TWM619942U - Processing status measurement system applied to batch manufacturing device - Google Patents

Abstract

This creation provides a processing performance status measurement system applied to batch production equipment, including machine control devices, data acquisition devices and machine networking devices. The processing performance status measurement system of this creation collects processing parameters and other data, and reuses science The method of theoretical numerical calculation and big data induction assists in product online inspection, product yield management, water and electricity management of production and processing plants, maintenance and management of batch-type production equipment and auxiliary equipment, etc.

Description

A measuring system for processing performance state applied to batch production equipment

This creation is a process performance state measurement system applied to batch production equipment, especially a process performance state measurement system applied to batch production equipment with calibration parameters of batch production equipment.

The molding dies are assembled on batch production equipment, and then batch continuous processing and production can be carried out. Before production, the production processing conditions need to be input to the batch processing production equipment, and the control system of the batch processing equipment will follow the input To start the drive system of the equipment to achieve the set processing conditions.

Among the production and processing conditions set by batch processing production equipment, the more important processing conditions parameters include the processing temperature setting of the plasticizing barrel, the setting conditions of the plasticizing screw speed and back pressure, the single-stage or multi-stage injection speed, and the switching of multi-stage speeds. Position, injection pressure, single or multiple holding pressure, single or multiple holding time, etc. Forming molds are continuously produced on batch production equipment. The power drive system of the equipment is started and controlled by the set processing condition parameters to make production The equipment executes and reaches the set processing parameters. Therefore, in the batch processing and production of forming molds, in addition to the molding condition parameters input on the controller (or "molding processing parameter setting status"), the more important thing to pay attention to on the batch production equipment is the batch type. The actual corresponding parameters of the production equipment respond to the molding processing conditions (or "the response state of molding processing parameters").

Since each batch-type molding processing equipment is equipped with a different drive system, it is mainly divided into two types: hydraulic drive system and electric servo motor drive system. Due to the difference in the drive system, the way of expressing the power drive of the batch molding equipment is also different.

Under the same molding condition parameter setting, the actual corresponding molding equipment driving conditions of the batch equipment of different drive systems will also be different. Therefore, the same molding setting conditions are used for processing and production on different batch production equipment. Product quality will not be the same. The quality of the produced product is determined by the actual drive of the production equipment in response to the processing conditions to produce the final product quality.

Moreover, when batch-type production equipment is used to process and produce a whole batch of products, although the molding processing conditions set for processing and production have not changed, in fact, the actual response condition status of batch-type production equipment in each mold will still be affected by production. The difference between the mold order and the mold order due to the change of the environmental impact factor, this phenomenon can generally be used to judge the molding process of batch-type production equipment. stability. When the molding setting conditions have not changed, continuous production is carried out. The degree of difference in the actual response state of each mold processing of batch production equipment can be used to judge the production stability and product quality of batch processing equipment The stability.

In addition, when batch-type production equipment is used for long-term continuous production or intermittent production, it can also be found that although the molding conditions set for the molding process have not changed, the equipment is worn out due to the long-term use of the batch-type processing equipment Or loss, or batch production equipment has not been calibrated or repaired for a long time, or the efficiency of the auxiliary equipment around the batch production equipment has been reduced for a long time, or the efficiency loss caused by the long-term production of forming molds, etc. , Will cause the batch-type processing and production equipment in the molding process to show a molding response processing state that is different from the earlier (for example, one month or three months ago or six months ago) the processing and production response state.

In order to effectively control and manage the consistency and stability of product quality during the batch molding process, so that the products produced in each mold can meet the required product specifications, the most important task is to be able to observe Or check the actual molding processing status of each mold processing and production. There are some batch-type molding processing equipment that can display some actual response molding processing status data or corresponding data line graphs; but most batch-type production processing equipment can only provide very few molding processing conditions response status.

Generally, the molding processing conditions given by the traditional processing site for the adjustment and trial of batch production equipment or manufacturing are based on the experience or self-judgment of experienced adjustment personnel or equipment operators. However, due to the different experience and personal cognitive factors, the set molding processing conditions may not be able to produce high-quality products in time, or it may take a lot of time to adjust the processing conditions. Most of the equipment does not have the function that can provide the initial scientific trial model and production processing conditions of batch production equipment in a very short time, and cannot help reduce the time spent on the processing site to confirm the production conditions by trial and error methods. This authoring system provides such equipment with data and line graph detection, access, statistics, management, and optimization and modification suggestions for molding processing parameters and equipment response parameters other than the original equipment functions.

In view of the above creative background, in order to meet the special needs of the industry, the present invention provides a processing performance state measurement system applied to batch production equipment to solve the target that the above-mentioned traditional techniques cannot achieve.

This creation uses a set of batch-type molding processing equipment for molding processing The measurement and detection recording system for parameters and corresponding response processing parameters can detect, measure, record, capture and store the setting values of the molding processing parameters and the response state data of the actual device-driven molding processing. Reusing these recorded parameters and data can be compared with each other to understand the difference in the response processing conditions of the molding processing equipment during each mold molding process. The molding processing performance state measurement system of this batch-type molding processing equipment will be able to assist in product online inspection, product yield production management, production and processing plant water and electricity management, batch-type production equipment and auxiliary equipment maintenance management, etc. .

One purpose of this creation is to provide a batch-type molding processing equipment response state measurement and detection system, which is installed or connected to the batch-type molding processing equipment or peripheral auxiliary equipment or molding processing of the batch-type molding processing equipment Mold equipment can detect, record and confirm the power drive characteristics and processing response status of batch production equipment, or record and detect the corresponding response molding production processing condition status during the entire periodic processing and molding process.

Then, a batch-type molding processing equipment response state measurement and detection system is carried out. The system components can include all or part of the following devices that can detect, measure, collect and record processing and molding condition data. Measurement The device can include a controller for batch molding processing equipment, a processing equipment molding parameter and response parameter data output device, an image capture device for response data and response line graphs, an equipment optical ruler position data acquisition device, an external electronic device, and a machine. networking Device, data transmission device with OPC UA protocol, external data acquisition device, pressure sensor device of barrel/nozzle/mold, etc., temperature sensor device, speed and pressure data acquisition device, collection of processing speed and pressure change line graph Device, clamping force detection strain gauge/strain ring device, flow detector device of circulating cooling water circuit, power consumption detection device of equipment and auxiliary equipment, etc.

Then, perform a data or corresponding line graph that records the molding processing parameter setting values of each mold or a specific mold of the batch production equipment and the actual device drive response state. It can also detect, measure and record the entire batch processing. The molding parameter data and flow chart data of the actual equipment response for each mold or a specific mold in the production process. Later, you can compare the difference between the molding processing setting value of a certain mold and the actual equipment molding processing response value, or compare the response molding condition status of each mold produced under the same molding processing parameter setting value. The difference can also be compared to the difference in response to the molding condition status of different batches or different production times.

Subsequently, the measured, collected or recorded molding processing parameters and the corresponding response data or line graphs of the equipment during the molding process, using statistical calculation methods or mathematical calculations and numerical calculation methods, can be used for different mold orders or different batches. Or compare and compare the processing and production response status of different processing schedules, and assist in the production and processing management, product quality management, molding processing condition status adjustment, and processing equipment maintenance management by comparing and analyzing the differences of data.

This new model is the machine response result data for rapid mold change, rapid adjustment, and rapid production of mold shift adjustment. In the machine networking device, the reference basis for the recommended data for forming processing parameters is summarized through data statistics and calculations. Please refer to Figure 2 for the relationship between the process performance state measurement data comparison flowchart, and refer to Figure 3, the relationship between the process performance state measurement data collection flowchart.

One purpose of this creation is to provide a batch-type molding processing equipment for molding processing condition parameter setting. In batch molding or injection molding processing production procedures, when the mold is completed, it is assembled on a batch production equipment, such as batch continuous production processing on an injection machine. First, it is necessary to set the parameters of the molding processing conditions for the batch production equipment. The molding processing conditions parameters mainly include the barrel temperature condition setting, the mold temperature condition setting, the filling stage multi-stage shooting speed condition and the shooting speed switching position parameter setting, and the pressure holding stage The setting of parameters such as the holding pressure value and holding pressure time. The controller or control panel of the batch production equipment will input values according to the set processing conditions and drive the equipment to perform production processing.

Confirmation, detection and recording of response values of actual processing conditions corresponding to batch-type forming processing equipment. Batch-type molding processing equipment drives the equipment according to the set molding processing condition parameters, and the actual equipment responds to the processing conditions. For example, the actual response status of the injection speed condition during the filling phase or the actual response status of the holding pressure during the holding pressure phase. Because the drive system of the device is different, set The service life of the equipment is different, the degree of wear and loss of the equipment is different, and the changes and changes in the processing and production environmental conditions will cause the drive response performance of the batch-type molding processing equipment to be different. When the setting value of the molding processing condition parameter of the batch processing equipment is given, the equipment is started to perform batch or continuous periodic molding processing, and the equipment response data of each molding processing is matched with the corresponding parameters of the response speed, pressure, position, etc. Data or response line graph for detection, measurement, collection and recording.

Batch-type molding processing equipment performs batch-type or continuous periodic molding processing procedures. The response data and response line graph of each mold during the processing can be achieved through the processing equipment's own controller or external machine network connection device or External data acquisition and recording device, etc. to perform detection, measurement, acquisition and acquisition and record. The measurement device for detecting, measuring, collecting and recording processing and molding condition data can include the controller of batch-type molding processing equipment, processing equipment molding parameter and response parameter data output device, response data and response line graph image Capture device, equipment optical ruler position data acquisition device, external electronic device, machine networking device, data transmission device with OPC UA protocol, external data acquisition device, barrel/nozzle/mold ), etc. pressure sensor device, temperature sensor device, speed and pressure data acquisition device, processing speed and pressure change line graph acquisition device, clamping force detection strain gauge/strain ring device, flow detector device of circulating cooling water circuit , Equipment and auxiliary equipment power consumption detection device, etc.

Data and data line graph collection and recording of the processing performance state measurement system of batch production equipment. Batch-type molding processing equipment detects, measures, collects and records molding processing response data and response line graphs with an externally installed or connected molding processing performance state measurement system. You can use the controller or control panel of the batch molding processing equipment (injection molding processing machine) to read or image capture the molding processing response data or response line graph (including speed curve, pressure curve, and stroke) in the molding equipment controller Position curve etc.). You can also use external machine networking devices, external data acquisition devices, external electronic devices, external sensor detection devices, etc. to link with batch-type molding processing equipment to read the voltage of the driving system of the processing equipment during the molding process Response data or response line graphs such as value, resistance value, speed value, pressure value, position value, etc. It can also use external devices including pressure detection devices (in-mold pressure sensor, nozzle section pressure sensor, drive system pressure sensor, etc.), temperature measurement device, position measurement device or optical ruler device, etc. to read and Record the speed, pressure, position and other parameter response data and response line graphs of the molding process.

The processing performance state measurement system of batch-type production equipment can also use auxiliary equipment of batch-type molding processing equipment (such as baking equipment, cooling unit of the driving system of molding processing equipment, clamping driving unit of molding processing equipment, molding The power unit of the processing equipment, the temperature control equipment of the mold system, etc.) are installed or connected to the molding processing performance state measurement system to detect, measure, collect and record Record the response data of each mold during the molding process.

In batch-type molding processing equipment for batch-type continuous molding processing production, you can use the molding processing performance state measurement system to perform full mold times (the whole process of molding processing) or specific mold times (to capture data at a specific time during molding processing) Detect, measure, collect and record the response data and response line graph of forming processing. These measurement data or forming processing response line graph information can be quickly calculated and compared with statistics or numerical calculations during the production process or after the production process is completed. It is also possible to use comparison or calculation statistical results during production and processing or after production and processing for product quality management or management and adjustment of production and processing process parameters.

In the batch-type continuous molding processing production process of batch-type molding processing equipment, processing and production will be performed on different batch-type production equipment with the same molding processing condition setting value, which can be based on the performance of the installation or connection The actual response data or response line graph data of the equipment detected, measured, collected and recorded by the measurement system is used for product quality control. The quality of the produced product is determined by the actual drive of the production equipment in response to the processing conditions. The quality of the produced products can be confirmed through the comparison of detection data and big data processing and judgment.

When batch-type production equipment is used to process the entire batch of products Although the molding processing conditions set for processing and production have not changed, in fact, the quality of whole batch production products will also be different, because the actual response condition status of each mold will still be affected by the production environment. The difference between the mold order and the mold order due to changes, this phenomenon can generally be used to judge the stability of the batch-type production equipment in the molding process. When the molding setting conditions have not changed, continuous production is carried out. The degree of difference in the actual response state of each mold processing of batch production equipment can be used to judge the production stability and product quality of batch processing equipment The stability.

When batch-type production equipment is used for long-term continuous production or intermittent production, it can also be found that although the molding conditions set for the molding process have not changed, the equipment is worn or caused by the long-term use of the batch-type processing equipment. Loss, or batch-type production equipment has not been calibrated or repaired for a long time, or the efficiency of the auxiliary equipment around the batch-type production equipment has been reduced for a long time, or the efficiency loss caused by the long-term production of forming molds, etc., It will cause the batch-type processing and production equipment to exhibit a molding response processing state in molding processing that is different from the previous processing and production response state (for example, one month ago, three months ago, or six months ago). Through the comparison of the actual response data and the big data processing and judgment, it can be used to confirm whether the production processing equipment and production auxiliary equipment need to be adjusted or repaired.

In order to effectively control and manage the consistency and stability of product quality during the batch molding process, so that the products produced in each mold can meet the required product specifications, the most important task is to be able to observe Or check the actual molding processing status of each mold processing and production.

One purpose of this creation is to provide a measurement and detection recording system for molding processing parameters and corresponding response processing parameters of batch molding processing equipment, which can compare the setting values of molding processing parameters with the response state data of actual equipment-driven molding processing. Detect, measure, record, capture and save. Reusing these recorded parameters and data can be compared with each other to understand the difference in the response processing conditions of the molding processing equipment during each mold molding process. The molding processing performance state measurement system of this batch-type molding processing equipment will be able to assist in product online inspection, product yield management, production and processing plant water and electricity management, batch-type production equipment and auxiliary equipment maintenance management, etc.

Another purpose of this creation is to provide a processing performance state measurement system applied to batch production equipment, which includes: at least one machine control device, at least one data acquisition device, at least one machine networking device, and at least one external electronics The device is used to receive and transmit the operation data of at least one batch of production equipment, and to control the operation of the batch production equipment; wherein the machine control device receives the data transmitted from the machine networked device through a network connection, and then controls Batch production Equipment operation; wherein the data acquisition device receives the data from the above-mentioned batch production equipment through a network connection, and then transmits it to the machine networking device; wherein the machine network device transmits the received data to the external device by a network connection An electronic device, through which the external electronic device provides manager monitoring.

According to another aspect of the above-mentioned creation, the data acquisition device includes at least one of the following components, a barrel nozzle pressure sensor, a mold pressure sensor, a screw stroke optical ruler, a data capture device, A machine response screen capturer.

According to another aspect of the above-mentioned creation, the machine networking device includes a data recorder and a data processor for recording conditions and response conditions.

According to another aspect of the above-mentioned creation, a process performance state measurement program can be performed by the machine networked device, and the process performance state measurement program further includes the following procedures: Perform a molding process condition setting value parameter input process , Then proceed to a processing production program, then a processing condition response data and processing response line graph data comparison program, and then a comparison result output program.

According to another aspect of the above-mentioned creation, the forming processing bar The input program of the set value parameters of the piece includes the following procedures: a batch-type production equipment input program, the batch-type production equipment input program is to input the molding processing condition parameters; and a processing performance state applied to the batch-type production equipment The input program of the measurement system, the input program of the processing performance state measurement system applied to batch production equipment is the input molding processing condition parameter.

According to another aspect of the above-mentioned creation, the processing and production procedure further includes the following procedures: the production procedure of a batch-type production equipment, the production procedure of the batch-type production equipment is an injection machine production and processing; The corresponding response molding processing parameters and line graph input program of the batch-type production equipment's processing performance state measurement system is the corresponding response molding processing parameters and line graph input generated by the injection machine production process.

According to another aspect of the above-mentioned creation, the procedure for comparing the response data of the forming processing conditions with the processing response line graph data further includes the following procedures: a procedure for comparing the setting value of the forming processing conditions with the response value, and then a comparison The response data and the response line graph program of the product quality of each mold processing, followed by a comparison of the response data and the response line graph program of the production stability of each mold processing, and then a comparison of the same product on different dates or batches Response data and response line graph program, followed by a statistical production response data and response line graph big data program.

According to another aspect of the above-mentioned creation, the comparison result output program further includes the following program: perform an output comparison program for the difference between the set value and response value of the molding processing conditions, and then perform an output comparison per mold time Processing and production response data and response line graphs can be used as the basis for judging product quality, and then an output comparison of the response data and response line graphs for each mold time can be used as a basis for judging equipment production and processing stability. Then perform an output comparison of the response data and response line graph of each mold processing production, which can be used as a basis for determining the stability of equipment production and processing, and then perform an output statistical production response data and response line graph. Big data can provide production equipment adjustments. Warning signals for school maintenance are in accordance with procedures.

According to another aspect of the above-mentioned creation, the data acquisition device includes at least one of the following components, a controller of a batch-type molding processing equipment, a processing equipment molding parameter and response parameter data output device, and a response data and response Line graph image capture device, a device optical ruler position data acquisition device, an external electronic device, a machine networking device, a data transmission device with OPC UA protocol, an external data acquisition device, a barrel (barrel )/Nozzle/mold, etc. pressure sensor device, a temperature sensor device, a speed and pressure data acquisition device acquisition device, a processing process speed and pressure change line graph acquisition device, a clamping force detection Strain gauge/strain loop device, a flow detector device for circulating cooling water circuit, and a power consumption detection device for equipment and auxiliary equipment.

According to another aspect of the above-mentioned creation, the data acquisition device includes at least one of the following components, a controller or control panel, which reads or captures the molding processing response data or response line graph in the controller of the molding equipment; An external machine networking device, an external data acquisition device, an external electronic device, an external sensor detection device are linked with a batch-type molding processing equipment to read the driving system of the processing equipment during the molding process Response data or response line graphs such as voltage value, resistance value, speed value, pressure value, position value, etc.; an external device includes a pressure detection device with an in-mold pressure sensor, a nozzle section pressure sensor, and a drive system pressure sensor , Temperature measuring device, position measuring device or optical ruler device, etc. to read and record the speed, pressure, position and other parameter response data and response line graphs of the molding process.

According to another aspect of the above-mentioned creation, the data acquisition device includes at least one of the following components: a baking equipment, a cooling unit of a driving system of a molding processing equipment, a clamping drive unit of a molding processing equipment, and a molding The power unit of the processing equipment, the temperature control equipment of a mold system, the above-mentioned installation or connection of the molding processing performance state measurement system to detect, measure, collect and record the response data of each mold during the molding process.

100: Process performance state measurement system applied to batch production equipment

110: External electronic device

120: Machine networking device

130: Machine control device

140: data acquisition device

150: Batch production equipment

200: Process performance state measurement program

210: Input program for setting value parameters of forming processing conditions

220: Processing and production procedures

230: Comparing program for forming processing condition response data and processing response line graph data

240: Comparison result output program

211: Batch production equipment input program

212: Input program of processing performance state measurement system applied to batch production equipment

221: Production procedure of batch production equipment

222: The corresponding response forming processing parameters and line graph input program applied to the processing performance state measurement system of batch production equipment

231: Compare the setting value and response value of molding processing conditions

232: Compare the response data and response line graph of the quality of the processed products of each mold

233: Compare the response data and the response line graph of the processing and production stability of each mold

234: Compare the response data and response line graph of the same product on different dates or batches

235: Statistical production response data and response line graph big data

241: Output compares the difference between the set value and the response value of the molding processing conditions

242: The output and comparison of the response data and response line graph of each mold can be used as the basis for judging product quality

243: The output and comparison of the response data and response line graph of the processing and production of each mold can be used as the basis for judging the stability of the equipment production and processing

244: Output and compare the response data and response line graph of the same product on different dates or batches can be used as the basis for judging the stability of equipment production and processing

245: Output statistical production response data and response line graph big data can provide warning signal basis for production equipment adjustment and maintenance

[Figure 1] This creation is a block diagram of the processing performance state measurement system applied to batch production equipment.

[Figure 2] This creation is a schematic diagram of the comparison process of the processing performance state measurement data applied to batch production equipment.

[Picture 3] This creation is a schematic diagram of the data collection process for processing performance state measurement of batch production equipment.

[Pic 4] This creation is a schematic diagram of the process performance state measurement program applied to batch production equipment.

[Figure 5] This creation is a schematic diagram of the input program of the molding processing conditions set value parameters applied to the batch production equipment.

[Figure 6] A schematic diagram of the processing and production procedures of this creation applied to batch production equipment.

[Figure 7] This creation is a schematic diagram of the program for comparing the response data of molding processing conditions and the processing response line graph data applied to batch production equipment.

[Figure 8] A schematic diagram of the comparison result output program of this creation applied to batch production equipment.

The direction of the present model discussed here is a process performance state measurement system applied to batch production equipment. In order to thoroughly understand the present model, the detailed structure and its components and method steps will be presented in the following description. Obviously, the implementation of the present invention is not limited to a special detail familiar to those skilled in the processing performance state measurement system applied to batch production equipment. On the other hand, well-known structures and their components are not described in details to avoid unnecessary limitations of the present invention. In addition, in order to provide a clearer description and enable those familiar with the art to understand the creative content of this new model, the various parts in the illustration are not drawn according to their relative dimensions, and the ratios of certain dimensions to other relevant dimensions will be highlighted. It seems exaggerated, and the irrelevant details are not completely drawn in order to keep the diagram concise. The preferred embodiments of the present invention will be described in detail as follows. However, in addition to these detailed descriptions, the present invention can also be widely implemented in other embodiments, and the scope of the present invention is not limited, and the scope of the following patents shall prevail.

Please refer to Figure 1. This creation is an embodiment of the processing performance state measurement system 100 applied to batch production equipment. The processing performance state measurement system 100 applied to batch production equipment mainly includes There are: at least one external electronic device 110, a machine networking device 120, at least one machine control device 130, and at least one data collection device 140 for receiving and transmitting operation data of at least one batch of production equipment 150 and controlling the batch The operation of the type production equipment 150. The aforementioned batch production equipment 150 may be an injection machine.

As described above, the processing performance state measurement system 100 applied to batch production equipment, in which the machine control device 130 receives the transmission data from the networked device 120 in a wired or wireless manner, and then controls the operation of the batch production equipment 150.

As described above, the processing performance state measurement system 100 applied to batch production equipment, wherein the data acquisition device 140 includes at least one of the following components, a barrel nozzle pressure sensor, a mold pressure sensor, and a screw stroke Optical ruler, a data capture device, a machine response screen capture device, wherein the data acquisition device 140 is used to detect the operation data of the batch production equipment 150, such as the machine tonnage, the size of the barrel, and the injection stroke , Temperature, pressure, etc.

As the above-mentioned processing performance state measurement system 100 applied to batch production equipment, the data collection device 140 receives data from the batch production equipment 150 in a wired or wireless manner, and then transmits the data to the machine networking device 120. As mentioned above, this is applied to the processing performance state measurement system 100 of batch production equipment, in which the machine networking device 120 transmits the received data to the external electronic device 110 in a wired or wireless manner, and the external electronic device 110 provides manager monitoring.

Please refer to FIG. 4, as the above-mentioned processing performance state measurement system 100 applied to batch production equipment, a processing performance state measurement program 200 is performed, and processing processing parameters and forming response processing states are received by the machine networking device 120 . For example, the above-mentioned processing performance state measurement program 200 further includes the following programs: First, A program 210 for inputting setting value parameters of molding processing conditions is performed, a processing production program 220 is performed, a molding processing condition response data and processing response line graph data comparison program 230 is performed, and a comparison result output program 240 is then performed.

Please refer to Fig. 5, as the input program 210 of the above-mentioned molding processing condition setting value parameter, it further includes the following programs: a batch production equipment input program 211 is performed, and the batch production equipment input program 211 is input molding processing conditions The parameters mainly include barrel temperature condition setting, mold temperature condition setting, multi-stage shooting speed condition and shooting speed switching position parameter setting in the filling stage, and the setting of the holding pressure value and the holding time of the pressure holding stage. The controller or control panel of the batch production equipment will input values in accordance with the set processing conditions to drive the equipment to perform production and processing; and carry out an input program 212 for the processing performance state measurement system applied to the batch production equipment, The input program 212 of the processing performance state measurement system used in batch production equipment is to input the molding processing condition parameters, mainly including the barrel temperature condition setting, the mold temperature condition setting, the filling stage multi-stage shooting speed condition and the shooting speed switching position Parameter setting, setting of the holding pressure value and holding time of the holding pressure stage, etc. The controller or control panel of the batch production equipment will input values according to the set processing conditions and drive the equipment to perform production processing.

Please refer to Figure 6, as shown in the above-mentioned processing production program 220, more Contains the following procedures: Perform a batch production equipment production program 221, which is an injection molding machine production process; perform a corresponding response molding of a processing performance state measurement system applied to batch production equipment The processing parameter and line graph input program 222, which is applied to the processing performance state measurement system of batch production equipment, corresponds to the corresponding molding processing parameters and line graph input program 222 for the molding processing parameters and corresponding response generated by the injection machine production and processing. Line graph input, and is by the controller of batch molding processing equipment, processing equipment molding parameter and response parameter data output device, response data and response line graph image capture device, equipment optical ruler position data acquisition device, External electronic device, machine networking device, data transmission device with OPC UA protocol, external data acquisition device, pressure sensor device such as barrel/nozzle/mold, temperature sensor device, speed With pressure data acquisition device acquisition device, processing speed and pressure change line graph acquisition device, clamping force detection strain gauge/strain loop device, circulating cooling water flow detector device, equipment and auxiliary equipment power consumption monitoring The measurement device, etc., perform the detection, measurement, collection and recording of processing and forming condition data, and input the records of the processing performance state measurement system 100 applied to batch production equipment.

As mentioned above, the processing performance state measurement system applied to batch production equipment corresponds to the corresponding molding processing parameters and line graph input program 222. The controller or control panel can also be used to read or capture images in the molding equipment controller. Forming processing response data or response line graph (including speed curve, pressure curve, stroke Position curve etc.). It can also use external machine networking devices, external data acquisition devices, external electronic devices, external sensor detection devices, etc. to link with batch-type molding processing equipment to read the driving system of the processing equipment during the molding process. Response data or response line graphs such as voltage value, resistance value, speed value, pressure value, position value, etc. It can also use external devices including pressure detection devices (in-mold pressure sensor, nozzle section pressure sensor, drive system pressure sensor, etc.), temperature measurement device, position measurement device or optical ruler device, etc. to read and Record the speed, pressure, position and other parameter response data and response line graphs of the molding process, detect, measure, collect and record the processing molding condition data, and input the processing performance state measurement system used in batch production equipment 100 records.

As mentioned above, the processing performance state measurement system applied to batch production equipment corresponds to the corresponding forming processing parameters and line graph input program 222. It can also be used by auxiliary equipment (such as drying equipment, cooling unit of the drive system of the forming processing equipment, The mold clamping drive unit of the molding processing equipment, the power unit of the molding processing equipment, the temperature control equipment of the mold system, etc.) are installed or connected to the molding processing performance state measurement system to detect, measure, collect and record the molding processing process. The response data of the mold order, etc., are used to detect, measure, collect and record the processing and molding condition data, and input the processing performance state measurement system 100 records used in batch production equipment.

Please refer to Fig. 7 as shown in the response data of the above molding processing conditions The comparison program 230 with the processing response line graph data further includes the following programs: a comparison of the molding processing condition setting value and response value program 231, and then a comparison of the response data and the response line graph of the quality of each mold processing product Procedure 232, followed by a comparison of the response data of the production stability of each mold with the response line graph program 233, followed by a comparison of the response data of the same product on different dates or batches with the response line graph program 234, and then a Statistics production response data and response line graph big data program 235.

Please refer to Fig. 8, as the comparison result output program 240 described above, it further includes the following programs: perform an output comparison program 241 for the difference between the set value and the response value of the molding processing conditions, and then perform an output comparison for each mold The response data and response line graph of sub-processing production can be used as the basis for judging product quality 242, and then an output is compared. The response data and response line graph of each mold sub-processing can be used as the basis for judging the stability of equipment production and processing. Procedure 243, followed by an output comparison of the response data and response line graph of the same product on different dates or batches, which can be used as a basis for determining the processing efficiency of production equipment 244, followed by an output of statistical production response data and response line graph big data It can provide warning signals for the adjustment and maintenance of production equipment according to Procedure 245.

100: Process performance state measurement system applied to batch production equipment

110: External electronic device

120: Machine networking device

130: Machine control device

140: data acquisition device

150: Batch production equipment

Claims (11)

A processing performance state measurement system applied to batch production equipment, which includes: at least one machine control device, at least one data acquisition device, at least one machine networking device, and at least one external electronic device for receiving and transmitting at least The operation data of a batch-type production equipment and control the operation of the batch-type production equipment; wherein the machine control device receives the data transmitted from the machine networked device through a network connection, and then controls the operation of the above-mentioned batch-type production equipment; The data collection device receives the data from the above-mentioned batch production equipment through a network connection, and then transmits it to the machine networking device; wherein the machine network device transmits the received data to the external electronic device by a network connection, The external electronic device provides manager monitoring. The processing performance state measurement system applied to batch production equipment as described in claim 1, wherein the data acquisition device includes at least one of the following components, a barrel nozzle pressure sensor, a mold pressure sensor, A screw travel optical ruler, a data capture device, a machine response screen capture device. The processing performance state measurement system applied to batch production equipment as described in claim 1, wherein the machine networking device includes a data recorder and a data processor for recording conditions and response conditions. The processing performance state measurement system applied to batch production equipment as described in claim 1, wherein by the machine networking device, a processing performance state measurement program can be performed, and the processing performance state measurement program further includes the following procedures :conduct An input program for setting value parameters of molding processing conditions, followed by a processing production program, followed by a comparison program of molding processing condition response data and processing response line graph data, and then a comparison result output program. The processing performance state measurement system applied to batch production equipment as described in claim 4, wherein the input procedure of the setting value parameters of the forming processing conditions further includes the following procedures: the batch production equipment input procedure is carried out, and the batch type The input program of production equipment is to input the molding processing condition parameters; and the input program of the processing performance state measurement system applied to batch production equipment is input. The input program of the processing performance state measurement system applied to batch production equipment is input Parameters of molding processing conditions. The processing performance state measurement system applied to batch production equipment as described in claim 4, wherein the processing production procedure further includes the following procedures: a batch production equipment production procedure, a batch production equipment production procedure It is the production and processing of the injection machine; the corresponding molding processing parameters and line graph input program is the corresponding response molding processing parameters and lines generated by the production and processing of the injection machine. Figure input. The processing performance state measurement system applied to batch production equipment as described in claim 4, wherein the processing condition response data and processing response line graph data comparison program further includes the following procedures: Perform a comparison of the molding processing conditions Assume Fixed value and response value program, followed by a comparison of the response data and response line graph program for the quality of each mold processing production product, and then a comparison of the response data and response line graph program for the stability of each mold processing production, and then Perform a comparison of the response data and response line graph program of the same product on different dates or batches, and then perform a statistical production response data and response line graph big data program. The processing performance state measurement system applied to batch production equipment as described in claim 4, wherein the comparison result output program further includes the following program: perform an output comparison between the set value of the molding processing condition and the response value The difference program, followed by an output comparison of the response data and the response line graph of each mold can be used as the basis for determining product quality, and then an output comparison of the response data and the response line graph of each mold. As a basis procedure for judging the stability of equipment production and processing, then perform an output and compare the response data and response line graph program of the same product on different dates or batches, and then perform an output statistical production response data and response line graph. Big data can be provided The warning signals for the adjustment and maintenance of production equipment are based on procedures. The processing performance state measurement system applied to batch-type production equipment as described in claim 1, wherein the data acquisition device includes at least one of the following components, a controller of a batch-type molding processing equipment, and a processing equipment molding parameter And response parameter data output device, an image capture device of response data and response line graph, an equipment optical ruler position data acquisition device, an external electronic device, a machine networking device, a data transmission device with OPC UA protocol, An external number Data acquisition device, a pressure sensor device of the material tube/nozzle/mold, a temperature sensor device, a speed and pressure data acquisition device acquisition device, a processing process speed and pressure change line graph acquisition device, a mold clamping force detection strain Gauge/strain loop device, a flow detector device for circulating cooling water circuit, and a power consumption detection device for equipment and auxiliary equipment. The processing performance state measurement system applied to batch production equipment as described in claim 1, wherein the data acquisition device includes at least one of the following components, a controller or control panel, and control of reading or image capturing and forming equipment The molding processing response data or response line graph in the device; an external machine networking device, an external data acquisition device, an external electronic device, an external sensor detection device and a batch molding processing equipment are linked, Read the response data or response line graph of the driving system of the processing equipment during the molding process, such as voltage value, resistance value, speed value, pressure value, position value, etc.; an external device includes a pressure detection device with an in-mold pressure sensor , Nozzle section pressure sensor, drive system pressure sensor, temperature measuring device, position measuring device or optical ruler device, etc. to read and record the speed, pressure, position and other parameter response data and response line graphs of the molding process. The processing performance state measurement system applied to batch production equipment as described in claim 1, wherein the data acquisition device is a cooling unit including at least one of the following components, a drying equipment, a driving system of a molding processing equipment, A mold clamping drive unit of a molding processing equipment, a power unit of a molding processing equipment, a temperature control equipment of a mold system, the above-mentioned installation or connection of a molding processing performance state measurement system to detect, measure, collect and record molding The response data of each mold during the processing.

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