TWM606576U - Eco-friendly baking device - Google Patents
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- TWM606576U TWM606576U TW109213224U TW109213224U TWM606576U TW M606576 U TWM606576 U TW M606576U TW 109213224 U TW109213224 U TW 109213224U TW 109213224 U TW109213224 U TW 109213224U TW M606576 U TWM606576 U TW M606576U
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Abstract
一種節能烘烤設備,包含一烤箱主體、一加熱器、一氣泵裝置及一空氣過濾交換裝置。烤箱主體包括一烘烤空間、一氣體加熱腔體、一出氣腔體、一內部進氣管道,以及一內部出氣管道。加熱器設置於氣體加熱腔體中。空氣過濾交換裝置包括一箱體、至少一濾網、一外部進氣管道、一外部出氣管道、一進氣閥及一出氣閥。箱體具有相連通的一進氣空間及一出氣空間。濾網位於進氣空間及出氣空間的連通處。外部進氣管道連通進氣空間,外部出氣管道連通出氣空間。進氣閥用於控制外部進氣管道的氣體流動程度。出氣閥用於控制外部出氣管道的氣體流動程度。An energy-saving baking equipment includes an oven main body, a heater, an air pump device and an air filter exchange device. The main body of the oven includes a baking space, a gas heating cavity, an air outlet cavity, an internal air inlet pipe, and an internal air outlet pipe. The heater is arranged in the gas heating cavity. The air filtration and exchange device includes a box, at least one filter, an external air inlet pipe, an external air outlet pipe, an air inlet valve and an air outlet valve. The box has an air inlet space and an air outlet space that are connected. The filter screen is located at the connection between the air inlet space and the air outlet space. The external air inlet pipe communicates with the air inlet space, and the external air outlet pipe communicates with the air outlet space. The intake valve is used to control the degree of gas flow in the external intake pipe. The outlet valve is used to control the degree of gas flow in the external outlet pipe.
Description
本新型是有關於一種烘烤設備,特別是指一種節能烘烤設備。This new model relates to a baking equipment, especially an energy-saving baking equipment.
印刷電路板的製造過程中,常會需要藉由烘烤處理來完成結構的固化、乾燥等加工程序。例如,在塗佈製程後,便會接續進行烘烤製程。在烘烤過程中,由於塗料的部分成分會揮發至烘烤設備的內部空間,因此必須持續進行內外部的氣體循環換氣,以確保內部空間的空氣純淨度。然而,由於外部空氣進入烘烤設備後,需由室溫加熱至製程溫度後,才能通入製程進行的空間中,如此需耗費甚多電力在氣體加熱上,造成大量的能耗。In the manufacturing process of printed circuit boards, it is often necessary to complete the curing and drying of the structure by baking treatment. For example, after the coating process, the baking process will continue. During the baking process, since some components of the paint will volatilize into the internal space of the baking equipment, the internal and external air circulation must be continued to ensure the air purity of the internal space. However, after the outside air enters the baking equipment, it needs to be heated from room temperature to the process temperature before it can pass into the space where the process is performed. This requires a lot of electricity to heat the gas, causing a lot of energy consumption.
因此,本新型之其中一目的,即在提供一種能有效節約能源消耗的節能烘烤設備。Therefore, one of the objectives of the present invention is to provide an energy-saving baking equipment that can effectively save energy consumption.
於是,本新型節能烘烤設備在一些實施態樣中,包含一烤箱主體、一加熱器、一氣泵裝置、及一空氣過濾交換裝置。該烤箱主體包括一烘烤空間、一與該烘烤空間連通並能讓加熱氣體流入該烘烤空間的氣體加熱腔體、一與該烘烤空間連通並能供該烘烤空間中的氣體流出的出氣腔體、一連通該氣體加熱腔體且能讓氣體流入該氣體加熱腔體的內部進氣管道,以及一連通該出氣腔體且能供該出氣腔體的氣體流出的內部出氣管道。該加熱器設置於該氣體加熱腔體中。該氣泵裝置設置於該烤箱主體,並連通該內部出氣管道的出氣端,該氣泵裝置能促使空氣往相反於該內部出氣管道的方向流動。該空氣過濾交換裝置包括一箱體、至少一濾網、一外部進氣管道、一外部出氣管道、一進氣閥及一出氣閥。該箱體裝設於該烤箱主體,且具有相連通的一進氣空間及一出氣空間、一位於該出氣空間且與該內部進氣管道的管口連接而能讓空氣從該出氣空間流入該內部進氣管道的出氣口,以及一位於該進氣空間且與該內部出氣管道的管口連接而能讓空氣能從該內部出氣管道流進該進氣空間的進氣口。該濾網設置於該箱體內,並位於該進氣空間及該出氣空間的連通處,能對從該進氣空間流至該出氣空間的空氣進行濾淨處理。該外部進氣管道連通該進氣空間。該外部出氣管道連通該出氣空間。該進氣閥裝設於該外部進氣管道,用於控制該外部進氣管道的氣體流動程度。該出氣閥裝設於該外部出氣管道,用於控制該外部出氣管道的氣體流動程度。Therefore, in some embodiments, the energy-saving baking equipment of the present invention includes an oven body, a heater, an air pump device, and an air filter exchange device. The main body of the oven includes a baking space, a gas heating cavity communicating with the baking space and allowing heating gas to flow into the baking space, and a gas heating cavity communicating with the baking space and allowing the gas in the baking space to flow out The gas outlet cavity is connected to the gas heating cavity and allows gas to flow into the gas heating cavity, and an internal gas outlet pipe is connected to the gas outlet cavity and can flow out of the gas from the gas cavity. The heater is arranged in the gas heating cavity. The air pump device is arranged on the main body of the oven and communicates with the air outlet end of the internal air outlet pipe. The air pump device can promote air to flow in a direction opposite to the internal air outlet pipe. The air filter and exchange device includes a box, at least one filter, an external air inlet pipe, an external air outlet pipe, an air inlet valve and an air outlet valve. The box is installed on the main body of the oven, and has an air inlet space and an air outlet space that are communicated with each other, and an air outlet space is located in the air outlet space and connected with the nozzle of the internal air inlet pipe to allow air to flow from the air outlet space into the An air outlet of the internal air inlet pipe, and an air inlet located in the air inlet space and connected to the pipe mouth of the internal air outlet pipe so that air can flow into the air inlet space from the internal air outlet pipe. The filter screen is arranged in the box body and located at the connection between the air inlet space and the air outlet space, and can filter the air flowing from the air inlet space to the air outlet space. The external intake duct communicates with the intake space. The external air outlet pipe communicates with the air outlet space. The air inlet valve is installed on the external air inlet pipe for controlling the gas flow degree of the external air inlet pipe. The gas outlet valve is installed on the external gas outlet pipe and is used to control the gas flow degree of the external gas pipe.
在一些實施態樣中,該氣體加熱腔體位於該烘烤空間的底側,該出氣腔體及該內部出氣管道位於該烘烤空間的頂側;該空氣過濾交換裝置設置於該烤箱主體的外箱面的側邊頂側處;該內部進氣管道是在該氣體加熱腔體及該出氣空間之間縱向延伸連通。In some embodiments, the gas heating cavity is located on the bottom side of the baking space, and the air outlet cavity and the internal air outlet duct are located on the top side of the baking space; the air filter and exchange device is disposed on the main body of the oven. At the top side of the side edge of the outer box surface; the internal air inlet pipe is longitudinally extending and communicating between the gas heating cavity and the air outlet space.
在一些實施態樣中,該氣泵裝置包括一氣泵主體,以及一在該氣泵主體與該內部出氣管道之間縱向延伸連通的氣泵管道。In some embodiments, the air pump device includes an air pump main body and an air pump pipe extending longitudinally and communicating between the air pump main body and the internal air outlet pipe.
在一些實施態樣中,該氣泵主體為漩渦式氣泵。In some embodiments, the air pump body is a vortex air pump.
在一些實施態樣中,該烘烤空間是一隧道式空間。In some embodiments, the baking space is a tunnel space.
本新型至少具有以下功效:藉由該氣泵裝置的驅動及該空氣過濾交換裝置的配置,能夠有效減少該加熱器運作時所造成的能源消耗,並且能維持該烘烤空間內的空氣潔淨度,因此確實能達成本新型的目的。The present invention has at least the following effects: with the drive of the air pump device and the configuration of the air filter and exchange device, the energy consumption caused by the operation of the heater can be effectively reduced, and the air cleanliness in the baking space can be maintained. Therefore, it can indeed achieve the purpose of costing the new style.
參閱圖1至圖3,為本新型節能烘烤設備100的一實施例。該節能烘烤設備100例如可運用於印刷電路板的烘烤製程,並包含一烤箱主體1、一加熱器2、二個氣泵裝置3及兩個空氣過濾交換裝置4。本實施例中,每一氣泵裝置3是與一相應的空氣過濾交換裝置4配合使用,於後續內容是以其中一組氣泵裝置3及空氣過濾交換裝置4進行說明。1 to 3, which are an embodiment of the new energy-saving
參閱圖3至圖5,該烤箱主體1為該節能烘烤設備100的主體結構,由箱架、箱板、箱門等構件組成,並包括一烘烤空間11、一與該烘烤空間11連通並能讓加熱氣體流入該烘烤空間11的氣體加熱腔體12、一與該烘烤空間11連通並能供該烘烤空間11中的氣體流出的出氣腔體13、一連通該氣體加熱腔體12且能讓氣體流入該氣體加熱腔體12的內部進氣管道14,以及一連通該出氣腔體13且能供該出氣腔體13的氣體流出的內部出氣管道15。3 to 5, the
該烘烤空間11於本實施例是以隧道式空間的態樣實施,以利於印刷電路板的烘烤程序進行。該氣體加熱腔體12於本實施例是位於該烘烤空間11的底側,且與該烘烤空間11之間藉由網片分隔。該出氣腔體13位於該烘烤空間11的頂側,於本實施例是藉由一箱形結構界定而成,且與該烘烤空間11之間藉由網片分隔。該內部進氣管道14的兩端分別連接該氣體加熱腔體12及該空氣過濾交換裝置4,以在該氣體加熱腔體12及該空氣過濾交換裝置4之間縱向延伸連通。該內部出氣管道15位於該烘烤空間11的頂側,其兩端分別連接該出氣腔體13及該空氣過濾交換裝置4,而在該出氣腔體13及該空氣過濾交換裝置4之間橫向延伸連通。The
該加熱器2設置於該氣體加熱腔體12中,能將該氣體加熱腔體12中的空氣加熱至烘烤製程所需溫度,藉以讓加熱空氣流入該烘烤空間11來控制該烘烤空間11內的溫度。本實施例中,該加熱器2是以多根彎折成U形且並排分布的加熱管來實施,藉以實現良好且均勻的溫控效果,但其實施方式不以此為限。The
該氣泵裝置3設置於該烤箱主體1,並連通該內部出氣管道15的出氣端,能促使空氣往相反於該內部出氣管道15的方向流動,以作為控制氣體流向的主要驅動源。本實施例中,該氣泵裝置3是設置於該烘烤空間的側邊,且位於該烘烤箱體內部,並包括一氣泵主體31,以及一在該氣泵主體31與該內部出氣管道15之間縱向延伸連通的氣泵管道32。該氣泵主體於本實施例是採用漩渦式氣泵,該氣泵管道32的兩端分別連接該氣泵主體31及該內部出氣管道15的出氣端。The air pump device 3 is arranged on the
該等空氣過濾交換裝置4設置於該烤箱主體1的外箱面的側邊頂側處,並且分別包括一箱體41、至少一濾網42、一外部進氣管道43、一外部出氣管道44、一進氣閥45及一出氣閥46。The air filtering and exchanging
該箱體41裝設於該烤箱主體1上,且具有相連通的一進氣空間411及一出氣空間412、一位於該出氣空間412且與該內部進氣管道14的管口連接而能讓空氣從該出氣空間412流入該內部進氣管道14的出氣口414,以及一位於該進氣空間411且與該內部出氣管道15的管口連接而能讓空氣能從該內部出氣管道15流進該進氣空間411的進氣口413。該濾網42設置於該箱體41內,並位於該進氣空間411及該出氣空間412的連通處,能對從該進氣空間411流至該出氣空間412的空氣進行濾淨處理。本實施例中,是以每個箱體41中並排設置兩組濾網42來實施,但該等濾網42的設置數量及類型可視需要而調整,不以特定的實施方式為限。該外部進氣管道43位於該箱體41的頂側並連通該進氣空間411,可供外部氣體流入該進氣空間411。該外部出氣管道44位於該箱體41的頂側且連通該出氣空間412,可供該出氣空間412的氣體流至外部環境。該進氣閥45裝設於該外部進氣管道43,用於控制該外部進氣管道43的氣體流動程度。該出氣閥46裝設於該外部出氣管道44,用於控制該外部出氣管道44的氣體流動程度The
在設備運作方面,藉由該等氣泵裝置3、該進氣閥45及該出氣閥46的配合運作,能夠控制該節能烘烤設備100的整體氣體流動,以進行內部氣體循環及外部換氣過程的進行。在該等氣泵裝置3、該進氣閥45及該出氣閥46正常運作下,該氣體加熱腔體12內的加熱空氣會向上流入該烘烤空間11中,藉以維持該烘烤空間11內的烘烤溫度。該烘烤空間11內的空氣會隨烘烤製程的進行而帶有不潔成分(例如塗料的揮發成分),不潔的熱空氣會向上流入該出氣腔體13中,且隨後流入該內部出氣管道15。由於該內部出氣管道15的出氣端連通該氣泵管道32以及該空氣過濾交換裝置4的該進氣空間411,因此該內部出氣管道15內的不潔空氣一部分會從該氣泵管道32流出至外部,另一部分會流入該進氣空間411。隨著上述空氣流動,流入該進氣空間411中的熱空氣會有一定程度的降溫,再加上從該外部進氣管道43流入該進氣空間411的室溫空氣,兩者混和後會使得該進氣空間411處的空氣溫度產生一定程度的降低,但仍維持於高於室溫的狀態。該進氣空間411處的空氣通過該濾網42後,能夠藉由該濾網42濾淨空氣中的不潔成分後流入該出氣空間412中。該出氣空間412內的空氣有一部分會從該外部出氣管道44流出至外部環境,藉以實現外部換氣程序,另一部分空氣則會流入該內部進氣管道14中,並最終流至該氣體加熱腔體12內,以進行氣體加熱程序。上述氣體循環、換氣過程中,由於會經由濾網42濾除空氣中的不潔成分,並讓該烘烤空間11內的一部分氣體與外界進行進氣、排氣的換氣程序,因此能確保該烘烤空間11的氣體的潔淨程度。另一方面,由於流入該氣體加熱腔體12的空氣,是由外部環境空氣(例如25℃)混合由該烘烤空間11流出且經濾淨處理的高溫氣體(例如200℃),因此能維持在高於室溫一定程度的溫度(例如80℃),如此該加熱器2只需要將空氣從該較高的溫度(80℃)加熱至製程溫度即可,不需要從較低的室溫溫度開始加熱,因能有效節約能源之使用。而且,藉由對該進氣閥45及該出氣閥46的氣體流量調整,就能控制進氣、排氣的比例,藉以調節內部氣體循環及外部換氣程序的比例,以適用於不同烘烤製程條件的運用及運行。In terms of equipment operation, with the cooperation of the air pump device 3, the
綜合上述,本新型節能烘烤設備100藉由該氣泵裝置3的驅動及該空氣過濾交換裝置4的配置,能夠有效減少該加熱器2運作時所造成的能源消耗,並且能維持該烘烤空間11內的空氣潔淨度,因此確實能達成本新型的目的。In summary, the new energy-saving
惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above-mentioned are only examples of the present model, and should not be used to limit the scope of implementation of the present model, all simple equivalent changes and modifications made in accordance with the patent scope of the present model application and the contents of the patent specification still belong to This new patent covers the scope.
100:節能烘烤設備 1:烤箱主體 11:烘烤空間 12:氣體加熱腔體 13:出氣腔體 14:內部進氣管道 15:內部出氣管道 2:加熱器 3:氣泵裝置 31:氣泵主體 32:氣泵管道 4:空氣過濾交換裝置 41:箱體 411:進氣空間 412:出氣空間 413:進氣口 414:出氣口 42:濾網 43:外部進氣管道 44:外部出氣管道 45:進氣閥 46:出氣閥 100: Energy-saving baking equipment 1: Oven body 11: baking space 12: Gas heating chamber 13: Exhaust cavity 14: Internal intake duct 15: Internal air outlet pipe 2: heater 3: Air pump device 31: Air pump body 32: Air pump pipeline 4: Air filter exchange device 41: cabinet 411: intake space 412: Vent Space 413: air inlet 414: vent 42: Filter 43: External intake duct 44: External air outlet pipe 45: intake valve 46: Outlet valve
本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1及圖2是不同視角的立體圖,說明本新型節能烘烤設備的一實施例; 圖3至圖5是省略部分構件且視角不同的立體圖,說明該節能烘烤設備的內部實施態樣。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figures 1 and 2 are perspective views from different perspectives, illustrating an embodiment of the new energy-saving baking equipment; Figures 3 to 5 are perspective views with some components omitted and different viewing angles, illustrating the internal implementation of the energy-saving baking equipment.
100:節能烘烤設備 100: Energy-saving baking equipment
1:烤箱主體 1: Oven body
11:烘烤空間 11: baking space
4:空氣過濾交換裝置 4: Air filter exchange device
41:箱體 41: cabinet
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TW109213224U TWM606576U (en) | 2020-10-08 | 2020-10-08 | Eco-friendly baking device |
CN202022499749.9U CN213861348U (en) | 2020-10-08 | 2020-11-03 | Energy-saving baking equipment |
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TW109213224U TWM606576U (en) | 2020-10-08 | 2020-10-08 | Eco-friendly baking device |
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TWM606576U true TWM606576U (en) | 2021-01-11 |
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TW109213224U TWM606576U (en) | 2020-10-08 | 2020-10-08 | Eco-friendly baking device |
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CN (1) | CN213861348U (en) |
TW (1) | TWM606576U (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115815085B (en) * | 2022-11-16 | 2024-04-12 | 深圳市瑞荣自动化有限公司 | PCB baking device |
-
2020
- 2020-10-08 TW TW109213224U patent/TWM606576U/en unknown
- 2020-11-03 CN CN202022499749.9U patent/CN213861348U/en active Active
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CN213861348U (en) | 2021-08-03 |
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