TWM604243U - System for optimizing metal stamping process parameters - Google Patents

System for optimizing metal stamping process parameters Download PDF

Info

Publication number
TWM604243U
TWM604243U TW109210645U TW109210645U TWM604243U TW M604243 U TWM604243 U TW M604243U TW 109210645 U TW109210645 U TW 109210645U TW 109210645 U TW109210645 U TW 109210645U TW M604243 U TWM604243 U TW M604243U
Authority
TW
Taiwan
Prior art keywords
mold
model
response surface
workpiece
module
Prior art date
Application number
TW109210645U
Other languages
Chinese (zh)
Inventor
謝青樺
張蕙稘
蘇博澤
陳品均
許富銓
Original Assignee
財團法人金屬工業研究發展中心
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 財團法人金屬工業研究發展中心 filed Critical 財團法人金屬工業研究發展中心
Priority to TW109210645U priority Critical patent/TWM604243U/en
Publication of TWM604243U publication Critical patent/TWM604243U/en

Links

Images

Landscapes

  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Abstract

Embodiments of the present disclosure provide a system for optimizing metal stamping process parameters, thereby performing mold parameters optimization and stamping forming curve optimization to achieve various design goals. Embodiments of the present disclosure automatically model the mold parameters and stamping forming curves, and import them into an optimization process. Embodiments of the present disclosure use a response surface method to fit a linear polynomial function, and then perform optimization on a response surface to obtain a best mold parameters combination and a best stamping forming curve.

Description

優化金屬沖壓製程參數的系統System for optimizing metal stamping process parameters

本新型是有關於一種優化金屬沖壓製程參數的系統,且特別是有關於一種模具參數優化和沖壓成形曲線優化的系統。The present invention relates to a system for optimizing metal stamping process parameters, and in particular to a system for optimizing mold parameters and optimizing stamping forming curves.

在沖壓引伸成形的製程中,模具的幾何形狀和沖壓成形曲線皆會影響成形工件的品質。習知技術係仰賴技術人員的經驗及直覺,或採用試誤法(Trial and Error),來進行模具參數與沖壓成形曲線的設計。習知技術往往曠日費時,且增加許多模具設計的成本。In the stamping and drawing forming process, the geometry of the die and the stamping forming curve will affect the quality of the formed workpiece. The conventional technology department relies on the experience and intuition of the technicians, or uses the trial and error method (Trial and Error) to design the mold parameters and the stamping forming curve. The conventional technology is often time-consuming, and increases the cost of many mold designs.

隨著電腦效能不斷提升,電腦輔助設計與製造的發展,利用電腦的方式來解決在工程上所遭遇的問題,已是目前產業發展的趨勢。另一種習知技術係透過電腦輔助工程中有限元素法(Finite Element Method,FEM)來分析成形工件在沖壓過程中的行為表現,以預測在成形的過程中成形工件的厚度變化情形、尺寸變化與回彈量等,來做為初始設計之參考依據。然而,此種習知技術仍需使用人為判斷來調整模型,故仍會耗費相當多的人力成本。With the continuous improvement of computer efficiency and the development of computer-aided design and manufacturing, the use of computers to solve the problems encountered in engineering has become the current industry development trend. Another conventional technology is to use the Finite Element Method (FEM) in computer-aided engineering to analyze the behavior of the formed workpiece during the stamping process, so as to predict the thickness change, dimensional change and change of the formed workpiece during the forming process. The amount of springback, etc., is used as a reference for the initial design. However, this kind of conventional technology still needs to use human judgment to adjust the model, so it will still consume a lot of labor costs.

因此,需要提出一種優化金屬沖壓製程參數的方法與系統,藉以縮短試模次數、減少試修模成本與開發時間,而克服習知技術的缺點。Therefore, it is necessary to propose a method and system for optimizing metal stamping process parameters, so as to shorten the number of mold trials, reduce the cost and development time of trial molds, and overcome the shortcomings of the conventional technology.

本新型之目的是在提供一種優化金屬沖壓製程參數的方法與系統,藉以獲得其最佳模具參數組合和沖壓成形曲線,而可減少人為經驗判斷盲點,降低試模次數與成本。The purpose of the present invention is to provide a method and system for optimizing metal stamping process parameters, so as to obtain the best mold parameter combination and stamping forming curve, thereby reducing blind spots in human experience judgment and reducing the number of mold trials and costs.

根據本新型之一態樣,提供一種優化金屬沖壓製程參數的方法。在此方法中,首先建立模具模型和工件模型,其中工件模型安置在模具模型中,工件模型具有至少一個品質項目,每一個品質項目具有一設計目標。然後,根據一條沖壓曲線並使用模具模型和工件模型,來進行模擬操作。使用此模擬操作並搭配全因子實驗設計法,來決定影響品質項目之模具模型的複數個模具參數,以及模具參數的數值範圍。接著,在模具參數的數值範圍中重複進行前述之模擬操作,以獲得複數組樣本資料,其中每一組樣本資料包含模具參數的數值及其對應之品質項目的數值。然後,對這些組樣本資料進行一擬合響應曲面操作,以獲得一響應曲面。接著,針對設計目標,使用優化演算法來對此響應曲面進行優化操作,以獲得模具參數的一組最佳數值。According to one aspect of the present invention, a method for optimizing metal stamping process parameters is provided. In this method, a mold model and a workpiece model are first established. The workpiece model is placed in the mold model. The workpiece model has at least one quality item, and each quality item has a design goal. Then, according to a stamping curve and using the mold model and the workpiece model, the simulation operation is performed. Use this simulation operation in conjunction with the full factorial experimental design method to determine multiple mold parameters that affect the quality of the mold model, and the numerical range of mold parameters. Then, the aforementioned simulation operation is repeated in the numerical range of the mold parameters to obtain a complex set of sample data, wherein each set of sample data includes the numerical value of the mold parameter and the numerical value of the corresponding quality item. Then, perform a fitting response surface operation on these sets of sample data to obtain a response surface. Then, for the design goal, an optimization algorithm is used to optimize the response surface to obtain an optimal set of mold parameters.

根據本新型之又一態樣,提供一種優化金屬沖壓製程參數的系統。此系統係運作於一電腦主機,並包含:模型建立模組、前處理模組、模擬模組、參數決定模組、樣本產生模組、響應曲面擬合模組和優化模組。模型建立模組係用以建立模具模型和工件模型,其中工件模型係安置在模具模型中,工件模型具有至少一個品質項目,每一個品質項目具有一設計目標。前處理模組係用以定義出一沖壓曲線。模擬模組係用以根據此沖壓曲線並使用模具模型和工件模型,來進行一模擬操作。參數決定模組係用以使用此模擬操作並搭配一全因子實驗設計法,來決定影響品質項目之模具模型的複數個模具參數,以及模具參數的數值範圍。樣本產生模組係用以在模具參數的數值範圍中重複進行前述之模擬操作,以獲得複數組樣本資料,每一組樣本資料包含模具參數的數值及其對應之品質項目的數值。響應曲面擬合模組係用以對這些組樣本資料進行一擬合響應曲面操作,以獲得一響應曲面。優化模組係用以針對前述之設計目標對此響應曲面進行一優化操作,以獲得模具參數的一組最佳數值。According to another aspect of the present invention, a system for optimizing metal stamping process parameters is provided. This system runs on a host computer and includes: model building module, pre-processing module, simulation module, parameter determination module, sample generation module, response surface fitting module and optimization module. The model building module is used to build a mold model and a workpiece model, wherein the workpiece model is arranged in the mold model, the workpiece model has at least one quality item, and each quality item has a design goal. The pre-processing module is used to define a stamping curve. The simulation module is used to perform a simulation operation using the mold model and the workpiece model according to the stamping curve. The parameter determination module is used to use this simulation operation in conjunction with a full factorial experimental design method to determine a plurality of mold parameters of the mold model that affects the quality item, and the numerical range of the mold parameters. The sample generation module is used to repeat the aforementioned simulation operation in the numerical range of the mold parameters to obtain a complex array of sample data, each set of sample data includes the value of the mold parameter and the value of the corresponding quality item. The response surface fitting module is used to perform a fitting response surface operation on these sets of sample data to obtain a response surface. The optimization module is used to perform an optimization operation on the response surface according to the aforementioned design objective to obtain a set of optimal values of mold parameters.

在一些實施例中,前述之模具參數包含上模角度、下模角度和上模引伸深度,而前述之品質項目包含成形工件厚度,前述之設計目標包含成形工件厚度的均勻度或最小厚度的最大化。In some embodiments, the aforementioned mold parameters include the upper mold angle, the lower mold angle, and the upper mold extension depth, the aforementioned quality items include the thickness of the formed workpiece, and the aforementioned design goal includes the uniformity of the thickness of the formed workpiece or the maximum thickness of the minimum thickness.化.

在一些實施例中,前述之在模具參數的數值範圍中重複進行模擬操作的步驟係以自動化方式來進行。In some embodiments, the aforementioned step of repeating the simulation operation in the numerical range of the mold parameters is performed in an automated manner.

在一些實施例中,前述之擬合響應曲面操作係使用連續曲面響應法(Sequential Response Surface Method),而前述之優化演算法包含基因演算法、退火法、混合演算法或蛙跳法。In some embodiments, the aforementioned fitting response surface operation uses the Sequential Response Surface Method, and the aforementioned optimization algorithm includes genetic algorithm, annealing method, hybrid algorithm or leapfrog method.

根據本新型之又一態樣,提供一種優化金屬沖壓製程參數的方法。在此方法中,首先建立模具模型和工件模型,其中工件模型係安置在模具模型中,工件模型具有至少一個品質項目,每一個品質項目具有一設計目標。然後,定義出複數條沖壓曲線。接著,根據每一條沖壓曲線並使用模具模型和工件模型,來進行模擬操作,以獲得複數組樣本資料,其中每一組樣本資料包含前述之沖壓曲線及其對應之品質項目的數值。然後,對這些組樣本資料進行一擬合響應曲面操作,以獲得一響應曲面。接著,針對前述之設計目標,使用一優化演算法來對此響應曲面進行一優化操作,以獲得一最佳沖壓曲線。According to another aspect of the present invention, a method for optimizing metal stamping process parameters is provided. In this method, a mold model and a workpiece model are first established. The workpiece model is placed in the mold model. The workpiece model has at least one quality item, and each quality item has a design goal. Then, define a plurality of stamping curves. Then, according to each stamping curve and using the mold model and the workpiece model, a simulation operation is performed to obtain a complex set of sample data, wherein each set of sample data includes the aforementioned stamping curve and the corresponding quality item value. Then, perform a fitting response surface operation on these sets of sample data to obtain a response surface. Next, for the aforementioned design goal, an optimization algorithm is used to perform an optimization operation on the response surface to obtain an optimal stamping curve.

根據本新型之又一態樣,提供一種優化金屬沖壓製程參數的系統。此系統係運作於一電腦主機,並包含:模型建立模組、前處理模組、模擬模組、樣本產生模組、響應曲面擬合模組和優化模組。模型建立模組係用以建立模具模型和工件模型,其中工件模型係安置在模具模型中,工件模型具有至少一個品質項目,每一個品質項目具有一設計目標。前處理模組係用以定義出複數條沖壓曲線。模擬模組係用以根據此些沖壓曲線之一者並使用模具模型和工件模型,來進行一模擬操作。樣本產生模組係用以根據每一條沖壓曲線並使用模具模型和工件模型,來重複進行前述之模擬操作,以獲得複數組樣本資料,其中每一組樣本資料包含沖壓曲線及其對應之品質項目的數值。響應曲面擬合模組係用以對這些組樣本資料進行一擬合響應曲面操作,以獲得一響應曲面。優化模組係用以針對前述之設計目標,使用一優化演算法來對此響應曲面進行一優化操作,以獲得一最佳沖壓曲線。According to another aspect of the present invention, a system for optimizing metal stamping process parameters is provided. This system runs on a computer host and includes: model building module, pre-processing module, simulation module, sample generation module, response surface fitting module and optimization module. The model building module is used to build a mold model and a workpiece model, wherein the workpiece model is arranged in the mold model, the workpiece model has at least one quality item, and each quality item has a design goal. The pre-processing module is used to define a plurality of punching curves. The simulation module is used to perform a simulation operation based on one of the stamping curves and using the mold model and the workpiece model. The sample generation module is used to repeat the aforementioned simulation operation using the mold model and the workpiece model according to each stamping curve to obtain a complex set of sample data, where each set of sample data includes the stamping curve and its corresponding quality items The numerical value. The response surface fitting module is used to perform a fitting response surface operation on these sets of sample data to obtain a response surface. The optimization module is used to use an optimization algorithm to perform an optimization operation on the response surface according to the aforementioned design goal to obtain an optimal stamping curve.

在一些實施例中,前述之沖壓曲線包含:下料曲線、持壓曲線、多次回壓曲線和/或震盪曲線,該至少一品質項目包含一成形工件回彈量或一厚度變薄率,該設計目標包含該成形工件回彈量的一最小值或該厚度變薄率的最小範圍。In some embodiments, the aforementioned stamping curve includes: a blanking curve, a holding pressure curve, a multiple back pressure curve and/or an oscillation curve, the at least one quality item includes a springback of a formed workpiece or a thickness reduction rate, the The design target includes a minimum value of the springback of the formed workpiece or a minimum range of the thickness reduction rate.

在一些實施例中,前述之定義出沖壓曲線的步驟、及根據每一條沖壓曲線使用模具模型和工件模型來進行模擬操作的步驟係以自動化方式來進行。In some embodiments, the aforementioned steps of defining a stamping curve and the steps of using a mold model and a workpiece model to simulate operations according to each stamping curve are performed in an automated manner.

在一些實施例中,前述之擬合響應曲面操作係使用一連續曲面響應法(Sequential Response Surface Method),而前述之優化演算法包含基因演算法、退火法、混合演算法或蛙跳法。In some embodiments, the aforementioned fitting response surface operation uses a Sequential Response Surface Method, and the aforementioned optimization algorithm includes genetic algorithm, annealing method, hybrid algorithm, or leapfrog method.

因此,應用本新型實施例,可經由最佳化與優化來獲得最佳模具參數組合和沖壓成形曲線,而減少人為經驗判斷盲點,降低試模次數與成本。Therefore, by applying the embodiment of the present invention, the best mold parameter combination and stamping forming curve can be obtained through optimization and optimization, thereby reducing the blind spots of human experience judgment, and reducing the number of mold trials and the cost.

關於本文中所使用之「第一」、「第二」等,並非特別指次序或順位的意思,其僅為了區別以類似技術用語描述的元件或操作。Regarding the “first”, “second”, etc. used in this text, it does not specifically refer to the meaning of order or sequence, but only to distinguish elements or operations described in similar technical terms.

本新型實施例提供一種優化金屬沖壓製程參數的方法與系統,藉以進行模具參數優化和沖壓成形曲線優化,來達成各種設計目標。本新型實施例以自動化方式對模具參數和沖壓成形曲線建模,並將其導入優化流程。本新型實施例優化方法是採用曲面響應法來擬合線性多項式函數,再對響應曲面進行優化,以獲得最佳模具參數組合和沖壓成形曲線。The embodiments of the present invention provide a method and system for optimizing metal stamping process parameters, so as to optimize mold parameters and stamping forming curves to achieve various design goals. The embodiment of the present invention models mold parameters and stamping forming curves in an automated manner, and imports them into the optimization process. The optimization method of the embodiment of the present invention adopts the surface response method to fit the linear polynomial function, and then optimizes the response surface to obtain the best mold parameter combination and stamping forming curve.

以下說明本新型一些實施例之模具參數優化的方法與系統。The methods and systems for optimizing mold parameters in some embodiments of the present invention are described below.

請參照圖1、圖2A和圖2B,圖1為繪示根據本新型一些實施例之優化金屬沖壓製程參數的方法的流程示意圖,其中金屬沖壓製程參數為模具參數;圖2A和圖2B為繪示根據本新型一些實施例用以例示說明模具模型20和工件模型10的示意圖。在此例子中,模具模型20和工件模型10係用以形成軸承保持器。值得一提的是,模具模型20和工件模型10僅係用以舉例說明,本新型實施例適用於形成任何產品之金屬沖壓製程的模具與工件,故本新型實施例並不再此限。Please refer to Figure 1, Figure 2A and Figure 2B. Figure 1 is a schematic flow diagram illustrating a method for optimizing metal stamping process parameters according to some embodiments of the present invention, where the metal stamping process parameters are mold parameters; Figures 2A and 2B are drawings A schematic diagram illustrating the mold model 20 and the workpiece model 10 according to some embodiments of the present invention is shown. In this example, the mold model 20 and the workpiece model 10 are used to form a bearing holder. It is worth mentioning that the mold model 20 and the workpiece model 10 are only used as examples. The embodiment of the present invention is applicable to molds and workpieces in the metal stamping process to form any product, so the embodiment of the present invention is not limited thereto.

首先,進行步驟100,以建立模具模型20和工件模型10,其中工件模型10安置在模具模型20中成組合模型30。模具模型20包含上模(沖頭)22和下模24,而工件模型10包導引沖頭12和板料工件14,其中上模(沖頭)22可沿著Y軸方向移動,但不可轉動;板料工件14可自由移動和轉動;下模24和導引沖頭12為固動設置,不能移動和轉動。本新型實施例可使用例如LS-DYNA有限元素軟體或其他類似軟體來建立工件模型10和模具模型20。工件模型10具有至少一個品質項目,例如:成形工件厚度。每一個品質項目具有一設計目標,例如:成形工件厚度的均勻度或最小厚度的最大化。First, step 100 is performed to establish a mold model 20 and a workpiece model 10, wherein the workpiece model 10 is placed in the mold model 20 to form a combined model 30. The mold model 20 includes an upper mold (punch) 22 and a lower mold 24, and the workpiece model 10 includes a guide punch 12 and a sheet workpiece 14. The upper mold (punch) 22 can move along the Y-axis direction, but not Rotation; The sheet material 14 can move and rotate freely; the lower die 24 and the guide punch 12 are fixed and cannot move and rotate. The embodiment of the present invention can use, for example, LS-DYNA finite element software or other similar software to create the workpiece model 10 and the mold model 20. The workpiece model 10 has at least one quality item, such as the thickness of the formed workpiece. Each quality item has a design goal, such as the uniformity of the thickness of the formed workpiece or the maximization of the minimum thickness.

然後,進行步驟110,以根據一條沖壓曲線並使用模具模型和工件模型,來進行模擬操作。請參照圖3A,圖3A為繪示根據本新型一些實施例用以例示說明沖壓成形曲線的示意圖。本新型實施例可使用例如LS- DYNA軟體中的BOUNDARY_PRESCRIBED_ MOTION_RIGID卡片來控制沖頭的運動,可任意選擇速度或位移的運動模式來控制模具各種主/被動部件。上模(沖頭)22的作動曲線(即沖壓曲線)可使用例如DEFINE_CURVE卡片來進行運動控制,如圖3A所示。在進行模擬的過程中,所設定的沖壓曲線為避免從模具高度的上死點到接觸板料空走的行程時間, 可直接從上模(沖頭)22接觸到板料工件14時開始進行模擬操作,以利提高分析效率。Then, step 110 is performed to perform a simulation operation based on a stamping curve and using the mold model and the workpiece model. Please refer to FIG. 3A. FIG. 3A is a schematic diagram illustrating a stamping forming curve according to some embodiments of the present invention. In the embodiment of the present invention, the BOUNDARY_PRESCRIBED_MOTION_RIGID card in LS-DYNA software can be used to control the movement of the punch, and the movement mode of speed or displacement can be arbitrarily selected to control various active/passive parts of the mold. The action curve (ie, the punching curve) of the upper die (punch) 22 can be controlled by, for example, a DEFINE_CURVE card, as shown in FIG. 3A. In the process of simulation, the set stamping curve is to avoid the travel time from the top dead center of the mold height to the empty travel of the contact sheet, which can be started directly from when the upper mold (punch) 22 touches the sheet workpiece 14. Simulate operation to improve analysis efficiency.

接著,進行步驟120,以使用此模擬操作並搭配全因子實驗設計法,來決定影響品質項目之模具模型的複數個模具參數,以及模具參數的數值範圍。本新型實施例所使用之全因子實驗設計法是習於此技藝之人士所知,故不在此贅述。請參照圖2C,圖2C為繪示根據本新型一些實施例用以例示說明模具參數的示意圖。本新型實施例所決定之影響品質項目之模具模型的複數個模具參數包含:上模角度α1、下模角度α2和上模引伸深度D1。當然,依實際需求,本新型實施例亦可包含其他影響品質項目的模具參數。Then, step 120 is performed to use the simulation operation and the full factorial experimental design method to determine a plurality of mold parameters of the mold model that affects the quality item, and the numerical range of the mold parameters. The full factorial experimental design method used in the embodiment of the present invention is known to those who are accustomed to this technique, so it will not be repeated here. Please refer to FIG. 2C. FIG. 2C is a schematic diagram illustrating mold parameters according to some embodiments of the present invention. The plural mold parameters of the mold model that affect the quality items determined by the embodiment of the present invention include: upper mold angle α1, lower mold angle α2, and upper mold extension depth D1. Of course, according to actual needs, the embodiment of the present invention may also include other mold parameters that affect quality items.

接著,進行步驟130,以在模具參數的數值範圍中重複進行前述之模擬操作,以獲得複數組樣本資料,其中每一組樣本資料包含模具參數的數值及其對應之品質項目的數值。本新型實施例所定義出之上模角度α1的數值範圍為 5度至10度;下模角度α2的數值範圍為 0度至5度;上模引伸深度D1的數值範圍為1.6mm至2.5mm。本新型實施例可使用自動化方式來將建立好的基礎模型與上述所定義的模具參數以自動化方式編寫成LSPREPOST 命令指令,其上模角度α1和下模角度α2的公式如下。

Figure 02_image001
Figure 02_image003
請參照圖3B和圖3C,圖3B和圖3C為繪示根據本新型一些實施例用以例示說明上模角度和下模角度的示意圖,其中上模(沖頭)22具有長度L1、
Figure 02_image005
和寬度W1,下模24具有長度L2、
Figure 02_image007
和寬度W2,A1和A2為模具角度輸入之模型縮放量。本新型實施例可在自動建模的過程中,將面與面之間進行比例縮放功能(即調整模型縮放量A1和A2,以達到不同的模具模型角度。上模引伸深度D1的變化不影響模具建模程序故可直接輸入。此技術最大優點是不用針對所需要的模具參數模型去一一手動輸入建模,故可大幅地節省時間。 Then, step 130 is performed to repeat the aforementioned simulation operation in the numerical range of the mold parameters to obtain a complex set of sample data, wherein each set of sample data includes the numerical value of the mold parameter and the numerical value of the corresponding quality item. The numerical range of the upper die angle α1 defined by the embodiment of the present invention is 5 degrees to 10 degrees; the numerical range of the lower die angle α2 is 0 degrees to 5 degrees; the numerical range of the upper die extension depth D1 is 1.6mm to 2.5mm . The embodiment of the present invention can automatically compile the established basic model and the above-defined mold parameters into the LSPREPOST command in an automated manner. The formulas of the upper mold angle α1 and the lower mold angle α2 are as follows.
Figure 02_image001
Figure 02_image003
Please refer to FIGS. 3B and 3C. FIGS. 3B and 3C are schematic diagrams illustrating the upper die angle and the lower die angle according to some embodiments of the present invention, wherein the upper die (punch) 22 has a length L1,
Figure 02_image005
And width W1, lower mold 24 has length L2,
Figure 02_image007
And width W2, A1 and A2 are the model zooming amount of mold angle input. The embodiment of the present invention can perform the scaling function between the surface and the surface during the automatic modeling process (that is, adjust the model scaling amount A1 and A2 to achieve different mold model angles. The change of the upper mold extension depth D1 does not affect Therefore, the mold modeling program can be directly input. The biggest advantage of this technology is that it does not need to manually input the modeling for the required mold parameter model, so it can save time greatly.

然後,進行步驟140,以對前述之多組樣本資料進行一擬合響應曲面操作,以獲得一響應曲面。本新型實施例使用例如連續曲面響應法(Sequential Response Surface Method)來建構元模型,藉由此方法的區域平移和縮放功能來快速地找出最優區域 ,並疊代收斂至預期的結果。後續再針對每次疊代所產生的響應曲面導入優化演算法。步驟140主要是根據響應在設計空間中定義合適的參數組合,在全因子狀態下進行灑點,由點的模擬分析響應生成響應曲面元模型;灑點數將決定計算次數,如果模型擬合度小於75%,即可信度小,則必須重新調整實驗因子。本新型實施例所使用之連續曲面響應法是習於此技藝之人士所知,故不在此贅述。Then, step 140 is performed to perform a fitting response surface operation on the aforementioned multiple sets of sample data to obtain a response surface. The embodiment of the present invention uses, for example, the Sequential Response Surface Method (Sequential Response Surface Method) to construct the meta-model, and the region translation and zooming functions of this method can quickly find the optimal region, and iteratively converge to the expected result. Subsequently, an optimized algorithm is imported for the response surface generated by each iteration. Step 140 is mainly to define a suitable parameter combination in the design space according to the response, and sprinkle points in the full factor state, and generate a response surface meta-model from the simulation analysis of the points; the number of sprinkled points will determine the calculation times, if the model fits well If it is less than 75%, the reliability is low, and the experimental factors must be readjusted. The continuous surface response method used in the embodiment of the present invention is known to those skilled in the art, so it will not be repeated here.

接著,進行步驟150,以針對設計目標(例如成形工件厚度的均勻度和最小值),使用一種優化演算法來對步驟140所獲得之響應曲面進行優化操作,以獲得模具參數的一組最佳數值。本新型實施例由連續曲面響應法優化策略進行區域的優化,每次所產生的區域都會產    生近似響應曲面元模型,再用演算法優化、迭代及縮域。本新型實施例所使用之優化演算法可包含基因演算法、退火法、混合演算法或蛙跳法。基因演算法、退火法、混合演算法和蛙跳法是習於此技藝之人士所知,故不在此贅述。Next, proceed to step 150 to use an optimization algorithm to optimize the response surface obtained in step 140 according to the design goals (such as the uniformity and minimum thickness of the formed workpiece) to obtain an optimal set of mold parameters Numerical value. In the embodiment of the present invention, the continuous surface response method optimization strategy is used to optimize the region. Each time the region is generated, an approximate response surface element model is generated, and then algorithm optimization, iteration, and domain reduction are used. The optimization algorithm used in the embodiment of the present invention may include genetic algorithm, annealing method, hybrid algorithm or leapfrog method. Genetic algorithm, annealing method, hybrid algorithm and leapfrog method are known to those who are accustomed to this technique, so I won't repeat them here.

綜上所述,本新型實施例所採用的方法主要是將模具模型以自動化的方式導入到至模擬與優化步驟。首先在設計空間中選擇特定設計變量的組合,其點分布執行是使用實驗設計。然後,藉由上述在空間中的實驗設計組合點進行模擬,建構出響應曲面元模型,接著,使用SRSM元模型策略進行實驗設計空間的縮域方式,在每一次的縮域情形疊代下都會產生新的響應曲面。然後,針對此響應曲面去執行例如混合演算法來找出其最佳值。每一次的疊代都以上一次疊代所產生的最優值作為基準,重複此步驟直到結果收斂及停止程序。透過這樣的方式,能夠讓元模型的精度更精確且所得知的參數組合更有參考價值。In summary, the method adopted by the embodiment of the present invention is mainly to import the mold model to the simulation and optimization step in an automated manner. First, select a combination of specific design variables in the design space, and the point distribution is performed using experimental design. Then, the response surface meta-model is constructed by simulating the above-mentioned experimental design combination points in the space. Then, the SRSM meta-model strategy is used to reduce the domain of the experimental design space. In each iteration of the reduced domain, it will be Generate a new response surface. Then, for this response surface, for example, a hybrid algorithm is executed to find its optimal value. For each iteration, the optimal value produced by the previous iteration is used as the benchmark. Repeat this step until the result converges and the program stops. In this way, the accuracy of the meta-model can be made more accurate and the known parameter combinations have more reference value.

請參照圖 4,圖4為繪示根據本新型一些實施例之成形工件厚度的優化結果。曲線40代表本新型實施例之上模角度α1、下模角度α2和上模引伸深度D1優化後所獲得之成形工件厚度,其中α1為4.99度、D1為1.6mm、α2為5.05度。曲線42代表初始設計之上模角度α1、下模角度α2和上模引伸深度D1所獲得之成形工件厚度,其中α1為5度、D1為2.27mm、α2為9度。由圖4可知,板材工件之R角的截面處R 1和R2是厚度最小的地方,曲線42之截面處R2所示之初始厚度為約0.206mm,曲線40之截面處R1所示之初始厚度為0.302mm,因此本新型實施例可大幅地提高R角的板料厚度。同時,由曲線42和曲線40的厚度變化可知,本新型實施例所獲得之成形工件厚度厚有較佳的均勻度。Please refer to FIG. 4. FIG. 4 shows the optimized result of the thickness of the formed workpiece according to some embodiments of the present invention. Curve 40 represents the thickness of the formed workpiece obtained after the optimization of the upper die angle α1, the lower die angle α2, and the upper die extension depth D1 in the embodiment of the present invention, where α1 is 4.99 degrees, D1 is 1.6 mm, and α2 is 5.05 degrees. The curve 42 represents the thickness of the formed workpiece obtained by the initial design upper die angle α1, lower die angle α2, and upper die extension depth D1, where α1 is 5 degrees, D1 is 2.27 mm, and α2 is 9 degrees. It can be seen from Fig. 4 that R1 and R2 at the cross section of the R angle of the sheet workpiece are the places where the thickness is the smallest. The initial thickness shown by R2 at the cross section of curve 42 is about 0.206mm, and the initial thickness shown by R1 at the cross section of curve 40 It is 0.302mm, so the embodiment of the present invention can greatly increase the thickness of the R angle. At the same time, it can be seen from the thickness changes of the curve 42 and the curve 40 that the thickness of the formed workpiece obtained by the embodiment of the present invention has a better uniformity.

本新型實施例另提供一種優化金屬沖壓製程參數的系統,以實施上述之步驟。請參照圖5,圖5為繪示根據本新型一些實施例之優化金屬沖壓製程參數的系統的方塊示意圖。此系統係運作於一電腦主機 200,此電腦主機200包含有處理器和記憶體,並安裝有例如LS- DYNA軟體。此系統包含:模型建立模組210、前處理模組220、模擬模組230、參數決定模組240、樣本產生模組250、響應曲面擬合模組260和優化模組270。模型建立模組210係用以建立模具模型和工件模型(步驟100),其中工件模型係安置在模具模型中,工件模型具有至少一個品質項目,每一個品質項目具有一設計目標。前處理模組220係用以定義出一沖壓曲線。模擬模組係用以根據此沖壓曲線並使用模具模型和工件模型,來進行一模擬操作(步驟110)。參數決定模組230係用以使用此模擬操作並搭配一全因子實驗設計法,來決定影響品質項目之模具模型的複數個模具參數,以及模具參數的數值範圍(步驟120)。樣本產生模組250係用以在模具參數的數值範圍中重複進行前述之模擬操作(步驟130),以獲得複數組樣本資料,每一組樣本資料包含模具參數的數值及其對應之品質項目的數值。響應曲面擬合模組260係用以對這些組樣本資料進行一擬合響應曲面操作(步驟140),以獲得一響應曲面。優化模組270係用以針對前述之設計目標對此響應曲面進行一優化操作(步驟150),以獲得模具參數的一組最佳數值。The embodiment of the present invention further provides a system for optimizing metal stamping process parameters to implement the above-mentioned steps. Please refer to FIG. 5. FIG. 5 is a block diagram illustrating a system for optimizing metal stamping process parameters according to some embodiments of the present invention. The system operates on a computer host 200, which includes a processor and memory, and is installed with software such as LS-DYNA. This system includes: a model building module 210, a pre-processing module 220, a simulation module 230, a parameter determination module 240, a sample generation module 250, a response surface fitting module 260, and an optimization module 270. The model building module 210 is used to build a mold model and a workpiece model (step 100), wherein the workpiece model is placed in the mold model, the workpiece model has at least one quality item, and each quality item has a design goal. The pre-processing module 220 is used to define a punching curve. The simulation module is used to perform a simulation operation based on the stamping curve and using the mold model and the workpiece model (step 110). The parameter determination module 230 is used to use this simulation operation and a full factorial experimental design method to determine a plurality of mold parameters of the mold model that affects the quality item and the numerical range of the mold parameters (step 120). The sample generation module 250 is used to repeat the aforementioned simulation operation (step 130) in the numerical range of the mold parameters to obtain a complex set of sample data. Each set of sample data includes the numerical value of the mold parameter and its corresponding quality item Numerical value. The response surface fitting module 260 is used to perform a fitting response surface operation on these sets of sample data (step 140) to obtain a response surface. The optimization module 270 is used to perform an optimization operation (step 150) on the response surface according to the aforementioned design objective to obtain an optimal set of mold parameters.

以下說明本新型另一些實施例之沖壓成形曲線優化的方法與系統。請參照圖6A至圖6F、圖7A至圖7H,圖6A為繪示根據本新型又一些實施例之優化金屬沖壓製程參數的方法的流程示意圖;圖6B至圖6E為繪示根據本新型又一些實施例用以例示說明沖壓成形曲線的示意圖;圖6F為繪示根據本新型又一些實施例用以例示說明成形工件回彈量的示意圖;圖7A至圖7H為繪示根據本新型又一些實施例用以例示說明定義沖壓成形曲線的示意圖。The following describes the method and system for optimizing the stamping forming curve in other embodiments of the present invention. Please refer to FIGS. 6A to 6F, and FIGS. 7A to 7H. FIG. 6A is a schematic flow diagram illustrating a method for optimizing metal stamping process parameters according to still other embodiments of the present invention; Some embodiments are used to illustrate schematic diagrams of the stamping forming curve; FIG. 6F is a schematic diagram illustrating still other embodiments of the present invention used to illustrate the amount of springback of a formed workpiece; FIGS. 7A to 7H are diagrams illustrating some other embodiments according to the present The embodiment is used to illustrate a schematic diagram of defining a stamping forming curve.

在此優化金屬沖壓製程參數的方法中,首先,進行步驟300,以建立如圖2A 模具模型20和工件模型10,其中工件模型20係安置在模具模型10中。在此例子中,模具模型20和工件模型10係用以進行高強度鋼板的性能測試。工件模型20具有至少一個品質項目,例如:成形工件回彈量(即如圖6F所示之高強度鋼板的回彈角RA)或厚度變薄率。每一個品質項目具有一設計目標,例如:成形工件回彈量(回彈角RA)的最小值或厚度變薄率的最小範圍。然後,進行步驟310,以定義出複數條沖壓曲線。這些沖壓曲線含有如圖6D所示之下料曲線、圖6B所示之持壓曲線、圖6C所示之多次回壓曲線和/或圖6E所示之震盪曲線。本新型些實施例並以自動化方式來調整各種沖壓曲線的沖頭位置與斜率(速度)。例如:調整圖7A所示之持壓曲線上的點Q1、Q2、Q3、Q4的位置而定義出圖7B至7D所示之持壓曲線;調整圖7A所示之持壓曲線上的點P1、P2、P3的位置而定義出圖7F至7G所示之持壓曲線。此外,圖7H為一種下料曲線。In the method for optimizing the parameters of the metal stamping process, first, step 300 is performed to establish the mold model 20 and the workpiece model 10 as shown in FIG. 2A, wherein the workpiece model 20 is placed in the mold model 10. In this example, the mold model 20 and the workpiece model 10 are used for performance testing of high-strength steel plates. The workpiece model 20 has at least one quality item, such as the springback of the formed workpiece (ie, the rebound angle RA of the high-strength steel plate as shown in FIG. 6F) or the thickness reduction rate. Each quality item has a design goal, such as the minimum value of the springback (rebound angle RA) of the formed workpiece or the minimum range of the thickness reduction rate. Then, step 310 is performed to define a plurality of punching curves. These pressing curves include the blanking curve shown in FIG. 6D, the holding pressure curve shown in FIG. 6B, the multiple back pressure curve shown in FIG. 6C, and/or the oscillation curve shown in FIG. 6E. In some embodiments of the present invention, the punch positions and slopes (speeds) of various punching curves are adjusted in an automated manner. For example: adjust the positions of points Q1, Q2, Q3, and Q4 on the pressure holding curve shown in Figure 7A to define the pressure holding curves shown in Figures 7B to 7D; adjust the point P1 on the pressure holding curve shown in Figure 7A The positions of, P2 and P3 define the pressure holding curve shown in Figures 7F to 7G. In addition, Figure 7H is a blanking curve.

接著,進行步驟320,以根據步驟310所定義之每一條沖壓曲線並使用模具模型和工件模型,來進行模擬操作,以獲得複數組樣本資料,其中每一組樣本資料包含前述之沖壓曲線及其對應之品質項目的數值。然後,進行步驟330,以對這些組樣本資料進行一擬合響應曲面操作,以獲得一響應曲面。接著,進行步驟340,以針對前述之設計目標,使用一優化演算法來對此響應曲面進行一優化操作,以獲得一最佳沖壓曲線。步驟330和步驟340的演算法與步驟140和步驟150相同,故不再此贅述。Next, proceed to step 320 to perform simulation operations based on each punching curve defined in step 310 and using the mold model and the workpiece model to obtain a complex set of sample data, where each set of sample data includes the aforementioned punching curve and its The value of the corresponding quality item. Then, step 330 is performed to perform a fitting response surface operation on these sets of sample data to obtain a response surface. Then, step 340 is performed to use an optimization algorithm to perform an optimization operation on the response surface according to the aforementioned design goal to obtain an optimal stamping curve. The algorithm of step 330 and step 340 is the same as that of step 140 and step 150, so it will not be repeated here.

本新型實施例另提供一種優化金屬沖壓製程參數的系統,以實施上述之步驟。請參照圖8,圖8為繪示根據本新型另一些實施例之優化金屬沖壓製程參數的系統的方塊示意圖。此系統係運作於一電腦主機 400,此電腦主機400包含有處理器和記憶體,並安裝有例如LS- DYNA軟體。此系統包含:模型建立模組410、前處理模組420、模擬模組430、樣本產生模組440、響應曲面擬合模組450和優化模組460。模型建立模組410係用以建立模具模型和工件模型(步驟300),其中工件模型係安置在模具模型中,工件模型具有至少一個品質項目,每一個品質項目具有一設計目標。前處理模組410係用以定義出複數條沖壓曲線(步驟310)。模擬模組420係用以根據此些沖壓曲線之一者並使用模具模型和工件模型,來進行一模擬操作。樣本產生模組430係用以根據每一條沖壓曲線並使用模具模型和工件模型,來重複進行前述之模擬操作,以獲得複數組樣本資料(步驟320),其中每一組樣本資料包含沖壓曲線及其對應之品質項目的數值。響應曲面擬合模組450係用以對這些組樣本資料進行一擬合響應曲面操作(步驟330),以獲得一響應曲面。優化模組460係用以針對前述之設計目標,使用一優化演算法來對此響應曲面進行一優化操作(步驟340),以獲得一最佳沖壓曲線。The embodiment of the present invention also provides a system for optimizing metal stamping process parameters to implement the above-mentioned steps. Please refer to FIG. 8. FIG. 8 is a block diagram illustrating a system for optimizing metal stamping process parameters according to other embodiments of the present invention. The system operates on a computer host 400, which includes a processor and memory, and is installed with software such as LS-DYNA. This system includes: a model building module 410, a pre-processing module 420, a simulation module 430, a sample generation module 440, a response surface fitting module 450, and an optimization module 460. The model building module 410 is used to build a mold model and a workpiece model (step 300), wherein the workpiece model is placed in the mold model, the workpiece model has at least one quality item, and each quality item has a design goal. The pre-processing module 410 is used to define a plurality of punching curves (step 310). The simulation module 420 is used to perform a simulation operation based on one of the stamping curves and using the mold model and the workpiece model. The sample generation module 430 is used to repeat the aforementioned simulation operation using the mold model and the workpiece model according to each stamping curve to obtain a complex array of sample data (step 320), wherein each set of sample data includes the stamping curve and The value of its corresponding quality item. The response surface fitting module 450 is used to perform a fitting response surface operation on these sets of sample data (step 330) to obtain a response surface. The optimization module 460 is used to use an optimization algorithm to perform an optimization operation on the response surface (step 340) to obtain an optimal stamping curve according to the aforementioned design goal.

綜上所述,本新型實施例可獲得其最佳模具參數組合和沖壓成形曲線,而可減少人為經驗判斷盲點,降低試模次數與成本。In summary, the embodiment of the present invention can obtain the best mold parameter combination and stamping forming curve, and can reduce the blind spots of human experience judgment, and reduce the number of mold trials and the cost.

雖然本新型已以實施例揭露如上,然其並非用以限定本新型,任何所屬技術領域中具有通常知識者,在不脫離本新型的精神和範圍內,當可作些許的更動與潤飾,故本新型的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of this new model shall be subject to those defined by the attached patent scope.

10:工件模型 12:導引沖頭 14:板料工件 20:模具模型 22:上模 24:下模 30:組合模型 40:曲線 42:曲線 100:建立模具模型和工件模型 110:根據一條沖壓曲線並使用模具模型和工件模型,來進行模擬操作 120:使用該模擬操作並搭配全因子實驗設計法,來決定模具參數及其數值範圍 130:在模具參數的數值範圍中重複進行模擬操作,以獲得複數組樣本資料 140:進行擬合響應曲面操作 150:進行優化操作 200:電腦主機 210:模型建立模組 220:前處理模組 230:模擬模組 240:參數決定模組 250:樣本產生模組 260:響應曲面擬合模組 270:優化模組 300:建立模具模型和工件模型 310:定義出複數條沖壓曲線 320:根據每一條沖壓曲線並使用模具模型和工件模型,來進行模擬操作,而獲得複數組樣本資料 330:進行一擬合響應曲面操作 340:進行一優化操作 400:電腦主機 410:模型建立模組 420:前處理模組 430:模擬模組 440:樣本產生模組 450:響應曲面擬合模組 460:優化模組 A1:模型縮放量 A2:模型縮放量 α1:上模角度 α2:下模角度 D1:上模引伸深度 L1:長度 L2:長度 P1:點 P2:點 P3:點 Q1:點 Q2:點 Q3:點 Q4:點 R1:截面處 R2:截面處 RA:回彈角 W1:寬度 W2:寬度10: Workpiece model 12: Guiding punch 14: Sheet workpiece 20: Mold model 22: upper die 24: Lower die 30: Combination model 40: Curve 42: Curve 100: Build mold model and workpiece model 110: According to a stamping curve and use the mold model and the workpiece model to simulate operation 120: Use the simulation operation and the full factorial experimental design method to determine the mold parameters and their numerical ranges 130: Repeat the simulation operation in the numerical range of mold parameters to obtain complex array sample data 140: Perform fitting response surface operations 150: Perform optimization operations 200: computer host 210: Model building module 220: pre-processing module 230: analog module 240: Parameter determination module 250: sample generation module 260: Response surface fitting module 270: Optimization module 300: Build mold model and workpiece model 310: Define multiple stamping curves 320: According to each stamping curve and use the mold model and the workpiece model to perform simulation operations to obtain a complex array of sample data 330: Perform a fitting response surface operation 340: Perform an optimization operation 400: Computer host 410: Model Building Module 420: Pre-processing module 430: Analog Module 440: sample generation module 450: Response Surface Fitting Module 460: Optimization module A1: Model scaling A2: Model scaling α1: Upper die angle α2: Die angle D1: Depth of upper die extension L1: length L2: length P1: point P2: point P3: point Q1: point Q2: point Q3: point Q4: point R1: at the section R2: at the section RA: rebound angle W1: width W2: width

為了更完整了解實施例及其優點,現參照結合所附圖式所做之下列描述,其中 [圖1]為繪示根據本新型一些實施例之優化金屬沖壓製程參數的方法的流程示意圖; [圖2A]和[圖2B]為繪示根據本新型一些實施例用以例示說明模具模型和工件模型的示意圖; [圖2C]為繪示根據本新型一些實施例用以例示說明模具參數的示意圖; [圖3A]為繪示根據本新型一些實施例用以例示說明沖壓成形曲線的示意圖; [圖3B]和[圖3C]為繪示根據本新型一些實施例用以例示說明上模角度和下模角度的示意圖; [圖4]為繪示根據本新型一些實施例之成形工件厚度的優化結果; [圖5]為繪示根據本新型又一些實施例之優化金屬沖壓製程參數的系統的方塊示意圖; [圖6A] 為繪示根據本新型又一些實施例之優化金屬沖壓製程參數的方法的流程示意圖; [圖6B]至[圖6E]為繪示根據本新型又一些實施例用以例示說明沖壓成形曲線的示意圖; [圖6F]為繪示根據本新型又一些實施例用以例示說明成形工件回彈量的示意圖; [圖7A]至[圖7H]為繪示根據本新型又一些實施例用以例示說明定義沖壓成形曲線的示意圖;以及 [圖8]為繪示根據本新型又一些實施例之優化金屬沖壓製程參數的系統的流程示意圖。 For a more complete understanding of the embodiments and their advantages, reference is now made to the following description in conjunction with the accompanying drawings, in which [Fig. 1] is a schematic flow diagram showing a method for optimizing metal stamping process parameters according to some embodiments of the present invention; [FIG. 2A] and [FIG. 2B] are schematic diagrams illustrating the mold model and the workpiece model according to some embodiments of the present invention; [FIG. 2C] is a schematic diagram illustrating mold parameters according to some embodiments of the present invention; [FIG. 3A] is a schematic diagram illustrating a stamping forming curve according to some embodiments of the present invention; [FIG. 3B] and [FIG. 3C] are schematic diagrams illustrating the upper mold angle and the lower mold angle according to some embodiments of the present invention; [Figure 4] shows the optimized results of the thickness of the formed workpiece according to some embodiments of the present invention; [FIG. 5] is a block diagram showing a system for optimizing metal stamping process parameters according to other embodiments of the present invention; [FIG. 6A] is a schematic flow diagram illustrating a method for optimizing metal stamping process parameters according to other embodiments of the present invention; [FIG. 6B] to [FIG. 6E] are schematic diagrams illustrating still other embodiments of the present invention for illustrating the stamping forming curve; [FIG. 6F] is a schematic diagram illustrating the springback of a formed workpiece according to still other embodiments of the present invention; [FIG. 7A] to [FIG. 7H] are schematic diagrams illustrating the definition of a stamping forming curve according to still other embodiments of the present invention; and [Fig. 8] is a schematic flow diagram showing a system for optimizing metal stamping process parameters according to other embodiments of the present invention.

200:電腦主機 200: computer host

210:模型建立模組 210: Model building module

220:前處理模組 220: pre-processing module

230:模擬模組 230: analog module

240:參數決定模組 240: Parameter determination module

250:樣本產生模組 250: sample generation module

260:響應曲面擬合模組 260: Response Surface Fitting Module

270:優化模組 270: Optimization module

Claims (8)

一種優化金屬沖壓製程參數的系統,係運作於一電腦主機,包含: 一模型建立模組,用以建立一模具模型和一工件模型,其中該工件模型係安置在該模具模型中,該工件模型具有至少一品質項目,每一該至少一品質項目具有一設計目標; 一前處理模組,用以定義出一沖壓曲線; 一模擬模組,用以根據該沖壓曲線並使用該模具模型和該工件模型,來進行一模擬操作; 一參數決定模組,用以使用該模擬操作並搭配一全因子實驗設計法,來決定影響該至少一品質項目之該模具模型的複數個模具參數,以及該些模具參數的數值範圍; 一樣本產生模組,用以在該些模具參數的數值範圍中重複進行該模擬操作,以獲得複數組樣本資料,其中每一該些組樣本資料包含該些模具參數的數值及其對應之該至少一品質項目的數值; 一響應曲面擬合模組,用以對該些組樣本資料進行一擬合響應曲面操作,以獲得一響應曲面;以及 一優化模組,用以針對該設計目標對該響應曲面進行一優化操作,以獲得該些模具參數的一組最佳數值。 A system for optimizing metal stamping process parameters, which runs on a computer host and includes: A model building module for building a mold model and a workpiece model, wherein the workpiece model is placed in the mold model, the workpiece model has at least one quality item, and each of the at least one quality item has a design goal; A pre-processing module to define a stamping curve; A simulation module for performing a simulation operation based on the stamping curve and using the mold model and the workpiece model; A parameter determination module for using the simulation operation and a full factorial experimental design method to determine a plurality of mold parameters of the mold model that affect the at least one quality item, and the numerical range of the mold parameters; The sample generation module is used to repeat the simulation operation in the numerical range of the mold parameters to obtain a complex set of sample data, wherein each of the sets of sample data includes the numerical values of the mold parameters and their corresponding The value of at least one quality item; A response surface fitting module for performing a fitting response surface operation on the set of sample data to obtain a response surface; and An optimization module is used to perform an optimization operation on the response surface according to the design goal to obtain a set of optimal values of the mold parameters. 如請求項1所述之優化金屬沖壓製程參數的系統,其中該些模具參數包含一上模角度、一下模角度和一上模引伸深度,該至少一品質項目包含一成形工件厚度,該設計目標包含該成形工件厚度的一均勻度或一最小厚度的最大化。The system for optimizing metal stamping process parameters according to claim 1, wherein the mold parameters include an upper mold angle, a lower mold angle, and an upper mold extension depth, the at least one quality item includes a thickness of a formed workpiece, and the design goal Including a uniformity of the thickness of the shaped workpiece or maximization of a minimum thickness. 如請求項1所述之優化金屬沖壓製程參數的系統,其中在該些模具參數的數值範圍中重複進行該模擬操作的步驟係以自動化方式來進行。The system for optimizing metal stamping process parameters as described in claim 1, wherein the step of repeating the simulation operation in the numerical range of the mold parameters is performed in an automated manner. 如請求項1所述之優化金屬沖壓製程參數的系統,其中該擬合響應曲面操作係使用一連續曲面響應法(Sequential Response Surface Method),該優化演算法包含基因演算法、退火法、混合演算法或蛙跳法。The system for optimizing metal stamping process parameters as described in claim 1, wherein the fitting response surface operation uses a sequential response surface method (Sequential Response Surface Method), and the optimization algorithm includes genetic algorithm, annealing method, and hybrid algorithm Method or Leapfrog Method. 一種優化金屬沖壓製程參數的系統,係運作於一電腦主機,包含: 一模型建立模組,用以建立一模具模型和一工件模型,其中該工件模型係安置在該模具模型中,該工件模型具有至少一品質項目,每一該至少一品質項目具有一設計目標; 一前處理模組,用以定義出複數條沖壓曲線; 一模擬模組,用以根據該些沖壓曲線之一者並使用該模具模型和該工件模型,來進行一模擬操作; 一樣本產生模組,用以根據每一該些沖壓曲線並使用該模具模型和該工件模型,來重複進行該模擬操作,以獲得複數組樣本資料,其中每一該些組樣本資料包含該些沖壓曲線及其對應之該至少一品質項目的數值; 一響應曲面擬合模組,用以對該些組樣本資料進行一擬合響應曲面操作,以獲得一響應曲面;以及 一優化模組,用以針對該設計目標,使用一優化演算法來對該響應曲面進行一優化操作,以獲得一最佳沖壓曲線。 A system for optimizing metal stamping process parameters, operating on a host computer, including: A model building module for building a mold model and a workpiece model, wherein the workpiece model is placed in the mold model, the workpiece model has at least one quality item, and each of the at least one quality item has a design goal; A pre-processing module to define a plurality of stamping curves; A simulation module for performing a simulation operation based on one of the stamping curves and using the mold model and the workpiece model; The sample generation module is used to repeat the simulation operation according to each of the stamping curves and using the mold model and the workpiece model to obtain a complex set of sample data, wherein each of the sets of sample data includes the The stamping curve and the corresponding value of the at least one quality item; A response surface fitting module for performing a fitting response surface operation on the set of sample data to obtain a response surface; and An optimization module is used to perform an optimization operation on the response surface by using an optimization algorithm for the design goal to obtain an optimal stamping curve. 如請求項5所述之優化金屬沖壓製程參數的系統,其中該些沖壓曲線包含:一下料曲線、一持壓曲線、一多次回壓曲線和/或一震盪曲線,該至少一品質項目包含一成形工件回彈量或一厚度變薄率,該設計目標包含該成形工件回彈量的一最小值或該厚度變薄率的最小範圍。The system for optimizing metal stamping process parameters according to claim 5, wherein the stamping curves include: a blanking curve, a holding pressure curve, a multiple back pressure curve and/or an oscillation curve, and the at least one quality item includes a The springback of the formed workpiece or a thickness reduction rate, the design target includes a minimum value of the springback of the formed workpiece or a minimum range of the thickness reduction rate. 如請求項5所述之優化金屬沖壓製程參數的系統,其中定義出該些沖壓曲線的步驟、及根據每一該些沖壓曲線使用該模具模型和該工件模型來進行該模擬操作的步驟係以自動化方式來進行。The system for optimizing metal stamping process parameters according to claim 5, wherein the steps of defining the stamping curves and the steps of using the mold model and the workpiece model to perform the simulation operation according to each of the stamping curves are It is done in an automated way. 如請求項5所述之優化金屬沖壓製程參數的系統,其中該擬合響應曲面操作係使用一連續曲面響應法(Sequential Response Surface Method),該優化演算法包含基因演算法、退火法、混合演算法或蛙跳法。The system for optimizing metal stamping process parameters as described in claim 5, wherein the fitting response surface operation uses a sequential response surface method (Sequential Response Surface Method), and the optimization algorithm includes genetic algorithm, annealing method, and hybrid algorithm Method or Leapfrog Method.
TW109210645U 2020-08-17 2020-08-17 System for optimizing metal stamping process parameters TWM604243U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW109210645U TWM604243U (en) 2020-08-17 2020-08-17 System for optimizing metal stamping process parameters

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW109210645U TWM604243U (en) 2020-08-17 2020-08-17 System for optimizing metal stamping process parameters

Publications (1)

Publication Number Publication Date
TWM604243U true TWM604243U (en) 2020-11-21

Family

ID=74203687

Family Applications (1)

Application Number Title Priority Date Filing Date
TW109210645U TWM604243U (en) 2020-08-17 2020-08-17 System for optimizing metal stamping process parameters

Country Status (1)

Country Link
TW (1) TWM604243U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI732655B (en) * 2020-08-17 2021-07-01 財團法人金屬工業研究發展中心 Method and system for optimizing metal stamping process parameters

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI732655B (en) * 2020-08-17 2021-07-01 財團法人金屬工業研究發展中心 Method and system for optimizing metal stamping process parameters

Similar Documents

Publication Publication Date Title
TWI732655B (en) Method and system for optimizing metal stamping process parameters
Bahloul et al. A study on optimal design of process parameters in single point incremental forming of sheet metal by combining Box–Behnken design of experiments, response surface methods and genetic algorithms
Fu et al. Using genetic algorithm-back propagation neural network prediction and finite-element model simulation to optimize the process of multiple-step incremental air-bending forming of sheet metal
CN102672059B (en) The method of mould concave-convex mold amendment profile is determined according to emulation stamped workpieces thickness
CN102737147B (en) Optimized design method for determining geometric parameters of intermediate construction for forming panel veneer in multiple steps
Zhao et al. Computer aided preform design in forging using the inverse die contact tracking method
Hambli et al. Application of a neural network for optimum clearance prediction in sheet metal blanking processes
Zhao et al. Preform die shape design for uniformity of deformation in forging based on preform sensitivity analysis
Lee et al. Shape optimization of the workpiece in the forging process using equivalent static loads
CN104307939A (en) Springback compensation method of thin-wall stamped part with large relative bending radius
CN110020487B (en) Deflection deformation compensation method for blank holder of drawing die
TWM604243U (en) System for optimizing metal stamping process parameters
CN107180131B (en) Method for determining deformation curvature radius of multipoint laser shock peening thin-walled part
CN112906136B (en) Method and system for predicting laser thermoforming deformation of hull plate
Chen et al. Application of integrated formability analysis in designing die-face of automobile panel drawing dies
Andrade-Campos et al. Optimization and inverse analysis in metal forming: scientific state-of-the-art and recent trends
Zhang et al. Selective element fission approach for fast FEM simulation of incremental sheet forming based on dual-mesh system
CN107025354A (en) A kind of window lifting plate forming technology optimization method based on range analysis
Guo et al. Bending Angle Prediction Model Based on BPNN‐Spline in Air Bending Springback Process
CN113811404B (en) Machining process design system, machining process design method, and machining process design program
CN107092745A (en) A kind of window lifting plate forming technology optimization method based on variance analysis
Zhao et al. Die cavity design of near flashless forging process using FEM-based backward simulation
Mohanty et al. Effect of inclination and rotation of the sheet on sheet thinning and formability in robot assisted incremental sheet metal forming
Zhao et al. Preform design of a generic turbine disk forging process
Rathod et al. Optical CAD modelling and designing of compound die using the python scripting language