TWM604666U - Reactivation equipment - Google Patents
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- TWM604666U TWM604666U TW109212188U TW109212188U TWM604666U TW M604666 U TWM604666 U TW M604666U TW 109212188 U TW109212188 U TW 109212188U TW 109212188 U TW109212188 U TW 109212188U TW M604666 U TWM604666 U TW M604666U
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Abstract
一種再活化設備,適用於以一含有二氧化碳氣泡及包括水的洗滌液的混合溶液對失活脫硝觸媒進行再活化處理,該再活化設備包含清洗裝置、二氧化碳氣體供應裝置及氣液混合裝置。該清洗裝置包括殼本體,及用以將該殼本體的內部空間分隔出儲存槽及反應槽的隔板。該氣液混合裝置與該清洗裝置及該二氧化碳氣體供應裝置連接並用以將該混合溶液送入該清洗裝置的該反應槽中。本新型再活化設備透過該氣液混合裝置連接該清洗裝置與該二氧化碳氣體供應裝置以製備出該混合溶液,而能有效地使該失活脫硝觸媒再活化且減少該再活化處理所產生的廢液的處理負擔。A reactivation equipment suitable for reactivating a deactivated denitration catalyst with a mixed solution containing carbon dioxide bubbles and a washing liquid including water. The reactivation equipment includes a cleaning device, a carbon dioxide gas supply device and a gas-liquid mixing device . The cleaning device includes a shell body and a partition used to separate the inner space of the shell body from the storage tank and the reaction tank. The gas-liquid mixing device is connected with the cleaning device and the carbon dioxide gas supply device and used for sending the mixed solution into the reaction tank of the cleaning device. The new reactivation equipment connects the cleaning device and the carbon dioxide gas supply device through the gas-liquid mixing device to prepare the mixed solution, which can effectively reactivate the deactivated denitration catalyst and reduce the production of the reactivation process The burden of waste liquid treatment.
Description
本新型是有關於一種觸媒的再活化設備,特別是指一種失活脫硝觸媒的再活化設備。This model relates to a catalyst reactivation equipment, in particular to a reactivation equipment for deactivated denitration catalyst.
選擇性催化還原法(Selective Catalytic Reduction,SCR)是一種用於移除廢氣中的氮氧化物(NO x)並將該氮氧化物還原成氮氣與水的技術,一般應用於火力發電廠及鍋爐設備中以減少排放的廢氣中氮氧化物的含量以達到廢氣的排放標準。在選擇性催化還原法中使用的選擇性催化還原觸媒(以下簡稱SCR觸媒)在長時間的使用下,廢氣中的有毒物質及粉塵會沉積於該SCR觸媒的表面,使得該SCR觸媒的活性隨著使用時間的增加而降低,最終該SCR觸媒完全失活而無法再使用。 Selective Catalytic Reduction (SCR) is a technology used to remove nitrogen oxides (NO x ) in exhaust gas and reduce the nitrogen oxides to nitrogen and water. It is generally used in thermal power plants and boilers. The equipment is used to reduce the nitrogen oxide content in the exhaust gas to meet the exhaust gas emission standard. The selective catalytic reduction catalyst used in the selective catalytic reduction method (hereinafter referred to as SCR catalyst) is used for a long time, toxic substances and dust in the exhaust gas will be deposited on the surface of the SCR catalyst, making the SCR catalyst The activity of the medium decreases with the increase of use time, and finally the SCR catalyst is completely inactivated and can no longer be used.
美國公告專利第7592283 B2號揭示了一種採用氣泡流動裝置的蜂巢式SCR觸媒的再生方法,使用一氣泡流動裝置配合一含有H 2SO 4、NH 4VO 3及5(NH 4) 2O·12WO 3·5H 2O的混合液作為流動物質並產生尺寸為500 μm以下的空氣氣泡,透過空氣氣泡的帶動將累積於SCR觸媒上的汙染物去除,以使SCR觸媒的活性回復。然而,在該美國公告專利中,由於空氣氣泡的清洗效果有限,需搭配使用H 2SO 4來去除汙染物中的鹼金屬化合物,造成經清洗後得到的廢液需要再額外進行處理後才能排放。 U.S. Patent No. 7592283 B2 discloses a method for regenerating a honeycomb SCR catalyst using a bubble flow device, which uses a bubble flow device with one containing H 2 SO 4 , NH 4 VO 3 and 5(NH 4 ) 2 O· The mixture of 12WO 3 ·5H 2 O is used as a flowing substance and generates air bubbles with a size of 500 μm or less. The air bubbles are driven to remove the contaminants accumulated on the SCR catalyst to restore the activity of the SCR catalyst. However, in the US published patent, because the cleaning effect of air bubbles is limited, it is necessary to use H 2 SO 4 to remove the alkali metal compounds in the pollutants, causing the waste liquid obtained after cleaning to be discharged after additional treatment. .
基於上述,如何使再活化後的SCR觸媒具有高的活性,以及使再活化方法更加環保且具有經濟效益是可再努力改善的目標。Based on the above, how to make the reactivated SCR catalyst have high activity and make the reactivation method more environmentally friendly and economical are the goals that can be improved.
因此,本新型之目的,即在提供一種用以活化失活脫硝觸媒的再活化設備。Therefore, the purpose of the present invention is to provide a reactivation device for activating deactivated denitration catalyst.
於是,本新型再活化設備適用於以一含有二氧化碳氣泡及一包括水的洗滌液的混合溶液對一失活脫硝觸媒進行再活化處理,該再活化設備包含一清洗裝置、一二氧化碳氣體供應裝置,及一氣液混合裝置。Therefore, the new reactivation equipment is suitable for reactivating a deactivated denitrification catalyst with a mixed solution containing carbon dioxide bubbles and a washing liquid including water. The reactivation equipment includes a cleaning device and a carbon dioxide gas supply. Device, and a gas-liquid mixing device.
該清洗裝置包括一殼本體,及一位於該殼本體內且自該殼本體底部向上延伸的隔板。該隔板用以將該殼本體的內部空間分隔出一用來容置該洗滌液的儲存槽,及一用來容置該失活脫硝觸媒與該混合溶液以進行該再活化處理的反應槽,當該混合溶液過多時可由該隔板的頂緣溢流至該儲存槽。The cleaning device includes a shell body and a partition plate located in the shell body and extending upward from the bottom of the shell body. The partition is used to separate the internal space of the shell body into a storage tank for accommodating the washing liquid, and a storage tank for accommodating the deactivated denitration catalyst and the mixed solution for the reactivation treatment In the reaction tank, when the mixed solution is too much, the top edge of the partition can overflow to the storage tank.
該氣液混合裝置與該清洗裝置及該二氧化碳氣體供應裝置連接並用以將該混合溶液送入該清洗裝置的該反應槽中,其中,該氣液混合裝置包括一用以將來自該二氧化碳氣體供應裝置的二氧化碳及來自該儲存槽的洗滌液予以混合的混合泵浦。The gas-liquid mixing device is connected to the cleaning device and the carbon dioxide gas supply device and used to send the mixed solution into the reaction tank of the cleaning device, wherein the gas-liquid mixing device includes a device for supplying carbon dioxide gas from A mixing pump that mixes the carbon dioxide of the device and the washing liquid from the storage tank.
本新型之功效在於:本新型再活化設備透過該氣液混合裝置連接該清洗裝置與該二氧化碳氣體供應裝置以製備出該混合溶液,而能有效地使該失活脫硝觸媒再活化,且能減少該再活化處理所產生的廢液的處理負擔。The effect of the present invention is that the reactivation equipment of the present invention connects the cleaning device and the carbon dioxide gas supply device through the gas-liquid mixing device to prepare the mixed solution, and can effectively reactivate the deactivated denitration catalyst, and It is possible to reduce the processing load of the waste liquid generated by the reactivation treatment.
於本文中,「脫硝觸媒」泛指一般用於選擇性催化還原法(SCR)的觸媒,該脫硝觸媒例如但不限於蜂巢式SCR觸媒或平板式SCR觸媒。「失活脫硝觸媒」泛指隨著使用時間增加而失去活性或活性降低的脫硝觸媒。As used herein, "denitration catalyst" generally refers to a catalyst generally used in selective catalytic reduction (SCR), such as, but not limited to, honeycomb SCR catalyst or flat SCR catalyst. "Deactivated denitrification catalyst" generally refers to denitrification catalysts that lose their activity or decrease their activity as the use time increases.
參閱圖1,本新型再活化設備的第一種實施態樣,適用於以一含有二氧化碳氣泡及一包括水的洗滌液的混合溶液對一失活脫硝觸媒進行再活化處理,該再活化設備包含一清洗裝置1、一二氧化碳氣體供應裝置2,及一氣液混合裝置3。Referring to Figure 1, the first embodiment of the new reactivation equipment is suitable for reactivating an inactivated denitration catalyst with a mixed solution containing carbon dioxide bubbles and a washing liquid including water. The equipment includes a cleaning device 1, a carbon dioxide gas supply device 2, and a gas-
該清洗裝置1包括一殼本體11,及一位於該殼本體11內且自該殼本體11底部向上延伸的隔板12。該隔板12用以將該殼本體11的內部空間分隔出一用來容置該洗滌液的儲存槽13,及一用來容置該失活脫硝觸媒(圖未示)與該混合溶液以進行該再活化處理的反應槽14。該儲存槽13具有一用以供該水注入的入水口131及一排水口132。該清洗裝置1還包括一由該殼本體11與該隔板12的頂端相配合界定出且位於該反應槽14頂部的溢流口15,該溢流口15用以供該反應槽14內的該混合溶液及經該再活化處理後自該失活脫硝觸媒表面脫離的汙染物通過並由該隔板12的頂緣溢流至該儲存槽13,以使過多的該混合溶液回收並與該洗滌液混合而可循環再使用,溢流至該儲存槽13的該汙染物則會懸浮於該洗滌液的液面,以利於後續進行汙染物的移除作業。當該再活化處理結束後,位於該儲存槽13內的該洗滌液則自該排水口132排出至一廢液處理裝置(圖未示)中進行後續的廢液處理作業。The cleaning device 1 includes a
要說明的是,在該再活化處理的過程中,該混合溶液藉由二氧化碳氣泡,利用氣泡爆破的方式將附著於該失活脫硝觸媒表面上的汙染物去除,且該混合溶液還能藉由二氧化碳為弱酸性的特性輔助去除汙染物中的鹼金屬化合物。It should be noted that during the reactivation treatment, the mixed solution uses carbon dioxide bubbles to remove contaminants attached to the surface of the inactivated denitration catalyst by means of bubble bursting, and the mixed solution can also The weak acidity of carbon dioxide assists in the removal of alkali metal compounds in pollutants.
該二氧化碳氣體供應裝置2用以提供二氧化碳氣體。The carbon dioxide gas supply device 2 is used to supply carbon dioxide gas.
該氣液混合裝置3與該清洗裝置1及該二氧化碳氣體供應裝置2連接,用以形成該混合溶液並將其送入該清洗裝置1的該反應槽14中。該氣液混合裝置3包括一混合泵浦31及一加壓器32。該混合泵浦31用以將來自該二氧化碳氣體供應裝置2的二氧化碳及來自該儲存槽13的洗滌液予以混合。其中,該混合泵浦31具有一與該儲存槽13及該二氧化碳氣體供應裝置2連通的混合室311。The gas-
該加壓器32位於該混合泵浦31與該清洗裝置1之間,用以在該二氧化碳氣體與該洗滌液混合後進行加壓處理而得到該混合溶液,並將該混合溶液送入該清洗裝置1的該反應槽14中。其中,該加壓器32具有一加壓槽321,及一用以控制該加壓槽321內的壓力的控制閥322。The
在本新型再活化設備的一種操作態樣中,從該儲存槽13排出的該洗滌液及來自該二氧化碳氣體供應裝置2的二氧化碳氣體在該混合室311中進行混合後,流至該加壓器32的加壓槽321內時,藉由該控制閥322控制該加壓槽321內的壓力以進行該加壓處理,能進一步調控所形成的該混合溶液中二氧化碳氣泡的尺寸,繼而使該混合溶液對該失活脫硝觸媒有更佳的清洗效果。In an operating mode of the reactivation device of the present invention, the scrubbing liquid discharged from the
在本新型再活化設備的另一種操作態樣中,當該洗滌液及該二氧化碳氣體在該混合室311中混合後而流至該加壓器32的加壓槽321內時,也可不透過該控制閥322控制該加壓槽321內的壓力就直接流入該反應槽14中,也就是不藉由該加壓處理來調控所形成的該混合溶液中二氧化碳氣泡的尺寸。此外,在此種操作態樣中,本新型再活化設備還可包括一連通在該混合室311與該反應槽14之間的管路(圖未示),並經由該管路使該洗滌液及該二氧化碳氣體在該混合室311中混合後直接流入該反應槽14中。In another operating mode of the reactivation device of the present invention, when the scrubbing liquid and the carbon dioxide gas are mixed in the
參閱圖2,本新型再活化設備的第二種實施態樣,該再活化設備還包含一與該清洗裝置1連接的超音波振盪裝置4,該超音波振盪裝置5包括一用以設定超音波功率的超音波主機41,及一設置於該殼本體11的該反應槽14中且用以接收該超音波主機41的訊號而產生振動的振盪件42。Referring to Figure 2, the second embodiment of the reactivation equipment of the present invention, the reactivation equipment also includes an
以該第二種實施態樣進行該失活脫硝觸媒的再活化處理時,待該混合溶液注入該反應槽14後,透過該超音波主機41啟動該振盪件42,使該失活脫硝觸媒得以在超音波振盪的環境下進行清洗,以使附著於該失活脫硝觸媒表面的汙染物更容易地被洗脫下來,而提高再活化後的脫硝觸媒活性。When performing the reactivation treatment of the deactivated denitrification catalyst in the second embodiment, after the mixed solution is injected into the
綜上所述,本新型再活化設備透過該氣液混合裝置3連接該清洗裝置1與該二氧化碳氣體供應裝置2,使該洗滌液與二氧化碳得以混合形成該混合溶液,而能有效地使該失活脫硝觸媒再活化,以得到脫硝效率較佳的再活化脫硝觸媒,且能減少該再活化處理所產生的廢液的處理負擔。因此,確實能達成本新型之目的。In summary, the reactivation device of the present invention connects the cleaning device 1 and the carbon dioxide gas supply device 2 through the gas-
惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above-mentioned are only examples of the present model, and should not be used to limit the scope of implementation of the present model, all simple equivalent changes and modifications made in accordance with the patent scope of the present model application and the contents of the patent specification still belong to This new patent covers the scope.
1:清洗裝置 11:殼本體 12:隔板 13:儲存槽 131:入水口 132:排水口 14:反應槽 15:溢流口 2:二氧化碳氣體供應裝置 3:氣液混合裝置 31:混合泵浦 311:混合室 32:加壓器 321:加壓槽 322:控制閥 4:超音波振盪裝置 41:超音波主機 42:振盪件1: Cleaning device 11: Shell body 12: Partition 13: storage tank 131: Inlet 132: Drain 14: reaction tank 15: Overflow port 2: Carbon dioxide gas supply device 3: Gas-liquid mixing device 31: Hybrid pump 311: mixing room 32: pressurizer 321: Pressure tank 322: control valve 4: Ultrasonic oscillator 41: Ultrasonic host 42: Oscillating parts
本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一示意圖,說明本新型再活化設備的第一種實施態樣;及 圖2是一示意圖,說明本新型再活化設備的第二種實施態樣。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a schematic diagram illustrating the first implementation aspect of the new reactivation device; and Figure 2 is a schematic diagram illustrating the second embodiment of the new reactivation device.
1:清洗裝置 1: Cleaning device
11:殼本體 11: Shell body
12:隔板 12: Partition
13:儲存槽 13: storage tank
131:入水口 131: Inlet
132:排水口 132: Drain
14:反應槽 14: reaction tank
15:溢流口 15: Overflow port
2:二氧化碳氣體供應裝置 2: Carbon dioxide gas supply device
3:氣液混合裝置 3: Gas-liquid mixing device
31:混合泵浦 31: Hybrid pump
311:混合室 311: mixing room
32:加壓器 32: pressurizer
321:加壓槽 321: Pressure tank
322:控制閥 322: control valve
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