TWM613432U - Lightweight elastic cushion - Google Patents

Lightweight elastic cushion Download PDF

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Publication number
TWM613432U
TWM613432U TW109216401U TW109216401U TWM613432U TW M613432 U TWM613432 U TW M613432U TW 109216401 U TW109216401 U TW 109216401U TW 109216401 U TW109216401 U TW 109216401U TW M613432 U TWM613432 U TW M613432U
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Taiwan
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pad
elastic
layer
lightweight
cushion
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TW109216401U
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Chinese (zh)
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連文錡
高明彥
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連文錡
高明彥
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Priority to TW109216401U priority Critical patent/TWM613432U/en
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本創作係為一種輕量彈性墊,包含有一彈性層墊及一第一層墊,彈性層墊由TPU發泡顆粒發泡連黏成型,其具有高回彈性及低密度之特性,透過彈性層墊係可使輕量彈性墊具有高支撐性及輕量化之優點,另,更包含有一第二層墊,與彈性層墊及第一層墊相互交疊,以此滿足各式使用領域及情況。This creation is a kind of lightweight elastic pad, including an elastic layer pad and a first layer pad. The elastic layer pad is formed by foaming and bonding TPU foam particles. It has the characteristics of high resilience and low density. Through the elastic layer The cushion system can make the lightweight elastic cushion have the advantages of high support and light weight. In addition, it also includes a second layer of cushion, which overlaps with the elastic layer cushion and the first layer of cushion, so as to meet various application fields and conditions. .

Description

輕量彈性墊Lightweight elastic cushion

本創作提供一種彈性墊,尤指一種具有TPU材質的彈性層之輕量彈性墊。This creation provides an elastic cushion, especially a lightweight elastic cushion with an elastic layer of TPU material.

彈性墊的用途相當廣泛,舉凡坐墊、床墊、戶外活動、救難防護皆能看見彈性墊應用的身影;而隨著科技發展,彈性墊係除了緩衝功能外,也針對各種使用場合發展對應的技術手段,以達到更好的產品性能,例如,中華民國專利公告號 TWI665986B係揭露一種充氣床墊,包含有一底層、一頂層、及一充氣囊,使用時係將氣體充入充氣囊內,係可利用氣體熱傳導係數低之特性達到保暖的功效,並利用氣體低密度的特點使得床墊較習知墊子具備有輕量化優點,解決了習知墊子為了有優良的緩衝性能,經常伴隨沉重不易搬運的問題,然而,使用充氣床墊須要經常補充氣體,並且使用氣體做為填充內裡之設計,在睡眠、透氣、及緩衝使用體驗上仍有待改進;故,如何能夠使墊子同時兼具透氣性、緩衝性、輕量化、及優異的使用體驗,此乃待需解決之問題。Elastic cushions have a wide range of uses. You can see the application of elastic cushions in cushions, mattresses, outdoor activities, and rescue and protection. With the development of technology, in addition to cushioning functions, elastic cushions have also developed corresponding technologies for various use occasions. To achieve better product performance, for example, the Republic of China Patent Publication No. TWI665986B discloses an inflatable mattress, which includes a bottom layer, a top layer, and an inflatable bag. When in use, air is filled into the inflatable bag. The low thermal conductivity of the gas is used to achieve the effect of warmth, and the low density of the gas makes the mattress have the advantages of lighter weight than the conventional cushion, which solves the problem that the conventional cushion has excellent cushioning performance and is often heavy and difficult to carry. However, the use of inflatable mattresses requires frequent replenishment of gas, and the use of gas as a design for filling the inside needs to be improved in terms of sleep, ventilation, and cushioning experience; therefore, how to make the cushion have both breathability and cushioning Performance, light weight, and excellent user experience are issues that need to be resolved.

有鑒於上述的問題,本創作人係依據多年來從事相關行業的經驗,針對專案管理進行研究及改進;緣此,本創作之主要目的在於提供一種輕量彈性墊。In view of the above-mentioned problems, this creator is based on years of experience in related industries to research and improve project management; for this reason, the main purpose of this creation is to provide a lightweight elastic cushion.

為達上述的目的,本創作之輕量彈性墊,包含有一彈性層墊、及一第一層墊,其中,彈性層墊係由熱塑性聚氨酯(TPU)顆粒發泡而成,第一層墊由各式不同密度泡棉材料組合而成,利用彈性層墊低密度、高回彈的特性,第一層墊調整不同軟硬度之性質,係可使本創作之輕量彈性墊兼具有高支撐性、透氣性、輕量化等優點,並可應用於各式緩衝、支撐產品中。In order to achieve the above-mentioned purpose, the lightweight elastic pad of this creation includes an elastic layer pad and a first layer pad, wherein the elastic layer pad is foamed from thermoplastic polyurethane (TPU) particles, and the first layer pad is made of A combination of various foam materials with different densities, using the low-density and high-resilience characteristics of the elastic layer cushion, the first layer of cushion adjusts the properties of different softness and hardness, which can make the lightweight elastic cushion of this creation also have high Supporting, breathable, lightweight and other advantages, and can be used in all kinds of cushioning and supporting products.

為使 貴審查委員得以清楚了解本創作之目的、技術特徵及其實施後之功效,茲以下列說明搭配圖示進行說明,敬請參閱。In order for your reviewer to have a clear understanding of the purpose, technical features and effects of this creation, please refer to the following instructions with illustrations.

請參閱「第1圖」,為本創作之組成示意圖(一),如圖中所示本創作之輕量彈性墊1,係包含有一彈性層墊11、及一第一層墊12,其中,第一層墊12組設於彈性層墊11之下端,第一層墊12亦可組設於彈性層墊11之上端,其組設方式可為使用膠黏劑黏著,但不以此為限;故,輕量彈性墊1係由彈性層墊11及第一層墊12所組成之複合材料的彈性墊。Please refer to "Figure 1" for the composition diagram (1) of this creation. As shown in the figure, the lightweight elastic pad 1 of this creation includes an elastic layer pad 11 and a first layer pad 12. The first layer of pad 12 is assembled on the lower end of the elastic layer of pad 11, and the first layer of pad 12 can also be arranged on the upper end of the elastic layer of pad 11. The assembly method can be adhesive bonding, but not limited to this. ; Therefore, the lightweight elastic pad 1 is a composite elastic pad composed of an elastic layer pad 11 and a first layer pad 12.

請參閱「第2圖」,圖中所示為本創作之組成示意圖(二),彈性層墊11係由熱塑性聚氨酯(TPU)顆粒發泡堆疊而成,熱塑性聚氨酯顆粒成分包含有單體、交聯劑、發泡劑、及助劑,其透過加壓並搭配熱壓、蒸氣、烘烤等方式,使熱塑性聚氨酯(TPU)顆粒發泡成型,並同時使各熱塑性聚氨酯顆粒相互連黏在一起,此外,亦可適時的添加膠黏劑,使聚氨酯顆粒更好的相互連接,以形成一片體態樣之彈性層墊11,更佳的,熱塑性聚氨酯顆粒不需添加交聯劑,而是使用電子束進行交聯反應,亦可達到良好的架橋結構;第一層墊12係由聚氨酯(Polyurethane,PU)泡棉材料所組成,所述的泡棉材料係由聚氨酯發泡而成,可由多種不同密度之泡棉組合而成;其中,彈性層墊11具有良好的耐衝擊性、支撐性、及回彈性,第一層墊12係可透過調整泡棉材料組成,達到不同軟硬的觸感,以符合各式使用上之需求。Please refer to "Figure 2". The figure shows the composition diagram (2) of the creation. The elastic layer pad 11 is made of thermoplastic polyurethane (TPU) particles foamed and stacked. The thermoplastic polyurethane particles include monomers and Coupling agent, foaming agent, and auxiliary agent, which can make thermoplastic polyurethane (TPU) particles foam and shape through pressurization, heat pressure, steam, baking, etc., and at the same time make the thermoplastic polyurethane particles adhere to each other In addition, adhesives can also be added in time to make the polyurethane particles better connect with each other to form a piece of elastic layer pad 11, better, the thermoplastic polyurethane particles do not need to add a crosslinking agent, but use electronic The cross-linking reaction of the bundles can also achieve a good bridging structure; the first layer of pad 12 is composed of polyurethane (Polyurethane, PU) foam material, the foam material is made of polyurethane foam, which can be made of many different types. It is composed of high-density foam; among them, the elastic layer pad 11 has good impact resistance, support, and resilience. The first layer pad 12 can be adjusted by adjusting the foam material composition to achieve different soft and hard touches. In order to meet the needs of all kinds of use.

請參閱「第3圖」,圖中所示為本創作之實施示意圖(一),如圖所示,彈性層墊11為熱塑性聚氨酯(TPU)顆粒發泡而成,其具有低密度之材料特性,並且彈性層墊11之發泡顆粒之間具有多個孔洞,使得彈性層墊11相較於習知應用於彈性墊之材料,如,乳膠、彈簧等,在相同體積的情況下,重量明顯較低,使得輕量彈性墊1能達到輕量化之功效;此外,發泡顆粒之間的多個孔洞更可幫助氣體交換,使得輕量彈性墊1具有透氣之特性,當使用者身體長時間使用彈性墊時,會將熱氣排放至彈性墊內,同時累積汗水,導致彈性墊的潮濕,容易滋長細菌及蟎蟲,長久下來會影響人體健康,使用本創作輕量彈性墊1時,係能透過彈性層墊11多個孔洞空隙,達到氣體交換及熱氣排除之功效,有效使彈性層墊11在常態下保持乾爽。Please refer to "Picture 3", which is the schematic diagram (1) of the creation. As shown in the picture, the elastic layer pad 11 is made of thermoplastic polyurethane (TPU) particles, which has low-density material characteristics. And there are multiple holes between the foamed particles of the elastic layer pad 11, so that the elastic layer pad 11 has a significant weight compared to conventional materials used for elastic pads, such as latex, springs, etc., under the same volume It is lower, so that the lightweight elastic pad 1 can achieve the effect of light weight; in addition, the multiple holes between the foamed particles can help gas exchange, so that the lightweight elastic pad 1 has the characteristics of breathability. When the user's body is long-term When using an elastic pad, the hot air will be discharged into the elastic pad, and sweat will accumulate at the same time, which will cause the moisture of the elastic pad to easily grow bacteria and mites, which will affect human health for a long time. When using this creative lightweight elastic pad 1, it can pass through The elastic layer cushion 11 has multiple pores and gaps to achieve the effects of gas exchange and hot air removal, and effectively keep the elastic layer cushion 11 dry under normal conditions.

請參閱「第4圖」,圖中所示為本創作之實施示意圖(二),本創作係可應用於床墊、坐墊、防護墊等,透過彈性層墊11、及第一層墊12各材質特性協同作用,係可使輕量彈性墊1具有高回彈力、高支撐性的性質時,亦同時兼具有高透氣性、輕量化等優點,如圖所示,本創作應用於床墊時,係較僅使用單一泡棉作為材料之習知床墊2,有更佳的支撐性能;另,亦較習知使用彈簧結構之床墊,有更加輕量化特性外,床墊高度也不必如彈簧結構,必須具有一定的厚度,故,整體體積也能有所下降,達到節省空間之效果。Please refer to "Figure 4". The figure shows the implementation diagram (2) of the creation. This creation can be applied to mattresses, cushions, protective pads, etc., through the elastic layer pad 11 and the first layer pad 12. The synergistic effect of material characteristics can make the lightweight elastic cushion 1 have the properties of high resilience and high support, while also having the advantages of high air permeability and light weight. As shown in the figure, this creation is applied to mattresses Compared with the conventional mattress 2 that only uses a single foam as the material, it has better support performance. In addition, it has a lighter weight than the conventional mattress with a spring structure, and the height of the mattress is also unnecessary. For example, the spring structure must have a certain thickness, so the overall volume can also be reduced to save space.

請參閱「第5圖」,為本創作之另一實施例(一),如圖所示本創作之輕量彈性墊1更包含有一第二層墊13,其係組設於彈性層墊11之另一端,相對於第一層墊12,使輕量彈性墊1整體呈現三明治結構,且彈性層墊11組設於第一層墊12及第二層墊13之間,其中,第二層墊13可為如同第一層墊12之相同材料性質之海綿,亦可為如面布、乳膠、彈簧、及異於第一層墊12之材料性質之海綿,使輕量彈性墊1能因應於各式不同產業、用途。Please refer to "Figure 5" for another embodiment (1) of this creation. As shown in the figure, the lightweight elastic pad 1 of this creation further includes a second layer of pad 13 which is assembled on the elastic layer pad 11 At the other end, relative to the first layer of pad 12, the lightweight elastic pad 1 has a sandwich structure as a whole, and the elastic layer pad 11 is assembled between the first layer of pad 12 and the second layer of pad 13, wherein the second layer The pad 13 can be a sponge with the same material properties as the first layer of pad 12, or it can be a sponge with material properties different from that of the first layer of pad 12, such as face cloth, latex, spring, so that the lightweight elastic pad 1 can respond Used in a variety of different industries and uses.

請參閱「第6圖」,為本創作之另一實施例(二),如圖所示本創作之輕量彈性墊1,更包含有一第二彈性層墊14,並與彈性層墊11、及第一層墊12上下堆疊相互組設,使輕量彈性墊1呈現三明治結構,較佳的,其堆疊方式由上至下依序為彈性層墊11、第一層墊12、及第二彈性層墊14,如此,可大幅增加輕量彈性墊1的支撐性及緩衝能力,又,藉由調整第一層墊12之軟硬度,係可變化出最適合各式需求之彈性層墊11。Please refer to "Figure 6" for another embodiment (2) of this creation. As shown in the figure, the lightweight elastic pad 1 of this creation further includes a second elastic layer pad 14 and an elastic layer pad 11, And the first layer of pads 12 are stacked up and down to make the lightweight elastic pad 1 present a sandwich structure. Preferably, the stacking method is the elastic layer pad 11, the first layer pad 12, and the second layer in order from top to bottom. The elastic layer pad 14 can greatly increase the support and cushioning capacity of the lightweight elastic pad 1. In addition, by adjusting the softness and hardness of the first layer pad 12, the elastic layer pad that is most suitable for various needs can be changed. 11.

請參閱「第7圖」,為本創作之另一實施例(三),本創作之輕量彈性墊1,更可包含有多組彈性層墊11、第一層墊12、第二層墊13、及第二彈性層墊14,並將前述各層墊(11、12、13、14)上下堆疊相互組設而成;如圖所示,輕量彈性墊1由上至下係可為涼感面布的第二層墊13、高支撐力的彈性層墊11、緩衝性佳的獨立筒彈簧第二層墊13’、高支撐力的第二彈性層墊14、及底部泡棉的第一層墊12,本圖僅繪示其中一種組合,並不以此為限;使用者係可自由依照需求組合各式層墊,以達到最符合使用情境之輕量彈性墊1。Please refer to "Figure 7", another embodiment (3) of this creation. The lightweight elastic pad 1 of this creation can also include multiple sets of elastic layer pads 11, first layer pads 12, and second layer pads. 13. And the second elastic layer pad 14, which is formed by stacking the aforementioned layers of pads (11, 12, 13, 14) on top of each other; as shown in the figure, the lightweight elastic pad 1 from top to bottom can provide a cool feeling The second layer pad 13 of the face cloth, the elastic layer pad 11 with high support force, the second layer pad 13' of independent cylindrical spring with good cushioning, the second elastic layer pad 14 with high support force, and the first layer of foam at the bottom The layer pad 12, this figure only shows one of the combinations, and is not limited to this; the user can freely combine various layer pads according to their needs to achieve the light-weight elastic pad 1 most suitable for the use situation.

綜上可知,本創作之輕量彈性墊,係包含有至少一彈性層墊、及至少一第一層墊,彈性層墊由發泡聚氨酯顆粒發泡成型,具有低密度、高回彈等材料特性,使得輕量彈性墊具有高支撐性、良好緩衝能力、輕量化等特性,又,搭配第一層墊泡棉特性,係可在讓輕量彈性墊有優異的使用體驗,故,本創作據以實施後,確實能解決習知墊子無法兼顧各種需求的痛點,且本創作更可應用於各式產業及用途,以發揮其輕量化、緩衝能力、及舒適性之功效。In summary, the lightweight elastic pad of this creation includes at least one elastic layer pad and at least one first layer pad. The elastic layer pad is foamed and molded from foamed polyurethane particles with low density, high resilience and other materials. The characteristics make the lightweight elastic cushion have high support, good cushioning capacity, lightweight and other characteristics. In addition, with the characteristics of the first layer of pad foam, the lightweight elastic cushion can have an excellent use experience. Therefore, this creation According to the implementation, it can indeed solve the pain points of conventional mats that cannot meet various needs, and this creation can be applied to various industries and uses to exert its lightweight, cushioning capacity, and comfort effects.

以上所述者,僅為本創作之較佳之實施例而已,並非用以限定本創作實施之範圍;任何熟習此技藝者,在不脫離本創作之精神與範圍下所作之均等變化與修飾,皆應涵蓋於本創作之專利範圍內。The above are only the preferred embodiments of this creation, and are not intended to limit the scope of implementation of this creation; anyone who is familiar with this technique can make equal changes and modifications without departing from the spirit and scope of this creation. Should be covered in the scope of the patent of this creation.

綜上所述,本創作係具有「產業利用性」、「新穎性」與「進步性」等專利要件;申請人爰依專利法之規定,向 鈞局提起新型專利之申請。To sum up, this creation has patent requirements such as "industrial usability", "novelty" and "progressiveness"; the applicant filed an application for a new patent with the Bureau of Patent in accordance with the provisions of the Patent Law.

1:輕量彈性墊 11:彈性層墊 12:第一層墊 13:第二層墊 14:第二彈性層墊 13’:第二層墊 2:習知床墊1: Lightweight elastic cushion 11: Elastic layer pad 12: The first layer of mat 13: The second layer of cushion 14: The second elastic layer pad 13’: The second layer of cushion 2: Conventional mattress

第1圖,為本創作之組成示意圖(一)。 第2圖,為本創作之組成示意圖(二)。 第3圖,為本創作之實施示意圖(一)。 第4圖,為本創作之實施示意圖(二)。 第5圖,為本創作之另一實施例(一)。 第6圖,為本創作之另一實施例(二)。 第7圖,為本創作之另一實施例(三)。 Figure 1 is a schematic diagram of the composition of this creation (1). Figure 2 is a schematic diagram of the composition of this creation (2). Figure 3 is a schematic diagram of the implementation of this creation (1). Figure 4 is a schematic diagram of the implementation of this creation (2). Figure 5 is another embodiment (1) of this creation. Figure 6 is another embodiment (2) of this creation. Figure 7 is another embodiment (3) of this creation.

1:輕量彈性墊 1: Lightweight elastic cushion

11:彈性層墊 11: Elastic layer pad

12:第一層墊 12: The first layer of mat

Claims (6)

一種輕量彈性墊,其包含: 一彈性層墊,由熱塑性聚氨酯顆粒發泡成型而成;以及 一第一層墊;組設於該彈性層墊下端或上端。 A lightweight elastic cushion, which contains: An elastic layer cushion made of thermoplastic polyurethane particles foamed and molded; and A first layer pad; assembled at the lower end or upper end of the elastic layer pad. 如請求項1所述之輕量彈性墊,其中,該第一層墊為一泡棉材料成型而成。The lightweight elastic pad according to claim 1, wherein the first layer pad is formed of a foam material. 如請求項1所述之輕量彈性墊,其中,更包含有一第二層墊,該第二層墊係相對於該第一層墊的組設於該彈性層墊另一端。The lightweight elastic pad according to claim 1, which further comprises a second layer pad, and the second layer pad is arranged at the other end of the elastic layer pad relative to the assembly of the first layer pad. 如請求項3所述之輕量彈性墊,其中,該第二層墊為一面布、一乳膠、一彈簧、一泡棉之其中一種或其組合。The lightweight elastic pad according to claim 3, wherein the second layer pad is one or a combination of a face cloth, a latex, a spring, and a foam. 如請求項1所述之輕量彈性墊,其中,更包含有一第二彈性層墊,該第二彈性層墊相對於該彈性層墊的組設於該第一層墊另一端。The lightweight elastic pad according to claim 1, further comprising a second elastic layer pad, and the second elastic layer pad is arranged at the other end of the first layer pad relative to the assembly of the elastic layer pad. 如請求項5所述之輕量彈性墊,其中,該第二彈性層墊由一熱塑性聚氨酯顆粒發泡成型而成。The lightweight elastic pad according to claim 5, wherein the second elastic layer pad is formed by foaming and molding a thermoplastic polyurethane particle.
TW109216401U 2020-12-11 2020-12-11 Lightweight elastic cushion TWM613432U (en)

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