TWM600403U - Visualizing management and monitoring device of steam system - Google Patents

Abstract

A visual management and monitoring device for a steam system includes an outer shell, a control circuit board, A pipe clamp and a power source. Wherein the surface of the outer shell is provided with at least a section of transparent area, the control circuit board and the power source are arranged in the outer shell, and the control circuit board is provided with a data collection module, a data processing module, a data storage module, A plurality of color indicator lights and a plurality of control buttons. The pipe clamp is arranged at the bottom of the outer shell to clamp on the surface of a pipe of the steam system. The temperature data of the steam system can be collected and calculated to make The inspectors can quickly determine that the steam system is in one of low temperature, blocked, normal or leaking states by looking directly at the color indicator lights, which greatly improves the inspection efficiency and safety.

Description

Visualized management and monitoring device for steam system

This creation belongs to the field of steam systems, especially about a visual management and monitoring device for steam systems, which can quickly collect the temperature data of the steam system and perform calculations, and use visual light display effects to indicate its status, thereby improving the inspection Check efficiency and safety.

According to, at present, such as: electronics industry, petrochemical and chemical industry, food and food processing industry, hotel industry, construction equipment industry (central heating of apartments and buildings), aquaculture fishery or steel industry, etc., steam energy is often used As other heating applications in various fields. The so-called steam is a high-temperature gas produced by using fuel combustion to generate heat and then indirectly heating water through a boiler. Steam will release its latent heat when used, and the remaining sensible heat will exist in the condensed water. There is still 20% of waste heat. Therefore, how to effectively control the temperature of steam during the distribution process and increase the effective ratio of latent heat use. If the condensate generated during the steam distribution process can be effectively recovered to reduce the loss of sensible heat, it can be greatly improved. Improve the efficiency of the steam system. The water remover is the main component of the steam system, which is used to connect the steam system and the condensate system, and can isolate the steam in the steam system while draining water. Therefore, the action of the water remover often affects the performance and response of the equipment. However, the current use of the water remover to discharge condensate to increase the latent heat can save fuel and water resources, and reduce production costs.

Therefore, the water eliminator is an important key to determining the efficiency of the steam system. At present, the fault detection method of the water eliminator is mostly performed by professionals periodically. If it is damaged in the middle of the inspection cycle, it may wait until the next inspection. Faults are found, resulting in low efficiency of the steam system. Manual detection uses portable audio leak detection management and steam leak detection to determine whether there is a fault. The accuracy of manual detection depends entirely on the experience of the inspector. Therefore, in addition to detection In addition to the accuracy of the time, the labor and time costs for manual detection are also quite high.

At present, the common problems in the management of steam systems fall into the following three categories: 1. Use manual instrumentation for inspection and measurement, which requires professional instrument professionals to operate, and has experience in professional training; 2. Mechanical structure view windows, which need to be matched with pipelines When installing routine inspections, it is often difficult to distinguish due to windows and rust stains or unknown gas-liquid flow status; 3. Fully automatic monitoring, when the temperature or audio collection is sent to the central computer for collection and analysis, the amount of information transmitted Large and large records will cause the computer's calculation load to be too large, and the method calculation is not a steam expert system, and the temperature is single without interlacing calculation and multi-function discrimination capabilities. The temperature recording is used to estimate whether there is a leakage problem.

In view of this, the author has finally designed a visual management and monitoring device for the steam system in order to improve and solve the above-mentioned shortcomings. This author is designed to address the inconvenience of existing steam management and introduce a new type of steam management problem. State-of-the-art artificial intelligence algorithm technology, after intelligently defining the collected data analysis, intelligently self-designed discrimination procedures, intelligently estimated and calculated more than 4 kinds of discrimination and identification, and can externally transmit the discrimination results and detection data to facilitate the use of the central computer terminal in the future Take other integrated management and quantitative estimation, etc., in the future, you can also add output control valve operations to improve the ability of abnormal elimination and warning.

One purpose of this creation is to provide a visual management and monitoring device for the steam system, which can be quickly clamped on the steam system pipeline close to the back end of the water remover and the steam valve for temperature collection. There is no need to damage or newly set up during installation. Piping; In addition, during inspections, use this creative dog to calculate and determine its status, quickly and easily observe through the color of the light, and quickly and instantly observe whether the steam valve is leaking at low temperature and other abnormalities to ensure that the steam system is in the process It is stable and reduces energy loss and consumption. In addition, this creation does not need to climb up and down to inspect the valve with the instrument like the traditional one, thus greatly improving the safety during inspection.

In order to achieve the above purpose, the visual management and monitoring device of the steam system of the present creation includes: an outer shell, the surface of the outer shell is provided with at least a section of transparent area; a control circuit board is arranged in the outer shell, and the control circuit The board is equipped with a data collection module, a data processing module, a data storage module, a plurality of color indicator lights, and a plurality of control buttons. The data collection module is electrically connected to the data processing module and the data storage module. Group, the other color indicator lights are correspondingly arranged in the transparent area, and the control button is arranged on the surface of the outer shell to control the control circuit board; a pipe clamp is fixed on the bottom of the outer shell for Clamped and fixed on the surface of a pipeline of the steam system; and an electric power source is arranged inside the outer casing and is electrically connected to the control circuit board to provide the electric power required by the control circuit board; accordingly, by After the data collection module contacts the surface of the pipeline, it collects a temperature data of the steam system, and calculates the temperature data through the data processing module, so that the color indicator lights emit signals based on the temperature data, such as: low temperature One of the states such as, blocked, normal or leaking, enables the inspector to quickly judge the state of the steam system by directly visually observing the color of the light.

In one embodiment, the visual management and monitoring device of the steam system of the present invention further has a universal joint connected between the bottom of the outer casing and the pipe clamp, and the universal joint includes a first connecting part And a second connecting portion, the first connecting portion corresponds to the bottom of the outer shell, and the second connecting portion is arranged on the pipe clamp; and the data collection module includes a waterproof jack arranged on the surface of the outer shell , And a temperature sensor connected to the waterproof jack, the temperature sensor is in contact with the pipe surface; further, the control button includes a switch button, an output button and a reset button, and the housing An output recording jack is provided on the surface, and the output recording jack is electrically connected to the data storage module.

In another embodiment, the visual management and monitoring device of the steam system of the present invention further has a low power indicator and is electrically connected to the power source. In this embodiment, the power source of the present invention is charging Power source.

In addition, the visual management and monitoring device of the steam system of the present creation, the data processing module has two inspection modes: a quick inspection mode and a long-term data analysis inspection mode, and its use can be adjusted through the switch button. The survey mode.

In summary, this creation completely solves the shortcomings of mechanical glass windows that need to be re-piped and difficult to observe when erecting. Among them, the data collection module and the data calculation module adopt a computerized central system to collect and calculate data, avoiding too many computers Invalid data accumulates and takes up the burden of computer hardware. It is easy to produce a judgment state of meaningless expression. Moreover, if the signal is implemented through piping and wiring engineering, it will not only cost more, but also have problems such as disconnection or interference. Use wireless signals Transmission wireless will also require additional relay stations to transmit due to space barriers. When the actual state is not good, power consumption will be increased. Therefore, this creation greatly improves the detection efficiency and safety functions.

In order for your reviewers to have a clear understanding of the content of this creation, only the following descriptions and diagrams are used, please refer to it.

Please refer to Figure 1, Figure 2, Figure 3, and Figure 4, which are the three-dimensional exploded view of the preferred embodiment of the creation and the three-dimensional appearance after assembly, and the hardware block diagram of its control circuit board, and after installation Schematic diagram of the state. As shown in the following figures, the visual management and monitoring device 2 of the steam system 1 of the present creation includes an outer casing 21, a control circuit board 22, a pipe clamp 23 and an electric power source 24, which are installed in the steam system 1 One pipeline 11 on.

Wherein, the outer shell 21 is made into a circular tubular structure, and the surface of the outer shell 21 is provided with a transparent area 211, and the transparent area 211 is located on the top of the outer shell 21.

The control circuit board 22 is arranged inside the outer casing 21, and the control circuit board 22 is provided with a data collection module 221, a data processing module 222, a data storage module 223, a plurality of color indicator lights 224 and A plurality of control buttons 225, wherein the data collection module 221 is electrically connected to the data processing module 222 and the data storage module 223, and the color indicator lights 224 are correspondingly arranged in the transparent area 211, and The control button 225 is arranged on the surface of the outer casing 21 to control various operations of the control circuit 22 board; it should be noted that in this embodiment, the control button 225 referred to in the present creation includes a switch button 2251 , An output button 2252 and a reset button 2253. In addition, an output recording jack 2254 is provided on the surface of the outer shell 21, and the output recording jack 2254 is electrically connected to the data storage module 223; in addition, the data of this creation The processing module 222 has two inspection modes: a quick inspection mode and a long-term data analysis inspection mode, and can switch and adjust the inspection mode to be used in the creation through the switch button 2251. Furthermore, the data collection module 221 includes a waterproof jack 212 provided on the surface of the outer housing 21 and a temperature sensor 2211 connected to the waterproof jack 212.

The pipe clamp 23 is fixed on the bottom of the outer shell 21 for clamping and fixing on the surface of the pipe 11 of the steam system 1. In addition, for the convenience of inspection, the visual management and monitoring device 2 of this creation is more There is a universal joint 25, which is used to connect between the bottom of the outer shell 21 and the pipe clamp 23, and the universal joint 25 includes a first connecting portion 251 and a second connecting portion 252. A connecting portion 251 corresponds to the bottom of the outer shell 21, and the second connecting portion 252 is provided on the pipe clamp 23. The first connecting portion 251 and the second connecting portion 252 can be pivotally connected after being pivotally connected to each other. The temperature sensor 2211 is arranged on a surface of the pipe clamp 23 opposite to the pipe body 11, so that the temperature sensor 2211 is in contact with the surface of the pipe 11 after installation to capture the surface temperature data.

The power source 24 is also arranged inside the outer casing 21, and is electrically connected to the control circuit board 22 to provide the power required by the control circuit board 22 when it is running; in addition, this creation has a low power indicator light 241. Electrically connected to the power source 24 and located on the surface of the outer casing 21. In addition, the power source 24 used in this creation is a rechargeable power source, and its rechargeable design is more environmentally friendly.

Accordingly, after the data collection module 221 contacts the surface of the pipeline 11, the temperature data of the steam system 2 is collected, and the temperature data is calculated through the data processing module 222 to make the color indicator lights 224 According to the temperature data, a representative state such as: low temperature, blockage, normal or leaking is sent out, so that the inspector can quickly judge the state of the steam system by visually observing the color of the light. Therefore, the visual management and monitoring device 2 of this creation utilizes the non-destructive design of quick installation, and there is no need to destroy or set up a new configuration piping during installation. Moreover, during inspection, the author can calculate and judge its status through this creation. The color of the light signal is quickly and easily observed, and the steam valve is quickly and instantly observed for low temperature leakage and other abnormalities to ensure that the steam system is stable in the process and reduce energy loss and consumption. In addition, this creation does not need to climb up and down like the traditional one Use the instrument to inspect the valve, thus greatly improving the safety during inspection.

However, the above are only preferred embodiments of this creation, and are not used to limit the scope of implementation of this creation. Therefore, those who have ordinary knowledge in the technical field or are familiar with the technology to make various components Equivalent replacements, or more re-series changes, all equal changes and modifications made without departing from the spirit and scope of this creation shall be covered by the patent scope of this creation.

1: Steam system 11: Tube body 2: Visual management and monitoring device 21: outer shell 211: Transparent area 212: Waterproof jack 22: Control circuit board 221: Data Collection Module 2211: temperature sensor 222: Data Processing Module 223: Data Storage Module 224: Color indicator 225: Control button 2251: Switch button 2252: Output button 2253: Reset button 2254: output record jack 23: pipe clamp 24: Power source 241: Low power indicator 25: Universal joint 251: first connection part 252: second connection part

Figure 1 is a three-dimensional exploded view of a preferred embodiment of the creation. Figure 2 is a perspective view of the assembled preferred embodiment of the creation. Figure 3 is a hardware block diagram of the control circuit board of the preferred embodiment of the creation. Figure 4 is a schematic diagram of the state after installation of the preferred embodiment of the creation.

2: Visual management and monitoring device

21: outer shell

211: Transparent area

212: Waterproof jack

22: Control circuit board

2211: temperature sensor

224: Color indicator

225: Control button

2251: Switch button

2252: Output button

2253: Reset button

2254: output record jack

23: pipe clamp

24: Power source

241: Low power indicator

25: Universal joint

251: first connection part

252: second connection part

Claims (7)

A visualized management and monitoring device for steam system, including: An outer shell, the surface of the outer shell is provided with at least a section of transparent area; A control circuit board is arranged in the housing, and the control circuit board is provided with a data collection module, a data processing module, a data storage module, a plurality of color indicator lights and a plurality of control buttons, the data collection module The assembly is electrically connected to the data processing module and the data storage module, and the color indicator lights are correspondingly arranged in the transparent area, and the control button is arranged on the surface of the outer shell to control the control circuit board ； A pipe clamp fixed on the bottom of the outer casing for clamping and fixing on the surface of a pipeline of the steam system; and An electric power source is arranged inside the outer casing and is electrically connected to the control circuit board to provide the electric power required by the control circuit board; accordingly, the data collection module contacts the surface of the pipeline to collect the One of the temperature data of the steam system, and the temperature data is calculated through the data processing module, so that the color indicator lights will send out one of the states such as low temperature, blockage, normal or leak based on the temperature data, so that the inspectors can The status of the steam system can be quickly judged directly by the color of the light. For example, the visual management and monitoring device of the steam system described in the first item of the patent application has a universal joint connected between the bottom of the outer shell and the pipe clamp, and the universal joint includes a first connecting part And a second connecting part, the first connecting part corresponds to the bottom of the outer shell, and the second connecting part is arranged on the pipe clamp. For example, the visual management and monitoring device of the steam system described in the first item of the scope of patent application, wherein the data collection module includes a waterproof jack provided on the surface of the outer shell, and a temperature sensor connected to the waterproof jack The temperature sensor is in contact with the surface of the pipeline. For example, the visual management and monitoring device of the steam system described in the scope of patent application, wherein the control button includes a switch button, an output button and a reset button, and the surface of the housing is provided with an output recording jack, and the The output record jack is electrically connected to the data storage module. For example, the visual management and monitoring device of the steam system described in item 4 of the scope of patent application has a low power indicator light and is electrically connected to the power source. For the visual management and monitoring device of the steam system described in item 5 of the scope of patent application, the power source is a rechargeable power source. For example, the visual management and monitoring device of the steam system described in item 6 of the scope of patent application, the data processing module has two inspection modes: a quick inspection mode and a long-term data analysis inspection mode, and through the switch button Switch and adjust the survey mode used.

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