製程中嚴重影響良率。因此,衍生出了磁力輪(Magnetic Gear)來代替齒輪作動,磁力輪不具有傳統齒輪的嚙齒,而是利用磁耦合力的相吸及相斥來達到傳動的目的。Gears are quite common transmission parts in various manufacturing industries. However, under the action of long-term contact, there will still be a problem of wear and tear, and then particles (particles) will be generated, which will seriously affect the process of circuit boards or wafers. Yield. Therefore, a magnetic gear is derived to replace the gear action. The magnetic gear does not have the meshing teeth of the traditional gear, but uses the attraction and repulsion of the magnetic coupling force to achieve the purpose of transmission.

一般的磁力輪通常是在金屬軸座裝上磁鐵環。然而,在一些具有酸鹼液體、酸鹼霧氣或是化學蒸氣的濕式製程中容易會造成金屬產生鏽蝕,或是在有酸洗或是化學清潔製程中的電路板和晶圓等產線,長期暴露於工作環境中的磁鐵環容易受到酸鹼物質或是腐蝕性化學物質的侵蝕,從而導致無法正常運作而需更換,故如何讓磁力輪能夠有效防蝕並永久運作不需更換乃亟待改善之缺弊。The general magnetic wheel is usually equipped with a magnet ring on the metal shaft seat. However, in some wet processes with acid-base liquid, acid-base mist or chemical vapor, it is easy to cause metal rust, or in the production lines of circuit boards and wafers in the process of pickling or chemical cleaning, The magnet ring that has been exposed to the working environment for a long time is easily corroded by acid-base substances or corrosive chemicals, which leads to the failure of normal operation and needs to be replaced. Therefore, how to make the magnetic ring can effectively prevent corrosion and operate permanently without replacement is an urgent need for improvement. Shortcomings.

有鑑於此,本創作人遂針對上述現有技術的缺失,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本創作人改良之目標。In view of this, the creator of the present invention has devoted himself to the research and application of the theory, aiming at the above-mentioned deficiencies of the prior art, to try his best to solve the above-mentioned problems, which has become the goal of the creator's improvement.

本創作之主要目的,在於能夠有效避免磁鐵環在工作環境中受到腐蝕性化學物質的侵蝕。The main purpose of this creation is to effectively prevent the magnet ring from being corroded by corrosive chemicals in the working environment.

為了達成上述之目的,本創作提供一種抗蝕磁力輪,包括一軸座、一磁鐵環、一防蝕膜、二密封環及一側蓋環,軸座包括一基座及自基座延伸出的一軸桿,磁鐵環套設於軸桿,磁鐵環具有一外環面及相對的二側平面,外環面連接在各側平面之間,防蝕膜披覆在外環面並且遮蔽各側平面的至少一部份,各密封環套設軸桿並分別位於磁鐵環的兩側,各密封環分別抵接各側平面上的防蝕膜,側蓋環鎖接軸桿並朝基座縱向迫緊各密封環及磁鐵環。In order to achieve the above purpose, the present invention provides an anti-corrosion magnetic wheel, which includes a shaft seat, a magnet ring, an anti-corrosion film, two sealing rings and a side cover ring. The shaft seat includes a base and a shaft extending from the base. The rod, the magnet ring is sleeved on the shaft, the magnet ring has an outer ring surface and two opposite side planes, the outer ring surface is connected between the side planes, and the anti-corrosion film covers the outer ring surface and shields at least the side planes. In one part, each sealing ring is sleeved with the shaft and is located on both sides of the magnet ring, each sealing ring is in contact with the anti-corrosion film on each side plane, and the side cover ring locks the shaft and presses the sealing longitudinally towards the base Ring and Magnet Ring.

本創作還具有以下功效:藉由貫穿基座至軸孔的定位孔,可供定位件穿入以迫緊轉動軸而固定於軸座上。透過內螺紋及外螺紋的表面上塗布有螺紋密封劑,使得螺接後能夠完全密封以避免腐蝕性化學物質自螺紋處滲入。藉由基座及側蓋環外緣上的夾持平面,可透過工具夾固以方便施力鎖緊。透過各密封環容置於各環形槽內,使得各密封環不會直接裸露在外而受到腐蝕性化學物質的侵蝕。The invention also has the following effects: through the positioning hole penetrating through the base to the shaft hole, the positioning member can be penetrated to tighten the rotating shaft and be fixed on the shaft seat. The surface of the inner thread and the outer thread is coated with thread sealant, so that it can be completely sealed after screwing to avoid the penetration of corrosive chemicals from the thread. With the clamping planes on the base and the outer edge of the side cover ring, it can be clamped by a tool to facilitate locking by force. Each sealing ring is accommodated in each annular groove, so that each sealing ring will not be directly exposed to be corroded by corrosive chemical substances.

有關本創作之詳細說明及技術內容,將配合圖式說明如下,然而所附圖式僅作為說明用途,並非用於侷限本創作。The detailed description and technical content of this creation will be described with the drawings as follows, but the attached drawings are only for illustrative purposes and are not intended to limit this creation.

本創作係提供一種抗蝕磁力輪,請參照圖1至圖3所示,其主要包括一軸座10、一磁鐵環20、一防蝕膜30、二密封環40及一側蓋環50。The present invention provides an anti-corrosion magnetic wheel, please refer to FIG. 1 to FIG. 3 , which mainly includes a shaft seat 10 , a magnet ring 20 , an anti-corrosion film 30 , two sealing rings 40 and a side cover ring 50 .

於本實施例中,軸座10為塑膠件,但本創作不以此為限,例如軸座10也可以為耐腐蝕的金屬件或其他耐腐蝕的材料所製成。軸座10包括一基座11及一軸桿12,軸桿12係自基座11的一側面縱向延伸而出。具體而言,基座11和軸桿12皆呈圓柱狀並具有相同的軸心,且軸桿12的直徑係小於基座11的直徑。軸座10具有一軸孔13,軸孔13係縱向貫穿基座11和軸桿12,以供軸座10可套接於一轉動軸(圖未示出)上。又,基座11還設有一定位孔14,定位孔14係自基座11的外緣貫穿至軸孔13,並且用以供一定位件(圖未示出)穿入以迫緊轉動軸而固定於軸座10上。於本實施例中,定位孔14為螺孔且定位件為螺栓,但本創作不以此為限,例如定位件也可以為插銷。另外,軸孔13也可以為非圓形孔,使得軸座10不需藉由定位件和定位孔14便可以和轉動軸形成緊密配合而不會打滑。In this embodiment, the shaft seat 10 is a plastic part, but the invention is not limited to this. For example, the shaft seat 10 can also be made of a corrosion-resistant metal part or other corrosion-resistant materials. The axle base 10 includes a base 11 and a shaft 12 , and the shaft 12 extends longitudinally from a side surface of the base 11 . Specifically, the base 11 and the shaft 12 are both cylindrical and have the same axis, and the diameter of the shaft 12 is smaller than the diameter of the base 11 . The shaft seat 10 has a shaft hole 13 which penetrates the base 11 and the shaft rod 12 longitudinally so that the shaft seat 10 can be sleeved on a rotating shaft (not shown). In addition, the base 11 is further provided with a positioning hole 14. The positioning hole 14 penetrates from the outer edge of the base 11 to the shaft hole 13 and is used for a positioning member (not shown in the figure) to pass through to tighten the rotating shaft. Fixed on the axle base 10 . In this embodiment, the positioning hole 14 is a screw hole and the positioning member is a bolt, but the present invention is not limited to this, for example, the positioning member can also be a latch. In addition, the shaft hole 13 can also be a non-circular hole, so that the shaft seat 10 can form a tight fit with the rotating shaft without using the positioning member and the positioning hole 14 without slipping.

磁鐵環20為一環形的磁鐵,且本創作不對於磁鐵的磁性作限制,設計者可自行因應不同需求來作調整。磁鐵環20係套設於軸桿12上。磁鐵環20具有一外環面21及相對的二側平面22,且外環面21係連接在二側平面22之間。The magnet ring 20 is a ring-shaped magnet, and the present invention does not limit the magnetism of the magnet, and the designer can adjust it according to different needs. The magnet ring 20 is sleeved on the shaft 12 . The magnet ring 20 has an outer annular surface 21 and two opposite side planes 22 , and the outer annular surface 21 is connected between the two side planes 22 .

防蝕膜30係披覆在外環面21並且遮蔽各側平面22的至少一部份。於本實施例中,防蝕膜30可以為透過有機塗層、無機塗層、金屬塗層、表面硬化處理、陰極處理或陽極處理等所形成的保護層,但本創作不對此作限制,只要能夠有效防止腐蝕性化學物質的侵蝕即可,設計者亦可對應不同工作環境的需求來調整防蝕膜30的成分及厚度等。The anti-corrosion film 30 is coated on the outer ring surface 21 and shields at least a part of each side plane 22 . In this embodiment, the anti-corrosion film 30 can be a protective layer formed through organic coating, inorganic coating, metal coating, surface hardening treatment, cathodic treatment or anodizing treatment, etc., but this invention does not limit this, as long as it can It is enough to effectively prevent the corrosion of corrosive chemicals, and the designer can also adjust the composition and thickness of the anti-corrosion film 30 according to the requirements of different working environments.

各密封環40係套設在軸桿12上並分別位於磁鐵環20的左右兩側,且各密封環40分別抵接各側平面22上的防蝕膜30。於本實施例中,密封環40為O型環,但本創作不以此為限。Each sealing ring 40 is sleeved on the shaft 12 and located on the left and right sides of the magnet ring 20 , and each sealing ring 40 abuts against the anti-corrosion film 30 on each side plane 22 respectively. In this embodiment, the sealing ring 40 is an O-ring, but the present invention is not limited to this.

側蓋環50係鎖接在軸桿12,並且朝著基座11縱向迫緊各密封環40及磁鐵環20,使得各密封環40緊密夾設在各側平面22的防蝕膜30上。於本實施例中,側蓋環50為塑膠件,但本創作不以此為限,例如側蓋環50也可以為耐腐蝕的金屬件或其他耐腐蝕的材料所製成,且側蓋環50較佳地和軸座10對應為相同材質以方便生產製造及組裝配置。側蓋環50的內緣設有一內螺紋51,軸桿12的末端設有一外螺紋15,內螺紋51係螺接外螺紋15而將側蓋環50鎖固在軸桿12上。較佳地,在內螺紋51及外螺紋15的表面上皆塗布有一螺紋密封劑A,使得內螺紋51和外螺紋15在螺接後透過固化的螺紋密封劑A完全密封,從而避免腐蝕性化學物質自螺紋處滲入。又,基座11及側蓋環50的外緣上分別設有相對的二夾持平面16、52,使得在將側蓋環50鎖固於軸桿12上時,能夠透過工具(如:鉗子)夾固在各夾持平面16、52上以方便施力鎖緊。The side cover ring 50 is locked on the shaft 12 , and the sealing rings 40 and the magnet rings 20 are pressed longitudinally toward the base 11 , so that the sealing rings 40 are tightly clamped on the anti-corrosion films 30 of the side planes 22 . In this embodiment, the side cover ring 50 is a plastic part, but the present invention is not limited to this. For example, the side cover ring 50 can also be made of corrosion-resistant metal parts or other corrosion-resistant materials, and the side cover ring Preferably, the material 50 corresponds to the shaft seat 10 of the same material to facilitate production and assembly. The inner edge of the side cover ring 50 is provided with an inner thread 51 , and the end of the shaft 12 is provided with an outer thread 15 . Preferably, a thread sealant A is coated on the surfaces of the inner thread 51 and the outer thread 15, so that the inner thread 51 and the outer thread 15 are completely sealed through the cured thread sealant A after screwing, thereby avoiding corrosive chemicals. Substance penetrates from the thread. In addition, the outer edges of the base 11 and the side cover ring 50 are respectively provided with two opposite clamping planes 16 and 52, so that when the side cover ring 50 is locked on the shaft 12, a tool (such as a pliers) can be passed through. ) is clamped on each clamping plane 16, 52 to facilitate locking by force.

進一步說明,基座11於軸桿12所延伸出的側面凹設有一環形槽17,側蓋環50朝向基座11的側面凹設有相對的另一環形槽53。各密封環40係分別容置於各環形槽17、53內,使得各密封環40不會直接裸露在外而受到腐蝕性化學物質的侵蝕。Further description, the base 11 is recessed with an annular groove 17 on the side surface from which the shaft rod 12 extends, and the side cover ring 50 facing the base 11 is recessed with an opposite annular groove 53 . The sealing rings 40 are respectively accommodated in the annular grooves 17 and 53 , so that the sealing rings 40 are not directly exposed to the outside to be corroded by corrosive chemicals.

值得注意的是,磁鐵環20具有一厚度t,每一密封環40具有一直徑D,每一環形槽17、53具有一寬度w及一深度d。於本實施例中,寬度w係大於直徑D,且直徑D係大於深度d,藉此各密封環40會凸出在各環形槽17、53外,使得側蓋環50在鎖固時磁鐵環20能夠接觸各密封環40以縱向迫緊,從而讓各密封環40產生彈性變形。又,防蝕膜30具有遮蔽側平面22的一遮蔽長度l。遮蔽長度l和1/2寬度w的總和係大於厚度t,藉此能夠確保各密封環40係抵接在防蝕膜30上而起到密封的效果,從而避免腐蝕性化學物質自防蝕膜30和密封環40之間滲入而腐蝕磁鐵環20。於本實施例中,遮蔽長度l係和磁鐵環20的厚度t等長,但本創作不以此為限。It should be noted that the magnet ring 20 has a thickness t, each sealing ring 40 has a diameter D, and each annular groove 17, 53 has a width w and a depth d. In this embodiment, the width w is greater than the diameter D, and the diameter D is greater than the depth d, so that each sealing ring 40 will protrude out of each annular groove 17, 53, so that the side cover ring 50 is locked by the magnet ring. 20 can contact each sealing ring 40 for longitudinal compression, so that each sealing ring 40 is elastically deformed. In addition, the anti-corrosion film 30 has a shielding length l for shielding the side plane 22 . The sum of the shielding length l and 1/2 width w is greater than the thickness t, thereby ensuring that each sealing ring 40 abuts on the anti-corrosion film 30 to achieve a sealing effect, thereby preventing corrosive chemicals from entering the anti-corrosion film 30 and the anti-corrosion film 30. It penetrates between the seal rings 40 and corrodes the magnet ring 20 . In this embodiment, the shielding length l is equal to the thickness t of the magnet ring 20, but the present invention is not limited to this.

綜上所述,本創作已具有產業利用性、新穎性與進步性,完全符合專利申請要件,爰依專利法提出申請。當然,本創作還可有其他多種實施例,在不背離本創作精神及其實質的情況下,熟悉本領域的技術人員當可根據本創作演化出各種相應的改變和變形,但這些相應的改變和變形都應屬於本創作所申請專利的保護範圍。To sum up, this creation has industrial applicability, novelty and progress, and fully meets the requirements for patent application. Of course, this creation can also have other various embodiments, without departing from the spirit and essence of this creation, those skilled in the art can evolve various corresponding changes and deformations according to this creation, but these corresponding changes and deformation shall belong to the protection scope of the patent applied for in this creation.

10:軸座 11:基座 12:軸桿 13:軸孔 14:定位孔 15:外螺紋 16、52:夾持平面 17、53:環形槽 20:磁鐵環 21:外環面 22:側平面 30:防蝕膜 40:密封環 50:側蓋環 51:內螺紋 A:螺紋密封劑 d:深度 D:直徑 l:遮蔽長度 t:厚度 w:寬度 10: Axle seat 11: Pedestal 12: Axle 13: Shaft hole 14: Positioning hole 15: External thread 16, 52: Clamping plane 17, 53: Annular groove 20: Magnet Ring 21: Outer ring surface 22: Lateral plane 30: Anti-corrosion film 40: sealing ring 50: Side cover ring 51: Internal thread A: Thread sealant d: depth D: diameter l: Masking length t: thickness w: width

圖1係本創作之立體外觀圖。Figure 1 is a three-dimensional appearance view of this creation.

圖2係本創作之立體分解圖。Figure 2 is an exploded perspective view of this creation.

圖3係本創作之剖視圖。Figure 3 is a sectional view of this creation.

10:軸座 10: Axle seat

11:基座 11: Pedestal

12:軸桿 12: Axle

13:軸孔 13: Shaft hole

14:定位孔 14: Positioning hole

15:外螺紋 15: External thread

16、52:夾持平面 16, 52: Clamping plane

17:環形槽 17: Annular groove

20:磁鐵環 20: Magnet Ring

21:外環面 21: Outer ring surface

22:側平面 22: Lateral plane

30:防蝕膜 30: Anti-corrosion film

40:密封環 40: sealing ring

50:側蓋環 50: Side cover ring

51:內螺紋 51: Internal thread

D:直徑 D: diameter

t:厚度 t: thickness

Claims (10)

一種抗蝕磁力輪,包括: 一軸座,包括一基座及自該基座延伸出的一軸桿; 一磁鐵環,套設於該軸桿,該磁鐵環具有一外環面及相對的二側平面,該外環面連接在各該側平面之間; 一防蝕膜,披覆在該外環面並且遮蔽各該側平面的至少一部份; 二密封環,套設該軸桿並分別位於該磁鐵環的兩側,各該密封環分別抵接各該側平面上的該防蝕膜;及 一側蓋環,鎖接該軸桿並朝該基座縱向迫緊各該密封環及該磁鐵環。 A corrosion-resistant magnetic wheel, comprising: a shaft seat, including a base and a shaft extending from the base; a magnet ring sleeved on the shaft, the magnet ring has an outer ring surface and two opposite side planes, the outer ring surface is connected between the side planes; an anti-corrosion film, covering the outer ring surface and shielding at least a part of each of the side planes; Two sealing rings, sleeved on the shaft and located on both sides of the magnet ring respectively, each of the sealing rings respectively abutting the anti-corrosion film on each of the side planes; and A cover ring on one side locks the shaft and presses the sealing ring and the magnet ring longitudinally toward the base. 如請求項1所述之抗蝕磁力輪,其中該基座及該側蓋環分別相對凹設有一環形槽,各該密封環分別容置於各該環形槽內。The anti-corrosion magnetic wheel as claimed in claim 1, wherein the base and the side cover ring are respectively provided with an annular groove opposite to each other, and each of the sealing rings is respectively accommodated in each of the annular grooves. 如請求項2所述之抗蝕磁力輪,其中每一該密封環具有一直徑,每一該環形槽具有一寬度,該寬度係大於該直徑。The anti-corrosion magnetic wheel of claim 2, wherein each of the sealing rings has a diameter, and each of the annular grooves has a width, and the width is greater than the diameter. 如請求項3所述之抗蝕磁力輪,其中該磁鐵環具有一厚度,該防蝕膜具有遮蔽各該側平面的一遮蔽長度,該遮蔽長度和1/2的該寬度的總和係大於該厚度。The anti-corrosion magnetic wheel of claim 3, wherein the magnet ring has a thickness, the anti-corrosion film has a shielding length for shielding each of the side planes, and the sum of the shielding length and 1/2 of the width is greater than the thickness . 如請求項2所述之抗蝕磁力輪,其中每一該密封環具有一直徑,每一該環形槽具有一深度,該直徑大於該深度。The corrosion-resistant magnetic wheel of claim 2, wherein each of the sealing rings has a diameter, and each of the annular grooves has a depth, and the diameter is greater than the depth. 如請求項1所述之抗蝕磁力輪,其中該側蓋環設有一內螺紋,該軸桿設有一外螺紋,該內螺紋螺接該外螺紋而將該側蓋環鎖固於該軸桿。The anti-corrosion magnetic wheel as claimed in claim 1, wherein the side cover ring is provided with an inner thread, the shaft is provided with an outer thread, and the inner thread is screwed with the outer thread to lock the side cover ring on the shaft . 如請求項6所述之抗蝕磁力輪,其中該內螺紋及該外螺紋的表面皆塗布有一螺紋密封劑。The corrosion-resistant magnetic wheel as claimed in claim 6, wherein the surfaces of the inner thread and the outer thread are coated with a thread sealant. 如請求項6所述之抗蝕磁力輪,其中該基座及側蓋環的外緣分別設有相對的二夾持平面。The anti-corrosion magnetic wheel according to claim 6, wherein the outer edges of the base and the side cover ring are respectively provided with two opposite clamping planes. 如請求項1所述之抗蝕磁力輪,其中該軸座具有一軸孔,該軸孔縱向貫穿該基座和該軸桿。The anti-corrosion magnetic wheel according to claim 1, wherein the shaft seat has a shaft hole, and the shaft hole longitudinally penetrates the base and the shaft rod. 如請求項9所述之抗蝕磁力輪,其中該基座設有一定位孔,該定位孔係自該基座的外緣貫穿至該軸孔。The anti-corrosion magnetic wheel as claimed in claim 9, wherein the base is provided with a positioning hole, and the positioning hole penetrates from the outer edge of the base to the shaft hole.
TW110214809U 2021-12-13 2021-12-13 Corrosion Resistant Magnetic Wheel TWM625619U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI788140B (en) * 2021-12-13 2022-12-21 揚博科技股份有限公司 Anti-corrosion magnetic gear

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI788140B (en) * 2021-12-13 2022-12-21 揚博科技股份有限公司 Anti-corrosion magnetic gear

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