TWM615535U - Apparatus for making facial mask - Google Patents
Apparatus for making facial mask Download PDFInfo
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- TWM615535U TWM615535U TW110203728U TW110203728U TWM615535U TW M615535 U TWM615535 U TW M615535U TW 110203728 U TW110203728 U TW 110203728U TW 110203728 U TW110203728 U TW 110203728U TW M615535 U TWM615535 U TW M615535U
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本新型係關於一種口罩製作,特別是關於一種製作口罩之裝置。 This model relates to a mask making, especially to a device for making masks.
近年來由於紫外線極其強烈,特別是對於臉部美容術後者而言,影響尤其嚴重。目前所有市面口罩只有過濾粉塵功能,無防護紫外線功能;即便有過濾粉塵,但其無法過濾微小粒子且悶熱。 In recent years, due to the extremely strong ultraviolet rays, the impact is especially serious for those who have undergone facial cosmetic surgery. At present, all masks on the market only have the function of filtering dust, and have no protection against ultraviolet rays; even if they have the function of filtering dust, they cannot filter tiny particles and are sultry.
本新型係有關於具有下列特性之口罩。一種口罩之製作方法,包含:備置漿料包含光致變色染料與樹脂;以轉軸至轉軸式裝置驅動基材移動,藉由具有漿料槽,使該基材吸附該漿料,形成防紫外線材料於該基材上,經紫外線照射可轉換顏色。其中光致變色染料與樹脂之混合比例為1:5-1:20,其中更包含烘烤基材,該烘烤溫度小於攝氏150度。其中基材包含不織布,基材包含PP。 This new model relates to a mask with the following characteristics. A method for manufacturing a mask includes: preparing a slurry containing photochromic dye and resin; using a shaft-to-rotation device to drive a substrate to move, and by having a slurry tank, the substrate can absorb the slurry to form an anti-ultraviolet material On the substrate, the color can be changed by ultraviolet radiation. The mixing ratio of the photochromic dye and the resin is 1:5-1:20, and the baking substrate is further included, and the baking temperature is less than 150 degrees Celsius. The base material includes non-woven fabric, and the base material includes PP.
一種基材製作方法,包含:備置漿料,該漿料包含光致變色染料與樹脂;以轉軸至轉軸式裝置驅動基材移動,藉由通過具有漿料之漿料槽,形成防紫外線材料於受驅動之該基材上。其中光致變色染料與樹脂之混合比例為1:5-1:20。其中烘烤溫度小於攝氏150度,基材包含PP不織布。 A method for making a substrate includes: preparing a slurry containing photochromic dye and resin; driving the substrate to move through a shaft-to-rotation device, and forming an anti-ultraviolet material by passing through a slurry tank with a slurry Driven on the substrate. The mixing ratio of photochromic dye and resin is 1:5-1:20. The baking temperature is less than 150 degrees Celsius, and the base material includes PP non-woven fabric.
本新型揭露一種口罩,包含:裏層;中層,配置於該裏層之上;及外層,配置於該中層之上,其中製作外層步驟包含:藉由備置浸染溶液,浸染溶液包含光致變色染料與樹脂;以轉軸至轉軸式裝置驅動基材移動,藉由通過具有浸染溶液之浸染槽,使基材吸附浸染溶液,形成防紫外線材料於基材上, 經紫外線照射可轉換顏色。其中光致變色染料與樹脂之混合比例為1:5-1:20。 The present invention discloses a mask, comprising: an inner layer; a middle layer arranged on the inner layer; and an outer layer arranged on the middle layer, wherein the step of making the outer layer includes: preparing a dip dye solution, the dip dye solution containing a photochromic dye With resin; the substrate is driven to move by a shaft-to-rotation device, and the substrate is absorbed by the dip solution through the dip tank with the dip solution to form an anti-ultraviolet material on the substrate. The color can be changed by ultraviolet radiation. The mixing ratio of photochromic dye and resin is 1:5-1:20.
本新型揭露一種口罩,包含:裏層,其中製作該裏層步驟包含:備置浸染溶液,該浸染溶液包含香味分子;以轉軸至轉軸式裝置驅動基材移動,藉由通過具有浸染溶液之浸染槽,使該基材吸附該香味分子,使該基材具有香氣;中層,配置於該裏層之上;及外層,配置於該中層之上。 The present invention discloses a mask comprising: an inner layer, wherein the step of making the inner layer includes: preparing a dip solution, the dip solution containing fragrance molecules; a rotating shaft-to-rotation device drives the substrate to move, by passing through a dip tank with the dip solution To make the substrate absorb the fragrance molecules to make the substrate have fragrance; the middle layer is arranged on the inner layer; and the outer layer is arranged on the middle layer.
本新型揭露一種口罩,包含:裏層;過濾層,配置於該裏層之上,其中製作該中層步驟包含:備置浸染溶液,該浸染溶液包含滅菌酵素,藉由通過具有浸染溶液之浸染槽,使該中層基材吸附該滅菌酵素;及外層,配置於該中層之上。 The present invention discloses a mask, comprising: an inner layer; a filter layer, arranged on the inner layer, wherein the step of preparing the middle layer includes: preparing a dip solution, the dip solution containing sterilizing enzyme, by passing through a dip tank with the dip solution, The middle layer substrate is made to adsorb the sterilization enzyme; and the outer layer is arranged on the middle layer.
一種口罩,包含:裏層;過濾層,配置於該裏層之上,包含超微孔生技濾淨膜(PTFE);及外層,配置於該過濾層之上,其中該外層可抗紫外線。其中該外層包含紫外線吸收劑、光致變色染料、樹脂或上述之任意組合。其中該過濾層材質選自包含HEPA、聚酯醚(TPEE)、苯酯和聚醚二醇的共聚物(TEEE)、聚氨酯(TPU)、聚四氟乙烯(PTFE)之一。 A mask includes: an inner layer; a filter layer arranged on the inner layer, including an ultra-microporous biotechnology filter membrane (PTFE); and an outer layer arranged on the filter layer, wherein the outer layer can resist ultraviolet rays. Wherein the outer layer contains ultraviolet absorber, photochromic dye, resin or any combination of the above. The material of the filter layer is selected from one of HEPA, polyester ether (TPEE), copolymer of phenyl ester and polyether glycol (TEEE), polyurethane (TPU), and polytetrafluoroethylene (PTFE).
一種口罩,包含:裏層,包含香味分子,藉由通過浸染溶液,使該裏層基材吸附該香味分子;過濾層,配置於該裏層之上,包含超微孔生技濾淨膜(PTFE);及外層,配置於該中層之上。其中該過濾層材質選自包含HEPA、聚酯醚(TPEE)、苯酯和聚醚二醇的共聚物(TEEE)、聚氨酯(TPU)、聚四氟乙烯(PTFE)之一。 A mask, comprising: an inner layer, containing fragrance molecules, through the dip solution to make the inner layer substrate absorb the fragrance molecules; a filter layer, arranged on the inner layer, comprising an ultra-microporous biotechnology filter membrane ( PTFE); and the outer layer, arranged on the middle layer. The material of the filter layer is selected from one of HEPA, polyester ether (TPEE), copolymer of phenyl ester and polyether glycol (TEEE), polyurethane (TPU), and polytetrafluoroethylene (PTFE).
一種口罩,包含:裏層;中層,配置於該裏層之上,包含抗菌成份,其中該抗菌成份包含溶菌酵素或抗流感藥劑;及外層,配置於該中層之上,其中該外層可抗紫外線。 A mask, comprising: an inner layer; a middle layer arranged on the inner layer and containing antibacterial ingredients, wherein the antibacterial ingredient contains lysozyme or an anti-influenza agent; and an outer layer arranged on the middle layer, wherein the outer layer can resist ultraviolet rays .
一種口罩,包含:裏層;中層,配置於該裏層之上;及外層,配置於該中層之上,包含抗菌成份,其中該抗菌成份包含溶菌酵素或抗流感藥劑,其中該中層包含超微孔生技濾淨膜(PTFE)。過濾層,配置於該裏層之上,其中該過濾層材質選自包含HEPA、聚酯醚(TPEE)、苯酯和聚醚二醇的共聚物 (TEEE)、聚氨酯(TPU)、聚四氟乙烯(PTFE)之一。 A mask comprising: an inner layer; a middle layer arranged on the inner layer; and an outer layer arranged on the middle layer and containing an antibacterial ingredient, wherein the antibacterial ingredient contains lysozyme or an anti-influenza agent, and the middle layer contains ultramicro Hole Biotechnology Filtration Membrane (PTFE). The filter layer is arranged on the inner layer, wherein the material of the filter layer is selected from copolymers containing HEPA, polyester ether (TPEE), phenyl ester and polyether glycol (TEEE), polyurethane (TPU), polytetrafluoroethylene (PTFE).
102:轉軸 102: shaft
104:浸染槽 104: Dip tank
106:轉軸至轉軸式裝置 106: shaft to shaft device
108:加熱器 108: heater
110:基材 110: Substrate
200:外層 200: Outer layer
220:過濾層 220: filter layer
240:裏層 240: inner layer
102A:轉軸 102A: shaft
104A:漿料槽 104A: Slurry tank
106A:轉軸至轉軸式裝置 106A: shaft to shaft device
108A:加熱器 108A: heater
110A:基材 110A: Substrate
第一圖為本新型之裝置示意。 The first picture is a schematic diagram of the new device.
第二圖為本新型之裝置示意。 The second figure is a schematic diagram of the new device.
第三圖為本新型之口罩示意。 The third picture shows the new type of mask.
第四圖為本新型之裝置示意。 The fourth figure is a schematic diagram of the new device.
第五圖為紫外線穿透率。 The fifth graph shows the UV transmittance.
一般而言,口罩包含至少三層,包含裡層、中層為過濾層,以及外層。本新型口罩包含利用以下製程製作外層之基材,使其具備紫外線防護功效。 Generally speaking, a mask contains at least three layers, including an inner layer, a middle layer as a filter layer, and an outer layer. The new type of mask includes a base material made of the outer layer by the following manufacturing process, so that it has the effect of ultraviolet protection.
一轉軸至轉軸式(roll to roll)裝置106配置,轉軸至轉軸式(roll to roll)裝置106包含至少三個轉軸102,其中至少一轉軸被至於一浸染槽104內,浸染槽104用於承載染料。得藉由驅動裝置,例如馬達等加以驅動轉軸102,使其依據一轉軸旋轉,而牽動軟質基材移動,例示如第一圖中之旋轉箭頭方向旋轉,使得基材110可由一端捲至另一端。於此過程中將帶動基材110移動,並通過浸染槽104內,於其中將防紫外線染料附著於基材110上。可控制轉軸102之轉速,利於控制移動速率,進而控制材料厚度。加熱裝置108對應配置於水平移動基材110之下側,可以選擇性開啟加熱裝置,提供乾燥所需熱源。加熱裝置108可以為燈泡、熱風、電磁輻射或是紅外線加熱器。
A roll to roll device 106 is configured. The roll to roll device 106 includes at least three rotating
隨著製程進展,基材由未浸染之一端移轉至另一端,此時已完成浸染之基材將被捲至另一端而收取。基於基材具有撓曲性,故可以將其捲曲於另一端。若有必要,則可以開啟加熱裝置提供烘乾所需熱能。隨後可將成捲之基材實施後續加工製作成口罩或其他用品,諸如防紫外線傘布、防紫外線遮陽 布料。若有需要,可於軟質基材上塗佈緩衝層或保護層。 As the process progresses, the substrate is transferred from one end of the unimpregnated end to the other end, and the substrate that has been impregnated at this time will be rolled to the other end and collected. Based on the flexibility of the substrate, it can be crimped on the other end. If necessary, the heating device can be turned on to provide the heat energy required for drying. Afterwards, the rolled substrate can be processed into masks or other products, such as anti-ultraviolet umbrella cloth and anti-ultraviolet sunshade. Cloth. If necessary, a buffer layer or a protective layer can be coated on the soft substrate.
本新型可以採用非金屬或非金屬氧化物材質作為防紫外線材料,以避免環境汙染。利用可撓曲式基材,使得材質得透過本新型之轉軸至轉軸式裝置,可以大量製作薄膜,製程不污染環境。且利用驅動轉軸之速度控制薄膜成長厚度,且可附著於不規則或不平表面。 The present invention can use non-metal or non-metal oxide materials as the anti-ultraviolet material to avoid environmental pollution. The flexible base material is used to make the material pass through the rotating shaft to the rotating shaft device, so that a large number of films can be produced, and the manufacturing process does not pollute the environment. And the speed of the drive shaft is used to control the thickness of the film, and it can be attached to irregular or uneven surfaces.
實施例參照第二圖,此實施例裝置與第一圖類似,不同者為本實施例採用塗佈、噴灑或噴墨(inkjet print),將溶液塗佈於所欲之軟質基板上。備置溶液後,則啟動噴墨、噴灑、印刷或塗佈程序,將材質分佈於軟質基材之上,若利用噴墨列印式則可以將染料圖案直接噴塗於軟質基板上,其餘步驟類似上實施例,包含選擇性加熱。 Embodiment With reference to the second figure, the device of this embodiment is similar to the first figure, except that this embodiment adopts coating, spraying or inkjet printing to coat the solution on the desired flexible substrate. After preparing the solution, start the inkjet, spraying, printing or coating process to distribute the material on the soft substrate. If the inkjet printing method is used, the dye pattern can be sprayed directly on the soft substrate. The other steps are similar. Examples include selective heating.
抗紫外線口罩可以在其表布上噴塗、浸染或塗佈抗紫外線吸收材質或光致變染料,而達到抗紫外線功能。若噴塗有防紫外線可觀察其變化,而得知防護功能,傳統上口罩並無防護紫外線功能,更遑論觀察其防護效果,實際上,傳統口罩無任何防護功能,因此不利於臉部美容術後保養。美容術後保養,其中最重要一環便是防止紫外線照射,因此本新型對於美容術後保養十分重要,傳統口罩完全無法達到此功效。 Anti-ultraviolet masks can be sprayed, impregnated or coated with anti-ultraviolet absorbing materials or photochromic dyes on their surface cloth to achieve the anti-ultraviolet function. If the spray has anti-ultraviolet rays, the changes can be observed, and the protection function is known. Traditionally masks have no UV protection function, let alone observe their protection effects. In fact, traditional masks do not have any protection function, so it is not conducive to facial cosmetic surgery. maintainance. The most important part of post-cosmetic maintenance is to prevent ultraviolet rays. Therefore, the new model is very important for post-cosmetic maintenance. Traditional masks cannot achieve this effect at all.
本新型將光致變色(Photo-Chromic)染料摻雜於樹脂中,例如水性樹脂,可採用微粉狀、膠囊態、液態,將光致變染料與樹脂混合。例如採用水性樹脂與親水性光致變染料混合,以製作上述之浸染溶液。光致變染料與樹脂混合比例可為1:5-1:20,其中可以利用水稀釋,以調整黏度。光致變染料可吸收陽光或紫外線而改變結構,光致變染料經由陽光或紫外線照射後產生可逆化學變化而導致顏色改變。當不受上述陽光或紫外線照射,可恢復原本顏色。光致變染料並可與光安定劑及UV吸收劑等選擇性一起摻雜輔助吸收紫外線。添加抗氧化劑或/及UV吸收劑於可提升抗光疲乏。上述光致變色材料可以為螺吡喃、螺噁嗪、俘精酸酐、俘精醯亞胺、苯並吡喃、萘並吡喃、螺苯並吡喃、螺萘並吡喃、螺苯並噁嗪、螺萘並噁嗪等(spiropyrans、spiroxazines、fulgide、fulgimides、benzopyran、naphthopyran、spirobenzopyran、spironaphthopyran、 spirobenzoxazine或spironaphthoxazine),但不以上述例子為限。 In the new type, photo-chromic dye is doped into resin, such as water-based resin, which can be in micropowder, capsule state, or liquid state, and the photo-chromic dye is mixed with the resin. For example, a water-based resin is mixed with a hydrophilic photochromic dye to prepare the above-mentioned impregnation solution. The mixing ratio of photochromic dye and resin can be 1:5-1:20, which can be diluted with water to adjust the viscosity. Photovariable dyes can absorb sunlight or ultraviolet rays to change the structure, and photovariable dyes undergo reversible chemical changes after being irradiated by sunlight or ultraviolet rays to cause color changes. When not exposed to the above-mentioned sunlight or ultraviolet rays, the original color can be restored. Photovariable dyes can be selectively doped with light stabilizers and UV absorbers to help absorb ultraviolet rays. Adding antioxidants or/and UV absorbers can improve anti-light fatigue. The photochromic material may be spiropyran, spirooxazine, fulgide, fulgide imine, benzopyran, naphthopyran, spirobenzopyran, spironaphthopyran, spirobenzopyran, Oxazines, spiroxazines, etc. (spiropyrans, spiroxazines, fulgide, fulgimides, benzopyran, naphthopyran, spirobenzopyran, spironaphthopyran, spirobenzoxazine or spironaphthoxazine), but not limited to the above examples.
合成纖維(Synthetic Fiber),藉由自然界取得的單體分子原料,以聚合紡絲方式形成纖維。如縮合聚合物(Condensation Polymer):(A)聚醯胺纖維(Polyamide Fiber):尼龍6(Nylon 6)、尼龍6.6(Nylon 6.6)、尼龍11(Nylonl);(B)聚酯纖維(Polyester Fiber):PET、PBT、PTT;(C)加成聚合物(Addition Polymer):(1)聚丙烯腈纖維(Polyacrylonitrile Fiber):PAN(或稱Acrylic Fiber);(2)聚乙烯纖維(Polyethylene Fiber):PE:(3)聚丙烯纖維(Polypropylene Fiber):PP;(4)聚乙烯醇纖維(Polyvinylalcohol Fiber):PVA;(5)聚氯乙烯纖維(Polyvinylchloride Fiber):PVC;(6)聚四氟乙烯纖維(Polytetrafluoroethylene Fiber):PTFE;(7)聚氨基甲酸酯系纖維(Polyurethane Fiber):PU。碳纖維、玻璃纖維等則歸類於無機合成纖維。高機能纖維包括聚乳酸(Poly lactic acid)、PBO纖維(p-phenylene-2,6-benzobisoxazole)、高強力聚酯、聚醯胺、聚烯烴、對位及間位芳香族聚醯胺、碳纖、高係數聚乙烯(HMPE)、聚苯硫(PPS)、酚系聚合物纖維、聚醚基酮(PEEK)、P84等。基於上述光致變染料及加工溫度的選擇,烘乾溫度為低於150度。 Synthetic Fiber is made from monomer molecular raw materials obtained from nature to form fibers by polymerization spinning. Such as Condensation Polymer: (A) Polyamide Fiber: Nylon 6 (Nylon 6), Nylon 6.6 (Nylon 6.6), Nylon 11 (Nylonl); (B) Polyester Fiber (Polyester Fiber) ): PET, PBT, PTT; (C) Addition Polymer: (1) Polyacrylonitrile Fiber: PAN (or Acrylic Fiber); (2) Polyethylene Fiber (Polyethylene Fiber) : PE: (3) Polypropylene Fiber: PP; (4) Polyvinylalcohol Fiber: PVA; (5) Polyvinylchloride Fiber: PVC; (6) Polytetrafluoroethylene Polytetrafluoroethylene Fiber: PTFE; (7) Polyurethane Fiber: PU. Carbon fiber, glass fiber, etc. are classified as inorganic synthetic fiber. High-performance fibers include polylactic acid (Poly lactic acid), PBO fiber (p-phenylene-2,6-benzobisoxazole), high-strength polyester, polyamide, polyolefin, para and meta aromatic polyamide, carbon fiber , High modulus polyethylene (HMPE), polyphenylene sulfide (PPS), phenolic polymer fiber, polyether-based ketone (PEEK), P84, etc. Based on the selection of the photochromic dye and the processing temperature, the drying temperature is lower than 150 degrees.
在另一實施例中,染料與聚合物融合之程序可以採用以下方法將其融合。例如熔融紡絲法:將光致變材料或變色材料與聚合物基礎材料進行熔融紡絲,或把光致變材料分散在能和紡絲聚合物混熔的樹脂載體中,然後再混入聚酯、尼龍、聚丙烯等聚物中進行熔融紡絲。 In another embodiment, the process of fusing the dye and the polymer can be fused by the following method. For example, melt spinning method: melt-spin the photovariable material or the color-changing material and the polymer base material, or disperse the photovariable material in a resin carrier that can be mixed with the spinning polymer, and then mix it with polyester , Nylon, polypropylene and other polymers for melt spinning.
因此請參看第三圖,其揭示本新型口罩之截面示意圖,其可包含三層或四層以上,例如中間層可以包含過濾層、抗菌層,可以一或兩層。外層200為一防紫外線層,其實施方式可參看以上各實施方法。中間層則為過濾層220,用以過濾粉塵、細菌等等,裏層240可以為棉布製作,也可以採用親膚性材質,例如冰絲棉材質或TPE等。利用以上之方法,可以在裏層製作香氛基材,其原理為利用香氛、香精、精油、香水原料等添加於裏層基材之製作,如此可以得到香氛裏層,提升效果。外層或是中層則可以添加溶菌或除菌酵素,以消除細菌,其方法可以用噴塗、浸染、塗佈或印刷。傳統只能過濾細菌,無法殺死細菌,故本新型除可過濾外,也可以酵素分解細菌。此外,外層200或是過 濾層220也可添加流感病毒溶菌或除菌酵素,以消除細菌,其方法可以用噴塗、浸染、塗佈或印刷。傳統只能過濾細菌,無法殺死細菌,故本新型除可過濾外,也可以酵素分解細菌。此外,亦可以利用上述噴塗、浸染、塗佈將抗病毒藥劑附著在外層200或是過濾層220,以抑制流感病毒或腸病毒等等。過濾層220可以採用超微孔生技濾淨膜(PTFE生技膜)可以過濾0.1-2.5微米以下之微粒,以抑制PM 2.5危害,可防霾、透氣、好呼吸特性。奈米微孔聚四氟乙烯(PTFE)薄膜,奈米微孔膜孔徑小於一般微孔膜,擁有高度疏水疏油性,所以具有極良好的透濕、透氣和防水防油污性。耐超高水壓和超高水汽透汽率的PTFE奈米微孔薄膜是由超高結晶態的聚四氟乙烯材料,在超高壓下擠壓成膜並配合極快的拉伸速度,使薄膜具有奈米微孔超高強度三維結構特徵。孔徑可控制在0.03微米(μm)(30奈米(nm))~15微米(μm)之間,厚度為8~50微米(μm),孔隙率高達80~97%。超微孔生技濾淨膜以高分子薄膜濾材取代傳統不織布濾材層,過濾率高達99.9%以上,可將空氣中病毒、過敏原、細懸浮微粒排除,高透氣且不悶。 Therefore, please refer to the third figure, which shows a schematic cross-sectional view of the new type of mask. It can include three or more layers. For example, the middle layer can include a filter layer, an antibacterial layer, or one or two layers. The outer layer 200 is an anti-ultraviolet layer, and its implementation can refer to the above implementation methods. The middle layer is a filter layer 220 for filtering dust, bacteria, etc. The inner layer 240 can be made of cotton, or can be made of skin-friendly materials, such as ice silk cotton or TPE. Using the above method, the fragrance base material can be made in the inner layer. The principle is to use fragrance, essence, essential oil, perfume raw materials, etc. to be added to the inner base material, so that the inner layer of the fragrance can be obtained and the effect can be improved. The outer layer or the middle layer can be added with bacteriolytic or sterilizing enzymes to eliminate bacteria. The method can be spraying, dip-dyeing, coating or printing. Traditionally, bacteria can only be filtered, but bacteria cannot be killed. Therefore, in addition to filtering, the new type can also decompose bacteria by enzymes. In addition, the outer layer 200 may be over The filter layer 220 can also be added with influenza virus bacteriolytic or sterilizing enzymes to eliminate bacteria. The method can be spraying, dip-dipping, coating or printing. Traditionally, bacteria can only be filtered, but bacteria cannot be killed. Therefore, in addition to filtering, the new type can also decompose bacteria by enzymes. In addition, the above-mentioned spraying, dipping, and coating can also be used to attach antiviral agents to the outer layer 200 or the filter layer 220 to inhibit influenza virus or enterovirus and so on. The filter layer 220 can use ultra-microporous biotechnology filter membranes (PTFE biotechnology membranes) to filter particles below 0.1-2.5 microns to inhibit PM 2.5 hazards, and can prevent haze, breathe, and have good breathing characteristics. Nanoporous polytetrafluoroethylene (PTFE) membrane, the pore size of the nanoporous membrane is smaller than that of the general microporous membrane, and it has a high degree of hydrophobic and oleophobicity, so it has very good moisture permeability, air permeability, water and oil resistance. The ultra-high water pressure and ultra-high water vapor transmission rate PTFE nanoporous film is made of ultra-high crystalline polytetrafluoroethylene material. The film has a three-dimensional structure with nano-pores and ultra-high strength. The pore size can be controlled between 0.03 microns (μm) (30 nanometers (nm)) and 15 microns (μm), the thickness is 8-50 microns (μm), and the porosity is as high as 80-97%. The ultra-microporous biotechnology filter membrane replaces the traditional non-woven filter material layer with a polymer membrane filter material, with a filtration rate of more than 99.9%, which can eliminate viruses, allergens and fine suspended particles in the air, and is highly breathable and not stuffy.
此外,亦可以採用HEPA(High-Efficiency Particulate Air)作為過濾層,亦即HEPA過濾層,即高效率空氣微粒子過濾網。高效濾網過濾材質通常由無規則的化學纖維,例如:聚丙烯纖維(丙綸)或聚酯纖維(滌綸)的不織布或玻璃纖維製成,直徑約0.5到2.0微米的絮狀結構用來去除微粒。另外亦可以使用親水與拒水兩種物質組成的聚合物,其中親水物質內部呈分子鏈結構,而且分子鏈上帶有正負電荷,可以吸附單個的水蒸氣分子,加速了水蒸氣通過薄膜的速度,諸如使用聚酯醚(TPEE)材質,70%聚酯(斥水性)及30%聚醚酯(親水性)組成,其採用的聚醚酯,使產品具有可回收概念。其親水分子吸收水氣並採用物化過程而能快速將水氣排出織物層。薄膜的厚度僅5μm,是市場上重量最輕的產品之一。此外,可以使用聚脂纖維所製成薄及耐用薄膜,具有高度防水及透氣的功能,例如商品名稱為ECO STORM的薄膜。此外,可以採用膜材質為TEEE(苯酯和聚醚二醇的共聚物),藉由吸收擴散釋放出水蒸氣,具有無孔性不造成阻塞,貼合後透濕度仍高達8000~10000g/m2/day,屬於高透濕度薄膜:防水、透氣,具有彈性、環保,可再利用。在一實施例中,可以採用商品名為DINTEX®的薄膜,以高分子彈性體聚氨酯(TPU)為主材料,其彈性佳、強度高, 在防水特性上厚度僅0.012~0.025mm,利用在材料中導入親水基使薄膜除了TPU,具有高防水性外更具有極佳之透濕性。配合紡織業的貼合加工技術,大幅提昇附加價值,耐候性佳、環保無毒、可回收及分解。實施例可以採用,以水浴交換方式或熱風方式使溶劑於PU樹脂中產生孔洞路徑,達到透濕效果。聚氨酯(TPU)分子主結構單純,含氮N、氫H、碳C、氧O,焚化爐燃燒時無空污問題。另外可以採用聚丙烯PP、聚乙烯PE多孔膜,混練碳酸鈣粉體與PE、PP樹脂,再經雙向延伸方式,藉由碳酸鈣粉體與樹脂不相容介面特性。其中上述之過濾薄膜,兩側透過高分子聚合物層支撐。 In addition, HEPA (High-Efficiency Particulate Air) can also be used as the filter layer, that is, the HEPA filter layer, that is, the high-efficiency air particulate filter. The filter material of the high efficiency filter is usually made of random chemical fibers, such as polypropylene fiber (polypropylene) or polyester fiber (polyester) non-woven fabric or glass fiber, and a flocculent structure with a diameter of about 0.5 to 2.0 microns is used to remove particles . In addition, a polymer composed of hydrophilic and water-repellent substances can also be used. The hydrophilic substance has a molecular chain structure with positive and negative charges on the molecular chain, which can adsorb individual water vapor molecules and accelerate the speed of water vapor passing through the film. , Such as the use of polyester ether (TPEE) material, 70% polyester (water repellency) and 30% polyether ester (hydrophilic) composition, the use of polyether ester, the product has the concept of recyclability. The hydrophilic molecules absorb water vapor and use a physical and chemical process to quickly discharge the water vapor out of the fabric layer. The thickness of the film is only 5μm, which is one of the lightest products on the market. In addition, thin and durable films made of polyester fibers can be used, which are highly waterproof and breathable, such as the film under the trade name ECO STORM. In addition, the membrane material can be TEEE (copolymer of phenyl ester and polyether glycol), which releases water vapor through absorption and diffusion, which is non-porous and does not cause blockage. After bonding, the moisture permeability is still as high as 8000~10000g/m2/ day, a high-moisture-permeable membrane: waterproof, breathable, flexible, environmentally friendly, and reusable. In one embodiment, a film with the trade name DINTEX® can be used, with polymer elastomer polyurethane (TPU) as the main material, which has good elasticity and high strength. In terms of waterproof properties, the thickness is only 0.012~0.025mm, and the introduction of hydrophilic groups into the material makes the film not only TPU, but also highly waterproof, it has excellent moisture permeability. With the textile industry's laminating processing technology, the added value is greatly increased, with good weather resistance, environmental protection, non-toxic, recyclable and decomposable. The embodiment may adopt a water bath exchange method or a hot air method to cause the solvent to create a hole path in the PU resin to achieve a moisture permeability effect. Polyurethane (TPU) has a simple molecular main structure, containing nitrogen N, hydrogen H, carbon C, and oxygen O. There is no air pollution problem when the incinerator burns. In addition, polypropylene PP and polyethylene PE porous membranes can be used to mix calcium carbonate powder with PE and PP resins, and then through a two-way extension method, through the incompatible interface characteristics of calcium carbonate powder and resin. Among them, the above-mentioned filter membrane is supported by a high-molecular polymer layer on both sides.
波長100~280奈米(nm)紫外線波長短,所蘊藏能量越強,對皮膚傷害最大的是紫外線C,但大部分被大氣層中臭氧層隔離,幾乎不到達地面。波長280~320奈米,其能量次之,引起皮膚即時曬傷,使皮膚角質增厚、暗沈、變紅、眼膜炎、發痛變得較乾,主要是因UVB所造成。紫外線波段大部分被吸收,主要是因為口罩之氣體交換率必須符合規定,所以不能將口罩完全密不透風,因此基於取得吸收紫外線與氣體滲透之要求,所以可能需要犧牲紫外線吸收量,採取折衷方案。本方案可以將能量較高的紫外線波長310奈米以下的過濾,使紫外線穿透率約為10%,參閱第五圖(此檢測由SGS完成)。 Ultraviolet rays with a wavelength of 100~280 nanometers (nm) have shorter wavelengths, and the stronger the energy contained, ultraviolet C is the most harmful to the skin, but most of it is isolated by the ozone layer in the atmosphere and hardly reaches the ground. The wavelength is 280~320nm, and the energy is the second, causing immediate sunburn on the skin, thickening, dullness, reddening, eye mask, pain and drying, mainly caused by UVB. Most of the ultraviolet band is absorbed, mainly because the gas exchange rate of the mask must meet the regulations, so the mask cannot be completely airtight. Therefore, based on the requirements for ultraviolet absorption and gas penetration, it may be necessary to sacrifice ultraviolet absorption and adopt a compromise solution . This solution can filter the higher energy ultraviolet wavelength below 310nm, so that the ultraviolet penetration rate is about 10%, please refer to the fifth figure (this test is completed by SGS).
在另一實施例中,除可利用上述材料、架構、成分、組成之外,第四圖的架構可適用於濕式印刷,諸如,一轉軸至轉軸式(roll to roll)裝置106A配置,轉軸至轉軸式(roll to roll)裝置106A包含至少三個轉軸102A,一印刷漿料置放於漿料槽104A內,漿料槽104A用於承載包含染料之漿料。漿料可由上述各實施例之組成,得藉由驅動裝置,例如馬達等加以驅動轉軸102A,使其依據一轉軸旋轉,而牽動軟質基材移動,例示如第四圖中之旋轉箭頭方向旋轉,使得不織布基材110A可由一端捲至另一端。於此過程中將帶動不織布基材110A移動,漿料印於基材上。可控制轉軸102A之轉速,利於控制移動速率。加熱裝置108A對應配置於水平移動基材110A之下側,可以選擇性開啟加熱裝置,提供乾燥所需熱源。加熱裝置108A可以為燈泡、熱風、電磁輻射或是紅外線加熱器。
In another embodiment, in addition to the materials, structures, components, and compositions mentioned above, the structure of the fourth figure may be suitable for wet printing, such as a roll to roll
一種製作口罩之方法,包含:配置一滾軸裝置;透過一漿料槽承 載印刷漿料,其中該印刷漿料包含光致變色染料、樹脂混合物;及利用該滾軸裝置驅動不織布基材移動;利用一滾輪上板模調配印刷參數,並將該光致變色染料、樹脂混合物塗佈於該不織布基材,製作該口罩外層,其中該印刷參數包含目數。 A method for making masks includes: configuring a roller device; supporting through a slurry tank A carrier printing paste, wherein the printing paste contains a photochromic dye and a resin mixture; and the roller device is used to drive the non-woven fabric substrate to move; a roller upper die is used to adjust the printing parameters, and the photochromic dye and resin The mixture is coated on the non-woven fabric substrate to make the outer layer of the mask, wherein the printing parameter includes the mesh number.
一種製作口罩之方法,包含:配置一滾軸裝置;透過一漿料槽承載印刷漿料,其中該印刷漿料包含香味分子、遠紅外線分子、溶菌酵素、抗流感藥劑或以上任意組合;及利用該滾軸裝置驅動不織布基材,使該不織布基材移動;利用一滾輪上板模調配印刷參數,並將該印刷漿料塗佈於該不織布基材,其中該印刷參數包含目數。 A method for making a mask includes: configuring a roller device; carrying a printing paste through a paste tank, wherein the printing paste contains fragrance molecules, far-infrared molecules, lysozyme, anti-influenza agents or any combination of the above; and using The roller device drives the non-woven fabric substrate to move the non-woven fabric substrate; a roller upper die is used to allocate printing parameters, and the printing paste is coated on the non-woven fabric substrate, wherein the printing parameters include meshes.
對熟悉此領域技藝者,本創作雖以較佳實例闡明如上,然其並非用以限定本創作精神。在不脫離本創作之精神與範圍內所作之修改與類似的配置,均應包含在下述之申請專利範圍內,此範圍應覆蓋所有類似修改與類似結構,且應做最寬廣的詮釋。 For those who are familiar with the art in this field, although this creation is illustrated as above with a better example, it is not intended to limit the spirit of this creation. Modifications and similar configurations made without departing from the spirit and scope of this creation should be included in the scope of the following patent application, which should cover all similar modifications and similar structures, and should be interpreted in the broadest sense.
102:轉軸 102: shaft
104:浸染槽 104: Dip tank
106:轉軸至轉軸式裝置 106: shaft to shaft device
108:加熱器 108: heater
110:基材 110: Substrate
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