TWM604873U - Air Conditioning System - Google Patents
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Abstract
一種空調系統,一種空調系統,適用於將一冷媒作為工作流體,並包含一加壓單元、一連通該加壓單元的冷凝單元、一連通該冷凝單元的降壓單元、一連通該降壓單元與該加壓單元間而構成流體循環的蒸發單元,以及一連通該加壓單元與該冷凝單元間的流體調控單元。該流體調控單元包括一入口管、一連接該入口管的感測件、至少一連通該入口管的減壓件、一連通該至少一減壓件並連接該感測件的電磁閥。該感測件可設定一預設值而控制該電磁閥開啟而供該冷媒流通,用以混合自該冷凝單元排出之該冷媒,並降低溫度以致於系統穩定循環。An air conditioning system, an air conditioning system suitable for using a refrigerant as a working fluid, and comprising a pressurizing unit, a condensing unit connected to the pressurizing unit, a pressure reducing unit connected to the condensing unit, and a pressure reducing unit connected to the pressure reducing unit An evaporation unit forming a fluid circulation with the pressurizing unit, and a fluid control unit communicating between the pressurizing unit and the condensing unit. The fluid control unit includes an inlet pipe, a sensing element connected to the inlet pipe, at least one pressure reducing element connected to the inlet pipe, and a solenoid valve connected to the at least one pressure reducing element and connected to the sensing element. The sensing element can set a preset value to control the solenoid valve to open to allow the refrigerant to circulate, so as to mix the refrigerant discharged from the condensing unit and lower the temperature so that the system circulates stably.
Description
本新型是有關於一種空調系統,特別是指一種因應大溫差之使用環境的空調系統。This new model relates to an air-conditioning system, in particular to an air-conditioning system that responds to a use environment with a large temperature difference.
參閱圖1,一種習知的冷媒空調系統,適用設置於移動式天車,且將一冷媒10當作工作流體,並包含一壓縮機11、一連通於該壓縮機11之出口端的冷凝器12、一連通該冷凝器12之出口端的儲液器13、一連通該儲液器13之出口端的幫浦14、一連通該幫浦14之出口端的膨脹閥15、一連通該膨脹閥15與該壓縮機11之間而形成流體循環的蒸發器16,以及一由該幫浦14之出口端連通至該壓縮機11之出口端的噴注件17。該噴注件17包括一連通該幫浦14的流量控制閥171,及一連接該流量控制閥171與該壓縮機11之出口端,且只允許該冷媒10由該流量控制閥171單向流動至該壓縮機11之出口端的止逆閥172。其中,上述元件之入口端與出口端,用以代表該冷媒10經過所述元件的流動方向。Referring to Fig. 1, a conventional refrigerant air-conditioning system is suitable for installation on a mobile crane, and uses a
為了方便說明,將該冷媒10依處於呈液態狀與氣態狀之兩種不同相態,在圖1中分別標示為該冷媒10(l)與該冷媒10(g)。該冷媒空調系統啟動時,儲存於該儲液器13的該冷媒10(l)透過該幫浦14作用,將分別輸送至該膨脹閥15與該蒸發器16的一第一流動路線,與輸送至該噴注件17的一第二流動路線。其中,大部分的該冷媒10(l)將輸送至該第一流動路線,依序進行降壓處理與吸收該移動式天車的環境熱量以達到空調冷卻效果,最後因溫度提升蒸發成該冷媒10(g)而從該蒸發器16之出口端排出至該壓縮機11進行加壓處理。另外,少部分的該冷媒10(l)輸送至該第二流動路線,透過該噴注件17直接導向該壓縮機11之出口端,並與自該壓縮機11排出且較高溫的該冷媒10(g)混合,並使該冷媒10(g)降溫而低於其臨界溫度,且一同被輸送至該冷凝器12中與外界環境進行熱交換而能完全冷凝,最後降溫形凝結成該冷媒10(l)並輸送至該儲液器13儲備,用以供該幫浦14使用。據此,該噴注件17之目的為降低自該壓縮機11排出的該冷媒10(g)之溫度,進而使混合後之該冷媒10溫度低於臨界溫度而能正常冷凝,得以在系統中穩定循環。For the convenience of description, the
然而,自該壓縮機11排出的該冷媒10(g)之壓力,通常高於自該噴注件17排出之該冷媒10(l)的壓力,因壓力差導致所述冷媒10(l)較難以穩定地排出,甚至無法通過該止逆閥172而與所述冷媒10(g)混合降溫,因而需要依靠該幫浦14加壓處理,但卻也增加額外電費的成本。此外,由於該移動式天車常必須在溫差較大的位置之間來回移動,導致自該壓縮機11排出之該冷媒10(g)的溫度與壓力也不斷變化,因而需要不斷地調整該幫浦14與該流量控制閥171,才能將適當量之該冷媒10(l)注入於該壓縮機11之出口端,用以混合該冷媒10(g),並使混合後之該冷媒10達到預設的溫度值,以致於能在該冷凝器12中完全冷凝,但也造成了控制上的不方便,且也無法及時地操控流量。However, the pressure of the refrigerant 10(g) discharged from the
因此,本新型之目的,即在提供一種在溫差變化較大之使用環境下,仍可達到穩定冷凝循環的空調系統。Therefore, the purpose of the present invention is to provide an air conditioning system that can achieve a stable condensation cycle even in a use environment with large temperature differences.
於是,本新型空調系統,適用於將一冷媒作為工作流體,並包含一加壓單元、一連通該加壓單元相對下游的冷凝單元、一通該冷凝單元相對下游的降壓單元、一連通該降壓單元與該加壓單元之間的蒸發單元,以及一設置於該冷凝單元相對下游與該加壓單元相對上游之間的流體調控單元。Therefore, the new air conditioning system is suitable for using a refrigerant as a working fluid, and includes a pressurizing unit, a condensing unit connected to the relatively downstream of the pressurizing unit, a depressurizing unit connected to the relatively downstream of the condensing unit, and a pressure reducing unit connected to the condensing unit. An evaporation unit between the pressure unit and the pressure unit, and a fluid control unit arranged between the relatively downstream of the condensing unit and the relatively upstream of the pressure unit.
該加壓單元適用於提升該冷媒的壓力。該冷凝單元適用於接收該冷媒並降低該冷媒之溫度。該降壓單元適用於接受該冷媒並降低該冷媒的壓力並排出。該蒸發單元適用於接收該冷媒並提升該冷媒之溫度後導入該加壓單元而構成流體循環。該流體調控單元適用於將自該冷凝單元排出之該冷媒輸送至該加壓單元,並包括一連接該降壓單元的入口管、一連接該入口管且適用於感測位於該入口管之該冷媒之一性質參數的感測件、至少一連通該入口管而適用於使該冷媒減壓且節流的減壓件、一連通該至少一減壓件且連接該加壓單元之入口端,並連接該感測件的電磁閥。該感測件可設定一預設值,當該性質參數大於該預設值時,該電磁閥開啟而供該冷媒流通。The pressurizing unit is suitable for increasing the pressure of the refrigerant. The condensing unit is suitable for receiving the refrigerant and reducing the temperature of the refrigerant. The pressure reducing unit is adapted to receive the refrigerant and reduce the pressure of the refrigerant and discharge it. The evaporation unit is adapted to receive the refrigerant, raise the temperature of the refrigerant, and introduce it into the pressurizing unit to form a fluid circulation. The fluid control unit is suitable for conveying the refrigerant discharged from the condensing unit to the pressurizing unit, and includes an inlet pipe connected to the pressure reducing unit, and an inlet pipe connected to the inlet pipe suitable for sensing the refrigerant located in the inlet pipe A sensor for a property parameter of the refrigerant, at least one pressure-reducing component connected to the inlet pipe and suitable for decompressing and throttling the refrigerant, and a pressure-reducing component connected to the at least one pressure-reducing component and connected to the inlet end of the pressurizing unit, And connect the solenoid valve of the sensing element. The sensing element can be set with a preset value. When the property parameter is greater than the preset value, the solenoid valve is opened to allow the refrigerant to circulate.
本新型之功效在於:在系統運作時,由於該流體調控單元內之呈液態狀的該冷媒壓力較大於該加壓單元之入口端的壓力,使呈液態狀的該冷媒不需要幫浦的作用就能傳輸,再搭配管內徑較小且管路捲曲而延長實質路徑的該等減壓件,得以具備減壓節流的功能,使該流體調控單元能穩定且安全地將較低溫的該冷媒輸送至該加壓單元之入口端,與自該蒸發單元排出且較高溫的該冷媒混合,降低混合後之該冷媒的溫度並經該加壓單元輸送至該冷凝單元,由於該冷媒之溫度低於臨界溫度而能完全冷凝,藉此避免該冷媒因冷凝裕度不足而影響後續機組運作。The effect of the present invention is that during the operation of the system, since the pressure of the liquid refrigerant in the fluid control unit is greater than the pressure at the inlet of the pressurizing unit, the liquid refrigerant does not require the action of a pump. It can transmit, coupled with the pressure-reducing parts whose inner diameter of the tube is small and the pipeline is curled to extend the substantial path, can have the function of pressure-reduction and throttling, so that the fluid regulating unit can stably and safely dissipate the lower temperature refrigerant Transported to the inlet end of the pressurizing unit, mixed with the higher temperature refrigerant discharged from the evaporation unit, lowering the temperature of the mixed refrigerant and transporting to the condensing unit through the pressurizing unit, because the temperature of the refrigerant is low It can be completely condensed at the critical temperature, thereby preventing the refrigerant from affecting the operation of subsequent units due to insufficient condensation margin.
參閱圖2,本新型空調系統之一實施例,適用於將一冷媒2作為工作流體,且包含一加壓單元3、一連通該加壓單元3相對下游的冷凝單元4、一連通該冷凝單元4相對下游的降壓單元5、一連通該降壓單元5與該加壓單元3之間的蒸發單元6,以及一連通於該冷凝單元4相對下游與該加壓單元3相對上游的流體調控單元7。本實施例以設置於一天車(圖2未繪示)內的情況而說明,其中,該天車會在溫度差異較大的一高溫環境與一常溫環境之間來回移動。Referring to Figure 2, an embodiment of the new air conditioning system is suitable for using a
為了能清楚地說明該冷媒2在本實施例中的流動路徑,參照圖式中所繪示的箭頭,即是用以呈現該冷媒2的移動路線。In order to clearly illustrate the flow path of the
該加壓單元3較佳為氣體壓縮機,適用於吸取在入口端時呈現氣態狀的該冷媒2,並透過壓縮空間或葉輪轉動等不同機制來進行升壓作業,藉此產生較高壓力的該冷媒2後,再由出口端排出。The pressurizing
該冷凝單元4包括一連接該加壓單元3之出口端且適用於降低自該加壓單元3排出之該冷媒2溫度的熱交換器41,以及一連通該熱交換器41之出口端,並適用於囤置自該熱交換器41排出之呈液態狀的該冷媒2的儲液器42。另外說明的是,由於該儲液器42僅為供下游穩定輸送的過渡裝置,以防止下游機組空轉的情況發生。因此,本實施例可以依使用情況而調整該儲液器42之配置或儲存量,即便少了該儲液器42,本實施例還是能循環運轉。The
該降壓單元5在本實施例中為膨脹閥,適用於降低自該冷凝單元4排出之呈液態狀之該冷媒2的壓力,使該冷媒2呈溼蒸氣的狀態而排出,以供下游製冷使用。The
該蒸發單元6適用於接收自該降壓單元5排出之該冷媒2,且透過該冷媒2吸收該天車之環境熱量而蒸發的方式,用以相對地降低該天車之環境溫度,藉此達到該天車之空調效果,並將該冷媒2排出至該加壓單元3之入口端而完成流體循環。The
該流體調控單元7適用於將自該冷凝單元4排出之該冷媒2輸送至該加壓單元3之入口端,且包括一由該冷凝單元4之出口端分管形成的入口管71、一連接該入口管71的感測件72、一連通該入口管71的單向閥73、數個連通該入口管71且彼此分流設置的減壓件74、一連通該單向閥73與該等減壓件74之出口端且連通該加壓單元3之入口端,並電連接該感測件72的電磁閥75。其中,該感測件72用以感測位於該入口管71內之該冷媒2的一性質參數,在本實施例中,該感測件72為壓力感測器,且其所量測之該性質參數為壓力值。該單向閥73較佳為背壓閥,但不以此為限,可以依照需求而調整為逆止閥或其他具有背壓功能的流量調整閥。該等減壓件74較佳為呈螺旋狀的毛細管,但不以此為限,亦可為直線狀的毛細管,只要能降低管內之該冷媒2壓力即可。該等減壓件74用以增長單一管路之流動路徑,且藉由調整該等減壓件74的設置數量,來滿足流量需求不同的環境。The
特別說明的是,該電磁閥75能透過該感測件72驅動而開關其閥門,當該感測件72所量測到之該性質參數大於事先設定好的一預設值時,該電磁閥75開啟閥口而供該冷媒2流通。反之,當該感測件72所量測到之該性質參數小於該預設值時,該電磁閥75關閉閥口。In particular, the
另外,本實施例之該冷凝單元4、該蒸發單元6、該流體調控單元7與每個元件間的管路材質較佳統一為銅管,不僅有較優的熱傳能力以及較高的材料強度,還能使本實施例有一致的電位能,防止因電位差而活化易於鏽蝕,增長使用壽命。本實施例之材料選用上,亦可使用其他有較優熱傳導能力的金屬材料,只要統一管路之材料種類,避免電位差的產生即可。In addition, the material of the pipes between the
下述將說明本實施例使用時的流程,為了方便說明,將該冷媒2依處於呈液態狀與氣態狀之兩種不同相態,在圖3與圖4中分別標示為該冷媒2(l)與該冷媒2(g)。The following will describe the flow of this embodiment when used. For the convenience of description, the
參閱圖3與圖4,本實施例啟動時,儲存於該儲液器42的該冷媒2(l),透過設置於該冷凝單元4相對上游的該加壓單元3推動後,在該儲液器42之出口端的分流排出,分別往該降壓單元5之入口端流動且用以冷房的一第一流動路線P1,與往該流體調控單元7之入口管71流動並用以調和冷房後之該冷媒2(g)溫度的一第二流動路線P2,最後在該加壓單元3之入口端匯流而完成流體循環。在系統正常運作下,該第一流動路線P1之該冷媒2流量,大於該第二流動路線P2之該冷媒2流量,以維持本實施例對該天車的空調冷卻能力。3 and 4, when this embodiment is started, the refrigerant 2(l) stored in the
當該天車處於例如工廠的加工區、煉造區的該高溫環境時,該加壓單元3之入口端之該冷媒2(g)溫度會太高而影響後續冷凝的能力,使得需要該流體調控單元7注入較低溫度的該冷媒2(l)混合,因此在本實施例中的該冷媒2(l)如圖3所示沿該第一流動路線P1輸送時,該冷媒2(l)先流入至該降壓單元5,透過膨脹閥作用後降低壓力而排出至該蒸發單元6,接著在該蒸發單元6裡吸收自該天車之環境的熱量而轉換為該冷媒2(g)後排出至該加壓單元3之入口端,而轉換為該冷媒2(g)的過程中則對該天車達到空調冷卻的效果。When the crane is in the high-temperature environment such as the processing area or refining area of the factory, the temperature of the refrigerant 2(g) at the inlet of the pressurizing
當該冷媒2(l)如圖4所示沿該第二流動路線P2輸送時,該冷媒2(l)先流入至該入口管71內,並流經該感測件72供量測壓力後,流動至該等減壓件74與該單向閥73之入口端。其中,因該冷媒2(l)之壓力值與該天車之環境溫度呈正相關,故當處於該高溫環境時,該感測件72所量測到之該性質參數將大於該預設值而驅動該電磁閥75開啟,使得該冷媒2(l)由該等減壓件74流至該電磁閥75。當該冷媒2(l)流經該等減壓件74時,透過該等減壓件74較小之管徑,並配合以螺旋狀之型態延伸管路長度的輔助壓降設計,達到降壓與節流之效果,不僅降低該冷媒2(l)之壓力而減低對該電磁閥75的傷害,還能提供穩定的流量經由該電磁閥75至該加壓單元3之入口端,與自該蒸發單元6排出較高溫之該冷媒2(g)混合降溫。該加壓單元3將混合後之該冷媒2(g)加壓後排出至該冷凝單元4進行降溫作業,由於該冷媒2(g)之溫度低於臨界溫度,使得該冷媒2(g)可以在該熱交換器41內完全冷凝成該冷媒2(l),避免該熱交換器41阻塞而影響之後的冷卻能力。該冷媒2(l)最後流回該儲液器42裡儲存而完成整體流體循環。When the refrigerant 2(l) is transported along the second flow path P2 as shown in FIG. 4, the refrigerant 2(l) first flows into the
當該天車由該高溫環境移動至該常溫環境時,該冷媒2沿該第一流動路線P1的過程相同於上述,而與該第二流動路線P2之差異為:因位於該入口管71之壓力值隨溫度降低而變小,使得該感測件72所量測之該性質參數低於該預設值,進而驅動該電磁閥75關閉閥門,停止該冷媒2(l)輸送至該加壓單元3之入口端。其中,當該電磁閥75要關閉時,該流體調控單元7會因為快速地關閉閥門而產生流體的水錘現象,管路會因壓力提升而產生震動,尤其是該等減壓件74震動更為強烈。然而,當該單向閥73在入口端之壓力,大於在該單向閥73內預先設定之一背壓值的情況下,該單向閥73內之膜片將被推開而供該冷媒2(l)流通,不僅能舒緩該等減壓件74之震動行為,還能平衡流通於該電磁閥75之出入口之壓力,得以讓該電磁閥75能即時且完整地關閉閥門,使得系統之該冷媒2的流動路線僅為如圖3所示的第一流動路線P1。When the crane moves from the high temperature environment to the normal temperature environment, the process of the
此外,由於該感測件72所量測該入口管71的該性質參數,能用以表示該天車處於什麼樣的環境,故當該性質參數超過該預設值時,則表示本實施例需要開啟該流體調控單元7,提供該冷媒2(l)來降低該加壓單元3之入口端溫度。該性質參數諸如流體壓力、溫度、密度等皆會隨著環境溫度改變而發生變化,例如上述流體溫度因位於銅管內而與外界環境有良好的熱傳遞,使得流體溫度較易隨外界溫度增高而提升,當流體溫度提高時,流體密度會因分子震動增加而減少內聚力,使得密度隨溫度提高而逐漸變小,最後流體壓力與密度藉由白努利關係得知彼此互相影響而有數值上的變化。因此,該感測件72量測的類型可不以壓力為限,只要該性質參數能隨著環境溫度變化時有明顯的差異,並推算該天車所在的環境溫度是如何,該感測件72就能依該性質參數是否超過該預設值而驅動該電磁閥75開關即可。In addition, since the property parameter of the
綜上所述,本新型空調系統按照該感測件72的數據量測而控制該電磁閥75,藉此能根據不同的環境溫度自動進行開啟或關閉閥門。當該天車處於高溫環境時,該流體調控單元7可由該等減壓件74提供穩流且較低壓的該冷媒2(l)至該加壓單元3之入口端,控制欲進入該冷凝單元4之該冷媒2(g)的溫度低於其臨界溫度,使該冷媒2(g)能在該冷凝單元4中完全冷卻成該冷媒2(l),確保後續機組之空調冷卻的能力,故確實能達成本新型之目的。In summary, the air conditioning system of the present invention controls the
惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above-mentioned are only examples of the present model, and should not be used to limit the scope of implementation of the present model, all simple equivalent changes and modifications made in accordance with the patent scope of the present model application and the contents of the patent specification still belong to This new patent covers the scope.
2:冷媒 2(l):冷媒 2(g):冷媒 3:加壓單元 4:冷凝單元 41:熱交換器 42:儲液器 5:降壓單元 6:蒸發單元 7:流體調控單元 71:入口管 72:感測件 73:單向閥 74:減壓件 75:電磁閥 P1:第一流動路線 P2:第二流動路線 2: refrigerant 2(l): refrigerant 2(g): refrigerant 3: Pressure unit 4: Condensing unit 41: heat exchanger 42: reservoir 5: Step-down unit 6: Evaporation unit 7: Fluid control unit 71: inlet pipe 72: sensor 73: Check valve 74: Decompression parts 75: Solenoid valve P1: First flow route P2: Second flow route
本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一流程示意圖,說明一種習知的冷媒空調系統; 圖2是一流程示意圖,說明本新型空調系統之一實施例; 圖3是一流程示意圖,說明該實施例之一第一流動路線;及 圖4是一流程示意圖,說明該實施例之一第二流動路線。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a schematic flow diagram illustrating a conventional refrigerant air conditioning system; Figure 2 is a schematic flow chart illustrating an embodiment of the new air conditioning system; Figure 3 is a schematic flow chart illustrating a first flow route of this embodiment; and Figure 4 is a schematic flow diagram illustrating a second flow route of this embodiment.
2:冷媒 2: refrigerant
3:加壓單元 3: Pressure unit
4:冷凝單元 4: Condensing unit
41:熱交換器 41: heat exchanger
42:儲液器 42: reservoir
5:降壓單元 5: Step-down unit
6:蒸發單元 6: Evaporation unit
7:流體調控單元 7: Fluid control unit
71:入口管 71: inlet pipe
72:感測件 72: sensor
73:單向閥 73: Check valve
74:減壓件 74: Decompression parts
75:電磁閥 75: Solenoid valve
P1:第一流動路線 P1: First flow route
P2:第二流動路線 P2: Second flow route
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