TWM599070U - Water-saving cleaning device - Google Patents

Water-saving cleaning device Download PDF

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TWM599070U
TWM599070U TW109205493U TW109205493U TWM599070U TW M599070 U TWM599070 U TW M599070U TW 109205493 U TW109205493 U TW 109205493U TW 109205493 U TW109205493 U TW 109205493U TW M599070 U TWM599070 U TW M599070U
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water
tank
filter
cleaning
caisson
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TW109205493U
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Chinese (zh)
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黃信航
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黃信航
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Abstract

一種節水清洗裝置,用於水平式濕製程設備,包括至少一槽室,每個槽室包括操作槽及設備槽,兩槽空間彼此獨立但設有連通的通孔,設備槽設有過濾單元,操作槽設有清洗單元,一泵浦設有進水管連接於過濾單元,出水管連接於清洗單元,清洗水於設備槽內由泵浦抽出後送至操作槽內清洗電路板,其中過濾單元由外圍至中心依序設有殼體、過濾籃、濾袋及壓艙,壓艙由壓板及朝下設置的沉箱所構成,壓板上具有多個進水孔,進水孔分佈於沉箱結合於壓板位置的外圍區域,組裝後前述濾袋位於沉箱與過濾籃之間,清洗水由進水孔進入沉箱外圍,之後通過濾袋、過濾籃由殼體底部的出水口排出,藉此因沉箱佔據過濾籃內空間,減少清洗水的用量,並提高清洗水的置換率,以達省水節能的目的。A water-saving cleaning device for horizontal wet process equipment, including at least one tank chamber, each tank chamber includes an operating tank and an equipment tank, the spaces of the two tanks are independent of each other but with communicating through holes, and the equipment tank is provided with a filter unit, The operation tank is equipped with a cleaning unit, a pump is equipped with an inlet pipe connected to the filter unit, and a water outlet pipe connected to the cleaning unit. The cleaning water is pumped out of the equipment tank by the pump and sent to the operation tank to clean the circuit board. The filter unit is A shell, a filter basket, a filter bag and a ballast are arranged from the periphery to the center in sequence. The ballast is composed of a pressure plate and a caisson set downwards. The pressure plate has multiple water inlet holes, which are distributed in the caisson and combined with the pressure plate In the peripheral area of the position, after assembly, the aforementioned filter bag is located between the caisson and the filter basket. The washing water enters the periphery of the caisson through the water inlet hole, and then passes through the filter bag and the filter basket and is discharged from the water outlet at the bottom of the housing, so that the caisson occupies the filter The space in the basket reduces the amount of cleaning water and increases the replacement rate of the cleaning water, so as to save water and energy.

Description

一種節水清洗裝置Water-saving cleaning device

本創作為一種清洗裝置的技術領域,用於印刷電路板的清洗設備中,尤其指一種大幅節省清洗水使用量的設計。This creation is a technical field of cleaning devices, used in cleaning equipment for printed circuit boards, and especially refers to a design that greatly saves the usage of cleaning water.

印刷電路板業界所使用的水平式濕製程設備中,設有多個橫向依序並排的槽室,多個槽室依功能不同可區分為化學槽室、水洗槽室、冷風吹乾槽室和熱風吹乾槽室等,並依所需製程需求設置各槽室的數量、位置以及順序。其中水洗槽室是用以對水平橫置的印刷電路板進行清洗作業,每個水洗槽室包括操作槽及設備槽。相鄰的操作槽之間可相互連通,供印刷電路板以水平方式進入。設備槽為清洗水、管路、泵浦的設置區域,用以供給製程中所需之清洗水至操作槽內。清洗水在業界一般指軟水或純水,清洗過程中會不斷地向設備槽補充乾淨的清洗水,同時設備槽內較髒的清洗水會以溢流方式流出,達到清洗水的置換,過程中必須維持一定的清洗水置換頻率,才得以保證電路板的清洗效果。水洗槽室中使用量最大的是清洗水,降低清洗水的使用量,即為降低成本,但習用結構中,因操作槽及設備槽的空間大,一般為35升;清洗水使用量多,一般補充量為 4 升/分鐘,清洗水置換頻率為每次置換花費 8.7 分鐘。如何降低清洗水使用量,又能提昇清洗效果,則為本創作人此次研究的課題。In the horizontal wet process equipment used in the printed circuit board industry, there are a plurality of tank chambers arranged side by side in a horizontal direction. The plurality of tank chambers can be divided into chemical tank chamber, washing tank chamber, cold air drying tank chamber and Hot air blows the tank chambers, etc., and sets the number, position and sequence of each tank chamber according to the required process requirements. The washing tank chamber is used to clean the horizontally arranged printed circuit board. Each washing tank chamber includes an operation tank and an equipment tank. Adjacent operating slots can communicate with each other for the printed circuit board to enter in a horizontal manner. The equipment tank is an area where cleaning water, pipelines, and pumps are set up to supply cleaning water needed in the process to the operation tank. The cleaning water in the industry generally refers to soft water or pure water. During the cleaning process, clean cleaning water will be continuously added to the equipment tank. At the same time, the dirty cleaning water in the equipment tank will flow out in an overflow manner to achieve the replacement of the cleaning water. A certain cleaning water replacement frequency must be maintained to ensure the cleaning effect of the circuit board. The most used water in the washing tank room is washing water, and reducing the consumption of washing water is to reduce costs. However, in the conventional structure, due to the large space of the operation tank and equipment tank, it is generally 35 liters; the washing water consumption is large, The general replenishment amount is 4 liters/minute, and the frequency of cleaning water replacement is 8.7 minutes for each replacement. How to reduce the amount of cleaning water used and improve the cleaning effect is the subject of this author's research.

本創作之主要目的係提供一種節水清洗裝置,主要是將過濾單元、槽室容積及槽室結構進行改良,藉此減少清洗水的使用量,增加清洗水的置換頻率,達到節水節能的目的,同時也提升電路板的清洗效果。The main purpose of this creation is to provide a water-saving cleaning device, mainly to improve the filter unit, tank volume and tank structure, thereby reducing the amount of cleaning water used, increasing the frequency of cleaning water replacement, and achieving the purpose of saving water and energy. It also improves the cleaning effect of the circuit board.

為達上述之目的,本創作為一種節水清洗裝置,包括至少一槽室,每個槽室包括操作槽及設備槽,兩槽空間彼此獨立但設有連通的通孔,設備槽內設有過濾單元,操作槽內設有清洗單元,一泵浦設有進水管連接於過濾單元,出水管連接於清洗單元,設備槽內的清洗水由泵浦抽出再送至操作槽內清洗電路板,其中過濾單元由外圍至中心依序設有殼體、過濾籃、濾袋及壓艙,壓艙由壓板及朝下設置的沉箱所構成,壓板上具有多個進水孔,進水孔分佈於沉箱結合於壓板位置的外圍區域,組裝後濾袋位於沉箱與過濾籃之間,清洗水由進水孔進入流至沉箱外圍,之後通過濾袋、過濾籃再由殼體底部的出水口流出。In order to achieve the above-mentioned purpose, this creation is a water-saving cleaning device, which includes at least one tank, each tank includes an operating tank and an equipment tank. The spaces of the two tanks are independent of each other but with communicating through holes. The equipment tank is equipped with a filter. Unit, the operation tank is equipped with a cleaning unit, a pump is equipped with an inlet pipe connected to the filter unit, and an outlet pipe connected to the cleaning unit. The cleaning water in the equipment tank is pumped out by the pump and sent to the operation tank to clean the circuit board, where it is filtered The unit is provided with a shell, a filter basket, a filter bag and a ballast in sequence from the periphery to the center. The ballast is composed of a pressure plate and a caisson set downwards. The pressure plate has a plurality of water inlet holes, and the water inlet holes are distributed in the caisson. In the peripheral area of the pressure plate position, the filter bag is located between the caisson and the filter basket after assembly. The washing water enters the caisson from the water inlet and flows to the periphery of the caisson, and then flows through the filter bag and the filter basket through the water outlet at the bottom of the shell.

再者,本創作為一種節水清洗裝置的節水結構,包括至少一槽室,每個槽室包括操作槽及設備槽,操作槽與設備槽之間是由間隔板所分隔,使兩槽空間彼此獨立但設有連通的通孔,設備槽內設有過濾單元,操作槽內設有清洗單元,一泵浦設有進水管連接於過濾單元,設有出水管連接於清洗單元,設備槽內的清洗水由泵浦抽出再送至操作槽內清洗電路板,其中操作槽的底部由斜板及墊高底板所構成,斜板是傾斜一角度狀且位於墊高底板一側,斜板最高位置鄰近墊高底板的頂面,最低位置對應於通孔,通孔位於間隔板下方的局部區域且不在中間位置。Furthermore, this creation is a water-saving structure of a water-saving cleaning device, which includes at least one tank chamber, each tank chamber includes an operating tank and an equipment tank, and the operating tank and the equipment tank are separated by a partition plate, so that the two tanks are separated from each other. Independent but with connected through holes, the equipment tank is equipped with a filter unit, the operation tank is equipped with a cleaning unit, a pump is equipped with a water inlet pipe connected to the filter unit, and a water outlet pipe is connected to the cleaning unit. The cleaning water is pumped out by the pump and sent to the operation tank to clean the circuit board. The bottom of the operation tank is composed of an inclined plate and a raised bottom plate. The inclined plate is inclined at an angle and is located on the side of the raised bottom plate. The highest position of the inclined plate is adjacent On the top surface of the raised bottom plate, the lowest position corresponds to the through hole, and the through hole is located in a partial area under the spacer and not in the middle position.

在本創作的較佳實施例中,殼體於頂部位置具有兩個面對面配置的卡槽,壓板也具有凸出的兩個卡榫,卡榫能旋轉卡進卡槽內,固定殼體與壓艙的位置。In the preferred embodiment of the present invention, the housing has two oppositely arranged grooves at the top position, and the pressure plate also has two protruding grooves, which can be rotated into the grooves to fix the housing and the pressure. The location of the cabin.

在本創作的較佳實施例中,其中進水孔的截面積不超過2平方公分。In the preferred embodiment of this creation, the cross-sectional area of the water inlet hole does not exceed 2 cm².

在本創作的較佳實施例中,操作槽的底部結構中是由斜板及墊高底板所構成,墊高底板是採架高方式設置減少操作槽內容積,且不影響清洗單元的運作,斜板是傾斜一角度狀且位於墊高底板一側,最高位置鄰近墊高底板的頂面,最低位置對應於通孔。In the preferred embodiment of this creation, the bottom structure of the operating tank is composed of a sloping plate and a raised bottom plate. The raised bottom plate is set in a rack-elevated manner to reduce the internal volume of the operating tank and does not affect the operation of the cleaning unit. The inclined plate is inclined at an angle and is located on one side of the elevated bottom plate, the highest position is adjacent to the top surface of the elevated bottom plate, and the lowest position corresponds to the through hole.

在本創作的較佳實施例中,墊高底板頂面是朝遠離設備槽方向向下傾斜。In the preferred embodiment of the present invention, the top surface of the raised bottom plate is inclined downwardly away from the equipment slot.

在本創作的較佳實施例中,墊高底板頂面是朝與斜板相接方向向下傾斜。In the preferred embodiment of the present invention, the top surface of the raised bottom plate is inclined downward toward the direction in which it meets the inclined plate.

綜合以上所述,本創作為一種節水清洗裝置,具有下列幾項優點: 1.本創作於過濾單元內增設的沉箱設計,利用沉箱佔據內部容積,藉此減少桶槽容量,相對增加清洗水的置換頻率,達到節水節能且提升過濾效果的目的。 2.由於過濾單元內壓板上的環狀進水孔,能避免泵浦運作時於水面與進水孔之間產生漩渦,漩渦會造成泵浦吸入空氣,進而導致泵浦發生異常問題。 3.操作槽因墊高底板的設計,也能減少此操作槽的容積,達到上述節水節能的效果。 4.墊高底板與斜板,兩者都有傾斜的設計,能讓清洗水快速回流至設備槽內,避免初始運作時,因設備槽內暫時性的水位降低引起警報,造成操作員在操作設備上的困擾。 5. 連通於操作槽與設備槽之間的通孔是位於非中間位置,配合斜板所導引流下速度較快的水流,讓清洗水由通孔進入設備槽內產生環形流態,此可將前槽溢流下來相對乾淨的清洗水與來自操作槽底部相對骯髒的清洗水混合後再進入過濾槽內過濾,以提供相對乾淨的清洗水輸出至清洗單元,另外環狀流態也有助於較髒清洗水順利地由溢流管排出,如此可在高置換率的條件下,保證清洗水的乾淨程度。 Based on the above, this creation is a water-saving cleaning device with the following advantages: 1. The caisson design created in the filter unit uses the caisson to occupy the internal volume, thereby reducing the tank capacity and relatively increasing the replacement frequency of washing water, achieving the purpose of saving water and energy and improving the filtering effect. 2. Due to the annular water inlet hole on the inner pressure plate of the filter unit, the vortex between the water surface and the water inlet hole can be avoided when the pump is in operation. The vortex will cause the pump to inhale air and cause abnormal problems in the pump. 3. Due to the design of the raised bottom plate of the operating tank, the volume of the operating tank can also be reduced to achieve the above-mentioned water-saving and energy-saving effects. 4. The raised bottom plate and the inclined plate, both of which have a slanted design, can quickly return the washing water to the equipment tank, avoiding an alarm caused by the temporary water level drop in the equipment tank during initial operation, causing the operator to operate Trouble on the device. 5. The through hole connected between the operating tank and the equipment tank is located in a non-intermediate position. With the faster water flow guided by the inclined plate, the cleaning water enters the equipment tank through the through hole to produce an annular flow state. The relatively clean washing water overflowed from the front tank is mixed with the relatively dirty washing water from the bottom of the operation tank and then enters the filter tank for filtration to provide relatively clean washing water output to the washing unit, and the annular flow pattern also helps Since the dirty washing water is smoothly discharged from the overflow pipe, the cleanness of the washing water can be guaranteed under the condition of high replacement rate.

如圖1為本創作節水清洗裝置的立體圖,圖2為圖1中去除部份牆板所呈現之內部結構側視圖。本創作節水清洗裝置包括至少一槽室1,每個槽室1包括操作槽11及設備槽12,兩槽彼此空間獨立但設有連通的通孔13,使操作槽11內的清洗水可回流至設備槽12內。操作槽11內設有清洗單元3,供電路板水平進入以進行清洗製程作業。清洗單元3可依製程需求選用浸泡式清洗機構或是噴灑式清洗機構,由於兩者皆為習用結構,圖中僅簡單示意其中一種,故不再詳加描述。設備槽12設有過濾單元4及相關供液管路,用以提供乾淨的清洗水,在本實施例中清洗水為軟水或純水。槽室1下方另設有一泵浦5。泵浦5設有進水管51連接於過濾單元4底部,設有出水管52連接於清洗單元3。泵浦5負責將設備槽12內的清洗水抽出送至操作槽11內的清洗單元3,由清洗單元3清洗電路板,清洗後的清洗水是經通孔13回流至設備槽12內。Figure 1 is a three-dimensional view of the creative water-saving cleaning device, and Figure 2 is a side view of the internal structure shown in Figure 1 with part of the wall panel removed. The creative water-saving cleaning device includes at least one tank chamber 1, each tank chamber 1 includes an operating tank 11 and an equipment tank 12. The two tanks are spaced independent from each other but are provided with a communicating through hole 13, so that the cleaning water in the operating tank 11 can flow back To the equipment slot 12. The operation tank 11 is provided with a cleaning unit 3 for horizontal entry of the circuit board for cleaning process operations. The cleaning unit 3 can choose either an immersion cleaning mechanism or a spray cleaning mechanism according to the requirements of the manufacturing process. Since both are conventional structures, only one of them is briefly shown in the figure, so detailed description is omitted. The equipment tank 12 is provided with a filter unit 4 and related liquid supply pipelines to provide clean washing water. In this embodiment, the washing water is soft water or pure water. Another pump 5 is provided below the tank 1. The pump 5 is provided with a water inlet pipe 51 connected to the bottom of the filter unit 4 and a water outlet pipe 52 connected to the cleaning unit 3. The pump 5 is responsible for pumping the cleaning water in the equipment tank 12 to the cleaning unit 3 in the operation tank 11, the circuit board is cleaned by the cleaning unit 3, and the cleaning water after cleaning is returned to the equipment tank 12 through the through hole 13.

上述內容為槽室1基本的結構及運作模式,接著就本創作各種節水設計依序說明。The above content is the basic structure and operation mode of the tank 1, and then the various water-saving designs of this creation are explained in sequence.

過濾單元4安裝於設備槽12底部,負責將清洗水進行過濾。本創作第一項節水設計是減少過濾單元4內的清洗水使用量。如圖3、圖4所示,過濾單元4由外圍至中心依序包括殼體41、過濾籃42、濾袋43及壓艙44。殼體41在使用時是安裝於設備槽12底部(如圖1及圖2所示),殼體41底部具有出水口411(如圖5所示)。出口411連接著進水管51。另外殼體41於頂部兩個相對位置處具有卡槽412,卡槽412呈L型。過濾籃42為向口朝上的圓筒,周圍分佈著許多個網孔421。濾袋43為可供清洗水通過的袋狀濾材,材質可為棉、不織布或各式濾布。濾袋43頂部具有凸緣431,用以安裝時被夾緊固定。壓艙44是由壓板441及朝下設置的沉箱442所構成,本實施例中沉箱為中空的筒狀。壓板441上具有多個進水孔443,進水孔443呈環狀排列分佈於沉箱442結合於壓板441位置的外圍區域。為了避免進水時產生旋渦,進水孔443為小孔,截面積不超過2平方公分(cm 2)。壓板441上除了設有可供施力轉動的握把444外,另設有兩個位置相對呈外凸的卡榫445,組裝時卡榫445可下壓旋轉而進入卡槽412內。 The filter unit 4 is installed at the bottom of the equipment tank 12 and is responsible for filtering the washing water. The first water-saving design of this creation is to reduce the washing water usage in the filter unit 4. As shown in FIG. 3 and FIG. 4, the filter unit 4 includes a housing 41, a filter basket 42, a filter bag 43 and a ballast 44 in sequence from the periphery to the center. When in use, the housing 41 is installed at the bottom of the equipment tank 12 (as shown in FIGS. 1 and 2), and the bottom of the housing 41 has a water outlet 411 (as shown in FIG. 5). The outlet 411 is connected to the inlet pipe 51. In addition, the housing 41 has a slot 412 at two opposite positions on the top, and the slot 412 is L-shaped. The filter basket 42 is a cylinder with the mouth facing upward, and many mesh holes 421 are distributed around it. The filter bag 43 is a bag-shaped filter material through which the washing water can pass, and the material can be cotton, non-woven fabric or various filter cloths. The top of the filter bag 43 has a flange 431 for being clamped and fixed during installation. The ballast 44 is composed of a pressure plate 441 and a caisson 442 arranged downward. In this embodiment, the caisson is a hollow cylinder. The pressure plate 441 is provided with a plurality of water inlet holes 443, and the water inlet holes 443 are arranged in a ring shape and distributed in the peripheral area where the caisson 442 is combined with the pressure plate 441. In order to avoid vortexes during water intake, the water inlet hole 443 is a small hole with a cross-sectional area not exceeding 2 square centimeters (cm 2 ). The pressing plate 441 is provided with a handle 444 for rotation by force, and two tenons 445 with relatively convex positions. The tenons 445 can be pressed down and rotated to enter the slot 412 during assembly.

接著就過濾單元4整體的組裝流程作說明:首先將濾袋43置入過濾籃42內,再將壓艙44置入濾袋43內,凸緣431被壓緊固定於壓板441與過濾籃42頂部之間,沉箱442位於濾袋43內且佔據了大量的空間,之後再將壓艙44連同過濾籃42置入殼體41內,由卡榫445旋轉卡進卡槽412內,即完成所有的組裝。如圖5所示,組裝後濾袋43位於沉箱442與該過濾籃42之間,運作時清洗水是由進水孔443進入沉箱442外圍,之後通過濾袋43、過濾籃42的網孔421,再由殼體41底部的出水口411流出。Next, the overall assembly process of the filter unit 4 will be described: first, the filter bag 43 is placed in the filter basket 42, and then the ballast 44 is placed in the filter bag 43, the flange 431 is compressed and fixed to the pressure plate 441 and the filter basket 42 Between the tops, the caisson 442 is located in the filter bag 43 and occupies a lot of space. After that, the ballast 44 and the filter basket 42 are placed in the housing 41, and the tenon 445 is rotated into the slot 412 to complete all Assembly. As shown in Figure 5, the filter bag 43 is located between the caisson 442 and the filter basket 42 after assembly. In operation, the washing water enters the periphery of the caisson 442 through the water inlet 443, and then passes through the filter bag 43 and the mesh 421 of the filter basket 42. , And then flow out from the water outlet 411 at the bottom of the housing 41.

本創作設計的重點是在過濾單元4增加了「壓板441上的進水孔443」及「沉箱442」,在使用上具有下列幾項優點: 1. 進水孔443為小孔徑、多個且呈環狀分佈,可防止泵浦5啟動抽水時水面至進水孔443之間產生漩渦。若產生漩渦,會導致泵浦5吸入空氣而發生異常問題。 2.沉箱442佔據殼體41內大量的容積,達到減少整體蓄水量,可幫助提升置換頻率。 The focus of this creative design is to add the "water inlet 443 on the pressure plate 441" and the "caisson 442" to the filter unit 4. It has the following advantages in use: 1. The inlet holes 443 are of small diameter, multiple and distributed in a ring shape, which can prevent vortexes from being generated between the water surface and the inlet holes 443 when the pump 5 starts pumping. If the vortex is generated, the pump 5 will suck in air and cause abnormal problems. 2. The caisson 442 occupies a large amount of volume in the housing 41 to reduce the overall water storage capacity, which can help increase the replacement frequency.

接著就本創作節水的第二項設計作說明:Then I will explain the second design of water saving in this creation:

如圖1及圖6所示,在實際的使用狀態,清洗裝置可視製程需求設置複數個槽室,槽室數量無限制,以達到將電路板清洗乾淨的目的,在本實施例中就業界最常見的三個槽室為例作說明。如圖6所示,為圖1中去除部份牆板所呈現的內部結構示意圖,本實施例中,節水清洗裝置包括三個槽室1A、槽室1B及槽室1C,每個槽室1A、1B及1C仍包括操作槽11A、11B、11C及設備槽12A、12B、12C。各操作槽11A、11B、11C下半部空間相互不連通。在設備槽12C、設備槽12B之間具有分隔板14,分隔板14上設有一溢流口141;設備槽12B與設備槽12A之間具有分隔板15,分隔板15上設有一溢流口151。在本實施例中設備槽12C設有注水管16,設備槽12A處設有溢流管17。配合參閱圖1及圖6所示,電路板是由槽室1A右側壁板中的電路板入口18進入,之後經過各槽室的清洗單元3清洗,再由槽室1C右側壁中的電路板出口19送出,之後進行後續的各項製程。As shown in Figure 1 and Figure 6, in the actual use state, the cleaning device can be equipped with multiple tanks depending on the process requirements. The number of tanks is unlimited to achieve the purpose of cleaning the circuit board. In this embodiment, it is the best in the industry. Take three common tanks as an example for illustration. As shown in Figure 6, it is a schematic diagram of the internal structure shown in Figure 1 with part of the wallboard removed. In this embodiment, the water-saving cleaning device includes three tank chambers 1A, tank chambers 1B, and tank chambers 1C, each of which is 1A , 1B and 1C still include operation slots 11A, 11B, 11C and equipment slots 12A, 12B, 12C. The lower half spaces of the operation slots 11A, 11B, and 11C are not connected to each other. There is a partition plate 14 between the equipment tank 12C and the equipment tank 12B, and an overflow port 141 is provided on the partition plate 14; there is a partition plate 15 between the equipment tank 12B and the equipment tank 12A, and a partition plate 15 is provided with a Overflow port 151. In this embodiment, the equipment tank 12C is provided with a water injection pipe 16, and the equipment tank 12A is provided with an overflow pipe 17. As shown in Figure 1 and Figure 6, the circuit board is entered from the circuit board entrance 18 in the right side wall of the tank chamber 1A, and then cleaned by the cleaning unit 3 of each tank chamber, and then by the circuit board in the right wall of the tank chamber 1C The exit 19 is sent out, and then the subsequent processes are carried out.

在本創作中當清洗裝置工作運轉時,設備槽12C的注水管16不斷地注入乾淨的清洗水,設備槽12C的清洗水會從溢流口141溢流至設備槽12B,設備槽12B的清洗水再從溢流口151溢流至設備槽12A,設備槽12A滿水位後,水會從溢流管17的接引口進入而排出,達到「槽室1C進水、槽室1A溢流排放」的穩定狀態,此設計是為了使電路板進入到操作槽11A是使用相對最髒的水先作清洗,電路板進入到操作槽11B是使用相對次髒的水作清洗,電路板進入到操作槽11C是使用相對乾淨的水作清洗,達到清洗功能也兼具節水效果。In this creation, when the cleaning device is working, the water injection pipe 16 of the equipment tank 12C continuously injects clean cleaning water, and the cleaning water of the equipment tank 12C will overflow from the overflow 141 to the equipment tank 12B. The cleaning of the equipment tank 12B The water overflows from the overflow port 151 to the equipment tank 12A. After the equipment tank 12A is full, the water will enter and discharge from the inlet of the overflow pipe 17, reaching the "tank room 1C inlet, tank room 1A overflow discharge" "In the stable state, this design is to make the circuit board enter the operation tank 11A using the relatively dirty water for cleaning first, the circuit board enters the operation tank 11B using the relatively dirty water for cleaning, and the circuit board enters the operation tank. 11C uses relatively clean water for cleaning, which achieves the cleaning function and saves water.

另外如圖7所示,為本創作去除清洗單元3的內部結構透視圖。本創作的操作槽也有節水結構的設計,由於操作槽11A、11B及11C結構皆相同,僅就操作槽11A作說明:在操作槽11A的底部是由斜板101及墊高底板102所構成,其中墊高底板102是採架高方式減少操作槽11A的容積,且墊高底板102頂面呈小角度傾斜,在本實施例中傾斜方式包括朝遠離設備槽12A方向向下略為傾斜,以及朝與斜板101相接方向向下略為傾斜,但不影響前述清洗單元3的運作。斜板101傾斜一角度狀,坡度較陡,最高位置鄰近墊高底板102頂面,最低位置對應於通孔13,此目的是當清洗單元3運作後溢流的清洗水可利用墊高底板102及斜板101向下流動,經通孔13回流至設備槽12A,讓清洗水充份被使用且不會積水在其他角落位置。如此設計也能增加操作槽11A的清洗水置換頻率。綜合以上的描述,本創作的設計可減少槽室的容積,減少清洗水使用量,舉例來說,習用清洗裝置的槽室最小容量為35公升,本創作則可降至19公升,再加前述過濾單元4的沉箱設計,更可減少使用量3公升。實際用量僅16公升。就過濾功效而言,用水的置換率愈高,過濾效果愈佳,由此可知,若注水口注入清洗水量為4公升/分鐘,習用方法每8.7分鐘,槽室內的清洗水才全部置換1次;反觀本創作的設計,僅需4分鐘,槽室內的水就能全部置換1次,習用結構若要每4分鐘全部置換1次,注入乾淨水量就須達到8.7公升/分鐘,用水量多一倍以上。故習用清洗裝置容量較大、用水量較多、置換頻率較低,本創作清洗裝置容量小、用水量較少、置換頻率高,達到節水節能的目的,且提升電路板的清洗效果。In addition, as shown in Fig. 7, a perspective view of the internal structure of the cleaning unit 3 removed for this creation. The operating slot of this creation also has a water-saving structure design. Since the operating slots 11A, 11B and 11C have the same structure, only the operating slot 11A will be explained: the bottom of the operating slot 11A is composed of an inclined plate 101 and a raised bottom plate 102. The elevated bottom plate 102 adopts a high-elevation method to reduce the volume of the operating slot 11A, and the top surface of the elevated bottom plate 102 is inclined at a small angle. In this embodiment, the tilting method includes slightly tilting downwards away from the equipment slot 12A, and The direction of contact with the swash plate 101 is slightly inclined downward, but does not affect the operation of the aforementioned cleaning unit 3. The inclined plate 101 is inclined at an angle with a steep slope. The highest position is adjacent to the top surface of the raised bottom plate 102, and the lowest position corresponds to the through hole 13. The purpose is that the overflowing washing water after the cleaning unit 3 operates can use the raised bottom plate 102 The sloping plate 101 flows downward and flows back to the equipment tank 12A through the through hole 13, so that the washing water is fully used and no water will accumulate in other corners. Such a design can also increase the frequency of cleaning water replacement in the operating tank 11A. Based on the above description, the design of this creation can reduce the volume of the tank and the consumption of cleaning water. For example, the minimum volume of the tank of the conventional cleaning device is 35 liters, and this creation can be reduced to 19 liters, plus the aforementioned The caisson design of the filter unit 4 can reduce the usage by 3 liters. The actual consumption is only 16 liters. In terms of filtering efficiency, the higher the water replacement rate, the better the filtering effect. It can be seen that if the water injection port is injected with a cleaning water volume of 4 liters/minute, the conventional method will replace all the cleaning water in the tank every 8.7 minutes. ; In contrast to the design of this creation, it only takes 4 minutes to replace all the water in the tank once. If the conventional structure needs to be replaced every 4 minutes, the amount of clean water injected must reach 8.7 liters/minute, which is one more time. Times more. Therefore, the conventional cleaning device has larger capacity, more water consumption, and lower replacement frequency. The creative cleaning device has a small capacity, less water consumption, and high replacement frequency, which achieves the purpose of saving water and energy, and improves the cleaning effect of the circuit board.

再者,如圖8所示,本創作運作時清洗水流動方向的立體示意圖。在本創作中通孔13也經改良設計,由於槽室1A、1B及1C結構皆相同,此也僅就槽室1A作說明。操作槽11A與設備槽12A之間是由一間隔板6所分隔,通孔13位於間隔板6下方的局部區域且不在中間位置,在本實施例中間隔板6是僅指操作槽11A與設備槽12A兩者相接的區域。此設計可讓清洗水配合斜板101導引產生流速較快的水流,讓清洗水由通孔13進入設備槽12A內產生環狀流態7,此可將前槽溢流口151流下來相對乾淨的清洗水與來自操作槽11A底部相對骯髒的清洗水混合後再因泵浦5作用而進入過濾單元4內過濾,提供過濾後相對乾淨的清洗水輸出至清洗單元3;另外環狀流態7也有助於較髒清洗水順利地由溢流管17排出。如此可在高置換率的條件下,保證清洗水的乾淨程度。Furthermore, as shown in FIG. 8, a three-dimensional schematic diagram of the flow direction of the washing water during the operation of this creation. In this creation, the through hole 13 is also improved in design. Since the structures of the tank chambers 1A, 1B, and 1C are the same, only the tank chamber 1A is described here. The operating slot 11A and the equipment slot 12A are separated by a partition plate 6. The through hole 13 is located in a partial area below the partition plate 6 and not in the middle position. In this embodiment, the intermediate partition 6 only refers to the operating slot 11A and the equipment The area where the groove 12A meets the two. This design allows the cleaning water to cooperate with the sloping plate 101 to guide and generate a faster water flow, allowing the cleaning water to enter the equipment tank 12A from the through hole 13 to produce an annular flow pattern 7, which can flow down the front tank overflow port 151 relative to The clean cleaning water is mixed with the relatively dirty cleaning water from the bottom of the operation tank 11A and then enters the filter unit 4 for filtration due to the action of the pump 5, and provides relatively clean cleaning water after filtration to be output to the cleaning unit 3; State 7 also helps the dirty washing water to be discharged from the overflow pipe 17 smoothly. In this way, the cleanness of the washing water can be ensured under the condition of high replacement rate.

如圖9所示,為本創作泵浦5運作後水位變化的示意圖。在初始狀態下,水位會從水位線A下降水位線B,此現象在習用結構中,容易誤發警報。此現象的發生原因在於本實施例清洗單元3為一種浸泡清洗機構,槽室1A內滿水位為水位線A,初始運作時,清洗水先從設備槽12經泵浦5抽水至操作槽11內之清洗單元3的浸泡槽內,浸泡槽內的結構是將水聚積在浸泡槽內,並以噴管或水刀噴出至電路板上進行清洗作業,在水位達設定值再由兩側滿溢出來,溢出的清洗水落下至操作槽11A底部回流至設備槽12A內。在初始狀態下,清洗水會來不及補充,水位線會快速降至水位線B位置,但隨著注水管持續補充清洗水,水位也會隨之上升至水位A,但過程中仍需幾秒鐘,習用結構常會在水位達水位線B就出現警報,以致停機,須加以排除才能運作,但此為假性警報,增加操作上的麻煩。As shown in Figure 9, it is a schematic diagram of the water level change after the operation of the pump 5 of this creative. In the initial state, the water level will drop from the water level line A to the water level line B. In the conventional structure, this phenomenon is prone to false alarms. The reason for this phenomenon is that the cleaning unit 3 of this embodiment is a immersion cleaning mechanism. The full water level in the tank chamber 1A is the water level line A. During initial operation, the cleaning water is first pumped from the equipment tank 12 through the pump 5 to the operation tank 11 In the soaking tank of the cleaning unit 3, the structure in the soaking tank is to accumulate water in the soaking tank and spray it to the circuit board with a nozzle or water jet for cleaning. When the water level reaches the set value, it overflows from both sides. , The overflowing cleaning water falls to the bottom of the operation tank 11A and returns to the equipment tank 12A. In the initial state, the cleaning water will not have time to be replenished, and the water level line will quickly drop to the water level line B position, but as the water injection pipe continues to replenish the cleaning water, the water level will also rise to water level A, but the process still takes a few seconds , The conventional structure will often give an alarm when the water level reaches the water level line B, so that the machine stops, which must be eliminated to operate, but this is a false alarm, which increases the trouble of operation.

本創作為了使用上的安全性及避免假警報的發生,由於本創作操作槽11A內設有墊高底板102及斜板101的設計,設備槽12A底面位置低於墊高底板102頂面位置,當清洗水從清洗單元3落下至操作槽11A底部,經由墊高底板102的斜面將清洗水匯流到斜板101的斜面,再從通孔13回流至設備槽12A,因此當水位因上述被初始運轉狀態降至低水位線B時,因清洗水可快速回流提升水位線,所以不會立即產生警報,除非水位持續下降,因此本設計能解決此種假警報問題。In order to ensure the safety of use and avoid false alarms, the operation slot 11A is designed with a raised base plate 102 and an inclined plate 101. The bottom of the equipment slot 12A is lower than the top surface of the raised base plate 102. When the washing water drops from the washing unit 3 to the bottom of the operation tank 11A, the washing water flows to the inclined surface of the inclined plate 101 through the inclined surface of the raised bottom plate 102, and then flows back from the through hole 13 to the equipment tank 12A. Therefore, when the water level is initialized due to the above When the running state drops to the low water level line B, because the washing water can flow back quickly to raise the water level line, an alarm will not be generated immediately unless the water level continues to drop, so this design can solve this false alarm problem.

綜合以上所述,本創作節水清洗裝置,利用於過濾單元內之沉箱結構,減少清洗水的使用量,再配合減少槽室內的容積,同步減少使用量,如此可增加清洗水的置換頻率,提升槽室內的清洗水潔淨度,利於清洗電路板,符合專利之申請要件。In summary, this creative water-saving cleaning device uses the caisson structure in the filter unit to reduce the amount of cleaning water used. Together with the reduction of the tank chamber volume, the usage is simultaneously reduced. This can increase the frequency of cleaning water replacement and improve The cleanliness of the washing water in the tank is conducive to cleaning the circuit board, which meets the requirements of patent application.

以上所述者,僅為本創作之較佳實施例而已,並非用來限定本創作實施例之範圍。即凡依本創作申請專利範圍所作的均等變化及修飾,皆為本創作之專利範圍所涵蓋。The above are only the preferred embodiments of the creation, and are not used to limit the scope of the embodiments of the creation. That is to say, all equal changes and modifications made in accordance with the scope of patent application for this creation are covered by the scope of patents of this creation.

1:槽室 11:操作槽 12:設備槽 13:通孔 3:清洗單元 4:過濾單元 41:殼體 411:出水口 412:卡槽 42:過濾籃 421:網孔 43:濾袋 431:凸緣 44:壓艙 441:壓板 442:沉箱 443:進水孔 444:握把 445:卡榫 5:泵浦 51:進水管 52:出水管 1A、1B、1C:槽室 11A、11B、11C:操作槽 12A、12B、12C:設備槽 14:分隔板 141:溢流口141 15:分隔板 151:溢流口 16:注水管 17:溢流管 18:電路板入口 19:電路板出口 101:斜板 102:墊高底板 6:間隔板 7:環狀流態 A:水位線 B:水位線 1: tank room 11: Operation slot 12: device slot 13: Through hole 3: Cleaning unit 4: filter unit 41: Shell 411: water outlet 412: card slot 42: filter basket 421: Mesh 43: filter bag 431: Flange 44: Ballast 441: Pressure Plate 442: caisson 443: water inlet 444: Handle 445: Tenon 5: Pump 51: inlet pipe 52: Outlet pipe 1A, 1B, 1C: tank room 11A, 11B, 11C: operation slot 12A, 12B, 12C: equipment slot 14: divider 141: Overflow port 141 15: divider 151: Overflow port 16: water injection pipe 17: Overflow pipe 18: Circuit board entrance 19: Circuit board exit 101: inclined plate 102: Raise the bottom plate 6: Spacer 7: Annular flow regime A: Water mark B: Water level

圖1為本創作之立體圖。Figure 1 is a three-dimensional view of the creation.

圖2為本創作內部結構的側視圖。Figure 2 is a side view of the internal structure of the creation.

圖3為本創作過濾單元的立體圖。Figure 3 is a three-dimensional view of the creative filter unit.

圖4為本創作過濾單元的分解圖。Figure 4 is an exploded view of the creative filter unit.

圖5為圖3之AA面的剖面圖及清洗水的流動方向示意。Figure 5 is a cross-sectional view of the AA plane of Figure 3 and a schematic view of the flow direction of the washing water.

圖6為本創作之內部結構透視圖。Figure 6 is a perspective view of the internal structure of the creation.

圖7為本創作去除清洗單元的內部結構透視圖。Figure 7 is a perspective view of the internal structure of the creative removal cleaning unit.

圖8為本創作運作時清洗水流方向的立體圖。Figure 8 is a three-dimensional view of the direction of the washing water flow during the creative operation.

圖9 為本創作運作時清洗水流動方向及水位的變化示意圖。Figure 9 is a schematic diagram of the flow direction and water level of the cleaning water during the creative operation.

4:過濾單元 4: filter unit

41:殼體 41: Shell

412:卡槽 412: card slot

42:過濾籃 42: filter basket

421:網孔 421: Mesh

43:濾袋 43: filter bag

431:凸緣 431: Flange

44:壓艙 44: Ballast

441:壓板 441: Pressure Plate

442:沉箱 442: caisson

443:進水孔 443: water inlet

444:握把 444: Handle

445:卡榫 445: Tenon

Claims (11)

一種節水清洗裝置,包括至少一槽室,每個槽室包括操作槽及設備槽,兩槽空間彼此獨立但設有連通的通孔,該設備槽內設有過濾單元,該操作槽內設有清洗單元,一泵浦設有進水管連接於該過濾單元,出水管連接於該清洗單元,使該設備槽內的清洗水被抽出送至該操作槽內清洗電路板,該過濾單元由外圍至中心依序設有殼體、過濾籃、濾袋及壓艙,該壓艙是由壓板及朝下中空的沉箱所構成,該壓板上具有多個進水孔,該進水孔分佈位置於該沉箱結合於該壓板處的外圍區域,組裝後該濾袋位於該沉箱與該過濾籃之間,該清洗水由該進水孔進入該沉箱外圍,之後通過該濾袋、該過濾籃再由該殼體底部的出水口流出。A water-saving cleaning device includes at least one tank chamber. Each tank chamber includes an operation tank and an equipment tank. The spaces of the two tanks are independent of each other but provided with communicating through holes. The equipment tank is provided with a filter unit, and the operation tank is provided with Cleaning unit, a pump is provided with a water inlet pipe connected to the filter unit, and a water outlet pipe connected to the cleaning unit, so that the cleaning water in the equipment tank is pumped out and sent to the cleaning circuit board in the operation tank. The filter unit is from the periphery to The center is provided with a shell, a filter basket, a filter bag and a ballast in sequence. The ballast is composed of a pressure plate and a downwardly hollow caisson. The pressure plate has a plurality of water inlet holes, and the water inlet holes are distributed in the The caisson is combined with the peripheral area of the pressure plate. After assembly, the filter bag is located between the caisson and the filter basket. The washing water enters the periphery of the caisson through the water inlet hole, and then passes through the filter bag, the filter basket and the filter basket. The water outlet at the bottom of the shell flows out. 如請求項1所述之節水清洗裝置,其中該殼體於頂部位置具有兩個面對面配置的卡槽,該壓板頂也具有凸出的兩個卡榫,該卡榫能旋轉卡進該卡槽內,固定該殼體與該壓艙的位置。The water-saving cleaning device according to claim 1, wherein the housing has two grooves arranged facing each other at the top position, and the top of the pressure plate also has two protruding tenons, and the tenons can be rotated into the grooves Inside, fix the position of the shell and the ballast. 如請求項1所述之節水清洗裝置,其中該進水孔的截面積不超過2平方公分。The water-saving cleaning device according to claim 1, wherein the cross-sectional area of the water inlet hole does not exceed 2 square centimeters. 如請求項1所述之節水清洗裝置,其中該操作槽的底部由斜板及墊高底板所構成,該墊高底板是採架高方式設置,但不影響該清洗單元的運作,該斜板是傾斜一角度狀且位於該墊高底板一側,該斜板最高位置鄰近該墊高底板的頂面 ,最低位置對應於該通孔。The water-saving cleaning device according to claim 1, wherein the bottom of the operating tank is composed of an inclined plate and a raised bottom plate, and the raised bottom plate is set up in a rack height manner, but does not affect the operation of the cleaning unit. The inclined plate It is inclined at an angle and is located on one side of the elevated bottom plate, the highest position of the inclined plate is adjacent to the top surface of the elevated bottom plate, and the lowest position corresponds to the through hole. 如請求項4所述之節水清洗裝置,其中該墊高底板頂面朝遠離設備槽方向向下傾斜。The water-saving cleaning device according to claim 4, wherein the top surface of the raised bottom plate is inclined downwardly away from the equipment tank. 如請求項4所述之節水清洗裝置,其中該墊高底板頂面朝與該斜板相接方向向下傾斜。The water-saving cleaning device according to claim 4, wherein the top surface of the raised bottom plate is inclined downward toward the direction in which the inclined plate is connected. 如請求項1所述之節水清洗裝置,其中該設備槽與該操作槽之間是由間隔板所分隔,該通孔位於該間隔板下方的局部區域且不在中間位置。The water-saving cleaning device according to claim 1, wherein the equipment tank and the operation tank are separated by a partition plate, and the through hole is located in a partial area below the partition plate and not in an intermediate position. 一種節水清洗裝置,包括至少一槽室,每個槽室包括操作槽及設備槽,該操作槽與該設備槽之間是由間隔板所分隔,使兩槽空間彼此獨立但設有連通的通孔,該設備槽內設有過濾單元,該操作槽設有清洗單元,一泵浦設有進水管連接於該過濾單元,設有出水管連接於該清洗單元,該設備槽內的清洗水由該泵浦抽出再送至該操作槽內清洗電路板,該操作槽的底部由斜板及墊高底板所構成,該斜板是傾斜一角度狀且位於該墊高底板一側,該斜板最高位置鄰近該墊高底板的頂面,最低位置對應於該通孔,該通孔位於該間隔板下方的局部區域且不在中間位置。A water-saving cleaning device includes at least one tank chamber. Each tank chamber includes an operation tank and an equipment tank. The operation tank and the equipment tank are separated by a partition plate, so that the two tank spaces are independent of each other but provided with a communicating channel. The equipment tank is equipped with a filtering unit, the operation tank is equipped with a cleaning unit, a pump is provided with an inlet pipe connected to the filtering unit, and an outlet pipe is provided with the cleaning unit. The cleaning water in the equipment tank is The pump is pumped out and then sent to the operation tank to clean the circuit board. The bottom of the operation tank is composed of an inclined plate and a raised bottom plate. The inclined plate is inclined at an angle and is located on one side of the raised bottom plate. The position is adjacent to the top surface of the raised bottom plate, and the lowest position corresponds to the through hole, and the through hole is located in a partial area under the spacer plate and not in the middle position. 如請求項8所述之節水清洗裝置,其中該墊高底板頂面朝遠離該設備槽方向向下傾斜。The water-saving washing device according to claim 8, wherein the top surface of the raised bottom plate is inclined downwardly away from the equipment tank. 如請求項8所述之節水清洗裝置,其中該墊高底板頂面朝與該斜板相接方向向下傾斜。The water-saving washing device according to claim 8, wherein the top surface of the raised bottom plate is inclined downward toward the direction in which the inclined plate is connected. 如請求項8所述之節水清洗裝置,其中該過濾單元由外圍至中心依序設有殼體、過濾籃、濾袋及壓艙,該壓艙是由壓板及朝下設置的沉箱所構成,該壓板上具有多個進水孔,該進水孔分佈位置於該沉箱結合於該壓板處的外圍區域,組裝後該濾袋位於該沉箱與該過濾籃之間,該清洗水由該進水孔進入該沉箱外圍,之後通過該濾袋、該過濾籃再由該殼體底部的出水口流出。The water-saving cleaning device according to claim 8, wherein the filter unit is sequentially provided with a shell, a filter basket, a filter bag and a ballast from the periphery to the center, and the ballast is composed of a pressure plate and a caisson set downwards, The pressure plate has a plurality of water inlet holes, and the water inlet holes are distributed in the peripheral area where the caisson is combined with the pressure plate. After assembly, the filter bag is located between the caisson and the filter basket, and the washing water is supplied by the water inlet The hole enters the periphery of the caisson, then passes through the filter bag, and the filter basket flows out from the water outlet at the bottom of the shell.
TW109205493U 2020-05-07 2020-05-07 Water-saving cleaning device TWM599070U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI721883B (en) * 2020-05-07 2021-03-11 黃信航 Water-saving cleaning device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI721883B (en) * 2020-05-07 2021-03-11 黃信航 Water-saving cleaning device

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