TWM625019U - Laminating sheet for optical film - Google Patents

Laminating sheet for optical film Download PDF

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Publication number
TWM625019U
TWM625019U TW110211062U TW110211062U TWM625019U TW M625019 U TWM625019 U TW M625019U TW 110211062 U TW110211062 U TW 110211062U TW 110211062 U TW110211062 U TW 110211062U TW M625019 U TWM625019 U TW M625019U
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Taiwan
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optical film
laminated sheet
top surface
adhesive surface
microstructure layer
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TW110211062U
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Chinese (zh)
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黃勇銘
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銘銪工業有限公司
黃勇銘
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Priority to TW110211062U priority Critical patent/TWM625019U/en
Publication of TWM625019U publication Critical patent/TWM625019U/en

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Abstract

一種用於光學膜的貼合片材,適用於吸附一光學膜,並包含一本體,及一設置於該本體之該頂面的微結構層。該本體包括一底面,及一位於該底面相反側的頂面。該微結構層包括一遠離該頂面且適用於接觸該光學膜的黏著面,及數個彼此相間隔地自該黏著面向內凹陷,並用以在受外力時收縮而使該黏著面均勻貼合該光學膜的凹陷部。藉著該黏著面與該等凹陷部的設置,可提升貼附該光學膜的平整度與貼附精度,並減少貼附氣泡與壓痕線的產生,進而能提升貼附製程的良率。A lamination sheet for an optical film is suitable for adsorbing an optical film, and comprises a main body and a microstructure layer disposed on the top surface of the main body. The body includes a bottom surface and a top surface on the opposite side of the bottom surface. The microstructure layer includes an adhesive surface far away from the top surface and suitable for contacting the optical film, and a plurality of inward recesses from the adhesive surface spaced apart from each other, and used for shrinking when external force is applied to make the adhesive surface evenly fit The depressed portion of the optical film. With the arrangement of the adhesive surface and the concave portions, the flatness and precision of attaching the optical film can be improved, and the generation of air bubbles and indentation lines can be reduced, thereby improving the yield of the attaching process.

Description

用於光學膜的貼合片材Laminate Sheets for Optical Films

本新型是有關於一種貼合片材,特別是指一種用於光學膜的貼合片材。The present invention relates to a laminated sheet, in particular to a laminated sheet used for optical films.

參閱圖1,中華民國專利公告號第297835號所揭露之一種現有的貼合裝置7,適用於吸附固定一撓性基材8且能使該撓性基材8貼附於一玻璃基板上,並包含一具有一載置面711的基板71、六個彼此間隔地設置於該基板71之載置面711且適用於固定該撓性基材8的吸盤72,及一設置於該基板71且用以提供該等吸盤72產生吸力的真空產生器73。於進行將該撓性基材8貼合於該玻璃基板的作業時,操作者先驅動該真空產生器73使該等吸盤72產生吸力來吸附固定該撓性基材8,使該撓性基材8能穩定的搬送到預備貼附該玻璃基板的位置來進行貼附作業。Referring to FIG. 1, a conventional laminating device 7 disclosed in Patent Publication No. 297835 of the Republic of China is suitable for adsorbing and fixing a flexible substrate 8 and enabling the flexible substrate 8 to be attached to a glass substrate, It also includes a substrate 71 with a mounting surface 711 , six suction cups 72 disposed on the mounting surface 711 of the substrate 71 at intervals and suitable for fixing the flexible substrate 8 , and a suction cup 72 disposed on the substrate 71 and A vacuum generator 73 for providing the suction cups 72 to generate suction. When the operation of attaching the flexible base material 8 to the glass substrate is performed, the operator first drives the vacuum generator 73 to make the suction cups 72 generate suction to attract and fix the flexible base material 8 so that the flexible base material 8 can be fixed. The material 8 can be stably conveyed to the position where the glass substrate is to be attached, and the attachment operation can be performed.

然而,藉由該等吸盤72是以該真空產生器73所產生的吸力來吸附固定該撓性基材8,使每一吸盤72與該撓性基材8所接觸的部分,容易受吸力影響而向下凹陷,導致該撓性基材8貼附於該玻璃基板時,在每一吸盤72與該撓性基材8所接觸的部分容易產生貼附氣泡或是貼附摺痕的問題,故現有的貼合裝置7仍有待改善。However, because the suction cups 72 use the suction force generated by the vacuum generator 73 to adsorb and fix the flexible substrate 8, the part of each suction cup 72 in contact with the flexible base material 8 is easily affected by the suction force When the flexible substrate 8 is attached to the glass substrate, when the flexible substrate 8 is attached to the glass substrate, the problem of attaching air bubbles or attaching creases is easy to occur at the contact portion of each suction cup 72 and the flexible substrate 8. Therefore, the existing laminating device 7 still needs to be improved.

因此,本新型之目的,即在提供一種用於光學膜的貼合片材。Therefore, the objective of this novel is to provide a bonding sheet for an optical film.

於是,本新型用於光學膜的貼合片材,適用於吸附一光學膜,並包含一本體,及一設置於該本體之該頂面的微結構層。Therefore, the novel laminated sheet for an optical film is suitable for adsorbing an optical film, and includes a main body and a microstructure layer disposed on the top surface of the main body.

該本體包括一底面,及一位於該底面相反側的頂面。The body includes a bottom surface and a top surface on the opposite side of the bottom surface.

該微結構層包括一遠離該頂面且適用於接觸該光學膜的黏著面,及數個彼此相間隔地自該黏著面向內凹陷,並用以在受外力時收縮而使該黏著面均勻貼合該光學膜的凹陷部。The microstructure layer includes an adhesive surface far away from the top surface and suitable for contacting the optical film, and a plurality of inward recesses from the adhesive surface spaced apart from each other, and used for shrinking when external force is applied to make the adhesive surface evenly fit The depressed portion of the optical film.

本新型之功效在於:藉由該黏著面並配合該等凹陷部的結構設計,使該黏著面完整且均勻地與該光學膜相貼合,而能避免發生該光學膜朝向該微結構層凹陷的情況,進而提升後續製程的生產良率。The effect of the present invention lies in: by combining the adhesive surface with the structural design of the recessed portions, the adhesive surface can be completely and uniformly attached to the optical film, thereby preventing the optical film from being recessed toward the microstructure layer. situation, thereby improving the production yield of subsequent processes.

參閱圖2、3,為本新型用於光學膜的貼合片材的一實施例,本實施例適用於吸附一光學膜9,並包含一本體1、一設置於該本體1的微結構層2,數個分別設置於該本體1之兩側的固定孔3。要先行敘明的是,該實施例是設置在一貼附機台內,且是以能平整地固定該光學膜9,使該光學膜9貼附於一玻璃基板時,不易有氣泡、摺痕或起始線壓痕氣泡線產生的情況而進行說明,但本實施例亦不限於上述的使用方式。Referring to FIGS. 2 and 3 , it is an embodiment of a novel laminating sheet for optical films. This embodiment is suitable for adsorbing an optical film 9 and includes a main body 1 and a microstructure layer disposed on the main body 1 . 2. Several fixing holes 3 are respectively arranged on both sides of the main body 1 . It should be explained in advance that this embodiment is set in an attaching machine, and the optical film 9 can be fixed flatly, so that when the optical film 9 is attached to a glass substrate, it is not easy to have air bubbles, folds, etc. The case where the bubble line is generated by the indentation or the initial line indentation will be described, but the present embodiment is not limited to the above-mentioned usage.

於該實施例中,該光學膜9是以偏光板為例來說明,但也可以是廣視角膜、光學補償膜、光學增亮膜、PE保護膜…等,當不以此為限制。In this embodiment, the optical film 9 is illustrated by taking a polarizer as an example, but it can also be a wide viewing angle film, an optical compensation film, an optical brightness enhancement film, a PE protective film, etc., which is not limited thereto.

該本體1包括一底面11,及一位於該底面11相反側的頂面12。該本體1的材料為不鏽鋼、金屬鋁、聚乙烯、聚丙烯或是壓克力的其中一者所製成,且厚度範圍介於0.01毫米至1毫米之間,較佳地,厚度介於0.05毫米至0.3毫米之間,當該本體1的厚度太薄時,會有機械強度不足的缺點,而厚度太厚時,則因不易受外力彎曲而不利於後續製程作業。在本實施例中,該本體1是選用一片厚度為0.05毫米的不鏽鋼板。The body 1 includes a bottom surface 11 and a top surface 12 on the opposite side of the bottom surface 11 . The material of the body 1 is made of stainless steel, metal aluminum, polyethylene, polypropylene or acrylic, and the thickness is in the range of 0.01 mm to 1 mm, preferably, the thickness is in the range of 0.05 mm Between millimeters and 0.3 millimeters, when the thickness of the main body 1 is too thin, there will be a disadvantage of insufficient mechanical strength, and when the thickness is too thick, it is not conducive to subsequent process operations because it is not easily bent by external forces. In this embodiment, the main body 1 is a stainless steel plate with a thickness of 0.05 mm.

該微結構層2包括一遠離該頂面12且適用於接觸該光學膜9的黏著面21,及數個彼此相間隔地自該黏著面21向內凹陷的凹陷部22。該微結構層2為矽膠、PVC膠、OCA膠、橡膠或是AB混合膠的其中一者所製成,且厚度介於1微米至500微米之間,較佳地,該微結構層2是以矽膠材質所製成,且厚度為50微米。另外,該微結構層2的面積小於該本體1,是為了於該本體1之兩側空出有供分別設置該等固定孔3的區域,而該微結構層2的面積可針對選用之該光學膜9的尺寸來調整大小,主要必須讓該光學膜9可以完整貼合於該微結構層2上。The microstructure layer 2 includes an adhesive surface 21 away from the top surface 12 and suitable for contacting the optical film 9 , and a plurality of recesses 22 spaced apart from each other and recessed inward from the adhesive surface 21 . The microstructure layer 2 is made of one of silicone glue, PVC glue, OCA glue, rubber or AB mixed glue, and the thickness is between 1 μm and 500 μm. Preferably, the microstructure layer 2 is Made of silicone material with a thickness of 50 microns. In addition, the area of the microstructure layer 2 is smaller than that of the main body 1 , so that there are areas on both sides of the main body 1 for arranging the fixing holes 3 respectively, and the area of the microstructure layer 2 can be selected according to the To adjust the size of the optical film 9 , the optical film 9 must be completely adhered to the microstructure layer 2 .

參閱圖4、5並配合圖3,該微結構層2是採用噴塗的方式形成於該本體1之頂面12,而該等凹陷部22則是以凹版印刷的方式,形塑出每一凹陷部22的形狀,每一凹陷部22的形狀為L型、十字型、長條型、圓型,或是橢圓型的其中一者,且每兩兩相鄰之凹陷部22彼此相連通或不相連通。於圖4中每一凹陷部22是以圓型且呈現陣列式排列的態樣,而於圖5中每一凹陷部22則是呈長條狀且是以彼此交錯地排列的態樣。其中,該黏著面21會相對應每一凹陷部22形狀來呈現不同的態樣,如圖4中以俯視的視角來看,該黏著面21是由數個圓型所組成,而於圖5中以俯視的視角來看,則是由數個菱型所組成,但實施時並不以上述所限制。4, 5 and FIG. 3, the microstructure layer 2 is formed on the top surface 12 of the main body 1 by spraying, and the depressions 22 are formed by gravure printing to form each depression The shape of the part 22, the shape of each recessed part 22 is one of L-shaped, cross-shaped, elongated, circular, or oval, and every two adjacent recessed parts 22 are connected to each other or not. connected. In FIG. 4 , each recessed portion 22 is circular and arranged in an array. In FIG. 5 , each recessed portion 22 is elongated and arranged in a staggered manner. The adhesive surface 21 has different shapes corresponding to the shape of each concave portion 22. As shown in FIG. 4 from a top view, the adhesive surface 21 is composed of several circular shapes. As shown in FIG. 5 From the top view, it is composed of several diamond shapes, but the implementation is not limited by the above.

要特別說明的是,於後續將該光學膜9貼附於該玻璃基板時,會先撕除該光學膜9之保護膜再與該玻璃基板進行貼合。因此,該黏著面21所提供的黏著力與該等凹陷部22所提供的吸附力,需要大於撕離該光學膜9之保護膜的力道,以避免於撕除該保護膜的過程中,該光學膜9被帶離原先的固定位置,而發生有貼附不良的情況。It should be noted that, when the optical film 9 is attached to the glass substrate subsequently, the protective film of the optical film 9 will be peeled off first and then attached to the glass substrate. Therefore, the adhesive force provided by the adhesive surface 21 and the adsorption force provided by the concave portions 22 need to be greater than the force for tearing off the protective film of the optical film 9, so as to avoid the tearing of the protective film. The optical film 9 is taken away from the original fixed position, and poor attachment occurs.

重新參閱圖2、3,該等固定孔3分別設置於該本體1之兩側,且貫穿該頂面12與該底面11。於該實施例中,該等固定孔3的數量為八個,且以四個為一組分別設置在該本體1之兩側。該等固定孔3主要是讓該本體1能固定於該貼附機台上,而該等固定孔3的數量則是依據實際的固定需求來相對應調整,當不以此為限制。Referring back to FIGS. 2 and 3 , the fixing holes 3 are respectively disposed on both sides of the main body 1 and penetrate through the top surface 12 and the bottom surface 11 . In this embodiment, the number of the fixing holes 3 is eight, and the fixing holes 3 are respectively arranged on both sides of the main body 1 in a group of four. The fixing holes 3 mainly allow the main body 1 to be fixed on the attaching machine, and the number of the fixing holes 3 is adjusted according to the actual fixing requirements, which is not a limitation.

參閱圖6至8,於使用時,操作者先利用數個鎖固件分別穿過該等固定孔3(圖6因視角關係僅繪示出一個),而使該本體1螺合於該貼附機台,且將該光學膜9搬送到該本體1的正上方,並把該光學膜9對準於該微結構層2的位置,再利用滾輪滾壓該本體1之底面11,此時,該黏著面21會受壓而朝該等凹陷部22伸縮位移,而迫使每一凹陷部22向內收縮變形,以使原本位於每一凹陷部22的空氣被排出,也就是說,該光學膜9與每一凹陷部22間會呈現氣密狀態,因而能提供均勻吸附該光學膜9的吸附力,並配合該黏著面21本身因材質所提供的黏著力,即可平整地貼合該光學膜9,進而能減少該光學膜9朝該微結構層2凹陷的情形。此外,該等凹陷部22均勻分布的排列方式除了能提供均勻吸附該光學膜9的吸附力之外,也可供該黏著面21受外力擠壓時,使該黏著面21能具有伸縮位移的空間,而不會發生該黏著面21隆起,導致於貼合該光學膜9時有不平整的問題。Referring to FIGS. 6 to 8 , when in use, the operator first uses several fasteners to pass through the fixing holes 3 (only one is shown in FIG. 6 due to the viewing angle), so that the main body 1 is screwed to the attachment machine, and transport the optical film 9 to the top of the main body 1, align the optical film 9 with the position of the microstructure layer 2, and then use the roller to roll the bottom surface 11 of the main body 1. At this time, The adhesive surface 21 will be compressed and displaced toward the concave portions 22, so as to force each concave portion 22 to contract and deform inwardly, so that the air originally located in each concave portion 22 is discharged, that is, the optical film 9 and each concave portion 22 will be in an airtight state, so that the optical film 9 can be uniformly absorbed, and the optical film 9 can be evenly attached to the optical film 9 with the adhesive force provided by the material of the adhesive surface 21 itself. film 9 , thereby reducing the depression of the optical film 9 toward the microstructure layer 2 . In addition, the evenly distributed arrangement of the concave portions 22 can not only provide the adsorption force for evenly adsorbing the optical film 9, but also allow the adhesive surface 21 to have a telescopic displacement when the adhesive surface 21 is squeezed by an external force. There is no space for the adhesive surface 21 to bulge, resulting in unevenness when attaching the optical film 9 .

如圖8所示之一實施態樣,在該實施態樣中,該本體1的材料也可以為聚酯纖維布、尼龍布、纖維網織布或是PET無塵布的其中一者,主要使操作者能依據實際的作業環境與條件進行選擇改變,而有較好的適用性。An embodiment shown in FIG. 8, in this embodiment, the material of the main body 1 can also be one of polyester fiber cloth, nylon cloth, fiber mesh cloth or PET dust-free cloth, mainly It enables the operator to choose and change according to the actual working environment and conditions, and has better applicability.

綜上所述,本新型用於光學膜的貼合片材,藉由該黏著面21配合該等凹陷部22的結構設計,該微結構層2與該光學膜9之間有良好的吸附貼合關係,並能獲得全面且平整的吸附貼合效果,以至於能提升貼合製程的生產良率。因此,確實能達成本新型之目的。To sum up, the adhesive sheet used for the optical film of the present invention has a good adhesion between the microstructure layer 2 and the optical film 9 by matching the structural design of the concave portions 22 with the adhesive surface 21 . The bonding relationship can be achieved, and a comprehensive and flat adsorption bonding effect can be obtained, so that the production yield of the bonding process can be improved. Therefore, the purpose of this new model can indeed be achieved.

惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above are only examples of the present invention, which should not limit the scope of the present invention. Any simple equivalent changes and modifications made in accordance with the scope of the patent application for this new model and the contents of the patent specification are still within the scope of the present invention. within the scope of this new patent.

1:本體 11:底面 12:頂面 2:微結構層 21:黏著面 22:凹陷部 3:固定孔 9:光學膜1: Ontology 11: Bottom surface 12: Top surface 2: Microstructure layer 21: sticky side 22: Depressed part 3: Fixing hole 9: Optical film

本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一俯視圖,說明現有的一種貼合裝置; 圖2是一俯視圖,說明本新型用於光學膜的貼合片材的一實施例; 圖3是一局部剖視圖,說明該實施例之各元件的相對關係; 圖4是一俯視圖,說明該實施例之一黏著面與數個凹陷部的形狀與排列結構; 圖5是一俯視圖,說明該實施例之該黏著面與該等凹陷部的另一種結構態樣; 圖6是一示意圖,說明該實施例的使用狀態; 圖7是一示意圖,說明該實施例之每一凹陷部受外力而收縮的狀態;及 圖8是一示意圖,說明該實施例中一本體的另一種變化態樣。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: 1 is a top view illustrating a conventional bonding device; FIG. 2 is a top view illustrating an embodiment of the novel laminated sheet for optical films; FIG. 3 is a partial cross-sectional view illustrating the relative relationship of the elements of this embodiment; 4 is a top view illustrating the shape and arrangement of an adhesive surface and a plurality of recesses in this embodiment; 5 is a top view illustrating another structural aspect of the adhesive surface and the concave portions of the embodiment; Fig. 6 is a schematic diagram illustrating the use state of this embodiment; FIG. 7 is a schematic diagram illustrating a state in which each concave portion of the embodiment is contracted by an external force; and FIG. 8 is a schematic diagram illustrating another variation of a body in this embodiment.

1:本體 1: Ontology

11:底面 11: Bottom surface

12:頂面 12: Top surface

2:微結構層 2: Microstructure layer

21:黏著面 21: sticky side

22:凹陷部 22: Depressed part

3:固定孔 3: Fixing hole

Claims (7)

一種用於光學膜的貼合片材,適用於吸附一光學膜,並包含: 一本體,包括一底面,及一位於該底面相反側的頂面; 一微結構層,設置於該本體之該頂面,並包括一遠離該頂面且適用於接觸該光學膜的黏著面,及數個彼此相間隔地自該黏著面向內凹陷,並用以在受外力時收縮而使該黏著面均勻貼合該光學膜的凹陷部。 A lamination sheet for an optical film, suitable for adsorbing an optical film, and comprising: a body, including a bottom surface, and a top surface on the opposite side of the bottom surface; A microstructure layer is disposed on the top surface of the main body, and includes an adhesive surface far away from the top surface and suitable for contacting the optical film, and a plurality of inward recesses from the adhesive surface spaced apart from each other, and used for receiving When the external force shrinks, the adhesive surface is evenly attached to the concave part of the optical film. 如請求項1所述的用於光學膜的貼合片材,其中,該本體為不鏽鋼、金屬鋁、聚乙烯、聚丙烯、壓克力、聚酯纖維布、尼龍布、纖維網織布或是PET無塵布的其中一者所製成。The laminated sheet for optical films according to claim 1, wherein the body is stainless steel, metal aluminum, polyethylene, polypropylene, acrylic, polyester fiber cloth, nylon cloth, fiber mesh cloth or It is one of the PET dust-free cloths. 如請求項1所述的用於光學膜的貼合片材,其中,該本體的厚度介於0.01毫米至1毫米之間。The laminated sheet for an optical film according to claim 1, wherein the thickness of the body is between 0.01 mm and 1 mm. 如請求項1所述的用於光學膜的貼合片材,其中,該微結構層為矽膠、PVC膠、OCA膠、橡膠或是AB混合膠的其中一者所製成。The laminated sheet for optical films according to claim 1, wherein the microstructure layer is made of one of silicone glue, PVC glue, OCA glue, rubber or AB mixed glue. 如請求項1所述的用於光學膜的貼合片材,其中,該微結構層的厚度介於1微米至500微米之間。The laminated sheet for an optical film according to claim 1, wherein the thickness of the microstructure layer is between 1 micrometer and 500 micrometers. 如請求項1所述的用於光學膜的貼合片材,其中,每一凹陷部的形狀為L型、十字型、長條型、圓型,或是橢圓型的其中一者。The laminated sheet for an optical film according to claim 1, wherein the shape of each recessed portion is one of an L-shape, a cross-shape, an elongated shape, a circular shape, or an oval shape. 如請求項1所述的用於光學膜的貼合片材,還包含數個分別設置於該本體之兩側,且貫穿該頂面與該底面的固定孔。The laminated sheet for an optical film according to claim 1, further comprising a plurality of fixing holes respectively disposed on both sides of the main body and passing through the top surface and the bottom surface.
TW110211062U 2021-09-17 2021-09-17 Laminating sheet for optical film TWM625019U (en)

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