TWM616188U - Plasma processing apparatus with a function for distributing and adjusting radio frequency power - Google Patents

Plasma processing apparatus with a function for distributing and adjusting radio frequency power Download PDF

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Publication number
TWM616188U
TWM616188U TW109215283U TW109215283U TWM616188U TW M616188 U TWM616188 U TW M616188U TW 109215283 U TW109215283 U TW 109215283U TW 109215283 U TW109215283 U TW 109215283U TW M616188 U TWM616188 U TW M616188U
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Taiwan
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ring
gas
plasma processing
base
processing device
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TW109215283U
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Chinese (zh)
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范光偉
圖強 倪
張馨月
洪韜
涂樂義
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大陸商中微半導體設備(上海)股份有限公司
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Abstract

本創作揭露了一種電漿處理裝置,包括:反應腔;基座,基座上設置有用於固定待處理基片的靜電夾盤,一個源射頻電源連接到基座或氣體噴淋頭,以及一個偏置射頻電源連接到基座;氣體噴淋頭,用於引入氣體至反應腔內,氣體噴淋頭與基座之間為電漿處理區域;聚焦環,圍繞靜電夾盤並且在電漿處理過程中暴露於電漿;環形電極,設置於聚焦環下方;導體環,環設於基座下方,並透過導體連接部與環形電極電性連接;阻抗調節組件,設置於基座的下方,阻抗調節組件包括複數個電容器及複數個繼電器,各繼電器分別與單個電容器電性連接以控制單個電容器的導電狀態,阻抗調節組件與基座電性連接,導體連接部電性連接阻抗調節組件與導體環。 This creation discloses a plasma processing device, including: a reaction chamber; a base on which an electrostatic chuck for fixing the substrate to be processed is provided, a source radio frequency power supply connected to the base or a gas shower head, and a The bias RF power supply is connected to the base; the gas shower head is used to introduce gas into the reaction chamber, and the plasma processing area is between the gas shower head and the base; the focusing ring surrounds the electrostatic chuck and performs plasma processing Exposure to plasma during the process; the ring electrode is arranged under the focusing ring; the conductor ring is arranged under the base and is electrically connected to the ring electrode through the conductor connection part; the impedance adjusting component is arranged under the base, and the impedance The adjustment component includes a plurality of capacitors and a plurality of relays, each relay is electrically connected to a single capacitor to control the conduction state of the single capacitor, the impedance adjustment component is electrically connected to the base, and the conductor connection part is electrically connected to the impedance adjustment component and the conductor ring .

Description

具有射頻功率分佈調節功能的電漿處理裝置 Plasma processing device with radio frequency power distribution adjustment function

本創作涉及電漿蝕刻技術領域,尤其涉及一種具有射頻功率分佈調節功能的電漿處理裝置。 This creation relates to the technical field of plasma etching, in particular to a plasma processing device with a radio frequency power distribution adjustment function.

在電漿蝕刻設備中,氣體噴淋頭可作為上電極,基座可作為下電極,並且一個源射頻電源連接到上電極或下電極,而一個偏置射頻電源連接到下電極。源射頻電源輸出的高頻射頻功率用於點燃並維持反應腔內的電漿,偏置射頻電源輸出的低頻射頻功率用於控制形成在基片上表面的和聚焦環上表面的鞘層厚度。 In plasma etching equipment, the gas shower head can be used as the upper electrode, the base can be used as the lower electrode, and a source RF power supply is connected to the upper electrode or the lower electrode, and a bias RF power supply is connected to the lower electrode. The high frequency radio frequency power output by the source radio frequency power supply is used to ignite and maintain the plasma in the reaction chamber, and the low frequency radio frequency power output by the bias radio frequency power supply is used to control the thickness of the sheath formed on the upper surface of the substrate and the upper surface of the focusing ring.

然而,由於聚焦環長期保留在充滿蝕刻氣體的電漿中,所以在進行一定時間的電漿處理後,聚焦環表面材料會被腐蝕,因此聚焦環上表面的高度會隨之下降,下降的高度會嚴重影響基片邊緣區域鞘層的分佈和形態,而造成基片邊緣區域蝕刻速率和蝕刻方向與基片中心區域的具有差別(edge tilting),而降低基片加工均勻性,影響最終晶片的良率。 However, since the focus ring remains in the plasma filled with etching gas for a long time, after a certain period of plasma treatment, the surface material of the focus ring will be corroded, so the height of the upper surface of the focus ring will decrease accordingly. It will seriously affect the distribution and morphology of the sheath in the edge area of the substrate, and cause the edge tilting of the etching rate and etching direction in the edge area of the substrate and the central area of the substrate (edge tilting), which reduces the uniformity of substrate processing and affects the final wafer. Yield.

先前技術中,偏置射頻電源輸入的低頻射頻功率只能部分的補償至聚焦環而抬升聚焦環上方的鞘層,因此這種補償只能維持較短的時間。 In the prior art, the low-frequency RF power input by the bias RF power supply can only be partially compensated to the focus ring to lift the sheath above the focus ring, so this compensation can only be maintained for a short time.

因此,需要開發一種新的調節裝置,來更有效的調節耦合至聚焦環上的射頻功率,從而維持較長時間的對聚焦環被腐蝕的補償,以此改善基片處理製程的均勻性。 Therefore, it is necessary to develop a new adjustment device to more effectively adjust the RF power coupled to the focus ring, so as to maintain a longer period of time to compensate for the corrosion of the focus ring, so as to improve the uniformity of the substrate processing process.

有鑑於此,本創作提供了一種電漿處理裝置,透過阻抗調節組件調整基片邊緣區域射頻功率,補償聚焦環長期使用中的損耗帶來的基片邊緣傾斜蝕刻(edge tilting)。 In view of this, the present invention provides a plasma processing device that adjusts the RF power in the edge area of the substrate through an impedance adjustment component to compensate for the edge tilting of the substrate edge caused by the loss of the focus ring during long-term use.

為實現上述目的,本創作提供一種具有射頻功率分佈調節功能的電漿處理裝置,包括:由複數個壁圍成的反應腔;設置在反應腔下方的基座,基座上設置有靜電夾盤,靜電夾盤用於固定待處理基片,一個源射頻電源連接到基座或氣體噴淋頭,以及一個偏置射頻電源連接到基座;設置在反應腔上方的氣體噴淋頭,用於引入氣體至反應腔內,氣體噴淋頭與基座之間為電漿處理區域;聚焦環,圍繞靜電夾盤並且在電漿處理過程中暴露於電漿;環形電極,設置於聚焦環下方;導體環,環設於基座下方,導體環透過導體連接部與環形電極電性連接;阻抗調節組件,設置於基座的下方。 In order to achieve the above objective, this creation provides a plasma processing device with radio frequency power distribution adjustment function, including: a reaction chamber surrounded by a plurality of walls; a base arranged below the reaction chamber, and an electrostatic chuck is arranged on the base , The electrostatic chuck is used to fix the substrate to be processed, a source radio frequency power supply is connected to the base or gas shower head, and a bias radio frequency power supply is connected to the base; the gas shower head set above the reaction chamber is used for Introduce gas into the reaction chamber, between the gas shower head and the base is the plasma processing area; the focusing ring, which surrounds the electrostatic chuck and is exposed to the plasma during the plasma processing; the ring electrode is arranged under the focusing ring; The conductor ring is arranged under the base, and the conductor ring is electrically connected with the ring electrode through the conductor connection part; the impedance adjusting component is arranged under the base.

其中,阻抗調節組件包括複數個電容器及複數個繼電器,各繼電器分別與單個電容器電性連接以控制單個電容器的導電狀態,阻抗調節組件與基座電性連接,導體連接部電性連接阻抗調節組件與導體環。 Among them, the impedance adjustment component includes a plurality of capacitors and a plurality of relays, each relay is electrically connected to a single capacitor to control the conduction state of the single capacitor, the impedance adjustment component is electrically connected to the base, and the conductor connection part is electrically connected to the impedance adjustment component With conductor loop.

較佳地,電容器的個數至少為2個,繼電器的個數也至少為2個且與電容器的個數相等,單個繼電器與單個電容器電性連接。 Preferably, the number of capacitors is at least two, the number of relays is also at least two and equal to the number of capacitors, and a single relay is electrically connected to a single capacitor.

較佳地,各電容器的電容值可以相同也可以不相同。 Preferably, the capacitance value of each capacitor may be the same or different.

較佳地,繼電器透過控制線連接於控制器,控制器用以控制各繼電器的開關。 Preferably, the relay is connected to the controller through a control line, and the controller is used to control the switch of each relay.

較佳地,阻抗調節組件進一步包括電感,電感與基座電性連接。 Preferably, the impedance adjusting component further includes an inductor, and the inductor is electrically connected to the base.

較佳地,電感為低通濾波器,以阻止源射頻電源輸出的高頻射頻功率耦合至聚焦環,而偏置射頻電源輸出的低頻射頻功率仍可被耦合至聚焦環。 Preferably, the inductor is a low-pass filter to prevent the high frequency radio frequency power output by the source radio frequency power supply from coupling to the focus ring, while the low frequency radio frequency power output by the bias radio frequency power supply can still be coupled to the focus ring.

較佳地,環形電極為耦合環,耦合環由鋁、碳化矽等高導電性的材料製成。 Preferably, the ring electrode is a coupling ring, and the coupling ring is made of highly conductive materials such as aluminum and silicon carbide.

較佳地,電漿處理裝置進一步包括由絕緣材料製成的耦合環,耦合環設置於聚焦環的下方,環形電極設置於耦合環內或設置於耦合環與聚焦環之間。 Preferably, the plasma processing device further includes a coupling ring made of insulating material, the coupling ring is arranged below the focusing ring, and the ring electrode is arranged in the coupling ring or between the coupling ring and the focusing ring.

較佳地,阻抗調節組件包括氣體噴架,氣體噴架設置於電容器的周側,氣體噴架面向電容器的壁面設有複數個氣嘴,氣嘴用於向電容器所在的空間噴氣,以降低電容器及其周側環境溫度。 Preferably, the impedance adjusting component includes a gas spray frame, which is arranged on the peripheral side of the capacitor, and the wall surface of the gas spray frame facing the capacitor is provided with a plurality of gas nozzles. And its surrounding ambient temperature.

較佳地,氣體噴架內挖設有氣體容積區域,氣嘴與氣體容積區域相連通。 Preferably, a gas volume area is excavated in the gas spray frame, and the gas nozzle is connected with the gas volume area.

較佳地,阻抗調節組件透過氣體管道與氣體裝置連通,且於氣體管道上設置一閥,以控制向氣體容積區域內通入氣體。 Preferably, the impedance adjusting component communicates with the gas device through a gas pipe, and a valve is arranged on the gas pipe to control the gas flow into the gas volume area.

較佳地,所通入的氣體為乾燥壓縮氣體。 Preferably, the gas introduced is dry compressed gas.

較佳地,阻抗調節組件包括陶瓷板,電容器及氣體噴架固定於陶瓷板。 Preferably, the impedance adjusting component includes a ceramic plate, and the capacitor and the gas spray frame are fixed on the ceramic plate.

較佳地,阻抗調節組件包括固定架,固定架的一端連接於陶瓷板,且另一端連接於基座,以將阻抗調節組件整體固定於基座。 Preferably, the impedance adjusting component includes a fixing frame, one end of the fixing frame is connected to the ceramic plate, and the other end is connected to the base, so as to fix the impedance adjusting component to the base as a whole.

較佳地,導體環由銅製成。 Preferably, the conductor ring is made of copper.

較佳地,偏置射頻電源輸出的射頻訊號的頻率小於13MHz。 Preferably, the frequency of the radio frequency signal output by the bias radio frequency power supply is less than 13 MHz.

較佳地,源射頻電源輸出高頻射頻功率到反應腔,使得經氣體噴淋頭噴入反應腔的反應氣體產生電漿,源射頻電源輸出的射頻訊號的頻率大於13MHz。 Preferably, the source radio frequency power supply outputs high frequency radio frequency power to the reaction chamber, so that the reaction gas sprayed into the reaction chamber through the gas shower head generates plasma, and the frequency of the radio frequency signal output by the source radio frequency power source is greater than 13 MHz.

相較於先前技術,本創作提供的技術方案至少具有以下優點:本創作提供的阻抗調節組件包括複數個電容器及複數個繼電器,各繼電器分別與單個電容器電性連接以控制單個電容器的導電狀態,當聚焦環被損耗時,可以監測聚焦環的損耗程度,並將所需個數的電容器電性導通,即可對聚焦環上方鞘層的厚度進行調整,使得基片邊緣到聚焦環上方具有相同高度的鞘層,從而改善蝕刻均一性。並且,可以選擇具有不同的電容值的複數個電容器,更有利於透過對電容器的選擇來補償相應的聚焦環的損耗。此外,阻抗調節組件上設置有氣體噴架,可於氣體噴架內充入冷卻氣體向電容器所在環境噴氣而降低該環境溫度,有利於電容器長期穩定的工作。 Compared with the prior art, the technical solution provided by this creation has at least the following advantages: the impedance adjustment component provided by this creation includes a plurality of capacitors and a plurality of relays, and each relay is electrically connected to a single capacitor to control the conduction state of the single capacitor, When the focus ring is worn out, the degree of loss of the focus ring can be monitored, and the required number of capacitors can be electrically turned on, and the thickness of the sheath above the focus ring can be adjusted so that the edge of the substrate and the top of the focus ring have the same A high degree of sheath to improve etching uniformity. In addition, multiple capacitors with different capacitance values can be selected, which is more conducive to compensating the loss of the corresponding focus ring through the selection of capacitors. In addition, the impedance adjusting component is provided with a gas spray frame, and the cooling gas can be filled into the gas spray frame to blow air into the environment where the capacitor is located to reduce the temperature of the environment, which is beneficial to the long-term stable operation of the capacitor.

10,110:反應腔 10,110: reaction chamber

20,120:氣體噴淋頭 20, 120: Gas sprinkler

30,130:隔離環 30,130: isolation ring

40,140:基座 40,140: Pedestal

41,141:靜電夾盤 41,141: Electrostatic chuck

42,142:耦合環 42,142: coupling ring

43,143:聚焦環 43,43: focus ring

144:導體環 144: Conductor ring

150:阻抗調節組件 150: Impedance adjustment component

151:電容器 151: Capacitor

152:繼電器 152: Relay

153:電感 153: Inductance

154:氣體噴架 154: Gas Spray Frame

155:氣嘴 155: Gas Mouth

156:氣體容積區域 156: gas volume area

157:陶瓷板 157: ceramic plate

158:固定架 158: fixed frame

M:氣體裝置 M: Gas device

w:基片 w: substrate

C11,C12,C21,C22,C23,C24,C25:等效電容 C11, C12, C21, C22, C23, C24, C25: equivalent capacitance

L:電阻 L: Resistance

P0,P1’,P2’:功率 P0, P1’, P2’: Power

為了更清楚地說明本創作實施例的技術方案,下面將對實施例說明中所需要使用的附圖作簡單地介紹。顯而易見的是,下面說明中的附圖僅僅是本創作的一些實施例,對於本領域具有通常知識者而言,在不付出創造性勞動的前提下,可以根據這些附圖進一步獲得其他的附圖。 In order to explain the technical solution of the creative embodiment more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiment. It is obvious that the drawings in the following description are only some embodiments of the creation. For those with ordinary knowledge in the field, other drawings can be obtained based on these drawings without creative work.

圖1為先前技術電漿處理裝置示意圖;圖2為先前技術電漿處理裝置中低頻射頻功率分佈示意圖;圖3是本創作電漿處理裝置示意圖;圖4是本創作電漿處理裝置中低頻射頻功率分佈示意圖;以及圖5是本創作阻抗調節組件示意圖。 Fig. 1 is a schematic diagram of a plasma processing device of the prior art; Fig. 2 is a schematic diagram of the low-frequency radio frequency power distribution in a plasma processing device of the prior art; Fig. 3 is a schematic diagram of the plasma processing device of the present invention; A schematic diagram of the power distribution; and Figure 5 is a schematic diagram of the impedance adjustment component of this creation.

為使本創作實施例的目的、技術方案和優點更加清楚,下面將結合本創作實施例中的附圖,對本創作實施例中的技術方案進行清楚、完整地說明。顯而易見的是,所說明的實施例是本創作一部分實施例,而不是全部的實施例。基於本創作中的實施例,本領域具有通常知識者在沒有做出創造性勞動前提下所獲得的所有其他實施例,都屬於本創作保護的範圍。 In order to make the purpose, technical solutions, and advantages of the creative embodiment clearer, the technical solutions in the creative embodiment will be clearly and completely described below in conjunction with the drawings in the creative embodiment. It is obvious that the illustrated embodiments are part of the embodiments of this creation, but not all of the embodiments. Based on the embodiments in this creation, all other embodiments obtained by those with ordinary knowledge in the field without creative work are within the scope of protection of this creation.

圖1是一個習知的電容耦合型電漿處理裝置,電漿處理裝置包括由複數個壁圍成的反應腔10,反應腔10的上方設置有氣體噴淋頭20,用以將氣體供應裝置內的反應氣體引入反應腔10內,以形成電漿對基片w進行蝕刻。氣體噴淋頭20可作為上電極。氣體噴淋頭20的外周環設有隔離環30,用以將電漿約束於隔離環30的相應壁體內。反應腔10的下方設置有用於承載基片w的基座40,基座40可作為下電極。一個源射頻電源透過一個高頻射頻功率匹配器連接到下電極,以及一個偏置射頻電源透過一個偏置射頻功率匹配器連接到下電極。源射頻電源輸出高頻射頻功率到反應腔10,使得經氣體噴淋頭20噴入反應腔10的反應氣體產生電漿,源射頻電源輸出的高頻射頻訊號的頻率大於13MHz。偏置射頻電源輸出的低頻射頻訊號的頻率小於13MHz。氣體噴淋頭20與基座40之間為電漿處理區域。基座40通常由鋁合金進行表面陽極氧化製成,或者在鋁合金表面塗覆一層絕緣的耐腐蝕材料層,以避免被反應腔10內的蝕刻氣體腐蝕,造成顆粒污染等一系列問題。基座40上表面設置有一個靜電夾盤41用於固定待處理基片w到靜電夾盤41上表面。基座40下部外圍進一步包括一個突出的臺階部,臺階部上設置有耦合環42,耦合環42圍繞在基座40外周圍,透過對耦合環42的材料和形狀尺寸的選擇,可以改變基片w邊緣區域耦合的射頻能量分佈。耦合環 42上方設置有一個聚焦環43,其中聚焦環43圍繞靜電夾盤41且其內壁圍繞並緊貼基片w,而且聚焦環43的上表面在電漿處理過程中暴露於電漿。反應腔10底部進一步包括一個排氣裝置以排出氣體,進而維持反應腔10內低壓。在電漿處理過程中,源射頻電源輸出的高頻射頻功率用於點燃並維持反應腔10內的電漿,偏置射頻電源輸出的低頻射頻功率用於控制形成在基片w上表面的和聚焦環43上表面的鞘層厚度,鞘層的厚度決定了電漿中的離子入射到基片w的能量和方向。如果基片w邊緣區域和聚焦環43的鞘層不連續分佈的話將會造成基片w邊緣區域蝕刻速率和蝕刻方向與基片w中心區域的差別(edge tilting),而降低基片w的加工均勻性,影響最終晶片的良率。 Figure 1 is a conventional capacitive coupling type plasma processing device. The plasma processing device includes a reaction chamber 10 surrounded by a plurality of walls. A gas shower head 20 is provided above the reaction chamber 10 to supply the gas to the device. The reaction gas inside is introduced into the reaction chamber 10 to form plasma to etch the substrate w. The gas shower head 20 can be used as the upper electrode. The outer peripheral ring of the gas shower head 20 is provided with an isolation ring 30 to confine the plasma within the corresponding wall of the isolation ring 30. A susceptor 40 for supporting the substrate w is provided under the reaction chamber 10, and the susceptor 40 can be used as a lower electrode. A source radio frequency power supply is connected to the lower electrode through a high frequency radio frequency power matcher, and a bias radio frequency power supply is connected to the lower electrode through a bias radio frequency power matcher. The source radio frequency power supply outputs high frequency radio frequency power to the reaction chamber 10, so that the reaction gas sprayed into the reaction chamber 10 through the gas shower head 20 generates plasma, and the frequency of the high frequency radio frequency signal output by the source radio frequency power supply is greater than 13 MHz. The frequency of the low-frequency RF signal output by the bias RF power supply is less than 13MHz. Between the gas shower head 20 and the base 40 is a plasma treatment area. The base 40 is usually made of aluminum alloy by surface anodic oxidation, or is coated with an insulating corrosion-resistant material layer on the surface of the aluminum alloy to avoid a series of problems such as corrosion by the etching gas in the reaction chamber 10 and particle contamination. An electrostatic chuck 41 is provided on the upper surface of the base 40 for fixing the substrate w to be processed to the upper surface of the electrostatic chuck 41. The outer periphery of the lower part of the base 40 further includes a protruding stepped portion. A coupling ring 42 is provided on the stepped portion. The coupling ring 42 surrounds the outer periphery of the base 40. The material and shape and size of the coupling ring 42 can be selected to change the substrate. w The distribution of RF energy coupled to the edge region. Coupling loop A focus ring 43 is arranged above 42, wherein the focus ring 43 surrounds the electrostatic chuck 41 and its inner wall surrounds and closely adheres to the substrate w, and the upper surface of the focus ring 43 is exposed to plasma during the plasma treatment. The bottom of the reaction chamber 10 further includes an exhaust device to exhaust gas, thereby maintaining the low pressure in the reaction chamber 10. In the plasma processing process, the high frequency radio frequency power output by the source radio frequency power supply is used to ignite and maintain the plasma in the reaction chamber 10, and the low frequency radio frequency power output by the bias radio frequency power supply is used to control the sum formed on the upper surface of the substrate w The thickness of the sheath layer on the upper surface of the focusing ring 43, and the thickness of the sheath layer determines the energy and direction of the ions in the plasma incident on the substrate w. If the edge area of the substrate w and the sheath of the focus ring 43 are discontinuously distributed, it will cause the edge tilting of the etching rate and direction of the edge area of the substrate w and the center area of the substrate w (edge tilting), thereby reducing the processing of the substrate w Uniformity affects the yield of the final wafer.

由於聚焦環43是長期處於充滿蝕刻氣體的電漿中的,所以在進行一定時間的電漿處理後,聚焦環43表面材料必然會被腐蝕,因此聚焦環43上表面的高度會隨之下降,其下降的高度會嚴重影響基片w邊緣區域鞘層的分佈和形態,為了抵消這種長期工作中所產生的電漿處理效果不均,需要設計對應的補償機構或方法。部分的先前技術中透過在反應腔10內設置機械驅動裝置,以驅動耦合環42或者聚焦環43可以微量上下運動,以改變基片w邊緣區域的電場分佈。然而,使用這種方法會因為存在有運動部件會帶來顆粒污染的問題,而且運動的耦合環42和聚焦環43的精確定位也是很大的問題,1mm以下的位置偏移都會導致基片w上處理效果的不均勻分佈。 Since the focus ring 43 is in the plasma filled with etching gas for a long time, after a certain period of plasma treatment, the surface material of the focus ring 43 will inevitably be corroded, so the height of the upper surface of the focus ring 43 will decrease accordingly. The lowered height will seriously affect the distribution and morphology of the sheath in the edge region of the substrate w. In order to offset the uneven plasma treatment effect produced during the long-term work, it is necessary to design a corresponding compensation mechanism or method. In part of the prior art, a mechanical driving device is provided in the reaction chamber 10 to drive the coupling ring 42 or the focus ring 43 to move up and down slightly to change the electric field distribution in the edge area of the substrate w. However, the use of this method will cause particle contamination problems due to moving parts, and the precise positioning of the moving coupling ring 42 and the focus ring 43 is also a big problem. The position deviation below 1mm will cause the substrate w The uneven distribution of the treatment effect.

上述調節方法不僅存在問題,而且更存在一個最嚴重的缺陷,上述調節方法對耦合到聚焦環43的低頻射頻功率的影響很小,也就是必須進行大幅度的調節才能有效改善功率分配。如圖2所示,輸入的低頻射頻功率P0經過基座40與基片w之間的等效電容C11耦合功率P1’到基片w,同時經過基座40到耦合環42和聚焦環43之間的等效電容C12耦合功率P2’到聚焦環43。其中等效電容C12的值非常小,而且很難調節,所以功率P2’會遠小於功率P1’且功率比例很以調 整。為了增加等效電容C12可以選擇鋁、碳化矽等高導電性的材料來製造耦合環42,但是這種透過所選擇的材料來補償的方法只能補償一段時間,而無法動態的補償由於聚焦環43損耗帶來的處理效果不均。 The above adjustment method not only has a problem, but also has one of the most serious defects. The above adjustment method has little effect on the low-frequency RF power coupled to the focus ring 43, that is, a large adjustment must be made to effectively improve the power distribution. As shown in Figure 2, the input low-frequency radio frequency power P0 couples power P1' to the substrate w through the equivalent capacitance C11 between the base 40 and the substrate w, and at the same time passes through the base 40 to the coupling ring 42 and the focus ring 43. The equivalent capacitance between C12 couples the power P2' to the focus ring 43. The value of the equivalent capacitor C12 is very small and difficult to adjust, so the power P2’ will be much smaller than the power P1’ and the power ratio is very adjustable. all. In order to increase the equivalent capacitance C12, high-conductivity materials such as aluminum and silicon carbide can be selected to make the coupling ring 42, but this method of compensating through the selected material can only compensate for a period of time, but cannot dynamically compensate due to the focus ring. 43 The treatment effect caused by loss is uneven.

以下將結合圖3及圖5,以進一步說明本創作的具體實施例。 The following will further illustrate the specific embodiments of this creation in conjunction with FIG. 3 and FIG. 5.

經過創作人研究發現,當高頻的射頻功率被輸入基座140時射頻功率能夠輕易的耦合到聚焦環143處,因為對於高頻訊號來說基座140表面很薄(數十微米),絕緣耐腐蝕層和耦合環142阻抗很小。但是對於低頻射頻訊號來說,較低的頻率導致同樣的絕緣耐腐蝕層和耦合環142形成很大的阻抗,這一阻抗導致只有很少的低頻射頻能量能耦合到聚焦環143,即使採用各種手段調節耦合環142與聚焦環143的介電常數、位置,最終可調的範圍仍然有限。因為基座140側壁的絕緣耐腐蝕層必不可少,而且耦合環142通常選擇絕緣材料,如氧化鋁或者氧化矽材料製成,所以在現有硬體結構下無法將低頻射頻功率可調的分配到基片w邊緣的聚焦環143上。其中耦合環142也可以選擇高導電材料製成,但是這種耦合環142只能在短時間內取得較好的蝕刻效果,時間一長仍然無法補償聚焦環143損耗帶來的處理效果不均。而且高導電性的耦合環142除了影響低頻射頻功率的分佈也會同時影響高頻射頻功率的分佈,也就影響了電漿濃度的分佈,所以為了聚焦環143上方鞘層厚度的調整反而造成電漿濃度分佈不均勻,也無法改善整體的電漿處理效果。聚焦環143通常是由石英、氧化鋁等絕緣材料或者碳化矽、矽等半導體材料製成,以避免電漿處理過程中產生的顆粒污染基片w,同時提供足夠的導電性。 After the creator’s research, it was found that when high-frequency RF power is input to the base 140, the RF power can be easily coupled to the focus ring 143, because the surface of the base 140 is very thin (tens of micrometers) for high-frequency signals and is insulated The resistance of the corrosion-resistant layer and the coupling ring 142 is small. But for low-frequency RF signals, the lower frequency causes the same insulation and corrosion-resistant layer to form a large impedance with the coupling ring 142. This impedance results in very little low-frequency RF energy being coupled to the focusing ring 143, even if various types of RF energy are used. The dielectric constant and position of the coupling ring 142 and the focus ring 143 are adjusted by means, and the final adjustable range is still limited. Because the insulating and anticorrosive layer on the side wall of the base 140 is indispensable, and the coupling ring 142 is usually made of insulating material, such as aluminum oxide or silicon oxide, it is impossible to adjust the low-frequency RF power to be distributed under the existing hardware structure. On the focus ring 143 at the edge of the substrate w. The coupling ring 142 can also be made of a highly conductive material, but this coupling ring 142 can only achieve a good etching effect in a short time, and the uneven processing effect caused by the loss of the focus ring 143 cannot be compensated for a long time. Moreover, the high-conductivity coupling ring 142 not only affects the distribution of low-frequency radio frequency power, but also affects the distribution of high-frequency radio frequency power, which also affects the distribution of plasma concentration. Therefore, the adjustment of the thickness of the sheath above the focus ring 143 causes electrical The plasma concentration distribution is not uniform, and the overall plasma treatment effect cannot be improved. The focus ring 143 is usually made of insulating materials such as quartz, alumina, or semiconductor materials such as silicon carbide, silicon, etc., so as to prevent particles generated during plasma processing from polluting the substrate w, and at the same time provide sufficient conductivity.

基於這一發現,本創作提出了如圖3所示的一種新的電漿處理裝置,其基本結構與圖1所示的技術相同。圖3示出了於基座140的下方環設有導體環144,導體環144透過導電連接部與由鋁、碳化矽等高導電性的材料製成的耦合環142電性連接,導體環144可以由銅等導電材料製成;阻抗調節組件150設置 於基座140的下方且與基座140電性連接;導電連接部電性連接阻抗調節組件150及導體環144。透過調節阻抗調節組件150來調節輸送到聚焦環143的低頻射頻功率。本創作中,將由鋁、碳化矽等高導電性的材料製成的耦合環142當作環形電極,而由導電連接部連接導體環144與耦合環142而電性導通,當然在其他實施例中,也可以設置由絕緣材料製成的耦合環142,然後單獨設置環形電極,將此環形電極設置於耦合環142內或者將環形電極設置於耦合環142與聚焦環143之間,並透過導電連接部連接導體環144與環形電極而實現導體環144與環形電極的電性導通。較佳地,導電連接部為一導線。 Based on this discovery, this author proposes a new plasma processing device as shown in Figure 3, the basic structure of which is the same as the technology shown in Figure 1. FIG. 3 shows that a conductor ring 144 is provided under the base 140. The conductor ring 144 is electrically connected to a coupling ring 142 made of high-conductivity materials such as aluminum and silicon carbide through a conductive connection portion. The conductor ring 144 Can be made of conductive materials such as copper; impedance adjustment component 150 is set It is under the base 140 and is electrically connected to the base 140; the conductive connection part is electrically connected to the impedance adjusting component 150 and the conductor ring 144. The low frequency radio frequency power delivered to the focus ring 143 is adjusted by adjusting the impedance adjusting component 150. In this creation, the coupling ring 142 made of high-conductivity materials such as aluminum and silicon carbide is used as the ring electrode, and the conductive connection part connects the conductor ring 144 and the coupling ring 142 to be electrically connected. Of course, in other embodiments Alternatively, a coupling ring 142 made of an insulating material can be provided, and then a ring electrode can be separately provided. The portion connects the conductor ring 144 and the ring electrode to achieve electrical conduction between the conductor ring 144 and the ring electrode. Preferably, the conductive connection part is a wire.

結合圖5所示,阻抗調節組件150包括複數個電容器151及複數個繼電器152,各繼電器152分別與單個電容器151電性連接以控制單個電容器151的導電狀態。本創作中,電容器151及繼電器152的個數相等,且均為至少兩個,較佳為設置三個電容器151及三個繼電器152。單個繼電器152與單個電容器151電性連接,以單獨控制各電容器151的電路導通。各電容器151的電容值可以相同也可以不相同。阻抗調節組件150進一步包括電感153,電感153電性連接於基座140,電感153為一低通濾波器,可阻止源射頻電源輸出的高頻射頻功率耦合至聚焦環143,而偏置射頻電源輸出的低頻射頻功率仍可被耦合至聚焦環143。氣體噴架154,設置於複數個電容器151的周側,氣體噴架154面向電容器151的壁面設有複數個氣嘴155,氣體噴架154內挖設有氣體容積區域156,氣嘴155與氣體容積區域156相連通,氣嘴155用於向電容器151所在的空間噴氣,以降低電容器151及其周側環境溫度。陶瓷板157,用於電容器151及氣體噴架154固定於其上,且具有良好的耐高溫性能。固定架158的一端連接於陶瓷板157以及另一端連接於基座140,以將阻抗調節組件150整體固定於基座140。 As shown in FIG. 5, the impedance adjusting component 150 includes a plurality of capacitors 151 and a plurality of relays 152, and each relay 152 is electrically connected to a single capacitor 151 to control the conduction state of the single capacitor 151. In this creation, the numbers of capacitors 151 and relays 152 are equal, and both are at least two. Preferably, three capacitors 151 and three relays 152 are provided. The single relay 152 is electrically connected to the single capacitor 151 to individually control the circuit conduction of each capacitor 151. The capacitance value of each capacitor 151 may be the same or different. The impedance adjustment component 150 further includes an inductor 153, which is electrically connected to the base 140. The inductor 153 is a low-pass filter, which prevents the high-frequency RF power output by the source RF power source from coupling to the focus ring 143 and biases the RF power source. The output low frequency radio frequency power can still be coupled to the focus ring 143. The gas spray frame 154 is arranged on the peripheral side of the plurality of capacitors 151. The gas spray frame 154 is provided with a plurality of gas nozzles 155 facing the wall surface of the capacitor 151. The gas spray frame 154 is dug with a gas volume area 156, the gas nozzle 155 and the gas The volume area 156 is connected, and the air nozzle 155 is used to spray air into the space where the capacitor 151 is located, so as to reduce the temperature of the capacitor 151 and its surrounding environment. The ceramic plate 157 is used to fix the capacitor 151 and the gas spray frame 154 on it, and has good high temperature resistance. One end of the fixing frame 158 is connected to the ceramic plate 157 and the other end is connected to the base 140 to fix the impedance adjusting component 150 to the base 140 as a whole.

阻抗調節組件150的複數個繼電器152透過控制線連接於控制器,此控制器可單獨控制各繼電器152的開關,以將複數個電容器151中的部分電容器151電路導通或者電路關閉,以調節輸送到聚焦環143的低頻射頻功率。 The plurality of relays 152 of the impedance adjusting component 150 are connected to the controller through a control line. The controller can individually control the switch of each relay 152 to turn on or turn off some of the capacitors 151 in the plurality of capacitors 151 to adjust the transmission to The low frequency radio frequency power of the focus ring 143.

阻抗調節組件150的氣體噴架154透過氣體管道與氣體裝置M連通,且於氣體管道上設置一閥,以控制向氣體容積區域156內通入冷卻氣體。氣體為乾燥壓縮氣體,可被輸送至電容器151周邊環境區域,以降低電容器151及其周邊環境溫度。 The gas spray frame 154 of the impedance adjusting component 150 communicates with the gas device M through a gas pipe, and a valve is arranged on the gas pipe to control the cooling gas to be passed into the gas volume area 156. The gas is dry compressed gas, which can be delivered to the surrounding environment area of the capacitor 151 to reduce the temperature of the capacitor 151 and its surrounding environment.

如圖4所示為本創作的等效電路圖和射頻功率分佈圖,本創作中耦合到基片w的等效電容C21仍然很大,所以主要功率能夠耦合到基片w,基座140經過側壁耐腐蝕絕緣層和耦合環142到聚焦環143的等效電容C22仍然很小,無法傳輸較大功率的射頻功率。阻抗調節組件150不是透過傳統的耦合的方式傳遞射頻功率,而是透過直接電連接的方式將基座140中的射頻功率直接引導到了聚焦環143,所以繞過了嚴重影響低頻射頻功率耦合的阻抗。其中,阻抗調節組件150中可以根據需要自行選擇具有不同電容值的電容器151進行組合,且可透過繼電器152來選擇性地將具有所需要電容值的電容器151於電路上進行電性導通,所以本創作的阻抗調節組件150透過簡單地將具有需電容值的電容器151電路導通就可以有效的調節輸送到聚焦環143的低頻射頻功率。當反應腔處於初始狀態時,複數個電容器151均未被電性導通,在電漿處理過程中,可對基片w蝕刻效果進行監測,並重點監測基片w邊緣區域的蝕刻效果是否與中心區域的蝕刻效果不同,如果基片w邊緣的蝕刻孔傾斜角度在預設角度範圍內,則繼續執行基片w蝕刻效果監測步驟,如果基片w邊緣的蝕刻孔傾斜超過預設角度,則對阻抗調節組件150進行調整。依據基片w蝕刻效果監測中監測的基片w邊緣的蝕刻孔傾斜的程度,透過控制器將複數個繼電器152中的至少一個開啟,以使得與啟動的繼電器152電性連接的某一個或某些具有所需電容值的電容器151電性導通, 隨即更多低頻射頻功率被輸送到基片w邊緣的聚焦環143,且基片w邊緣聚焦環143的低頻射頻功率改變,進而抬高聚焦環143處的鞘層,使得基片w邊緣到聚焦環143上方具有相同高度的鞘層,改善蝕刻均一性。繼續監測基片w處理的效果,直到處理效果的均一性再次偏移超出預設的閥值,根據監測到的數值再次調整被電性導通的電容器151的數值,以電性導通相應的電容器151來補償聚焦環143的損耗。這樣本創作就可以在長期不更換聚焦環143的情況下,只需要改變電性導通的電容器151的數值即可長期保持電漿蝕刻效果的穩定。 Figure 4 shows the equivalent circuit diagram and radio frequency power distribution diagram of this creation. The equivalent capacitance C21 coupled to the substrate w in this creation is still very large, so the main power can be coupled to the substrate w, and the base 140 passes through the sidewalls. The corrosion-resistant insulating layer and the equivalent capacitance C22 from the coupling ring 142 to the focusing ring 143 are still very small and cannot transmit high-power radio frequency power. The impedance adjustment component 150 does not transmit radio frequency power through a traditional coupling method, but directs the radio frequency power in the base 140 to the focusing ring 143 through a direct electrical connection, so it bypasses the impedance that seriously affects the coupling of low frequency radio frequency power. . Among them, the impedance adjusting component 150 can select capacitors 151 with different capacitance values for combination according to the needs, and the capacitor 151 with the required capacitance value can be selectively electrically conducted on the circuit through the relay 152, so this The created impedance adjustment component 150 can effectively adjust the low-frequency radio frequency power delivered to the focus ring 143 by simply turning on the capacitor 151 circuit with the required capacitance value. When the reaction chamber is in the initial state, the plurality of capacitors 151 are not electrically conductive. During the plasma processing, the etching effect of the substrate w can be monitored, and the etching effect of the edge area of the substrate w can be monitored. The etching effect of the area is different. If the inclination angle of the etching hole at the edge of the substrate w is within the preset angle range, continue to perform the step of monitoring the etching effect of the substrate w. If the etching hole at the edge of the substrate w inclines more than the preset angle, then The impedance adjustment component 150 performs adjustment. According to the degree of inclination of the etching hole on the edge of the substrate w monitored in the monitoring of the etching effect of the substrate w, at least one of the plurality of relays 152 is turned on through the controller, so that one or a certain one is electrically connected to the activated relay 152 Some capacitors 151 with the required capacitance value are electrically conductive, Immediately more low-frequency RF power is delivered to the focus ring 143 at the edge of the substrate w, and the low-frequency RF power of the focus ring 143 at the edge of the substrate w changes, thereby raising the sheath at the focusing ring 143, making the edge of the substrate w to focus There is a sheath of the same height above the ring 143 to improve etching uniformity. Continue to monitor the processing effect of the substrate w until the uniformity of the processing effect deviates again beyond the preset threshold, and adjust the value of the electrically conductive capacitor 151 again according to the monitored value to electrically conduct the corresponding capacitor 151 To compensate for the loss of the focus ring 143. In this way, the present invention can keep the plasma etching effect stable for a long time by changing the value of the electrically conductive capacitor 151 without replacing the focus ring 143 for a long time.

儘管本創作的內容已經透過上述較佳實施例作了詳細介紹,但應當認識到上述的說明不應被認為是對本創作的限制。在本領域具有通常知識者閱讀了上述內容後,對於本創作的多種修改和替代都將是顯而易見的。因此,本創作的保護範圍應由所附的申請專利範圍來限定。 Although the content of this creation has been introduced in detail through the above preferred embodiments, it should be understood that the above description should not be considered as a limitation to this creation. After reading the above content, those with ordinary knowledge in the field will be able to make various modifications and substitutions for this creation will be obvious. Therefore, the scope of protection of this creation should be limited by the scope of the attached patent application.

110:反應腔 110: reaction chamber

120:氣體噴淋頭 120: Gas sprinkler

130:隔離環 130: isolation ring

140:基座 140: Pedestal

141:靜電夾盤 141: Electrostatic chuck

142:耦合環 142: Coupling Ring

143:聚焦環 143: Focus Ring

144:導體環 144: Conductor ring

150:阻抗調節組件 150: Impedance adjustment component

M:氣體裝置 M: Gas device

w:基片 w: substrate

Claims (17)

一種電漿處理裝置,包括:由複數個壁圍成的一反應腔;設置在該反應腔下方的一基座,該基座上設置有一靜電夾盤,該靜電夾盤用於固定待處理基片,一源射頻電源連接到該基座或一氣體噴淋頭及一偏置射頻電源連接到該基座;設置在該反應腔上方的該氣體噴淋頭,用於引入氣體至該反應腔內,該氣體噴淋頭與該基座之間為電漿處理區域;一聚焦環,圍繞該靜電夾盤並且在電漿處理過程中暴露於電漿;一環形電極,設置於該聚焦環下方;一導體環,環設於該基座下方,該導體環透過一導體連接部與該環形電極電性連接;以及一阻抗調節組件,設置於該基座的下方;其中,該阻抗調節組件包括複數個電容器及複數個繼電器,各該繼電器分別與單個該電容器電性連接以控制單個該電容器的導電狀態,該阻抗調節組件與該基座電性連接,該導體連接部電性連接該阻抗調節組件與該導體環。 A plasma processing device includes: a reaction chamber surrounded by a plurality of walls; a base arranged below the reaction chamber, and an electrostatic chuck is arranged on the base, and the electrostatic chuck is used to fix the substrate to be processed Chip, a source radio frequency power supply is connected to the base or a gas shower head and a bias radio frequency power supply is connected to the base; the gas shower head arranged above the reaction chamber is used to introduce gas into the reaction chamber Inside, between the gas shower head and the base is the plasma processing area; a focusing ring surrounding the electrostatic chuck and exposed to the plasma during the plasma processing; a ring electrode arranged under the focusing ring A conductor ring is arranged below the base, and the conductor ring is electrically connected to the ring electrode through a conductor connection portion; and an impedance adjustment component is disposed below the base; wherein the impedance adjustment component includes A plurality of capacitors and a plurality of relays, each of the relays is electrically connected to a single capacitor to control the conduction state of the single capacitor, the impedance adjusting component is electrically connected to the base, and the conductor connecting part is electrically connected to the impedance adjusting Components and the conductor ring. 如請求項1所述之電漿處理裝置,其中該電容器的個數至少為2個,該繼電器的個數也至少為2個且與該電容器的個數相等,單個該繼電器與單個該電容器電性連接。 The plasma processing device according to claim 1, wherein the number of the capacitor is at least two, the number of the relay is also at least two and is equal to the number of the capacitor, and a single relay is equivalent to a single capacitor. Sexual connection. 如請求項2所述之電漿處理裝置,其中各該電容器的電容值彼此相同或不相同。 The plasma processing device according to claim 2, wherein the capacitance values of the capacitors are the same or different from each other. 如請求項1所述之電漿處理裝置,其中該繼電器透過一控制線連接於一控制器,該控制器用以控制各該繼電器的開關。 The plasma processing device according to claim 1, wherein the relay is connected to a controller through a control line, and the controller is used to control the switch of each of the relays. 如請求項1所述之電漿處理裝置,其中該阻抗調節組件進一步包括一電感,該電感與該基座電性連接。 The plasma processing device according to claim 1, wherein the impedance adjusting component further includes an inductor, and the inductor is electrically connected to the base. 如請求項5所述之電漿處理裝置,其中該電感為一低通濾波器,以阻止該源射頻電源輸出的高頻射頻功率耦合至該聚焦環,而該偏置射頻電源輸出的低頻射頻功率仍耦合至該聚焦環。 The plasma processing device according to claim 5, wherein the inductor is a low-pass filter to prevent the high-frequency RF power output by the source RF power source from coupling to the focus ring, and the low-frequency RF power output by the bias RF power source Power is still coupled to the focus ring. 如請求項1所述之電漿處理裝置,其中該環形電極為一耦合環,該耦合環由包含鋁或碳化矽的高導電性的材料製成。 The plasma processing device according to claim 1, wherein the ring electrode is a coupling ring, and the coupling ring is made of a highly conductive material including aluminum or silicon carbide. 如請求項1所述之電漿處理裝置,其進一步包括由絕緣材料製成的一耦合環,該耦合環設置於該聚焦環的下方,該環形電極設置於該耦合環內或設置於該耦合環與該聚焦環之間。 The plasma processing device according to claim 1, further comprising a coupling ring made of an insulating material, the coupling ring is arranged below the focusing ring, and the ring electrode is arranged in the coupling ring or in the coupling Between the ring and the focus ring. 如請求項1所述之電漿處理裝置,其中該阻抗調節組件包括一氣體噴架,該氣體噴架設置於該電容器的周側,該氣體噴架面向該電容器的壁面設有複數個氣嘴,該複數個氣嘴用於向該電容器所在的空間噴氣,以降低該電容器及其周側環境溫度。 The plasma processing device according to claim 1, wherein the impedance adjusting component includes a gas spray frame, the gas spray frame is arranged on the peripheral side of the capacitor, and the wall surface of the gas spray frame facing the capacitor is provided with a plurality of gas nozzles , The plurality of air nozzles are used to blow air into the space where the capacitor is located, so as to reduce the temperature of the capacitor and its surrounding environment. 如請求項9所述之電漿處理裝置,其中該氣體噴架內挖設有一氣體容積區域,該氣嘴與該氣體容積區域相連通。 The plasma processing device according to claim 9, wherein a gas volume area is excavated in the gas spray frame, and the gas nozzle is connected to the gas volume area. 如請求項10所述之電漿處理裝置,其中該阻抗調節組件透過一氣體管道與一氣體裝置連通,且於該氣體管道上設置一閥,以控制向該氣體容積區域內通入一氣體。 The plasma processing device according to claim 10, wherein the impedance adjusting component communicates with a gas device through a gas pipe, and a valve is arranged on the gas pipe to control the passage of a gas into the gas volume area. 如請求項11所述之電漿處理裝置,其中該氣體為乾燥壓縮氣體。 The plasma processing device according to claim 11, wherein the gas is dry compressed gas. 如請求項9所述之電漿處理裝置,其中該阻抗調節組件包括一陶瓷板,該電容器及該氣體噴架固定於該陶瓷板。 The plasma processing device according to claim 9, wherein the impedance adjusting component includes a ceramic plate, and the capacitor and the gas spray frame are fixed to the ceramic plate. 如請求項13所述之電漿處理裝置,其中該阻抗調節組件包括一固定架,該固定架的一端連接於該陶瓷板,另一端連接於該基座,以將該阻抗調節組件整體固定於該基座。 The plasma processing device according to claim 13, wherein the impedance adjustment component includes a fixing frame, one end of the fixing frame is connected to the ceramic plate, and the other end is connected to the base, so that the impedance adjustment component is integrally fixed to The pedestal. 如請求項1所述之電漿處理裝置,其中該導體環由銅製成。 The plasma processing device according to claim 1, wherein the conductor ring is made of copper. 如請求項1所述之電漿處理裝置,其中該偏置射頻電源輸出的射頻訊號的頻率小於13MHz。 The plasma processing device according to claim 1, wherein the frequency of the radio frequency signal output by the bias radio frequency power supply is less than 13 MHz. 如請求項1所述之電漿處理裝置,其中該源射頻電源輸出高頻射頻功率到該反應腔,使得經該氣體噴淋頭噴入該反應腔的反應氣體產生電漿,該源射頻電源輸出的射頻訊號的頻率大於13MHz。 The plasma processing device according to claim 1, wherein the source radio frequency power supply outputs high frequency radio frequency power to the reaction chamber, so that the reaction gas sprayed into the reaction chamber through the gas shower head generates plasma, and the source radio frequency power supply The frequency of the output RF signal is greater than 13MHz.
TW109215283U 2019-12-20 2020-11-19 Plasma processing apparatus with a function for distributing and adjusting radio frequency power TWM616188U (en)

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