TWM606898U - Improved pallet structure - Google Patents
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- TWM606898U TWM606898U TW109213080U TW109213080U TWM606898U TW M606898 U TWM606898 U TW M606898U TW 109213080 U TW109213080 U TW 109213080U TW 109213080 U TW109213080 U TW 109213080U TW M606898 U TWM606898 U TW M606898U
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Abstract
一種棧板結構改良,此棧板結構包括至少一個以上板體,此板體為一體成形生產的主板所構成,且主板上生產成型有複數個的凸肋,藉由主板與凸肋間形成板體上交錯疊合的凹凸層,可增加板體剛性;棧板結構之第一板體下方可連接有第二板體,此第二板體的凸肋方向可與第一板體的凸肋相互交錯的方式來組合,可大幅提升棧板結構的強度;在主板上避開凸肋的位置設置有穿孔,可有效減輕重量並降低生產成本,且可用於腳座的安裝。 A pallet structure improvement, the pallet structure includes at least one plate body, the plate body is composed of an integrally formed main plate, and the main plate is formed with a plurality of convex ribs, and the plate body is formed between the main plate and the convex ribs The upper staggered concavo-convex layer can increase the rigidity of the plate; the second plate can be connected under the first plate of the pallet structure, and the direction of the convex ribs of the second plate can be mutually with the convex ribs of the first plate. Combination in a staggered manner can greatly increase the strength of the pallet structure; perforations are provided on the main board to avoid the ribs, which can effectively reduce weight and reduce production costs, and can be used for foot installation.
Description
本新型係關於一種棧板結構,更特別為一種利用凸肋交錯來固定強化之棧板結構改良,尤其適合物品放置架體。 The present invention relates to a pallet structure, more particularly an improvement of a pallet structure that uses the staggered ribs to fix and strengthen the pallet, and is especially suitable for placing items on a rack.
為了方便一次搬運大量貨物,有發展出將貨物放置於架體上,再由動力機械移動架體,而同時搬運所盛載的貨物的概念,相應於此故棧板便因此而產生;棧板為扁平狀的架體,其下方具有穿設空間,以使動力機械(如堆高機)的貨叉能穿入穿設空間,而由下方將棧板托起來進行搬運。 In order to facilitate the handling of a large number of goods at one time, the concept of placing goods on the rack and moving the rack by power machinery while simultaneously transporting the loaded goods has been developed. In response to this, the pallet was created; It is a flat frame with a penetration space below it, so that the forks of a power machine (such as a stacker) can penetrate the penetration space, and the pallet is supported by the bottom for transportation.
現有的棧板多為木造,但木造材質的棧板容易受潮,或長時間放置於戶外而受日曬雨淋等原因發生變形或腐朽,而變形或腐朽後的棧板結構強度減弱,無法再承受重物,使木造的棧板使用壽命不長,雖現有技術中雖有以塑膠或其他材質製成棧板,但由於其他材質的密度較木材高,因此棧板的重量較重,為了減輕重量,塑膠或其他材質製成的棧板都具有中空結構,而中空的棧板反而又造成了結構強度較弱的缺陷。 Most of the existing pallets are made of wood, but wooden pallets are easily damp, or deformed or decayed due to long-term exposure to the sun and rain, and the structural strength of the deformed or decayed pallets is weakened and can no longer To bear heavy objects, the service life of wooden pallets is not long. Although there are pallets made of plastic or other materials in the prior art, the density of other materials is higher than that of wood, so the weight of the pallets is heavier. Pallets made of plastic or other materials have a hollow structure due to weight, and the hollow pallet has the disadvantage of weaker structural strength.
且目前的塑膠棧板常採用一體成型或是上下組合結構之製作方式,塑膠棧板在一體成型時,可取得較佳的承載力與結構強度,但會增加模具製作的困難度,以致塑膠棧板的製造成本提高,而一般的組合式 塑膠棧板可降低模具製作成本,但是組合結構強度不夠理想,並且造成承載力降低,除非大幅增加材料的量體來增加強度,但這樣卻大幅增加了材料成本和製造成本;因此要如何解決上述問題,讓棧板結構重量輕巧且堅固的,同時成本低並易於生產,實為一值得探討重要之技術課題。 In addition, the current plastic pallets are often made by integral molding or upper and lower combined structure. When the plastic pallets are integrally formed, they can achieve better bearing capacity and structural strength, but it will increase the difficulty of mold production, resulting in plastic pallets. The manufacturing cost of the board increases, and the general modular Plastic pallets can reduce the cost of mold production, but the combined structure strength is not ideal, and the bearing capacity is reduced. Unless the material mass is greatly increased to increase the strength, this will greatly increase the material cost and manufacturing cost; therefore, how to solve the above The problem, making the pallet structure lightweight and strong, at the same time low cost and easy to produce, is indeed an important technical topic worth discussing.
有鑒於習知一般棧板結構製造成本高,而塑膠棧板結構強度不夠理想的問題,所以本新型提出一種棧板結構改良,其目在於使棧板重量輕且比強度堅固,且大幅降低製造與生產成本,此棧板結構包括至少一個以上之板體,此板體為一體成形生產的主板所構成,且主板上生產成型有複數個的凸肋,藉由主板與凸肋間形成板體上交錯疊合的凹凸層,可增加板體剛性;棧板結構之第一板體下方可連接有第二板體,此第二板體的凸肋方向可與第一板體的凸肋相互交錯的方式來組合,可大幅提升棧板結構的強度;在主板上避開凸肋的位置設置有穿孔,可有效減輕重量並降低生產成本,且可用於腳座的安裝。 In view of the high manufacturing cost of the conventional pallet structure and the insufficient structural strength of the plastic pallet, the present invention proposes an improvement of the pallet structure, which aims to make the pallet lighter in weight and stronger than the strength, and greatly reduce manufacturing And the production cost, this pallet structure includes at least one plate body, the plate body is composed of an integrally formed main plate, and the main plate is produced and formed with a plurality of ribs, and the main plate and the ribs are formed on the plate body. The staggered concavo-convex layers can increase the rigidity of the board; the second board can be connected under the first board of the pallet structure, and the direction of the convex ribs of the second board can be staggered with the convex ribs of the first board The combination of the pallet structure can greatly increase the strength of the pallet structure; perforations are provided on the main board to avoid the ribs, which can effectively reduce the weight and reduce the production cost, and can be used for the installation of the feet.
1:板體 1: Board body
1A:第一板體 1A: The first board
1B:第二板體 1B: second board
10:主板 10: Motherboard
20:凸肋 20: convex rib
21:框狀 21: frame
30:穿孔 30: Piercing
40:腳座 40: feet
50:強化體 50: reinforcement
第1圖係本新型棧板結構立體圖。 Figure 1 is a perspective view of the structure of the new pallet.
第2圖係本新型棧板結構分解圖。 Figure 2 is an exploded view of the structure of the new pallet.
第3圖係本新型棧板結構剖面圖。 Figure 3 is a sectional view of the structure of the new pallet.
第4A圖係本新型棧板結構之凸肋剖面(1)圖。 Figure 4A is the cross-section (1) of the rib of the new pallet structure.
第4B圖係本新型棧板結構之凸肋剖面(2)圖。 Figure 4B is the cross-section (2) of the rib of the new pallet structure.
第5圖係本新型棧板結構俯視圖。 Figure 5 is a top view of the new pallet structure.
第6圖係本新型棧板結構仰視圖。 Figure 6 is a bottom view of the new pallet structure.
第7圖係本新型棧板結構之組合強化體立體圖。 Figure 7 is a perspective view of the combined reinforcement of the new pallet structure.
第8A圖係本新型棧板結構之強化體剖面(1)圖。 Figure 8A is the cross-section (1) of the reinforcement of the new pallet structure.
第8B圖係本新型棧板結構之強化體剖面(2)圖。 Figure 8B is a cross-section (2) of the reinforcement of the new pallet structure.
第9A圖係本新型棧板結構之腳座剖面(1)圖。 Figure 9A is a cross section (1) of the foot base of the new pallet structure.
第9B圖係本新型棧板結構之腳座剖面(2)圖。 Figure 9B is the foot section (2) of the new pallet structure.
根據本新型棧板結構改良,請先參照第1圖,係本新型棧板結構立體圖;本新型棧板結構改良,其結構總成包括有至少一個以上之板體1,其中板體1為一體成形生產之主板10構成,而主板10上設置有複數之凸肋20,藉由主板10與凸肋20間形成複數凹凸層來增加板體1剛性。
According to the improved structure of the new pallet, please refer to Figure 1, which is a three-dimensional view of the structure of the new pallet; the structure of the new pallet is improved, and the structure assembly includes at least one
請繼續參照第2圖,係本新型棧板結構分解圖;其中棧板結構包括第一板體1A及第二板體1B,第一板體1A為一體成形生產之主板10,並主板10上設置有複數之凸肋20,而第二板體1B上方可連接有第一板體1A,第二板體1B同為一體成形生產之主板10,並主板10上設置有複數之凸肋20,且第二板體1B之凸肋20方向與第一板體1A之凸肋20相互交錯來組合,形成凸肋20交疊的承載面,且第一板體1A與第二板體1B可施用打孔、施加螺絲或是安設緊固件,或是焊接、超聲波焊接、高周波焊接及膠粘等等方式來進行緊固接合,並因其緊固接合造成進一步更大的鋼性。
Please continue to refer to Figure 2 which is an exploded view of the new pallet structure; the pallet structure includes a
請參照第3圖,係本新型棧板結構剖面圖,圖中板體更可以
吸塑、模壓、注塑及沖壓等等方式之任一種或包含一種以上的方式生產,而上方的第一板體1A之主板10,其中複數的凸肋20往斜右方,而下面的第二板體1B之主板10,其中複數的凸肋20往斜左方,如此第一板體1A及第二板體1B的凸肋20可形成交叉網狀,且交叉網狀之凸肋20可增加棧板結構的厚度,使棧板結構耐用質輕且結構強度增高,板體四周更可設置為框狀21來連接於凸肋20,框狀21可以提供棧板四周具強度的保護作用,並且可連接與該些凸肋20來提高棧板的整體鋼性,該些凸肋20部份,可設置為沒有應力弱點且不易折斷,不因凹痕、高低及坑體等來影響棧板剛性的方式來實施;板體除了選用空心以減少材料用量之外,亦可以選用實心或是不同厚度來改變棧板的強度。
Please refer to Figure 3, which is a cross-sectional view of the structure of the new pallet.
Any one of blister, molding, injection and stamping methods or including more than one method is produced, and the
接下來請參照第4A圖,係本新型棧板結構之凸肋剖面(1)圖;其中主板10上設置有複數之凸肋20,藉由主板10與凸肋20間形成複數個一體成形之凹凸層來增加板體1剛性,此凸肋20亦可以選用空心設計,以減少材料用量之外,凸肋20亦可以選用實心設計,來增加棧板的剛性強度,請參照第4B圖,係本新型棧板結構之凸肋剖面(2)圖
Next, please refer to Figure 4A, which is a cross-sectional view (1) of the ribs of the new pallet structure; wherein a plurality of
而為了棧板結構能有較輕的重量,其中主板10上更避開凸肋20位置,來設置有複數之穿孔30,主板10在形成穿孔30同時,不但使主板10重量變輕且同時可產生餘料,此餘料可以構成其他所需附件,或是利用於其它用途使用及回收再利用等;棧板板體安裝有棧板結構的腳座40,此腳座40可設計高矮皆可,且腳座40可以與板體成一體成形,或是額外生產後另加安裝,在厚度不受主板10厚度限制的同時,可進一步達到增強腳座40剛性,並減少主板10重量和材料成本,且並不影響結構的剛性,請參照
第5圖,係本新型棧板結構俯視圖。
In order for the pallet structure to have a lighter weight, the
請參照第6圖,係本新型棧板結構仰視圖;本新型棧板結構其中包含有至少一個以上之板體,圖中顯示為第一板體1A及第二板體1B相組合,每個主板10上設置有複數之凸肋20,但各主板10的凸肋20方向不同,使棧板結構呈獻交叉網狀之凸肋20承載面,來產生交錯疊合的凹凸層,而避開凸肋20位置處更可形成複數個穿孔30,使棧板結構能減輕重量減少材料使用成本的同時,在棧板成品互相疊合時,將上層棧板腳座穿入於下層棧板之該穿孔中,以節省棧板成品的疊放空間易於搬運及儲存。
Please refer to Figure 6, which is a bottom view of the new pallet structure; the new pallet structure includes at least one plate body. The figure shows a combination of the
請參照第7圖,係本新型棧板結構組合強化體立體圖;本新型棧板結構板體之凸肋20及框狀21的內部可設置強化體50的空間,此強化體50可以為一個以上實心或空心的幾何截面長條,及連接為一體來安裝置於板體與板體凸肋20及框狀21的形狀,強化體50並不以材質為限(可選塑膠、金屬或合成材料等),而強化體50直接安裝置於板體與板體間凸肋20及框狀21構成的內部空間,亦可施用打孔、施加螺絲或是安設緊固件,或是焊接、超聲波焊接、高周波焊接及膠粘等等方式來進行強化體50與該些板體的緊固接合。
Please refer to Figure 7, which is a perspective view of the combined reinforcement of the new pallet structure; the
請參照第8A圖,係本新型棧板結構之強化體剖面(1)圖;強化體50亦可用空心設計,以減少材料用量之外,而強化體50更可進一步可製成實心設計,來加強凸肋20及框狀21結構剛性,來使棧板結構更加牢固;請參照第8B圖,係本新型棧板結構之強化體剖面(2)圖。
Please refer to Figure 8A, which is the cross-section (1) of the reinforcement body of the new pallet structure; the
最後請參照第9A圖,係本新型棧板結構之腳座剖面(1)圖;腳座40為了增強剛性,故腳座40與主板10體間亦可以強化體50來實施,圖
中利用穿孔30來安裝有棧板結構的腳座40,其中安裝方式可用插銷、螺絲、卯釘、塑膠釘等,或是增加各種卡合或是固定手段,仍應不脫離本發明的範疇,且於腳座40中可設置空心強化體50,可以減少材料用量並強化結構,當然強化體50更可進一步可製成實心設計,來進一步加強腳座40結構剛性,使棧板腳座產生更大的鋼性來承受重量;請參照第9B圖,係本新型棧板結構之腳座剖面(2)圖。
Finally, please refer to Figure 9A, which is a cross-section (1) of the foot base of the new pallet structure; the
本新型棧板結構,生產簡易並施做方便,同時結構剛性堅固且質輕,讓此棧板也適合收藏及搬運;以上所述僅是本創作的較佳實施例而已,並非對本創作做任何形式上之限制,如:本實施例中凸肋形成交叉狀,並非用以限定本創作,此凸肋設計不論為直橫、斜縱、圓弧或是幾何圖形等,任何所屬技術領域中具有通常知識者,在不脫離本創作技術方案的範圍內,當可利用上述揭示的技術內容做出些許更動或修飾為等同變化的等效實施例,但凡是未脫離本創作技術方案的內容,依據本創作的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本創作技術方案的範圍內。 The new pallet structure is simple to produce and convenient to implement. At the same time, the structure is rigid and light, making this pallet suitable for storage and transportation; the above is only a preferred embodiment of this creation, and does not do anything to this creation Formal limitations, such as: in this embodiment, the ribs form a cross shape, which is not used to limit this creation. Whether the rib design is straight, horizontal, oblique, circular, or geometric, any technical field has Generally knowledgeable persons, without departing from the scope of this creative technical solution, can use the technical content disclosed above to make slight changes or modifications into equivalent embodiments with equivalent changes, but any content that does not deviate from this creative technical solution is based on Any simple modifications, equivalent changes and modifications made to the above embodiments by the technical essence of this creation still fall within the scope of the technical solution for this creation.
1:板體 1: Board body
10:主板 10: Motherboard
20:凸肋 20: convex rib
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