TWM607288U - Precision collet - Google Patents

Precision collet Download PDF

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Publication number
TWM607288U
TWM607288U TW109214475U TW109214475U TWM607288U TW M607288 U TWM607288 U TW M607288U TW 109214475 U TW109214475 U TW 109214475U TW 109214475 U TW109214475 U TW 109214475U TW M607288 U TWM607288 U TW M607288U
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Taiwan
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clamping
elastic
clamping plates
precision collet
adhesive layers
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TW109214475U
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Chinese (zh)
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何家正
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雋業有限公司
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Priority to TW109214475U priority Critical patent/TWM607288U/en
Publication of TWM607288U publication Critical patent/TWM607288U/en

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Abstract

本創作關於一種精密筒夾,其包括:一精密筒夾本體,其包括複數夾持擳片及一夾持孔,該複數夾持擳片構成之該夾持孔;至少一彈性部,各該彈性部連接於相鄰之二該夾持擳片之間;及複數黏接層,各該黏接層黏接於一該彈性部及一該夾持擳片之間。This creation relates to a precision collet, which includes: a precision collet body, which includes a plurality of clamping plates and a clamping hole, the clamping hole formed by the plurality of clamping plates; at least one elastic part, each The elastic part is connected between two adjacent clamping plates; and a plurality of adhesive layers, each of the adhesive layers is bonded between an elastic part and a clamping plate.

Description

精密筒夾Precision collet

本創作係關於一種精密筒夾。This creation is about a precision collet.

通常會將夾頭安裝於一工具機的主軸上用以夾持工件(如刀具或待加工之工件)。Usually, the chuck is installed on the spindle of a machine tool to clamp a workpiece (such as a tool or a workpiece to be processed).

習用的夾頭具有複數軸向延伸之切槽及一由軸向延伸的夾持孔,藉由在夾頭本體上之切槽而具有徑向變形的能力,進而得以夾緊插設於該夾持孔中之工件。習知的夾頭整體為金屬材質,在切削的工程會因刀具與工件的接觸而產生震動及噪音,且振刀會導致擴孔且夾持力會降低。再者,習用的夾頭會以多個切槽及設計多個軸向長度不同的切槽以因應夾持力及徑向變形能力的需求,導致加工上較為複雜且夾頭的整體結構強度弱,使用壽命較短。此外,金屬的夾頭通過切槽長期的徑向擴張及收縮變形,其彈性回復力會逐漸減弱而導致夾持力降低。The conventional chuck has a plurality of axially extending slots and a clamping hole that extends from the axial direction. The chuck body has the ability to deform radially through the notches on the body of the chuck, and thus can be clamped and inserted into the chuck. Hold the workpiece in the hole. The conventional chuck is made of metal as a whole. In the cutting process, vibration and noise will be generated due to the contact between the tool and the workpiece, and the vibration of the tool will lead to reaming and the clamping force will be reduced. Furthermore, the conventional chuck uses multiple notches and designs multiple notches with different axial lengths to meet the requirements of clamping force and radial deformation capability, resulting in more complicated processing and weak overall structural strength of the chuck , The service life is shorter. In addition, the metal chuck undergoes long-term radial expansion and contraction deformation of the slot, and its elastic recovery force will gradually weaken, resulting in a reduction in the clamping force.

因此,有必要提供一種新穎且具有進步性之精密筒夾,以解決上述之問題。Therefore, it is necessary to provide a novel and advanced precision collet to solve the above-mentioned problems.

本創作之主要目的在於提供一種精密筒夾,可穩固夾持一工件。The main purpose of this creation is to provide a precise collet that can hold a workpiece firmly.

為達成上述目的,本創作提供一種精密筒夾,包括:一精密筒夾本體,其包括複數夾持擳片及一夾持孔,該複數夾持擳片構成該夾持孔;至少一彈性部,各該彈性部連接於相鄰之二該夾持擳片之間;及複數黏接層,各該黏接層黏接於一該彈性部及一該夾持擳片之間。In order to achieve the above objective, the present invention provides a precision collet, including: a precision collet body, which includes a plurality of clamping plates and a clamping hole, the plurality of clamping plates constitute the clamping hole; at least one elastic part , Each of the elastic parts is connected between two adjacent clamping plates; and a plurality of adhesive layers, each of the adhesive layers is bonded between an elastic part and a clamping plate.

以下僅以實施例說明本創作可能之實施態樣,然並非用以限制本創作所欲保護之範疇,合先敘明。The following examples are only used to illustrate the possible implementation of this creation, but it is not intended to limit the scope of the creation to be protected, and it is first stated.

請參考圖1至7,其顯示本創作之一較佳實施例,本創作之精密筒夾1包括一精密筒夾本體10、至少一彈性部20及複數黏接層30。Please refer to FIGS. 1 to 7, which show a preferred embodiment of this creation. The precision collet 1 of this creation includes a precision collet body 10, at least one elastic part 20 and a plurality of bonding layers 30.

該精密筒夾本體10包括複數夾持擳片11及一夾持孔12,該複數夾持擳片11構成該夾持孔12,該夾持孔12供一工件2或一主軸穿設於內,該工件2可為刀具或被加工件;各該彈性部20連接於相鄰之二該夾持擳片11之間;各該黏接層30黏接於一該彈性部20及一該夾持擳片11之間,令各該夾持擳片11與至少一該彈性部20之間具有高結合強度且使用壽命長,夾持穩定性高且具抗震效果。The precision collet body 10 includes a plurality of clamping plates 11 and a clamping hole 12, the plurality of clamping plates 11 constitute the clamping hole 12, the clamping hole 12 for a workpiece 2 or a spindle to pass through , The workpiece 2 can be a tool or a workpiece; each of the elastic portions 20 is connected between two adjacent clamping plates 11; each of the adhesive layers 30 is adhered to an elastic portion 20 and a clip Between the holding pieces 11, each holding piece 11 and at least one of the elastic parts 20 have high bonding strength, long service life, high holding stability and shock resistance.

該精密筒夾1另包括複數該彈性部20,該夾持孔12朝一軸向A延伸,該複數夾持擳片11、該複數彈性部20及該複數黏接層30於一周向B上設置,該周向B係繞該軸向A延伸,各該彈性部20的一周向延伸尺寸E1大於等於0.25倍各該夾持擳片11之一周向延伸尺寸E2;於本實施例中,各該彈性部20的該延伸尺寸E1大於等於0.5倍各該夾持擳片11之該周向延伸尺寸E2;各該彈性部20與各該夾持擳片11呈扇形狀並共構該夾持孔12;據以,各該彈性部20的變形量大令各該夾持擳片11的徑向移動量大,具有高夾持力且具高抗震效果,提高切削時的阻抗力。The precision collet 1 further includes a plurality of the elastic portions 20, the clamping hole 12 extends in an axial direction A, the plurality of clamping pads 11, the plurality of elastic portions 20 and the plurality of adhesive layers 30 are arranged in a circumferential direction B , The circumferential direction B extends around the axial direction A, the circumferential extension E1 of each elastic portion 20 is greater than or equal to 0.25 times the circumferential extension E2 of each of the clamping plates 11; in this embodiment, each of the The extension E1 of the elastic portion 20 is greater than or equal to 0.5 times the circumferential extension E2 of each of the clamping flaps 11; each of the elastic portions 20 and each of the clamping flaps 11 are fan-shaped and co-construct the clamping hole 12; Accordingly, the large amount of deformation of each of the elastic portions 20 makes the amount of radial movement of each clamping piece 11 is large, has a high clamping force and a high shock resistance effect, and improves the resistance during cutting.

各該黏接層30部分滲入一該夾持擳片11;具體地說,各該夾持擳片11為一金屬材質,該金屬材質為合金鋼,具柔軟性、鋼性及耐磨性,可供降低該工件2重複拆裝時的磨損程度。各該夾持擳片11具有至少一經噴砂處理之噴砂端部13,各該黏接層30滲入其中一該夾持擳片11之一該噴砂端部13中,以讓各該黏接層30有效地滲入其中一該夾持擳片11之該噴砂端部13的毛細孔中;較佳地,各該黏接層30的成分包括聚氨酯底漆(Polyurethane Primer),以極低黏稠度的黏著藥劑讓各該黏接層30有效地滲入其中一該噴砂端部13之毛細孔;至少一該黏接層30的厚度範圍為0.01mm至2.00mm,較佳地,至少一該黏接層30的一厚度範圍為0.50mm至1.00mm,各該黏接層30的該厚度係朝該周向B延伸,故各該黏接層30與其中一該夾持擳片11及其中一該彈性部20的結合強度佳。Each of the adhesive layers 30 partially penetrates a clamping pad 11; specifically, each clamping pad 11 is made of a metal material, the metal material is alloy steel, which has flexibility, rigidity and wear resistance. It can reduce the degree of wear when the workpiece 2 is repeatedly disassembled and assembled. Each of the clamping pads 11 has at least one sandblasted end 13 that has been sandblasted, and each of the adhesive layers 30 penetrates into one of the sandblasted ends 13 of one of the clamping pads 11, so that each of the adhesive layers 30 Effectively penetrate into the capillary pores of the sandblasting end 13 of one of the clamping pads 11; preferably, each of the adhesive layer 30 includes a polyurethane primer (Polyurethane Primer), which adheres with very low viscosity The medicament allows each of the adhesive layers 30 to effectively penetrate into the capillary pores of one of the sandblasting ends 13; the thickness of at least one of the adhesive layers 30 ranges from 0.01 mm to 2.00 mm, preferably, at least one of the adhesive layers 30 A thickness range of 0.50mm to 1.00mm, the thickness of each of the adhesive layers 30 extends toward the circumferential direction B, so each of the adhesive layers 30 and one of the clamping plates 11 and one of the elastic portions The bonding strength of 20 is good.

各該彈性部20為一聚氨酯彈性件;各該彈性部20由彈性材料製成,該彈性材料的成分包括聚酯預聚物(Polyester prepolymor)、聚氨酯底漆(Polyurethane Primer)及固化劑,聚酯預聚物(Polyester prepolymor)為主原料具高彈性特性,聚氨酯底漆(Polyurethane Primer)提升各該彈性部20的黏性,具高結合強度;該固化劑包括液態芳族二胺聚氨酯(aromatic diamine polyurethane curative)、低分子量聚氨酯固化劑(low molecular weight polyurethane curative)至少其中一者;該固化劑包括液態芳族二胺聚氨酯(aromatic diamine polyurethane curative)為主原料的硬化劑含量大於低分子量聚氨酯固化劑(low molecular weight polyurethane curative)的硬化劑,如此各該彈性部20具有高彈性力、高黏性且高耐磨性,使用壽命長、具高夾持力及高抗震。Each of the elastic parts 20 is a polyurethane elastic piece; each of the elastic parts 20 is made of an elastic material, and the composition of the elastic material includes a polyester prepolymer (Polyester prepolymer), a polyurethane primer (Polyurethane Primer) and a curing agent, Polyester prepolymer (Polyester prepolymor) as the main raw material has high elastic properties. Polyurethane Primer improves the viscosity of each elastic part 20 and has high bonding strength; the curing agent includes liquid aromatic diamine polyurethane (aromatic Diamine polyurethane curative), low molecular weight polyurethane curing agent (low molecular weight polyurethane curative) at least one of; the curing agent includes liquid aromatic diamine polyurethane curative (aromatic diamine polyurethane curative) as the main raw material, the hardener content is greater than that of low molecular weight polyurethane curing (Low molecular weight polyurethane curative) hardener, so each of the elastic portions 20 has high elasticity, high viscosity, high wear resistance, long service life, high clamping force and high shock resistance.

各該夾持擳片11設有一於該軸向A上之端部14,各該彈性部20設有一於該軸向A上之端部21,各該夾持擳片11之端部14朝該軸向A向外凸出各該彈性部20之端部21,各該彈性部20之端部21與相鄰之二該夾持擳片11之端部14共構一空間15,以提供各該彈性部20受擠壓變形的空間。各該夾持擳片11之該端部14對應該夾持孔12的一側設有一導斜角16,供該工件2順暢地插入該夾持孔12;於其他實施例中,如圖8,各該夾持擳片11a及各該彈性部20a的端部分別齊平,但不限於此。再者,可依據需求(如所欲夾持的工件2、2a類型)該精密筒夾1a呈柱狀或該精密筒夾1呈錐狀。Each of the clamping flaps 11 is provided with an end 14 in the axial direction A, each of the elastic portions 20 is provided with an end 21 in the axial direction A, and each of the clamping flaps 11 has an end 14 facing toward The axial direction A protrudes outwardly from the end 21 of each elastic part 20, and the end 21 of each elastic part 20 and the end 14 of the two adjacent clamping plates 11 form a space 15 to provide A space where each elastic portion 20 is compressed and deformed. One side of the end 14 of each clamping piece 11 corresponding to the clamping hole 12 is provided with a bevel angle 16 for the workpiece 2 to be smoothly inserted into the clamping hole 12; in other embodiments, as shown in FIG. 8 The ends of each clamping piece 11a and each elastic portion 20a are respectively flush, but not limited thereto. Furthermore, the precision collet 1a can be cylindrical or the precision collet 1 can be cone-shaped according to requirements (such as the type of workpieces 2 and 2a to be clamped).

在使用上,該精密筒夾1、1a可供安裝於一刀架3或主軸夾頭,使該精密筒夾1、1a外周受壓讓該複數彈性部20被壓縮變形,而使該複數夾持擳片11、11a徑向移動供夾緊該工件2、2a,該工件2為刀具,該工件2a為被加工件。另外,請參考圖9至圖11,該精密筒夾1b可供安裝於一主軸夾頭4,使該精密筒夾1b之內部受壓讓該複數彈性部20擴張變形,而使該複數夾持擳片徑向移動供夾緊該工件2b,該工件2b為被加工件;具體地說,該精密筒夾1b為一反張筒夾,係透過該精密筒夾1b的該軸向延伸呈錐狀之夾持孔12a所形成的斜度配合該主軸夾頭4後拉該精密筒夾1b反張,以夾持該工件2b。In use, the precision collet 1, 1a can be installed on a tool holder 3 or a spindle chuck, so that the outer periphery of the precision collet 1, 1a is compressed, so that the plurality of elastic parts 20 are compressed and deformed, so that the plurality of clamping The blades 11, 11a move radially for clamping the workpieces 2, 2a, the workpiece 2 is a tool, and the workpiece 2a is a workpiece. In addition, please refer to Figures 9 to 11, the precision collet 1b can be installed in a spindle chuck 4, so that the inside of the precision collet 1b is compressed to expand and deform the plurality of elastic parts 20, so that the plurality of clamping The blade moves radially for clamping the workpiece 2b, which is the workpiece to be processed; specifically, the precision collet 1b is a reverse tension collet, which is tapered through the axial extension of the precision collet 1b The inclination formed by the clamping hole 12a is matched with the spindle chuck 4 and then the precision collet 1b is pulled back to clamp the workpiece 2b.

1, 1a, 1b:精密筒夾 2, 2a, 2b:工件 3:刀架 4:主軸夾頭 10:精密筒夾本體 11, 11a:夾持擳片 12, 12a:夾持孔 13:噴砂端部 14, 21:端部 15:空間 16:導斜角 20, 20a:彈性部 30:黏接層 A:軸向 B:周向 E1, E2:周向延伸尺寸 1, 1a, 1b: precision collet 2, 2a, 2b: Workpiece 3: Tool holder 4: Spindle chuck 10: Precision collet body 11, 11a: clamping plate 12, 12a: clamping hole 13: Sandblasted end 14, 21: End 15: space 16: lead angle 20, 20a: elastic part 30: Adhesive layer A: Axial B: Zhou Xiang E1, E2: Circumferential extension dimension

圖1為本創作一第一較佳實施例之立體圖。 圖2為本創作一第一較佳實施例之另一立體圖。 圖3為本創作一第一較佳實施例之分解圖。 圖4為本創作一第一較佳實施例之前視圖。 圖5為本創作一第一較佳實施例與一刀架及一工件之一分解圖。 圖6為本創作一第一較佳實施例與一刀架及一工件之剖面圖。 圖7為本創作一第一較佳實施例與一刀架及一工件之另一剖面圖。 圖8為本創作一第二較佳實施例與一工件之分解圖。 圖9為本創作一第三較佳實施例與一主軸夾頭之立體圖。 圖10為本創作一第三較佳實施例與一主軸夾頭之分解圖。 圖11為本創作一第三較佳實施例之使用狀態圖。 Figure 1 is a perspective view of a first preferred embodiment of the creation. Figure 2 is another perspective view of the creation of a first preferred embodiment. Figure 3 is an exploded view of a first preferred embodiment of the creation. Figure 4 is a view before creating a first preferred embodiment. Figure 5 is an exploded view of a first preferred embodiment of the creation, a tool holder and a workpiece. Figure 6 is a cross-sectional view of a first preferred embodiment of the creation, a tool holder and a workpiece. Figure 7 is another cross-sectional view of a first preferred embodiment, a tool holder, and a workpiece. Figure 8 is an exploded view of creating a second preferred embodiment and a workpiece. Figure 9 is a perspective view of a third preferred embodiment and a spindle chuck. Figure 10 is an exploded view of a third preferred embodiment and a spindle chuck. Figure 11 is a diagram of the use state of a third preferred embodiment of the creation.

1:精密筒夾 1: Precision collet

10:精密筒夾本體 10: Precision collet body

11:夾持擳片 11: Clamping sheet

12:夾持孔 12: Clamping hole

15:空間 15: space

20:彈性部 20: Elastic part

30:黏接層 30: Adhesive layer

A:軸向 A: Axial

B:周向 B: Zhou Xiang

Claims (10)

一種精密筒夾,包括: 一精密筒夾本體,包括複數夾持擳片及一夾持孔,該複數夾持擳片構成該夾持孔; 至少一彈性部,各該彈性部連接於相鄰之二該夾持擳片之間;及 複數黏接層,各該黏接層黏接於一該彈性部及一該夾持擳片之間。 A precision collet, including: A precision collet body, including a plurality of clamping plates and a clamping hole, the plurality of clamping plates constitute the clamping hole; At least one elastic portion, each of the elastic portions is connected between two adjacent clamping plates; and A plurality of adhesive layers, each of the adhesive layers is bonded between an elastic part and a clamping piece. 如請求項1所述的精密筒夾,其中各該黏接層部分滲入其中一該夾持擳片。The precision collet according to claim 1, wherein each of the adhesive layers partially penetrates one of the clamping plates. 如請求項1所述的精密筒夾,其中各該夾持擳片為一金屬材質,各該夾持擳片具有至少一經噴砂處理之噴砂端部,各該黏接層滲入其中一該夾持擳片之一該噴砂端部中。The precision collet according to claim 1, wherein each of the clamping plates is made of a metal material, each of the clamping plates has at least one sandblasted end portion, and each of the adhesive layers penetrates into one of the clamping plates. One of the flaps is in the sandblasted end. 如請求項1所述的精密筒夾,其中各該黏接層的成分包括聚氨酯底漆(Polyurethane Primer)。The precision collet according to claim 1, wherein each component of the adhesive layer includes a polyurethane primer (Polyurethane Primer). 如請求項1所述的精密筒夾,其中至少一該黏接層的厚度範圍為0.01mm至2.00mm。The precision collet according to claim 1, wherein the thickness of at least one adhesive layer ranges from 0.01 mm to 2.00 mm. 如請求項1所述的精密筒夾,其中各該彈性部為一聚氨酯彈性件。The precision collet according to claim 1, wherein each of the elastic parts is a polyurethane elastic piece. 如請求項1所述的精密筒夾,另包括複數該彈性部,該夾持孔朝一軸向延伸,該複數夾持擳片、該複數彈性部及該複數黏接層於一周向上設置,該周向係繞該軸向延伸,各該彈性部的一周向延伸尺寸大於等於0.25倍各該夾持擳片之一周向延伸尺寸。The precision collet according to claim 1, further comprising a plurality of the elastic parts, the clamping hole extends in an axial direction, the plurality of clamping plates, the plurality of elastic parts and the plurality of adhesive layers are arranged in a circumferential direction, the The circumferential direction extends around the axial direction, and the circumferential extension dimension of each elastic part is greater than or equal to 0.25 times the circumferential extension dimension of each clamping blade. 如請求項7所述的精密筒夾,其中各該黏接層部分滲入一該夾持擳片;各該夾持擳片為一金屬材質,各該夾持擳片具有至少一經噴砂處理之噴砂端部,各該黏接層滲入其中一該夾持擳片之一該噴砂端部中,該金屬材質為合金鋼;各該黏接層的成分包括聚氨酯底漆(Polyurethane Primer);至少一該黏接層的一厚度範圍為0.50mm至1.00mm,各該黏接層的該厚度係朝該周向延伸;各該彈性部為一聚氨酯彈性件; 各該夾持擳片設有一於該軸向上之端部,各該彈性部設有一於該軸向上之端部,各該夾持擳片之端部朝該軸向向外凸出各該彈性部之端部,各該彈性部之端部與相鄰之二該夾持擳片之端部共構一空間;各該彈性部與各該夾持擳片呈扇形狀並共構該夾持孔;各該夾持擳片之該端部對應該夾持孔的一側設有一導斜角。The precision collet according to claim 7, wherein each of the adhesive layer is partially penetrated into one of the clamping plates; each of the clamping plates is a metal material, and each of the clamping plates has at least one sandblasted sandblasting At the end, each of the adhesive layers penetrates into one of the sandblasted ends of one of the clamping plates, the metal material is alloy steel; each of the adhesive layers includes a polyurethane primer (Polyurethane Primer); at least one of the The thickness of the bonding layer ranges from 0.50mm to 1.00mm, and the thickness of each bonding layer extends in the circumferential direction; each of the elastic parts is a polyurethane elastic member; each of the clamping plates is provided with a piece on the shaft At the upward end, each elastic part is provided with an end in the axial direction, and the end of each clamping piece protrudes outward in the axial direction. The end of each elastic part is The part and the ends of the two adjacent clamping plates form a space; each elastic part and each clamping plate are fan-shaped and co-construct the clamping hole; the end of each clamping plate The side of the part corresponding to the clamping hole is provided with a lead angle. 如請求項1至8其中任一項所述的精密筒夾,其中各該彈性部由彈性材料製成,該彈性材料的成分包括聚酯預聚物(Polyester prepolymor)、聚氨酯底漆(Polyurethane Primer)及固化劑。The precision collet according to any one of claims 1 to 8, wherein each of the elastic parts is made of an elastic material, and the composition of the elastic material includes a polyester prepolymer (Polyester prepolymer), a polyurethane primer (Polyurethane Primer) ) And curing agent. 如請求項9所述的精密筒夾,其中該固化劑包括液態芳族二胺聚氨酯(aromatic diamine polyurethane curative)、低分子量聚氨酯固化劑(low molecular weight polyurethane curative)至少其中一者。The precision collet according to claim 9, wherein the curing agent includes at least one of a liquid aromatic diamine polyurethane curative and a low molecular weight polyurethane curative.
TW109214475U 2020-11-03 2020-11-03 Precision collet TWM607288U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI752705B (en) * 2020-11-03 2022-01-11 雋業有限公司 Alpha-collet

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI752705B (en) * 2020-11-03 2022-01-11 雋業有限公司 Alpha-collet

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