TWM610183U - Support component for machine tool - Google Patents

Support component for machine tool Download PDF

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Publication number
TWM610183U
TWM610183U TW109212848U TW109212848U TWM610183U TW M610183 U TWM610183 U TW M610183U TW 109212848 U TW109212848 U TW 109212848U TW 109212848 U TW109212848 U TW 109212848U TW M610183 U TWM610183 U TW M610183U
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Taiwan
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main body
metal mold
mold wall
machine tool
supporting member
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TW109212848U
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Chinese (zh)
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林松毅
陳駟侑
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聯曜實業有限公司
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Publication of TWM610183U publication Critical patent/TWM610183U/en

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Abstract

一種工具機的支撐構件,包含金屬模壁及主體。金屬模壁由金屬板件製成,並具有形成圍束空間的圍壁部。主體由水泥基質材料於圍束空間固化成形並與金屬模壁結合固定。支撐構件能因水泥基質材料製成的主體具有良好力學特性、低滲透性、低熱傳導性、減震性及耐久性等特性,能滿足工具機須具備高機械性能與穩定性之需求。而且金屬模壁能提升主體之抗變形能力並可作為保護層,以防止外在有害物質直接侵入主體,而能延長支撐構件的使用壽命。由於支撐構件的製作材料較容易取得且較容易施作,能大幅降低製造成本,且生產過程對環境危害較低,較為環保。A supporting member of a machine tool includes a metal mold wall and a main body. The metal mold wall is made of sheet metal and has a surrounding wall portion forming a confining space. The main body is solidified and formed by cement matrix material in the surrounding space and fixed with the metal mold wall. The supporting member can have good mechanical properties, low permeability, low thermal conductivity, shock absorption and durability due to the main body made of cement matrix material, which can meet the needs of machine tools with high mechanical properties and stability. Moreover, the metal mold wall can improve the anti-deformation ability of the main body and can be used as a protective layer to prevent external harmful substances from directly invading the main body, thereby prolonging the service life of the supporting member. Since the material for the support member is easier to obtain and easier to implement, the manufacturing cost can be greatly reduced, and the production process is less harmful to the environment and is more environmentally friendly.

Description

工具機的支撐構件Support member of machine tool

本新型是有關於一種支撐構件,特別是指一種工具機的支撐構件。The present invention relates to a supporting member, in particular to a supporting member of a machine tool.

一般工具機的機床或機身等用以支撐加工機具的支撐構件,主要由鑄鐵材料或鋼鐵材料焊接製造而成,雖然鑄鐵材料或鋼鐵材料製成的支撐構件有良好的力學性能,但是動剛性或抗振性,以及熱穩定性不佳,容易影響工具機的加工精度與穩定性,導致加工的工件良率不佳,亦不利工具機大量加工工件。尤其以鑄鐵材料製作的支撐構件,在製作過程中,需要先開模再澆鑄成形,鑄造時需將金屬材料熔融,熔融溫度高達攝氏千度以上,無法依據需求預先在模具內設置緊固件、線纜、管路與傳感器等;在澆鑄成形及脫模後,鑄鐵製的支撐構件內存在殘留應力,須再藉由熱處理方式將應力消除,才能使鑄件安定化,以維持機械加工過程所需精度與使用性能,而熱處理耗能高、碳排放量大,會影響環境。此外,鑄鐵製的支撐構件經長時間因承受冷熱或加工振動影響,易可能造成內應力的改變而有發生變形的情況,須透過維修、校正方式處置。The support members of general machine tools such as machine tools or fuselages used to support processing tools are mainly made of cast iron or steel materials by welding. Although the support members made of cast iron or steel materials have good mechanical properties, they are dynamic rigid Or vibration resistance and poor thermal stability can easily affect the machining accuracy and stability of the machine tool, resulting in poor yield of processed workpieces, and it is also unfavorable for the machine tool to process a large number of workpieces. Especially for supporting members made of cast iron materials, during the production process, the mold needs to be opened before casting. The metal material needs to be melted during casting, and the melting temperature is as high as 1,000 degrees Celsius. It is impossible to pre-install fasteners and wires in the mold according to requirements Cables, pipes, sensors, etc.; after casting and demolding, there are residual stresses in the cast iron supporting members, which must be relieved by heat treatment to stabilize the castings and maintain the required accuracy of the machining process And use performance, while heat treatment consumes high energy and carbon emissions, which will affect the environment. In addition, the support members made of cast iron may be deformed due to the influence of heat and cold or processing vibration for a long time, which may cause changes in internal stress and must be handled through maintenance and correction methods.

為了改善鑄鐵製的支撐構件的缺點,目前有使用人造石製作工具機的支撐構件。人造石具有良好之振動阻尼性、耐腐蝕性、耐磨性、低滲透性與熱穩定性,然而,由於人造石主要以合成樹脂作為膠結料主體混合礦石製成,在成形時受樹脂與固化劑之比例影響大,作業時間調節較不彈性,若澆鑄延遲易有冷縫生成造成弱面,會破壞支撐構件結構的整體性。而且,要清除拌和礦石與樹脂及固化劑的設備中的固化殘留物較為麻煩,通常須採用溶劑清潔亦不環保。再者,形成人造石之原料中,合成樹脂之揮發性氣體、固化劑部份化學成分(如MDA、TDI等)中所含有之致癌物質,對於長期接觸之工作人員會有影響健康的危害性。In order to improve the shortcomings of support members made of cast iron, artificial stone is currently used to make support members of machine tools. Artificial stone has good vibration damping, corrosion resistance, abrasion resistance, low permeability and thermal stability. However, because artificial stone is mainly made of synthetic resin as the main body of the cement and mixed with ore, it is affected by resin and solidification during forming. The proportion of the agent has a large influence, and the adjustment of the working time is relatively inelastic. If the casting is delayed, it is easy to generate a cold seam and cause a weak surface, which will destroy the integrity of the support member structure. Moreover, it is troublesome to remove the curing residues in the equipment for mixing ore, resin and curing agent, and solvent cleaning is usually required, and it is not environmentally friendly. Furthermore, among the raw materials that form artificial stone, the volatile gases of synthetic resin and the carcinogens contained in the chemical components of the curing agent (such as MDA, TDI, etc.) will have health hazards for workers who have been exposed to them for a long time. .

因此,本新型之一目的,即在提供一種可以解決前述問題的工具機的支撐構件。Therefore, one of the objectives of the present invention is to provide a support member for a machine tool that can solve the aforementioned problems.

於是,本新型工具機的支撐構件在一些實施態樣中,是包含一金屬模壁及一主體。該金屬模壁由金屬板件製成,並具有一形成圍束空間的圍壁部。該主體由水泥基質材料於該圍束空間固化成形並與該金屬模壁結合固定。Therefore, in some embodiments, the supporting member of the machine tool of the present invention includes a metal mold wall and a main body. The metal mold wall is made of sheet metal parts and has a surrounding wall portion forming a confining space. The main body is solidified and formed by the cement matrix material in the enclosed space and is combined and fixed with the metal mold wall.

在一些實施態樣中,該金屬模壁還具有一連接該圍壁部的底壁部。In some embodiments, the metal mold wall further has a bottom wall connected to the surrounding wall.

在一些實施態樣中,該金屬模壁還具有一連接該圍壁部且與該底壁部相對的頂壁部。In some embodiments, the metal mold wall further has a top wall portion connected to the surrounding wall portion and opposite to the bottom wall portion.

在一些實施態樣中,該金屬模壁還具有一連接該圍壁部的頂壁部。In some embodiments, the metal mold wall further has a top wall connected to the surrounding wall.

在一些實施態樣中,該支撐構件還包含埋設於該主體的至少一功能件In some embodiments, the supporting member further includes at least one functional component embedded in the main body

本新型具有以下功效:該支撐構件能因水泥基質材料製的主體具有良好力學特性、低滲透性、低熱傳導性、減震性及耐久性等特性,能滿足工具機須具備高機械性能與穩定性之需求。而且該金屬模壁能提供該主體一圍束應力,能提升該主體之抗變形能力,並可作為該主體外在保護層,防止外在有害物質直接侵入該主體,而能延長該支撐構件的使用壽命。由於該支撐構件的製作材料較容易取得且較容易施作,製造成本約為鑄鐵製的支撐構件及人造石製的支撐構件的1/2~1/3,能大幅降低製造成本,且生產過程對環境危害較低,較為環保。The new model has the following effects: the supporting member can have good mechanical properties, low permeability, low thermal conductivity, shock absorption and durability due to the main body made of cement matrix material, and can meet the requirements of high mechanical performance and stability for machine tools. The need for sex. Moreover, the metal mold wall can provide a confining stress of the main body, can improve the anti-deformation ability of the main body, and can be used as an external protective layer of the main body to prevent harmful external substances from directly invading the main body, and can extend the support member Service life. Since the material of the support member is easier to obtain and easier to implement, the manufacturing cost is about 1/2~1/3 of the support member made of cast iron and the support member made of artificial stone, which can greatly reduce the manufacturing cost and the production process It is less harmful to the environment and more environmentally friendly.

參閱圖1與圖2,本新型工具機的支撐構件1之一第一實施例,適用於安裝一加工機具2以形成一工具機100。該支撐構件1包含一金屬模壁11及一主體12。1 and FIG. 2, a first embodiment of the supporting member 1 of the machine tool of the present invention is suitable for installing a processing machine tool 2 to form a machine tool 100. The supporting member 1 includes a metal mold wall 11 and a main body 12.

在本實施例中,該支撐構件1做為該加工機具2的基座以支撐及固定該加工機具2。該金屬模壁11由金屬板件製成,並具有一形成圍束空間114的圍壁部112。該主體12由水泥基質材料於該圍束空間114固化成形並與該金屬模壁11結合固定。水泥基質材料是以水泥為膠結基質的材料,可以是僅有水泥材料,也可以添加粒料、摻料等。在本實施例中,水泥基質材料採用水硬性矽酸鹽類水泥,金屬板件可採用例如不鏽鋼或碳鋼,但不以此為限。In this embodiment, the supporting member 1 is used as the base of the processing tool 2 to support and fix the processing tool 2. The metal mold wall 11 is made of sheet metal and has a surrounding wall portion 112 forming a surrounding space 114. The main body 12 is solidified and formed in the confining space 114 by a cement matrix material, and is combined and fixed with the metal mold wall 11. Cement matrix material is a material with cement as the cementing matrix. It can be a cement material only, or it can be added with granules, admixtures, etc. In this embodiment, hydraulic silicate cement is used as the cement matrix material, and the metal plate can be, for example, stainless steel or carbon steel, but it is not limited to this.

在本實施例中,該金屬模壁11還具有一連接該圍壁部112的底壁部111,及一連接該圍壁部112且與該底壁部111相對的頂壁部113。在變化的實施例,該金屬模壁11可以只有圍壁部112;或者該金屬模壁11可以只有底壁部111和圍壁部112;或者該金屬模壁11可以只有圍壁部112和頂壁部113,可以依據使用需求調整。若該金屬模壁11未設置底壁部111,則可採用能在水泥基質材料固化後拆離的一般模板替代底壁部111,以供圍壁部112放置其上,待注入圍壁部112內的水泥基質材料固化後,再拆除模板,以節省金屬板件的用料。In this embodiment, the metal mold wall 11 further has a bottom wall portion 111 connected to the surrounding wall portion 112 and a top wall portion 113 connected to the surrounding wall portion 112 and opposite to the bottom wall portion 111. In a modified embodiment, the metal mold wall 11 may only have the surrounding wall portion 112; or the metal mold wall 11 may have only the bottom wall portion 111 and the surrounding wall portion 112; or the metal mold wall 11 may only have the surrounding wall portion 112 and the top wall portion 112. The wall 113 can be adjusted according to usage requirements. If the metal mold wall 11 is not provided with a bottom wall 111, a general template that can be detached after the cement matrix material is solidified can be used instead of the bottom wall 111 for the surrounding wall 112 to be placed thereon, and to be injected into the surrounding wall 112 After the cement matrix material inside is solidified, the template is removed to save the material of the metal plate.

在本實施例中,該主體12是由水泥基質材料在該金屬模壁11內固化成形,使得該金屬模壁11附著於水泥基質製成的該主體12外層,藉此使該支撐構件1能因水泥基質製的主體12具有良好力學特性、低滲透性、低熱傳導性、減震性及耐久性等特性,能滿足工具機100須具備高機械性能與穩定性之需求,同時能確保加工精度。而且該金屬模壁11能提供該主體12一圍束應力,並能提升該主體12之抗變形能力,及作為該主體12外在保護層,防止外在有害物質直接侵入主體12,而能延長該支撐構件1的使用壽命。此外,該主體12成形後,無須再透過熱處理等加工程序,即能具有良好的熱穩定性及吸震能力。該金屬模壁11可直接作為成形該主體12的模型板件,不需要再額外開模,且能隨需求作改變,增加靈活性。而且,可以依據使用需求預先在該金屬模壁11內設置緊固件、預埋管與傳感器等功能件(請參考下述第二、五實施例)或在該金屬模壁11預留設置結合該加工模組2的位置,提高整合性與便利性。例如,在本實施例中,該圍壁部112相對兩側靠近該底壁部111處設有多個避讓凹部115且對應每一個避讓凹部115設有一貫穿該圍壁部112與該底壁部111的穿孔116,以供設置例如螺栓之緊固件(未圖示),用以將該支撐構件1固定於地面。In this embodiment, the main body 12 is formed by solidifying a cement matrix material in the metal mold wall 11, so that the metal mold wall 11 is attached to the outer layer of the main body 12 made of cement matrix, thereby enabling the support member 1 Because the main body 12 made of cement matrix has good mechanical properties, low permeability, low thermal conductivity, shock absorption and durability, it can meet the requirements of machine tool 100 for high mechanical performance and stability, while ensuring processing accuracy . Moreover, the metal mold wall 11 can provide a confining stress to the main body 12, and can improve the anti-deformation ability of the main body 12, and serve as an external protective layer of the main body 12 to prevent external harmful substances from directly invading the main body 12, and can extend The service life of the support member 1. In addition, after the main body 12 is formed, there is no need to go through processing procedures such as heat treatment, that is, it can have good thermal stability and shock absorption ability. The metal mold wall 11 can be directly used as a model plate for forming the main body 12, without additional mold opening, and can be changed as required to increase flexibility. Moreover, functional parts such as fasteners, embedded pipes and sensors can be pre-installed in the metal mold wall 11 according to the requirements of use (please refer to the second and fifth embodiments below) or the metal mold wall 11 can be reserved to combine the The location of processing module 2 improves integration and convenience. For example, in this embodiment, a plurality of avoiding recesses 115 are provided on opposite sides of the surrounding wall portion 112 close to the bottom wall portion 111, and corresponding to each of the avoiding recesses 115 is provided a penetrating through the surrounding wall portion 112 and the bottom wall portion. The perforation 116 of 111 is provided with fasteners (not shown) such as bolts for fixing the supporting member 1 to the ground.

由於該支撐構件1的製作材料較容易取得且較容易施作,製造成本約為鑄鐵製的支撐構件及人造石製的支撐構件的1/2~1/3,能大幅降低製造成本,且生產過程對環境危害較低,較為環保。Since the material of the support member 1 is easier to obtain and easier to implement, the manufacturing cost is about 1/2 to 1/3 of the support member made of cast iron and the support member made of artificial stone, which can greatly reduce the manufacturing cost and produce The process is less harmful to the environment and more environmentally friendly.

參閱圖3,本新型工具機的支撐構件1之第二實施例與第一實施例大致相同,但是在第二實施例中,該支撐構件1還包含多個埋設於該主體12的功能件13、14、15。在第二實施例中,功能件13為螺母形式的緊固件,可供螺栓鎖固;功能件14為軌道,可供加工機具對應的構件沿軌道移動;功能件15為預埋管,可供設置加工機具的線纜或做為例如排放切削液的流體管路。功能件可以依據使用選用適當的物件,在該主體12成形之前先預固定在該金屬模壁11內,再於該金屬模壁11內注入水泥基質材料,待水泥基質材料固化後,即可將功能件13、14、15埋設於該主體12。3, the second embodiment of the supporting member 1 of the machine tool of the present invention is substantially the same as the first embodiment, but in the second embodiment, the supporting member 1 also includes a plurality of functional parts 13 embedded in the main body 12 , 14, 15. In the second embodiment, the functional part 13 is a fastener in the form of a nut, which can be used for bolt locking; the functional part 14 is a track, which can be used for the corresponding components of the processing machine to move along the track; the functional part 15 is a pre-embedded pipe, which can be used for Set up the cable of the processing tool or as a fluid pipeline for discharging cutting fluid, for example. Functional parts can be selected according to the use of appropriate objects, before the main body 12 is pre-fixed in the metal mold wall 11, and then the cement matrix material is injected into the metal mold wall 11, after the cement matrix material is solidified, the The functional parts 13, 14, 15 are embedded in the main body 12.

參閱圖4與圖5,本新型工具機的支撐構件1之第三實施例與第一實施例大致相同,但是在第三實施例還組合另一形狀的支撐構件1’,以共同組成一工具機的機身。換言之,在變化的實施態樣,用於同一工具機的支撐構件可以為多個,可依據使用需求將不同形式的支撐構件組合成一體的支撐結構,以供支撐及固定不同的加工機具。在第三實施例中,該支撐構件1’同樣具有一金屬模壁11’及一由水泥基質材料在該金屬模壁11’內固化成形的主體12’。4 and 5, the third embodiment of the support member 1 of the machine tool of the present invention is substantially the same as the first embodiment, but in the third embodiment, another shape of the support member 1'is combined to form a tool together The body of the machine. In other words, in a different implementation aspect, there may be multiple support members for the same machine tool, and different types of support members can be combined into an integrated support structure according to usage requirements to support and fix different processing tools. In the third embodiment, the supporting member 1'also has a metal mold wall 11' and a main body 12' formed by curing cement matrix material in the metal mold wall 11'.

參閱圖6與圖7,本新型工具機的支撐構件1之第四實施例與第一實施例的形狀不同,但是同樣具有金屬模壁11及由水泥基質材料在該金屬模壁11內固化成形的主體12。6 and 7, the fourth embodiment of the support member 1 of the new machine tool has a different shape from the first embodiment, but it also has a metal mold wall 11 and a cement matrix material is solidified in the metal mold wall 11. The main body12.

參閱圖8,本新型工具機的支撐構件1之第五實施例與第四實施例大致相同,但是在第五實施例中,該支撐構件1還包含多個埋設於該主體12的功能件13、15、16。與第二實施例相同地,功能件13為螺母形式的緊固件,可供螺栓鎖固;功能件15為預埋管,可供設置加工機具的線纜或做為例如排放切削液的流體管路;功能件16為預埋板件,可供加工機具焊接。8, the fifth embodiment of the support member 1 of the machine tool of the present invention is substantially the same as the fourth embodiment, but in the fifth embodiment, the support member 1 also includes a plurality of functional parts 13 embedded in the main body 12 , 15, 16. As in the second embodiment, the functional part 13 is a fastener in the form of a nut, which can be used for bolt locking; the functional part 15 is an embedded pipe, which can be used to install cables for processing tools or as a fluid pipe for discharging cutting fluid, for example. Road; Functional parts 16 are pre-embedded plate parts, which can be welded by processing machines.

由前述實施例可知,支撐構件的形狀可以依據使用需求調整,以配合不同的加工機具,且同一工具機可以採用一個以上的支撐構件組合成一體,以降低成形的難度。而且,支撐構件可以埋設功能件,提高整合性與便利性。It can be seen from the foregoing embodiments that the shape of the supporting member can be adjusted according to the use requirements to match different processing tools, and the same machine tool can be combined with more than one supporting member to reduce the difficulty of forming. Moreover, the supporting member can be embedded with functional parts, which improves the integration and convenience.

惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above are only examples of the present model, and should not be used to limit the scope of implementation of the present model, all simple equivalent changes and modifications made in accordance with the patent scope of the present model application and the contents of the patent specification still belong to This new patent covers the scope.

100:工具機 1:支撐構件 1’:支撐構件 11:金屬模壁 11’:金屬模壁 111:底壁部 112:圍壁部 113:頂壁部 114:圍束空間 12:主體 12’:主體 13:功能件 14:功能件 15:功能件 16:功能件 2:加工模組100: machine tool 1: Supporting member 1’: Supporting member 11: Metal mold wall 11’: Metal mold wall 111: bottom wall 112: Enclosure 113: Top Wall 114: Enclosed Space 12: main body 12’: main body 13: Functional parts 14: Functional parts 15: Functional parts 16: functional parts 2: Processing module

本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本新型工具機的支撐構件的第一實施例的一立體示意圖; 圖2是沿圖1中的II-II直線索取的一剖面示意圖; 圖3是本新型工具機的支撐構件的第二實施例的一剖面示意圖; 圖4是本新型工具機的支撐構件的第三實施例的一立體示意圖; 圖5是沿圖4中的V-V直線索取的一剖面示意圖; 圖6是本新型工具機的支撐構件的第四實施例的一立體示意圖; 圖7是沿圖6中的VII-VII直線索取的一剖面示意圖;及 圖8是本新型工具機的支撐構件的第五實施例的一剖面示意圖。 The other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, among which: Fig. 1 is a perspective view of the first embodiment of the supporting member of the machine tool of the present invention; Figure 2 is a schematic cross-sectional view taken along the line II-II in Figure 1; 3 is a schematic cross-sectional view of the second embodiment of the supporting member of the machine tool of the present invention; 4 is a perspective view of the third embodiment of the supporting member of the machine tool of the present invention; Figure 5 is a schematic cross-sectional view taken along the line V-V in Figure 4; 6 is a perspective view of the fourth embodiment of the supporting member of the machine tool of the present invention; Figure 7 is a schematic cross-sectional view taken along the line VII-VII in Figure 6; and Fig. 8 is a schematic cross-sectional view of the fifth embodiment of the supporting member of the machine tool of the present invention.

1:基座 1: pedestal

11:金屬模壁 11: Metal mold wall

111:底壁部 111: bottom wall

112:圍壁部 112: Enclosure

113:頂壁部 113: Top Wall

114:圍束空間 114: Enclosed Space

12:主體 12: main body

2:加工模組 2: Processing module

Claims (5)

一種工具機的支撐構件,包含: 一金屬模壁,由金屬板件製成,並具有一形成圍束空間的圍壁部;及 一主體,由水泥基質材料於該圍束空間固化成形並與該金屬模壁結合固定。 A supporting member of a machine tool, including: A metal mold wall, made of sheet metal parts, and having an enclosing wall portion forming an enclosing space; and A main body is solidified and formed in the enclosed space by a cement matrix material, and is combined and fixed with the metal mold wall. 如請求項1所述工具機的支撐構件,其中,該金屬模壁還具有一連接該圍壁部的底壁部。The support member of the machine tool according to claim 1, wherein the metal mold wall further has a bottom wall portion connected to the surrounding wall portion. 如請求項2所述工具機的支撐構件,其中,該金屬模壁還具有一連接該圍壁部且與該底壁部相對的頂壁部。The support member of the machine tool according to claim 2, wherein the metal mold wall further has a top wall portion connected to the surrounding wall portion and opposite to the bottom wall portion. 如請求項1所述工具機的支撐構件,其中,該金屬模壁還具有一連接該圍壁部的頂壁部。The supporting member of the machine tool according to claim 1, wherein the metal mold wall further has a top wall portion connected with the surrounding wall portion. 如請求項1所述工具機的支撐構件,還包含埋設於該主體的至少一功能件。According to claim 1, the support member of the machine tool further includes at least one functional component embedded in the main body.
TW109212848U 2020-09-29 2020-09-29 Support component for machine tool TWM610183U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW109212848U TWM610183U (en) 2020-09-29 2020-09-29 Support component for machine tool

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Application Number Priority Date Filing Date Title
TW109212848U TWM610183U (en) 2020-09-29 2020-09-29 Support component for machine tool

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TWM610183U true TWM610183U (en) 2021-04-11

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Country Link
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