TWM611919U - Fan motor structure - Google Patents
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- TWM611919U TWM611919U TW110201082U TW110201082U TWM611919U TW M611919 U TWM611919 U TW M611919U TW 110201082 U TW110201082 U TW 110201082U TW 110201082 U TW110201082 U TW 110201082U TW M611919 U TWM611919 U TW M611919U
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Abstract
本創作係有關於一種風扇馬達結構,其主要包含有風扇本體與轉子輪轂,其中於所述風扇本體內部設有定子座,所述定子座環設有六道繞設線圈的支承桿,並在所述支承桿外側端面設有矽鋼片,而所述轉子輪轂外部設有葉片,內部設有防塵環,並在對應所述支承桿之矽鋼片處設有四片導磁件,所述導磁件二端分別設有導角,以讓二相鄰導磁件之間形成一緩和空間;藉此,透過定子座的線槽、磁極[6槽4極]配置搭配導磁件之緩和空間的設計,可有效降低頓轉矩,進而達到降低噪音與震動的功效者。This creation relates to a fan motor structure, which mainly includes a fan body and a rotor hub. A stator seat is arranged inside the fan body, and the stator seat ring is provided with six support rods around which coils are arranged. The outer end surface of the support rod is provided with silicon steel sheets, and the rotor hub is provided with blades on the outside and a dust-proof ring inside, and four magnetic conductive parts are provided at the silicon steel sheets corresponding to the support rod. The two ends of the piece are respectively provided with lead angles to form a relaxation space between two adjacent magnetic conductive parts; thereby, through the wire slots of the stator base, the magnetic poles [6 slots and 4 poles] are configured to match the relaxation space of the magnetic conductive parts The design can effectively reduce the torque, and then achieve the effect of reducing noise and vibration.
Description
本創作係有關於一種風扇馬達結構,尤其是指一種可有效降低頓轉矩、降低噪音與震動功效的風扇馬達結構為其創作應用者。This creation is related to a fan motor structure, especially a fan motor structure that can effectively reduce the torque, noise and vibration effects for its creators.
按,目前各種風扇均係利用一風扇馬達作為其動力來源,該風扇馬達係由一定子及一轉子所構成,利用通電後使該定子激磁而帶動該轉子及其前端之一葉輪作轉動,隨著帶動該葉輪的不同轉動速度及需求,其所使用之該風扇馬達設計也有所不同。According to, all kinds of fans currently use a fan motor as their power source. The fan motor is composed of a stator and a rotor. The stator is energized to drive the rotor and one of the front impellers to rotate. The design of the fan motor used in driving the impeller is different in different rotation speeds and requirements.
如中華民國新型專利公告第513011號「小型無刷直流風扇馬達」專利中,包含:一基座,其底部係延伸有一軸管,軸管內設置有一支持板;一定子裝置,係具有一設置於基座上之電路板,一設置於電路板上之定子架,以及纏繞於定子架上之線圈,且該定子架上形成有一軸孔;一扇輪,係具有一套設於前述定子架周緣之輪轂,以及多數形成於輪轂外緣之葉片;以及一轉動軸,係由導磁材質所製成而設置於前述定子架之軸孔內,且該轉動軸一端係頂掣於前述基座之軸管內的支持板上,另一端則穿過一軸承而結合於扇輪之輪轂上;藉使當定子架上之線圈被通電激磁而產生磁場時,轉動軸係可被磁場感應而轉動並帶動扇輪產生旋轉。For example, the Republic of China New Patent Announcement No. 513011 "Small Brushless DC Fan Motor" patent includes: a base with a shaft tube extending from the bottom and a supporting plate in the shaft tube; a stator device with a setting The circuit board on the base, a stator frame arranged on the circuit board, and a coil wound on the stator frame, and a shaft hole is formed on the stator frame; a fan wheel has a set on the aforementioned stator frame The peripheral hub and most of the blades formed on the outer edge of the hub; and a rotating shaft made of magnetically conductive material and set in the shaft hole of the stator frame, and one end of the rotating shaft is pinched on the base The other end of the supporting plate in the shaft tube passes through a bearing and is connected to the hub of the fan wheel; if the coil on the stator frame is energized and excited to generate a magnetic field, the rotating shaft can be induced to rotate by the magnetic field. And drive the fan wheel to rotate.
或公告第M310526號「家用風扇之馬達定子結構改良」專利中,該馬達定子係由複數個定子矽鋼片疊合壓固而成,該定子矽鋼片之長度與寬度皆為78±1mm,該等定子矽鋼片中心各開設一定子軸孔,該定子軸孔孔徑為48±1mm,該定子軸孔周圍間距凹設複數個線槽,該等線槽內纏繞一線圈組。Or, in the Patent M310526 "Improvement of Motor Stator Structure for Household Fans", the motor stator is composed of a plurality of stator silicon steel sheets laminated and solidified. The length and width of the stator silicon steel sheets are 78±1mm. A certain sub-shaft hole is opened in the center of the stator silicon steel sheet. The diameter of the stator shaft hole is 48±1mm. A plurality of wire slots are recessed around the stator shaft hole, and a coil group is wound in the wire slots.
現今的馬達定子結構雖已經有所改良,但並不表示所有業者均已滿足於此現狀,大部分業者仍一直朝著減少溫度上升與降低功率散失而努力。前述馬達定子結構在不改變長度與寬度下,將其中心的穿孔(定子軸孔)孔徑增大,相對地使得穿孔(定子軸孔)周圍的鐵心槽(線槽)面積變小,如此使得線圈組纏繞於線槽內變得不容易;而在另一方面,由於馬達定子之長度與寬度對於散熱效率有影響性,散熱效率不高造成溫度上升,並同時增加功率消耗的缺失。Although the current motor stator structure has been improved, it does not mean that all companies are satisfied with the status quo. Most companies are still working hard to reduce temperature rise and power loss. In the aforementioned motor stator structure, without changing the length and width, the hole diameter of the perforation (stator shaft hole) in its center is increased, and the area of the core slot (line slot) around the perforation (stator shaft hole) is relatively reduced, so that the coil It is not easy for the group to wind in the slot; on the other hand, because the length and width of the motor stator have an impact on the heat dissipation efficiency, the low heat dissipation efficiency causes the temperature to rise, and at the same time increases the lack of power consumption.
今,創作人本著精益求精的精神,秉持多年該相關行業之豐富設計開發及實際製作經驗,再次提供一種風扇馬達結構,以期達到更佳實用價值性之目的者。Today, the creators are in the spirit of striving for perfection, with years of rich experience in design, development and actual production in the related industry, and once again provide a fan motor structure in order to achieve better practical value.
本創作之主要目的在於提供一種風扇馬達結構,尤指一種可有效降低頓轉矩、降低噪音與震動功效的風扇馬達結構為其目的者。The main purpose of this creation is to provide a fan motor structure, especially a fan motor structure that can effectively reduce the torque, reduce noise and vibration.
本創作風扇馬達結構之主要目的與功效,係由以下具體技術手段所達成:The main purpose and effect of the fan motor structure of this creation are achieved by the following specific technical means:
其主要包含有風扇本體與轉子輪轂,其中於所述風扇本體內部設有定子座,所述定子座環設有六道繞設線圈的支承桿,並在所述支承桿外側端面設有矽鋼片,而所述轉子輪轂外部設有葉片,內部設有防塵環,並在對應所述支承桿之矽鋼片處設有四片導磁件,所述導磁件二端分別設有導角,以讓二相鄰導磁件之間形成一緩和空間;藉此,透過定子座的線槽、磁極[6槽4極]配置搭配導磁件之緩和空間的設計,可有效降低頓轉矩,進而達到降低噪音與震動的功效者。It mainly includes a fan body and a rotor hub, wherein a stator seat is arranged inside the fan body, the stator seat ring is provided with six supporting rods with coils, and a silicon steel sheet is provided on the outer end surface of the supporting rod , And the rotor hub is provided with blades on the outside and a dust-proof ring inside, and four magnetic conductive parts are provided at the silicon steel sheet corresponding to the support rod. The two ends of the magnetic conductive parts are respectively provided with lead angles to Let a relaxation space be formed between two adjacent magnetic conductive parts; thereby, the design of the relaxation space through the slot and magnetic pole [6 slots 4 poles] configuration of the stator base and the relaxation space of the magnetic conductive parts can effectively reduce the torque, and then To achieve the effect of reducing noise and vibration.
本創作風扇馬達結構的較佳實施例,其中所述防塵環選用軛鐵,利用軛鐵除了可達到有效的防塵性之外,亦可增強電磁線圈的吸合力,提高電磁鐵的效率。In the preferred embodiment of the fan motor structure of the present invention, the dust-proof ring adopts a yoke, and the yoke can not only achieve effective dust-proof performance, but also enhance the attracting force of the electromagnetic coil and improve the efficiency of the electromagnet.
本創作風扇馬達結構的較佳實施例,其中所述六道支承桿上繞設的線圈採用並聯式繞線,能有效降低阻抗,進而降低溫昇,且製程上較容易。In the preferred embodiment of the fan motor structure of the present invention, the coils wound on the six support rods are wound in parallel, which can effectively reduce the impedance, thereby reducing the temperature rise, and the manufacturing process is relatively easy.
為令本創作所運用之技術內容、創作目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:In order to have a more complete and clear disclosure of the technical content, the purpose of the creation and the effects achieved in this creation, we will explain them in detail below, and please refer to the figures and figure numbers disclosed together:
首先,請參閱第一~三圖,本創作之風扇馬達結構立體分解、組合與剖視示意圖所示,其主要包含有:First of all, please refer to the first to third pictures. The fan motor structure of this creation is shown in the three-dimensional decomposition, combination and cross-sectional schematic diagram. It mainly includes:
一風扇本體(1),其內部設有一容置空間(11),於所述容置空間(11)中央設有電路基板(12)及定子座(13),所述定子座(13)中央設有組設孔(131),且周邊環設有六道繞設線圈(A)的支承桿(132),並在所述支承桿(132)外側端面設有矽鋼片(133);A fan body (1) with an accommodating space (11) inside, a circuit board (12) and a stator base (13) are arranged in the center of the accommodating space (11), and the center of the stator base (13) An assembly hole (131) is provided, and six support rods (132) around which coils (A) are wound are arranged around the periphery, and a silicon steel sheet (133) is provided on the outer end surface of the support rod (132);
一轉子輪轂(2),於外部設有複數葉片(21),而內部中央設有一軸桿(22),所述軸桿(22)對應嵌組於所述風扇本體(1)的組設孔(131),再於所述轉子輪轂(2)內側緣設有一防塵環(23),並在對應所述支承桿(132)之矽鋼片(133)處環設有四片導磁件(24),所述導磁件(24)二端分別設有導角(241),以讓二相鄰導磁件(24)之間形成一緩和空間(3)。A rotor hub (2) with a plurality of blades (21) on the outside, and a shaft (22) at the center of the inside, the shaft (22) corresponding to the assembly hole embedded in the fan body (1) (131), a dust-proof ring (23) is arranged on the inner edge of the rotor hub (2), and four magnetic conductive parts (24) are arranged on the silicon steel sheet (133) corresponding to the support rod (132). ), the two ends of the magnetic conductive member (24) are respectively provided with lead angles (241), so that a relaxation space (3) is formed between two adjacent magnetic conductive members (24).
請參第一~四圖所示,當於使用組裝時,其所述風扇本體(1)的容置空間(11)係供所述轉子輪轂(2)嵌入組裝,於所述容置空間(11)中央安裝有電路基板(12)及定子座(13),於所述定子座(13)的六道支承桿(132)上分別繞設線圈(A),係採用並聯式繞線方式,此方式能有效降低阻抗,進而降低溫昇,且製程上較容易;接著,在所述支承桿(132)外側端面設有矽鋼片(133)。而所述轉子輪轂(2)的外部設有複數葉片(21),再於所述轉子輪轂(2)內側緣設有一防塵環(23),進一步所述防塵環(23)選用軛鐵,利用軛鐵除了可達到有效的防塵性之外,亦可增強電磁線圈的吸合力,提高電磁鐵的效率;再於所述轉子輪轂(2)內部對應六道支承桿(132)的矽鋼片(133)處環設有四片導磁件(24)[選用磁鐵],讓四片導磁件(24)形成4個磁極,而二相鄰導磁件(24)之間的導角(241)能形成一凹陷的緩和空間(3);最後,經由所述轉子輪轂(2)內部的軸桿(22)對應嵌組於所述風扇本體(1)的組設孔(131),而完成組裝。Please refer to Figures 1 to 4, when in use and assembly, the accommodating space (11) of the fan body (1) is for the rotor hub (2) to be embedded and assembled in the accommodating space ( 11) A circuit board (12) and a stator base (13) are installed in the center, and coils (A) are respectively wound on the six support rods (132) of the stator base (13). The parallel winding method is adopted. The method can effectively reduce the impedance, thereby reducing the temperature rise, and the manufacturing process is easier; then, a silicon steel sheet (133) is provided on the outer end surface of the support rod (132). The rotor hub (2) is provided with a plurality of blades (21) on the outside, and a dust-proof ring (23) is arranged on the inner edge of the rotor hub (2). Furthermore, the dust-proof ring (23) is selected from a yoke. In addition to achieving effective dust resistance, the yoke can also enhance the attraction force of the electromagnetic coil and improve the efficiency of the electromagnet; and the inner rotor hub (2) corresponds to the silicon steel sheet (133) of the six support rods (132) There are four magnetic conductive parts (24) [select magnets] in the ring, so that the four magnetic conductive parts (24) form 4 magnetic poles, and the lead angle (241) between two adjacent magnetic conductive parts (24) can be A recessed relaxation space (3) is formed; finally, the assembly hole (131) of the fan body (1) is embedded in the assembly hole (131) of the fan body (1) through the shaft (22) inside the rotor hub (2) to complete the assembly.
當本創作風扇馬達通電後,透過定子座(13)的線槽、磁極[6槽4極]配置搭配導磁件(24)之緩和空間(3)的設計,讓轉子輪轂(2)在轉動過程,能有效降低頓轉矩及降低噪音與震動的功效者。When the fan motor of this creation is energized, through the slot of the stator base (13), the configuration of the magnetic pole [6 slots 4 poles] and the design of the relaxation space (3) of the magnetic conductor (24), the rotor hub (2) is rotated Process, can effectively reduce the torque and reduce the effect of noise and vibration.
前述之實施例或圖式並非限定本創作之結構樣態,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本創作之專利範疇。The foregoing embodiments or drawings do not limit the structure of this creation, and any appropriate changes or modifications by those with ordinary knowledge in the technical field should be regarded as not departing from the scope of the patent of this creation.
藉由以上所述,本創作系統之組成與使用實施說明可知,本創作與現有結構相較之下,具有下列優點:Based on the above, the composition and implementation description of the authoring system shows that, compared with the existing structure, this authoring has the following advantages:
1.本創作風扇馬達結構,透過定子座的線槽、磁極[6槽4極]配置搭配導磁件之緩和空間的設計,可有效降低頓轉矩,進而達到降低噪音與震動的功效者。1. The fan motor structure of this creation can effectively reduce the torque and reduce the noise and vibration through the design of the stator base's wire slots, magnetic poles [6 slots and 4 poles] configuration and the relaxation space of the magnetic conductive parts.
2.本創作風扇馬達結構,透過利用軛鐵的設計,除了可達到有效的防塵性之外,亦可增強電磁線圈的吸合力,提高電磁鐵的效率。2. The fan motor structure of this creation, through the use of the design of the yoke, can not only achieve effective dust resistance, but also enhance the attraction force of the electromagnetic coil and improve the efficiency of the electromagnet.
3.本創作風扇馬達結構,透過定子座的線槽、磁極[6槽4極]頭設計可優化排線,提升線圈數進而提升效率。3. The fan motor structure of this creation can optimize the wiring through the slot of the stator base and the design of the magnetic pole [6 slots 4 poles] head, increase the number of coils and improve efficiency.
4.本創作風扇馬達結構,透過採用並聯式繞線方式,能有效降低阻抗,進而降低溫昇,並達成製程容易的功效。4. The fan motor structure of this creation can effectively reduce the impedance by using the parallel winding method, thereby reducing the temperature rise, and achieving the effect of easy manufacturing process.
綜上所述,本創作實施例確能達到所預期之使用功效,又其所揭露之具體構造,不僅未曾見於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出新型專利之申請,懇請惠予審查,並賜准專利,則實感德便。In summary, this creative embodiment can indeed achieve the expected use effect, and the specific structure disclosed by it has not been seen in similar products, nor has it been disclosed before the application. It has fully complied with the provisions and requirements of the Patent Law. , Yan submits an application for a new type patent in accordance with the law, and asks for favors for examination and grants a patent.
1:風扇本體1: Fan body
11:容置空間11: accommodating space
12:電路基板12: Circuit board
13:定子座13: Stator seat
131:組設孔131: Assembly hole
132:支承桿132: Support rod
133:矽鋼片133: Silicon steel sheet
2:轉子輪轂2: rotor hub
21:葉片21: Blade
22:軸桿22: shaft
23:防塵環23: Dust ring
24:導磁件24: Magnetic conductive parts
241:導角241: Lead Angle
3:緩和空間3: Relaxation space
A:線圈A: Coil
第一圖:本創作立體分解示意圖。Figure 1: The three-dimensional exploded schematic diagram of this creation.
第二圖:本創作立體組合示意圖。Figure 2: A schematic diagram of the three-dimensional combination of this creation.
第三圖:本創作組合狀態之剖視示意圖。Figure 3: A schematic cross-sectional view of the creative combination state.
第四圖:本創作組合狀態之俯視示意圖。Figure 4: The top view of the creative combination state.
1:風扇本體 1: Fan body
11:容置空間 11: accommodating space
12:電路基板 12: Circuit board
13:定子座 13: Stator seat
131:組設孔 131: Assembly hole
132:支承桿 132: Support rod
133:矽鋼片 133: Silicon steel sheet
2:轉子輪轂 2: rotor hub
21:葉片 21: Blade
22:軸桿 22: shaft
23:防塵環 23: Dust ring
24:導磁件 24: Magnetic conductive parts
241:導角 241: Lead Angle
A:線圈 A: Coil
Claims (2)
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TW110201082U TWM611919U (en) | 2021-01-28 | 2021-01-28 | Fan motor structure |
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TW110201082U TWM611919U (en) | 2021-01-28 | 2021-01-28 | Fan motor structure |
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Publication Number | Publication Date |
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TWM611919U true TWM611919U (en) | 2021-05-11 |
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TW110201082U TWM611919U (en) | 2021-01-28 | 2021-01-28 | Fan motor structure |
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Country | Link |
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TW (1) | TWM611919U (en) |
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2021
- 2021-01-28 TW TW110201082U patent/TWM611919U/en not_active IP Right Cessation
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