TWM600244U - Carpentry machine processing system - Google Patents
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- TWM600244U TWM600244U TW109205842U TW109205842U TWM600244U TW M600244 U TWM600244 U TW M600244U TW 109205842 U TW109205842 U TW 109205842U TW 109205842 U TW109205842 U TW 109205842U TW M600244 U TWM600244 U TW M600244U
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Description
本創作是關於一種木工機台領域,尤其是關於在同一機台就能實現多種加工工序的木工機台加工系統。 This creation is about a woodworking machine field, especially a woodworking machine processing system that can realize multiple processing procedures on the same machine.
板式傢俱是以人造平面板材為基本結構,表面貼上原木皮或是人工皮,再透過各種工具機進行加工,最後利用螺絲或釘子將各板材所組裝的傢俱。相較於實木傢俱,具有不易受潮、不易因環境影響產生變形或開裂、方便拆卸、價格便宜等優點。 Panel furniture is based on the basic structure of man-made flat panels, the surface is pasted with raw veneer or artificial skin, and then processed by various machine tools, and finally assembled by screws or nails. Compared with solid wood furniture, it has the advantages of being less susceptible to moisture, less likely to be deformed or cracked due to environmental influences, easy to disassemble, and inexpensive.
一般應用於板式傢俱的加工,如鑽孔、貼標、開料工序分別是各一台控制裝置在不同機台,再搭配人工搬運或是流水線到不同站加工。例如,一個典型的傳統板式傢俱加工流程,首先用貼標機在大板上進行貼標,接著開料裝置將大板切成多個小板,再透過人工或是運輸帶送到封邊機,在板材(小板)的四個側面貼皮(通常大板的上下面原本就已貼皮),最後再透過人工或是運輸帶送到鑽孔機,加工板材(小板)的孔、槽、铣型。 Generally used in the processing of panel furniture, such as drilling, labeling, and cutting processes, each of which is a control device on a different machine, and then combined with manual handling or assembly lines to different stations for processing. For example, in a typical traditional panel furniture processing process, a labeling machine is first used to label a large panel, and then the large panel is cut into multiple small panels by a cutting device, and then sent to the edge banding machine by manual or conveyor belt , Paste the skin on the four sides of the board (small board) (usually the upper and lower sides of the big board are already pasted), and finally send it to the drilling machine by hand or conveyor belt to process the holes of the board (small board). Slot, milling type.
現有的木工機台加工的貼標、開料、鑽孔各需要一台控制裝置,因此成本高,且整合產線時也要考量三台控制裝置的溝通問題。且小板從開料完送到封邊機和封邊完送到鑽孔機需 要人工搬運或是設計自動化產線,若是自動化產線,成本極高,若不是自動化產線,每一站可能都各需要一個操作工,人力成本與時間成本也不低。 Existing woodworking machines require one control device for labeling, cutting, and drilling, so the cost is high, and the communication between the three control devices must be considered when integrating the production line. And the small plates are sent to the edge banding machine after opening and to the drilling machine after edge banding. Manual handling or design of an automated production line is required. If it is an automated production line, the cost is extremely high. If it is not an automated production line, each station may need an operator, and the labor cost and time cost are not low.
另,現有的木工機台加工的生產線(包括自動化產線)占地面積大,許多小型傢俱廠很難有空間可以擺放三種機台。 In addition, the existing woodworking machine processing production lines (including automated production lines) occupy a large area, and it is difficult for many small furniture factories to have space to place three machines.
於是,為解決習知整合產線時多台控制裝置的溝通問題,多機台占地面積的問題,及自動化成本、人力成本、時間成本過高等問題,本案的目的在整合了鑽孔、貼標、開料、封邊等功能,在同一機台就能實現多種加工,達到降低多台加工機台的控制裝置及通訊成本、節省空間、省機台成本、省人力、提高加工效率。 Therefore, in order to solve the communication problem of multiple control devices when the conventional integrated production line, the problem of the floor space of multiple machines, and the problems of automation cost, labor cost, and time cost are too high, the purpose of this case is to integrate drilling and pasting. With functions such as labeling, cutting, and edge banding, multiple processing can be realized on the same machine, which reduces the control device and communication costs of multiple processing machines, saves space, saves machine costs, saves manpower, and improves processing efficiency.
為達上述目的,本創作揭露一種木工機台加工系統,用於至少包含開料和鑽孔兩種以上木工加工工序的機台,其包括:一輸入模組用以輸入物件在加工系統加工所需要零件的圖檔、刀具參數與工藝參數;一控制裝置包含有:一讀取模組用以接收該輸入模組的圖檔、刀具參數與工藝參數;一密排模組由該讀取模組取得前述圖檔與刀具參數,用以規劃所需零件合併到物件的配置佈局,用以產生密排規劃;一開料模組由該讀取模組取得前述刀具參數,及前述密排規劃,用以產生物件切割為所需零件的開料加工檔;一鑽孔模組由該讀取模組取得前述刀具參數與工藝參數,及前述密排規劃,用以產生鑽孔加工檔;一中控模組 根據前述密排規劃、開料加工檔、鑽孔加工檔,及木工機台的機型參數,用以產生整合開料和鑽孔加工流程規劃的第一加工檔;一加工模組根據該第一加工檔產生一第一加工指令;最後一驅動裝置接受該控制裝置的該第一加工指令用以驅動木工機台的馬達,且前述馬達耦接至執行該些木工加工工序所需的相關組件。 In order to achieve the above objective, this creation discloses a woodworking machine processing system, which is used for a machine that includes at least two woodworking processes of cutting and drilling. It includes: an input module for inputting objects in the processing system The drawing files, tool parameters and process parameters of the parts are needed; a control device includes: a reading module for receiving the drawing files, tool parameters and process parameters of the input module; a close-packed module from the reading module The group obtains the aforementioned drawing files and tool parameters to plan the layout of the required parts to be merged into the object to generate the close-packed plan; a cutting module obtains the aforementioned tool parameters and the aforementioned close-packed plan from the reading module , Used to generate the cutting processing file for cutting the object into the required part; a drilling module obtains the aforementioned tool parameters and process parameters from the reading module, and the aforementioned close-packing plan to generate the drilling processing file; Central control module According to the aforementioned close-packed planning, cutting processing file, drilling processing file, and the model parameters of the woodworking machine, it is used to generate the first processing file that integrates the cutting and drilling processing flow planning; a processing module is based on the A processing file generates a first processing instruction; the last driving device receives the first processing instruction from the control device to drive the motor of the woodworking machine, and the motor is coupled to the related components required to perform the woodworking processing .
進一步在實施上,該木工機台加工系統包含貼標加工工序,該控制裝置更包含一貼標模組,該貼標模組依據前述圖檔,和該輸入模組輸入的標籤參數產生貼標加工檔,且該中控模組依據前述密排規劃、開料加工檔、鑽孔加工檔、貼標加工檔與機型參數產生整合開料、鑽孔及貼標加工流程規劃的一第二加工檔,該加工模組根據該第二加工檔產生一第二加工指令;該驅動裝置接受該控制裝置的該第二加工指令用以驅動木工機台的馬達,且前述馬達耦接至執行該些木工加工工序所需的相關組件。 Further in implementation, the woodworking machine processing system includes a labeling process, the control device further includes a labeling module, the labeling module generates a label based on the aforementioned image file and the label parameters input by the input module Processing files, and the central control module generates a second integrated cutting, drilling and labeling process planning based on the aforementioned close-packed planning, cutting processing files, drilling processing files, labeling processing files and model parameters Processing file, the processing module generates a second processing command according to the second processing file; the driving device receives the second processing command from the control device to drive the motor of the woodworking machine, and the motor is coupled to execute the Related components required for some woodworking processes.
進一步在實施上,該木工機台加工系統包含封邊加工工序,該控制裝置更包含一封邊模組,該封邊模組依據前述圖檔,和該輸入模組輸入的封邊參數產生封邊加工檔,且該中控模組依據前述密排規劃、開料加工檔、鑽孔加工檔、封邊加工檔與機型參數產生整合開料、鑽孔及封邊加工流程規劃的一第三加工檔,該加工模組根據該第三加工檔產生一第三加工指令;該驅動裝置接受該控制裝置的該第三加工指令用以驅動木工機台的馬達,且前述馬達耦接至執行該些木工加工工序所需的相關組件。 Further in implementation, the woodworking machine processing system includes an edge-sealing process, the control device further includes an edge-sealing module, the edge-sealing module generates a seal based on the aforementioned drawing files and the edge-sealing parameters input by the input module Edge processing files, and the central control module generates a first integrated cutting, drilling and edge processing process planning based on the aforementioned close-packed planning, cutting processing files, drilling processing files, edge banding processing files and model parameters. Three processing stages, the processing module generates a third processing instruction according to the third processing stage; the driving device receives the third processing instruction from the control device to drive the motor of the woodworking machine, and the aforementioned motor is coupled to the execution Related components required for these woodworking processes.
進一步在實施上,該木工機台加工系統包含貼標及 封邊的加工工序,該控制裝置更包含一貼標模組及一封邊模組,該貼標模組依據前述圖檔,和該輸入模組輸入的標籤參數產生貼標加工檔,該封邊模組依據前述圖檔,和該輸入模組輸入的封邊參數產生封邊加工檔;且該中控模組依據前述密排規劃、開料加工檔、鑽孔加工檔、貼標加工檔、封邊加工檔與機型參數產生整合開料、鑽孔、貼標及封邊加工流程規劃的一第四加工檔,該加工模組根據該第四加工檔產生一第四加工指令;該驅動裝置接受該控制裝置的該第四加工指令用以驅動木工機台的馬達,且前述馬達耦接至執行該些木工加工工序所需的相關組件。 Further in implementation, the woodworking machine processing system includes labeling and For the processing process of edge sealing, the control device further includes a labeling module and an edge sealing module. The labeling module generates a labeling processing file based on the aforementioned drawing file and the label parameters input by the input module. The edge module generates edge sealing processing files based on the aforementioned drawing files and the edge sealing parameters input by the input module; and the central control module according to the aforementioned close packing planning, cutting processing files, drilling processing files, and labeling processing files , The edge banding processing file and model parameters generate a fourth processing file that integrates the planning of cutting, drilling, labeling and edge banding processing processes, and the processing module generates a fourth processing command according to the fourth processing file; The driving device receives the fourth processing command from the control device to drive the motor of the woodworking machine, and the motor is coupled to related components required to perform the woodworking processing procedures.
透過本案系統,使用者透過輸入模組匯入或自行建立圖檔並設置刀具參數及工藝參數,將物件(大板)放到機台上,並按下加工,控制裝置會讀取使用者的輸入,並交由密排模組進行多個零件(小板)合併到物件(大板)的規劃,接著由中控模組生成主要加工檔,而開料及鑽孔模組生成副加工檔,再透過加工模組將加工檔轉成加工命令讓驅動器得以驅動各軸向作動。最終使用者即可得到所有完成工藝的小板。相較於傳統加工流程,開料、鑽孔、封邊等工作總共只需要整合在一台控制裝置及一位操作工,減少各站上下料的時間、加工時間、控制系統成本、人力成本。同一機台就能實現多種加工,因此也具有節省空間、省機台成本、省人力、提高加工效率的效益。 Through the system in this case, the user can import or create a drawing file and set the tool parameters and process parameters through the input module, put the object (large board) on the machine, and press the processing, the control device will read the user’s Input and submit it to the close-packing module for planning of merging multiple parts (small boards) into objects (large boards), then the central control module generates the main processing files, and the cutting and drilling modules generate secondary processing files. Then through the processing module, the processing file is converted into processing commands so that the driver can drive each axis to act. The end user can get all the finished small boards. Compared with the traditional processing flow, cutting, drilling, edge banding and other tasks only need to be integrated with one control device and one operator, reducing the loading and unloading time, processing time, control system cost, and labor cost of each station. The same machine can achieve multiple processing, so it also has the benefits of saving space, saving machine costs, saving manpower, and improving processing efficiency.
100:輸入模組 100: Input module
200:控制裝置 200: control device
201:第一加工檔 201: First processing gear
202:第一加工指令 202: The first processing instruction
203:第二加工檔 203: Second processing gear
204:第二加工指令 204: Second processing instruction
205:第三加工檔 205: Third processing gear
206:第三加工指令 206: Third processing instruction
207:第四加工檔 207: Fourth processing gear
208:第四加工指令 208: Fourth processing instruction
210:讀取模組 210: read module
220:密排模組 220: Close-packed module
230:中控模組 230: Central control module
240:開料模組 240: Cutting module
250:鑽孔模組 250: Drilling module
260:貼標模組 260: Labeling module
270:封邊模組 270: Edge banding module
280:加工模組 280: Processing module
300:驅動裝置 300: Drive
400、500、600、700:機台 400, 500, 600, 700: machine
410、510、610、710:夾爪 410, 510, 610, 710: gripper
420、530、630、730:鑽孔裝置 420, 530, 630, 730: drilling device
430、540、640、740:開料裝置 430, 540, 640, 740: Cutting device
401、501、601、701:板材 401, 501, 601, 701: plates
520、620、720:貼標裝置 520, 620, 720: labeling device
641:排鑽裝置 641: Drilling Device
圖1為本案結合鑽孔開料的木工加工系統示意圖。 Figure 1 is a schematic diagram of the woodworking system combined with drilling and cutting.
圖2為本案結合貼標鑽孔開料的木工加工系統示意圖。 Figure 2 is a schematic diagram of the woodworking system combined with labeling, drilling and cutting.
圖3為本案結合鑽孔開料封邊的木工加工系統示意圖。 Figure 3 is a schematic diagram of the woodworking processing system combined with drilling, cutting, and edge sealing.
圖4為本案結合貼標鑽孔開料封邊的木工加工系統示意圖。 Figure 4 is a schematic diagram of the woodworking system combined with labeling, drilling, cutting, and edge sealing.
圖5為本案應用實施結合鑽孔及開料的機台示意圖。 Figure 5 is a schematic diagram of the application and implementation of the machine combining drilling and cutting.
圖6為本案應用實施結合貼標、六面鑽及開料的機台示意圖。 Figure 6 is a schematic diagram of the machine that combines labeling, six-sided drilling and cutting in this case.
圖7為本案應用實施結合貼標、五面鑽及帶排鑽的開料的機台示意圖。 Figure 7 is a schematic diagram of the machine that combines labeling, five-sided drilling and strip drilling in this case.
圖8為本案應用實施結合貼標、六面鑽及電子開料鋸的機台示意圖。 Figure 8 is a schematic diagram of a machine that combines labeling, six-sided drilling and electronic cutting saws.
為了使本技術領域的人員更好地理解本創作方案,下面將結合本創作實施例中的附圖,對本創作實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例僅僅是本創作一部分的實施例,而不是全部的實施例。基於本創作中的實施例,本領域普通技術人員所做的等效變化與修飾前提下所獲得的所有其他實施例,都應當屬於本創作保護的範圍。 In order to enable those skilled in the art to better understand the creative scheme, the following will clearly and completely describe the technical scheme in the creative embodiment with reference to the accompanying drawings in the creative embodiment. Obviously, the described embodiment is only It is a part of the embodiment of this creation, not all the embodiment. Based on the embodiments in this creation, all other embodiments obtained under the premise of equivalent changes and modifications made by those of ordinary skill in the art should fall within the scope of protection of this creation.
請參閱圖1為本案結合鑽孔開料的木工加工系統示意圖。本創作揭露一種木工機台加工系統,用於至少包含開料和鑽孔兩種以上木工加工工序的機台,其系統最少包括:一輸入模組100、一控制裝置200及一驅動裝置300。而該控制裝置200內部建有一讀取模組210、一密排模組220、一中控模組230、一開料模
組240及一鑽孔模組250。
Please refer to Figure 1 for a schematic diagram of the woodworking system combined with drilling and cutting. This creation discloses a woodworking machine processing system for a machine that includes at least two woodworking processes of cutting and drilling. The system includes at least: an
該輸入模組100用以輸入物件在加工系統加工所需要零件的圖檔、刀具參數與工藝參數,本創作實施例所述的物件是指用於木工機台加工的大板,零件是指大板預計要裁切後的小板。該輸入模組100係為使用者操作介面,使用者操作介面包括機台上控制裝置螢幕和/或機台外接的電腦裝置(如桌上型電腦或筆電等,透過有線或無線網路連線的方式與控制裝置200連接),讓使用者能夠輸入圖檔、刀具參數、工藝參數。圖檔泛指所有可以描述欲加工的板材,無論是圖檔或是可以具有規範的文件檔(例如AutoCAD DXF檔),另外,也可在使用者介面上自行繪製。使用者介面提供刀具參數及工藝參數,所述刀具參數為機台所有加工工序的刀具相關參數,刀具相關參數包含刀具種類、刀具位置、刀具速度、刀徑;而工藝參數包含不同工藝的加工方式、路徑規劃方式等。亦可藉由使用者介面控制木工機台加工的執行、暫停、停止加工。
The
由該控制裝置200內的讀取模組210接收該輸入模組100的圖檔、刀具參數與工藝參數等資料,並解析圖檔內容。
The
該密排模組220由該讀取模組210取得前述圖檔與刀具參數,用以規劃所需零件合併到物件的配置佈局,用以產生密排規劃;密排是一種盡可能將多個小的不規則幾合圖形放到大的不規則幾合圖形上的動作,透過計算可得到最緊密的配置。在得知物件(大板)的尺寸後,再嘗試將各個零件(小板)整合成一塊一塊
的物件(大板)。密排模組220接收所有零件的圖檔資訊,並參考前述刀具參數及工藝參數,排出最緊密且能夠讓後面加工最快速的配置。密排完成後會將小板的工藝合併到物件(大板)上,讓後續加工視為加工單一物件(板材)。所述工藝參數主要包含鑽孔、開槽及铣型的木工工序方式,進一步該密排模組220由該讀取模組210同時取得工藝參數,用以優化密排規劃。
The
該中控模組230用於負責規劃整體加工流程,並生成加工檔給加工模組280,根據不同機台機型的參數設定,決定不同模組的啟用順序,首先生成上料程序指令,包含將物件推至加工平台、將物件推往定位柱確保對齊,接著依序呼叫各個子模組,子模組至少包含鑽孔與開料,也可以包含貼標及/或封邊等模組,規劃對應的加工程序,並生成子加工檔生成子程序,最後輸出下料程序,將完成加工後的板材推至完成加工區。所述機型參數是機台的機構相關參數。
The
該開料模組240由該讀取模組210取得前述刀具參數,及前述密排規劃,用以產生物件切割為所需零件的一開料加工檔;實施上該開料模組240可透過該中控模組230去取的刀具參數及密排規劃。特別說明,後續實施例要說明的鑽孔、貼標及封邊等子模組,也可透過中控模組230去取得該讀取模組210及該密排模組220的資料。進一步該開料模組240由該讀取模組210同時取得工藝參數,用以優化開料加工檔。該開料模組240規劃開料的動作,生成開料的副加工檔。根據密排規劃的結果資料、刀具參數及開料相關
工藝參數,規劃將物件分割成多個零件的最佳路徑(例如最短加工路徑或最短加工時間)。透過參數設定可切換成不同類型的開料裝置,開料裝置包含單主軸、多主軸、電子開料鋸,規劃不同種類的加工動作,產生對應的加工檔。
The
該鑽孔模組250由該讀取模組210取得前述刀具參數與工藝參數,及前述密排規劃,用以產生一鑽孔加工檔。該鑽孔模組250規劃鑽孔、開槽、铣型等工藝的加工方式,生成鑽孔的副加工檔。根據密排規劃的結果資料、刀具參數及鑽孔相關工藝參數,進行板材鑽孔、拉槽、铣型的加工順序及最佳路徑動作規劃。透過參數設定可切換成不同類型的鑽孔機模組,包含鑽包位在上或是下、單個或是多個鑽包,規劃各鑽包的動作,產生對應的加工檔。
The
在此實施例圖1中,該中控模組230根據前述密排規劃、開料加工檔、鑽孔加工檔,及木工機台的機型參數,用以產生整合開料和鑽孔加工流程規劃的第一加工檔201;而該加工模組280根據該第一加工檔201內容產生一第一加工指令202;最後該驅動裝置300接受該控制裝置200的該第一加工指令202用以驅動木工機台的馬達,使該驅動裝置300驅動各個軸向電機。且前述馬達耦接至執行該些木工加工工序所需的相關組件,耦接的相關組件包括用於移動物件及零件的夾爪,及加工刀具的刀庫。
In Figure 1 of this embodiment, the
請再參閱圖2,圖2為本案結合貼標鑽孔開料的木工加工系統示意圖。進一步在實施上,根據圖1所示的系統,該木工
機台加工系統進一步包含貼標加工工序,該控制裝置200更包含一貼標模組260,該貼標模組260依據前述圖檔,和該輸入模組100輸入的標籤參數產生貼標加工檔。所述標籤參數含使用者自訂的標籤大小、貼標角度與文字的資料,所述貼標加工檔包含貼標時貼標加工工序的最佳路徑,及需貼在各零件的標籤資料。該貼標模組260規劃貼標的動作,生成貼標的副加工檔。根據每次加工密排規劃的結果資料及貼標相關參數,將每個零件的工藝資訊生成一維或是二維條碼以及文字資訊,接著生成以下指令,包含傳送資料到印標機列印標籤、將標籤送往指定的位置、執行貼標工序。
Please refer to Figure 2 again. Figure 2 is a schematic diagram of the woodworking system combined with labeling, drilling and cutting. Further in implementation, according to the system shown in Figure 1, the woodworking
The machine processing system further includes a labeling process. The
如圖2所示,該中控模組230依據前述密排規劃、開料加工檔、鑽孔加工檔、貼標加工檔與機型參數產生整合開料、鑽孔及貼標加工流程規劃的一第二加工檔203,該加工模組280根據該第二加工檔203產生一第二加工指令204;該驅動裝置300接受該控制裝置200的該第二加工指令204用以驅動木工機台的馬達,且前述馬達耦接至執行該些木工加工工序所需的相關組件。
As shown in FIG. 2, the
請再參閱圖3,圖3為本案結合鑽孔開料封邊的木工加工系統示意圖。進一步在實施上,根據圖1所示的系統,該木工機台加工系統進一步包含封邊加工工序,該控制裝置200更包含一封邊模組270,該封邊模組270依據前述圖檔,和該輸入模組100輸入的封邊參數產生封邊加工檔。其中,所述封邊參數包含使用者自訂的封邊工藝,該封邊加工檔包含封邊工序時封邊加工工序的最佳路徑。該封邊模組270規劃封邊的動作,生成封邊的副加工
檔。根據每個小板的CAD資料及封邊相關工藝參數,將開料完的每個小板四周進行預铣、塗膠、貼皮、修邊等動作。
Please refer to Figure 3 again. Figure 3 is a schematic diagram of the woodworking system combined with drilling, cutting, and edge sealing. Further in implementation, according to the system shown in FIG. 1, the woodworking machine processing system further includes an edge banding process, and the
如圖3所示,該中控模組230依據前述密排規劃、開料加工檔、鑽孔加工檔、封邊加工檔與機型參數產生整合開料、鑽孔及封邊加工流程規劃的一第三加工檔205,該加工模組280根據該第三加工檔205產生一第三加工指令206;該驅動裝置300接受該控制裝置的該第三加工指令206用以驅動木工機台的馬達,且前述馬達耦接至執行該些木工加工工序所需的相關組件。
As shown in FIG. 3, the
請再參閱圖4,圖4為本案結合貼標鑽孔開料封邊的木工加工系統示意圖。進一步在實施上,根據圖1所示的系統,該木工機台加工系統進一步包含貼標及封邊的加工工序,該控制裝置200包含該貼標模組260及該封邊模組270,該貼標模組260依據前述圖檔,和該輸入模組100輸入的標籤參數產生貼標加工檔,該封邊模組270依據前述圖檔,和該輸入模組100輸入的封邊參數產生封邊加工檔;且該中控模組230依據前述密排規劃、開料加工檔、鑽孔加工檔、貼標加工檔、封邊加工檔與機型參數產生整合開料、鑽孔、貼標及封邊加工流程規劃的一第四加工檔207,該加工模組280根據該第四加工檔207產生一第四加工指令208;該驅動裝置300接受該控制裝置200的該第四加工指令208用以驅動木工機台的馬達,且前述馬達耦接至執行該些木工加工工序所需的相關組件。
Please refer to Figure 4 again. Figure 4 is a schematic diagram of the woodworking system combined with labeling, drilling, cutting, and edge sealing. Further in implementation, according to the system shown in FIG. 1, the woodworking machine processing system further includes labeling and edge-sealing processing procedures, the
本技術所提的加工系統的實際運作流程為,使用者
匯入或自行建立圖檔(如CAD檔)並設定各種參數後,該輸入模組100讀取各個零件(小板)資訊及參數資料,接著透過密排模組220先進行板材的密排,規劃好每個物件(大板)上有哪些零件(小板),再將零件合併成包含所有工藝的物件,然後各個模組(開料/鑽孔/貼標/封邊)進行細部規劃生成副加工檔,而中控模組230根據機型參數串聯所有模組的加工檔並加入上下料的動作規劃,生成主加工檔,最後加工模組依照主加工檔生成加工命令給驅動裝置300,讓其驅動軸向電機執行加工。
The actual operation process of the processing system proposed by this technology is that the user
After importing or creating a drawing file (such as a CAD file) and setting various parameters, the
本技術系統僅需一台控制器便可執行鑽孔、貼標、開料、封邊等工藝,且應用此系統,可以達到彈性生產配置,按照客戶的生產需求,調整機台構型。以下為各種應用實例。 This technical system only needs a controller to perform drilling, labeling, cutting, edge sealing and other processes, and with this system, flexible production configuration can be achieved, and the machine configuration can be adjusted according to the production needs of customers. The following are various application examples.
圖5為本案應用實施結合鑽孔及開料的機台示意圖。機台400包括鑽孔和開料的功能,使用者可選擇在上料前就先把標籤貼上,或是開料完再把標籤貼上。機台400主要包括夾爪410、鑽孔裝置420及開料裝置430所構成,其中鑽孔裝置420含有多個鑽刀(未繪示)及主軸,鑽刀負責鑽垂直孔或是側孔,而主軸負責拉槽或铣型。夾爪410帶著板材401沿著X方向移動,鑽孔裝置420獨自做Y方向移動,靠此移動到定點再加工。加工流程為透過掃碼得知該板材401的孔、槽、铣型等工藝,依序根據工藝的排序結果,夾爪410和鑽孔裝置420到達指定位置後即可加工。該開料裝置430依密排規劃,將大板分割成多個小板。開料裝置430可利用主軸按照指定的路徑加工後即可完成開料,有些開料裝置帶有排鑽,可
順便加工正面孔、正面槽、正面铣型。另外一種開料裝置430是電子開料鋸,利用鋸片開料,每次切割板材都是一刀到底,加工速度快,通常需要配合人工轉板切出所有小板。
Figure 5 is a schematic diagram of the application and implementation of the machine combining drilling and cutting. The
根據本案系統的技術,圖5的操作流程為:使用者在使用者介面匯入或是自行建立CAD檔,並按下加工;中控模組230開始生成總加工檔;中控模組230輸出上料指令;鑽孔模組250輸出執行所有鑽孔、拉槽、铣型工藝的副加工檔;開料模組240輸出執行開料的副加工檔;最後控制裝置200產生加工指令給該驅動裝置300用以驅動木工機台的馬達,帶動機台400上夾爪410、鑽孔裝置420及開料裝置430執行加工工序。
According to the technology of the system in this case, the operation flow of Fig. 5 is: the user imports or creates a CAD file on the user interface and presses processing; the
圖6為本案應用實施結合貼標、六面鑽及開料的機台示意圖。此機台500有貼標、鑽孔、開料的功能。機台500主要包括夾爪510、貼標裝置520、鑽孔裝置530及開料裝置540所構成,此機型鑽孔裝置530是上下鑽包在一起的六面鑽,因此有些上下孔可以同時鑽、上下槽可以同時拉,加工效率高。夾爪510帶著板材501沿著X方向移動,該開料裝置540依密排規劃,將大板分割成多個小板。該貼標裝置520讀取零件(小板)的所有資訊,包含工藝和板材資訊,將所有資訊以一維或二維碼的方式列印到標籤上,最後貼在對應位置上。
Figure 6 is a schematic diagram of the machine that combines labeling, six-sided drilling and cutting in this case. This
根據本案系統的技術,圖6的操作流程為:使用者在使用者介面匯入或是自行建立CAD檔,並按下加工;中控模組230開始生成總加工檔;中控模組230輸出上料指令;貼標模組260輸
出執行貼標的子加工檔;鑽孔模組250輸出執行鑽孔、拉槽、铣型工藝的副加工檔;開料模組240輸出執行開料的副加工檔;最後控制裝置200產生加工指令給該驅動裝置300用以驅動木工機台的馬達,帶動機台500上夾爪510、貼標裝置520、鑽孔裝置530及開料裝置540執行加工工序。
According to the technology of the system in this case, the operation flow of Fig. 6 is: the user imports or creates a CAD file on the user interface and presses processing; the
圖7為本案應用實施結合貼標、五面鑽及帶排鑽的開料的機台示意圖。此機台600有貼標、鑽孔、開料的功能。機台600主要包括夾爪610、貼標裝置620、鑽孔裝置630及開料裝置640所構成,且該開料裝置640包括排鑽裝置641,正面孔和正面槽是在帶排鑽裝置641的開料裝置640上做,背面孔和背面槽是在鑽孔裝置630上做。夾爪610帶著板材601沿著X方向移動,該開料裝置640依密排規劃,將大板分割成多個小板。
Figure 7 is a schematic diagram of the machine that combines labeling, five-sided drilling and strip drilling in this case. This
根據本案系統的技術,圖7的操作流程為:使用者在使用者介面匯入或是自行建立CAD檔,並按下加工;中控模組230開始生成總加工檔;中控模組230輸出上料指令;貼標模組260輸出執行貼標的副加工檔;鑽孔模組250輸出背面鑽孔、拉槽、铣型的子加工檔;開料模組240輸出正面鑽孔、拉槽、铣型、開料的副加工檔;最後控制裝置200產生加工指令給該驅動裝置300用以驅動木工機台的馬達,帶動機台600上夾爪610、貼標裝置620、鑽孔裝置630及開料裝置640執行加工工序。
According to the technology of the system in this case, the operation flow of Fig. 7 is as follows: the user imports or creates a CAD file on the user interface and presses processing; the
圖8為本案應用實施結合貼標、六面鑽及電子開料鋸的機台示意圖。此機台700有貼標、鑽孔、開料的功能。機台700
主要包括夾爪710、貼標裝置720、鑽孔裝置730及開料裝置740所構成。因為鑽孔裝置630上下鑽包在一起,因此有些上下孔可以同時鑽、上下槽可以同時拉,加工效率高。另外,因為開料裝置740是用鋸片開料,效率又比用主軸開料的方式快很多。夾爪710帶著板材701沿著X方向移動,該開料裝置740依密排規劃,將大板分割成多個小板。
Figure 8 is a schematic diagram of a machine that combines labeling, six-sided drilling and electronic cutting saws. This
根據本案系統的技術,圖8的操作流程為:使用者在使用者介面匯入或是自行建立CAD檔,並按下加工;中控模組230開始生成總加工檔;中控模組230輸出上料指令;貼標模組260輸出執行貼標的副加工檔;鑽孔模組250鑽孔模組輸出執行鑽孔、拉槽、铣型工藝的子加工檔;開料模組240輸出執行開料的副加工檔(需配合人工轉板);最後控制裝置200產生加工指令給該驅動裝置300用以驅動木工機台的馬達,帶動機台700上夾爪710、貼標裝置720、鑽孔裝置730及開料裝置740執行加工工序。
According to the technology of the system in this case, the operation flow of Fig. 8 is: the user imports or creates a CAD file on the user interface and presses processing; the
本案的優點在於,應用此系統可將傳統多個機台整合成一個機台,僅需一台控制器、一個軟體操作介面,大幅降低傢俱廠購買設備的成本。又以往多種機台可能各有一個使用者操作介面,使用者必須學會三種介面,而此系統在一個操作介面中整合了多種功能,對使用者操作較無負擔。且以往串聯多種機台就需要考量機台間的通訊問題,特別是每個控制器用不同廠會造成許多溝通問題,但應用此系統,因為只有一台控制器,因此不會有溝通的問題。 The advantage of this case is that the application of this system can integrate multiple traditional machines into one machine, requiring only one controller and one software operating interface, which greatly reduces the cost of purchasing equipment for furniture factories. In the past, multiple machines may each have a user operation interface, and the user must learn three interfaces. This system integrates multiple functions in one operation interface, which is less burdensome for the user to operate. In the past, connecting multiple machines in series required consideration of communication problems between machines. In particular, using a different manufacturer for each controller would cause many communication problems. However, with this system, because there is only one controller, there will be no communication problems.
本技術將貼標、鑽孔、開料與封邊等工藝整合在同一機台,減少傳統各機台間的流水線。且此系統透過參數調整即可應用於不同整合型設備,讓設備廠可以彈性的調整機構配置。 This technology integrates the processes of labeling, drilling, cutting and edge banding in the same machine, reducing the assembly line between traditional machines. And this system can be applied to different integrated equipment through parameter adjustment, allowing equipment manufacturers to flexibly adjust the configuration of the mechanism.
惟以上所述者,僅為本創作之較佳實施例而已,當不能以此限定本創作實施之範圍,即大凡依本創作申請專利範圍及新型說明內容所作之簡單的等效變化與修飾,皆仍屬本創作專利涵蓋之範圍內。 However, the above are only the preferred embodiments of this creation, and should not be used to limit the scope of implementation of this creation, that is, simple equivalent changes and modifications made according to the scope of patent application and new description of this creation, All are still within the scope of this creation patent.
100:輸入模組 100: Input module
200:控制裝置 200: control device
201:第一加工檔 201: First processing gear
202:第一加工指令 202: The first processing instruction
210:讀取模組 210: read module
220:密排模組 220: Close-packed module
230:中控模組 230: Central control module
240:開料模組 240: Cutting module
250:鑽孔模組 250: Drilling module
280:加工模組 280: Processing module
300:驅動裝置 300: Drive
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