TWM598197U - Optical fiber laser source power self-detection and compensation device - Google Patents

Optical fiber laser source power self-detection and compensation device Download PDF

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TWM598197U
TWM598197U TW109201284U TW109201284U TWM598197U TW M598197 U TWM598197 U TW M598197U TW 109201284 U TW109201284 U TW 109201284U TW 109201284 U TW109201284 U TW 109201284U TW M598197 U TWM598197 U TW M598197U
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optical fiber
optical
laser
detection
laser source
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蘇信嘉
王世榮
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榮慶科技有限公司
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Abstract

本創作係有關於一種光纖雷射源功率自我檢測及補償之裝置,其主要係於光纖雷射源之光學主機連接設有光纖,於光纖末端則連接設有雷射輸出頭,令檢測補償裝置之光結合器連接設置於光學主機與雷射輸出頭之間的光纖,於該光結合器連接設有光檢測模組,而光檢測模組則連接至一控制模組;藉此,於光纖雷射源使用過程中能對雷射輸出端功率自行進行檢測,且於檢測值與設定值差異過大時,即代表雷射輸出有衰退情況發生,能立即進行自我補償,以防止使用上有產生不良成品的現象,可有效提升雷射加工品質,而在其整體施行使用上更增實用功效特性者。This creation is about an optical fiber laser source power self-detection and compensation device. It is mainly connected to the optical host of the optical fiber laser source with an optical fiber, and a laser output head is connected to the end of the optical fiber to make the detection compensation device The optical coupler is connected to the optical fiber arranged between the optical host and the laser output head, and the optical detection module is connected to the optical coupler, and the optical detection module is connected to a control module; thereby, the optical fiber The laser source can automatically detect the power of the laser output during the use of the laser source, and when the detected value and the set value are too large, it means that the laser output is declining, and it can immediately self-compensate to prevent any occurrences in use The phenomenon of bad finished products can effectively improve the quality of laser processing, and it can increase the practical function characteristics in its overall implementation.

Description

光纖雷射源功率自我檢測及補償之裝置Optical fiber laser source power self-detection and compensation device

本創作係有關於一種光纖雷射源功率自我檢測及補償之裝置,尤其是指一種於光纖雷射源使用過程中能對雷射輸出端功率自行進行檢測,且於檢測值與設定值差異過大時,即代表雷射輸出有衰退情況發生,能立即進行自我補償,以防止使用上有產生不良成品的現象,可有效提升雷射加工品質,而在其整體施行使用上更增實用功效特性的光纖雷射源功率自我檢測及補償之裝置創新設計者。This creation is about an optical fiber laser source power self-detection and compensation device, especially a device that can automatically detect the power of the laser output during the use of the optical fiber laser source, and the difference between the detected value and the set value is too large When the laser output is degraded, it can self-compensate immediately to prevent the use of defective products, which can effectively improve the quality of laser processing, and increase the practical performance characteristics of the overall implementation. Innovative designer of optical fiber laser source power self-detection and compensation device.

按,近年來雷射加工技術迅速發展,尤其高功率雷射應用於雷射切割銲接作業;其中,就一般常見用來進行雷射切割銲接作業之光纖雷射源而言,請參閱第二圖現有之結構示意圖所示,其主要係設有光纖雷射源(3),於該光纖雷射源(3)設有一光學主機(31),該光學主機(31)連接設有光纖(32),於該光纖(32)末端連接設有雷射輸出頭(33),以令雷射光(34)能由該雷射輸出頭(33)進行輸出,而利用雷射光(34)來進行雷射切割銲接作業。According to the rapid development of laser processing technology in recent years, especially high-power lasers are used in laser cutting and welding operations; among them, for the common optical fiber laser source used for laser cutting and welding operations, please refer to the second picture As shown in the existing structural diagram, it is mainly provided with an optical fiber laser source (3), an optical host (31) is provided in the optical fiber laser source (3), and the optical host (31) is connected with an optical fiber (32) , A laser output head (33) is connected to the end of the optical fiber (32), so that the laser light (34) can be output from the laser output head (33), and the laser light (34) is used for laser Cutting and welding operations.

然而,上述光纖雷射源雖可達到進行雷射切割銲接作業斷開電流之預期功效,但也在其實際操作施行使用上發現,由於該光纖雷射源之輸出功率,是在原廠製造出廠前,藉由外部光功率計量測雷射輸出頭所輸出之雷射光而得知,於出廠後使用者無此專業量測儀器,並無法測得光纖雷射源之輸出功率,而由於光纖雷射源在長時間使用後會發生功率衰退問題,且衰退程度不一,往往等到使用者發現雷射光功率衰退後才停止使用,此時已經有產生不良品,造成對於控制雷射加工品質造成困擾,致令其在整體結構設計上仍存在有改進的空間。However, although the above-mentioned optical fiber laser source can achieve the expected effect of cutting off the current for laser cutting and welding operations, it has also been found in its actual operation and use that the output power of the optical fiber laser source is manufactured before the factory leaves the factory. , By measuring the laser light output from the laser output head by the external optical power measurement, the user can not measure the output power of the fiber laser source without this professional measuring instrument after leaving the factory. After long-term use, the radiation source will experience power degradation, and the degradation degree is different. It is often not used until the user finds that the laser light power is degraded. At this time, defective products have been produced, which causes troubles in controlling the quality of laser processing. , So that there is still room for improvement in the overall structural design.

緣是,創作人有鑑於此,秉持多年該相關行業之豐富設計開發及實際製作經驗,針對現有之技術手段再予以研究改良,提供一種光纖雷射源功率自我檢測及補償之裝置,以期達到更佳實用價值性之目的者。The reason is that, in view of this, the creators have years of rich experience in design, development and actual production in the related industry, and then research and improve the existing technical methods, providing a device for self-detection and compensation of optical fiber laser source power in order to achieve better The purpose of good practical value.

本創作之主要目的在於提供一種光纖雷射源功率自我檢測及補償之裝置,其主要係於光纖雷射源使用過程中能對雷射輸出端功率自行進行檢測,且於檢測值與設定值差異過大時,即代表雷射輸出有衰退情況發生,能立即進行自我補償,以防止使用上有產生不良成品的現象,可有效提升雷射加工品質,而在其整體施行使用上更增實用功效特性者。The main purpose of this creation is to provide an optical fiber laser source power self-detection and compensation device, which is mainly used to automatically detect the power of the laser output terminal during the use of the optical fiber laser source, and the difference between the detected value and the set value When it is too large, it means that the laser output has been degraded, and it can be self-compensated immediately to prevent the use of defective products, which can effectively improve the quality of laser processing, and increase the practical performance characteristics in its overall implementation. By.

本創作光纖雷射源功率自我檢測及補償之裝置之主要目的與功效,係由以下具體技術手段所達成:The main purpose and effect of this device for self-detection and compensation of optical fiber laser source power are achieved by the following specific technical means:

其主要係包括有光纖雷射源及檢測補償裝置;其中:It mainly includes optical fiber laser source and detection compensation device; among them:

該光纖雷射源,其設有一光學主機,於該光學主機連接設有光纖,於該光纖末端則連接設有雷射輸出頭;The optical fiber laser source is provided with an optical host, an optical fiber is connected to the optical host, and a laser output head is connected to the end of the optical fiber;

該檢測補償裝置,其設有一光結合器,該光結合器連接設置於該光學主機與該雷射輸出頭之間的該光纖,另於該光結合器連接設有光檢測模組,而該光檢測模組則連接至一控制模組。The detection and compensation device is provided with an optical coupler, the optical coupler is connected to the optical fiber arranged between the optical host and the laser output head, and an optical detection module is connected to the optical coupler, and the The light detection module is connected to a control module.

本創作光纖雷射源功率自我檢測及補償之裝置的較佳實施例,其中,該檢測補償裝置之該光結合器分別設有光纖輸入端與光纖輸出端,令該光纖輸入端與該光學主機所連接輸出之該光纖相連接,而該光纖輸出端則與該雷射輸出頭所連接輸入之該光纖相連接,另於該光結合器設有傳輸端與該光檢測模組相連接。A preferred embodiment of the device for self-detection and compensation of optical fiber laser source power in the present invention, wherein the optical coupler of the detection and compensation device is provided with an optical fiber input end and an optical fiber output end respectively, so that the optical fiber input end and the optical host The optical fiber connected to the output is connected, and the optical fiber output end is connected to the optical fiber input to the laser output head, and the optical combiner is provided with a transmission end connected to the optical detection module.

為令本創作所運用之技術內容、創作目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:In order to make a more complete and clear disclosure of the technical content, the purpose of creation and the effect achieved in this creation, we will explain in detail below, and please also refer to the disclosed diagram and figure number:

首先,請參閱第一圖本創作之結構示意圖所示,本創作主要係包括有光纖雷射源(1)及檢測補償裝置(2);其中:First of all, please refer to the structure diagram of this creation in the first figure. This creation mainly includes an optical fiber laser source (1) and a detection and compensation device (2); among them:

該光纖雷射源(1),其設有一光學主機(11),於該光學主機(11)連接設有光纖(12),於該光纖(12)末端則連接設有雷射輸出頭(13)。The optical fiber laser source (1) is provided with an optical host (11), an optical fiber (12) is connected to the optical host (11), and a laser output head (13) is connected to the end of the optical fiber (12) ).

該檢測補償裝置(2),其設有一光結合器(21),該光結合器(21)連接設置於該光學主機(11)與該雷射輸出頭(13)之間的該光纖(12),於該光結合器(21)分別設有光纖輸入端(211)與光纖輸出端(212),令該光纖輸入端(211)與該光學主機(11)所連接輸出之該光纖(12)相連接,而該光纖輸出端(212)則與該雷射輸出頭(13)所連接輸入之該光纖(12)相連接,另於該光結合器(21)設有傳輸端(213)與光檢測模組(22)相連接,而該光檢測模組(22)則連接至一控制模組(23)。The detection and compensation device (2) is provided with an optical coupler (21), and the optical coupler (21) is connected to the optical fiber (12) between the optical host (11) and the laser output head (13) ), the optical coupler (21) is provided with an optical fiber input end (211) and an optical fiber output end (212), so that the optical fiber input end (211) is connected to the optical host (11) to output the optical fiber (12) ) Is connected, and the optical fiber output end (212) is connected to the optical fiber (12) connected and inputted to the laser output head (13), and the optical coupler (21) is provided with a transmission end (213) It is connected to the light detection module (22), and the light detection module (22) is connected to a control module (23).

如此一來,當雷射光由該光纖雷射源(1)之該光學主機(11)通過該光纖(12)由該雷射輸出頭(13)進行輸出時,由於該光纖(12)與該雷射輸出頭(13)之折射率不同,在其相連接處會發生反射現象而產生反射光,使得在該光纖雷射源(1)出廠前先予以量測該雷射輸出頭(13)之雷射輸出功率值與雷射反射光功率值,並建立資料庫[請再一併參閱下表一所示];使得於該光纖雷射源(1)使用過程中,該雷射反射光會全部或部分經該檢測補償裝置(2)之該光結合器(21)由該傳輸端(213)傳輸至該光檢測模組(22),令該光檢測模組(22)將該反射光吸收產生誘發電流,該誘發電流訊號傳遞至該控制模組(23),該控制模組(23)可即時透過所檢測出的雷射反射光功率值對照該資料庫推算出雷射輸出功率值,於該控制模組(23)檢測出之雷射反射光功率值Wb1’等於資料庫內之量測值Wb1時,雷射輸出功率值所檢測到的Wa1’即會等於資料庫內之量測值Wa1,當該控制模組(23)檢測出之雷射反射光功率值不等於資料庫內之量測值時,則可利用內插法或曲線擬合方式,計算檢測出之雷射反射光功率值Wb’與資料庫內之量測值Wb之比例R,再由該比例R乘以該資料庫內之雷射輸出功率值Wa,即可推算出當下之該雷射輸出功率值Wa’, 該雷射輸出功率值Wa’小於設定值Wa時,即可藉由提高設定方式拉高輸出功率進行自我補償。 設定輸出條件 (%) 雷射輸出端功率 雷射反射端功率 P1 Wa1 Wb1 P2 Wa2 Wb2 P3 Wa3 Wb3 P4 Wa4 Wb4 ... 表一 In this way, when the laser light is output from the optical host (11) of the optical fiber laser source (1) through the optical fiber (12) by the laser output head (13), the optical fiber (12) and the The refractive index of the laser output head (13) is different, and the reflection phenomenon will occur at the connection point to produce reflected light, so that the laser output head (13) is measured before the fiber laser source (1) leaves the factory. The laser output power value and the laser reflected light power value, and establish a database [please refer to the following table 1 together]; so that during the use of the fiber laser source (1), the laser reflected light The optical coupler (21) of the detection and compensation device (2) will be transmitted in whole or in part from the transmission end (213) to the optical detection module (22), so that the optical detection module (22) will reflect Light absorption generates induced current, and the induced current signal is transmitted to the control module (23). The control module (23) can instantly calculate the laser output power through the detected laser reflected light power value against the database When the laser reflected light power value Wb1' detected by the control module (23) is equal to the measured value Wb1 in the database, the Wa1' detected by the laser output power value will be equal to the value in the database The measured value Wa1, when the laser reflected light power value detected by the control module (23) is not equal to the measured value in the database, interpolation or curve fitting can be used to calculate the detected lightning The ratio R of the reflected light power value Wb' to the measured value Wb in the database, and then multiply the ratio R by the laser output power value Wa in the database to calculate the current laser output power Value Wa', when the laser output power value Wa' is less than the set value Wa, it can be self-compensated by increasing the setting method to increase the output power. Set output conditions (%) Laser output power Laser reflector power P1 Wa1 Wb1 P2 Wa2 Wb2 P3 Wa3 Wb3 P4 Wa4 Wb4 ... Table I

藉由以上所述,本創作結構之組成與使用實施說明可知,本創作與現有結構相較之下,本創作主要係於光纖雷射源使用過程中能對雷射輸出端功率自行進行檢測,且於檢測值與設定值差異過大時,即代表雷射輸出有衰退情況發生,能立即進行自我補償,以防止使用上有產生不良成品的現象,可有效提升雷射加工品質,而在其整體施行使用上更增實用功效特性者。Based on the above, the composition of the creative structure and the use and implementation description show that, compared with the existing structure, this creation is mainly based on the ability to automatically detect the power of the laser output end during the use of the fiber laser source. And when the difference between the detected value and the set value is too large, it means that the laser output is declining, and it can be self-compensated immediately to prevent the use of defective products, which can effectively improve the quality of laser processing, and in its overall Those who are more practical and functional.

前述之實施例或圖式並非限定本創作之結構樣態,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本創作之專利範疇。The foregoing embodiments or drawings do not limit the structure of this creation, and any appropriate changes or modifications by those with ordinary knowledge in the technical field should be regarded as not departing from the scope of the patent of this creation.

綜上所述,本創作實施例確能達到所預期之使用功效,又其所揭露之具體構造,不僅未曾見於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出新型專利之申請,懇請惠予審查,並賜准專利,則實感德便。In summary, this creative embodiment can indeed achieve the expected use effect, and the specific structure disclosed by it has not been seen in similar products, nor has it been disclosed before the application. It is in full compliance with the provisions and requirements of the Patent Law. , Yan submits an application for a new patent in accordance with the law, and asks for favors for examination and grants a patent.

1:光纖雷射源1: Fiber laser source

11:光學主機11: Optical host

12:光纖12: Optical fiber

13:雷射輸出頭13: Laser output head

2:檢測補償裝置2: Detection and compensation device

21:光結合器21: Optical combiner

211:光纖輸入端211: fiber input

212:光纖輸出端212: fiber output

213:傳輸端213: transmission end

22:光檢測模組22: Light detection module

23:控制模組23: control module

3:光纖雷射源3: Fiber laser source

31:光學主機31: Optical host

32:光纖32: Optical fiber

33:雷射輸出頭33: Laser output head

34:雷射光34: Laser light

第一圖:本創作之結構示意圖Picture 1: The structure diagram of this creation

第二圖:現有之結構示意圖Figure 2: Schematic diagram of the existing structure

1:光纖雷射源 1: Fiber laser source

11:光學主機 11: Optical host

12:光纖 12: Optical fiber

13:雷射輸出頭 13: Laser output head

2:檢測補償裝置 2: Detection and compensation device

21:光結合器 21: Optical combiner

211:光纖輸入端 211: fiber input

212:光纖輸出端 212: fiber output

213:傳輸端 213: transmission end

22:光檢測模組 22: Light detection module

23:控制模組 23: control module

Claims (2)

一種光纖雷射源功率自我檢測及補償之裝置,其主要係包括有光纖雷射源及檢測補償裝置;其中: 該光纖雷射源,其設有一光學主機,於該光學主機連接設有光纖,於該光纖末端則連接設有雷射輸出頭; 該檢測補償裝置,其設有一光結合器,該光結合器連接設置於該光學主機與該雷射輸出頭之間的該光纖,另於該光結合器連接設有光檢測模組,而該光檢測模組則連接至一控制模組。 An optical fiber laser source power self-detection and compensation device, which mainly includes optical fiber laser source and detection compensation device; among them: The optical fiber laser source is provided with an optical host, an optical fiber is connected to the optical host, and a laser output head is connected to the end of the optical fiber; The detection and compensation device is provided with an optical coupler, the optical coupler is connected to the optical fiber arranged between the optical host and the laser output head, and an optical detection module is connected to the optical coupler, and the The light detection module is connected to a control module. 如請求項1所述光纖雷射源功率自我檢測及補償之裝置,其中,該檢測補償裝置之該光結合器分別設有光纖輸入端與光纖輸出端,令該光纖輸入端與該光學主機所連接輸出之該光纖相連接,而該光纖輸出端則與該雷射輸出頭所連接輸入之該光纖相連接,另於該光結合器設有傳輸端與該光檢測模組相連接。The optical fiber laser source power self-detection and compensation device of claim 1, wherein the optical coupler of the detection and compensation device is provided with an optical fiber input end and an optical fiber output end, so that the optical fiber input end and the optical host The optical fiber connected to the output is connected, and the optical fiber output end is connected to the optical fiber connected to the input of the laser output head, and the optical combiner is provided with a transmission end connected to the optical detection module.
TW109201284U 2020-02-05 2020-02-05 Optical fiber laser source power self-detection and compensation device TWM598197U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11942750B2 (en) 2020-10-27 2024-03-26 Industrial Technology Research Institute Laser inspection system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11942750B2 (en) 2020-10-27 2024-03-26 Industrial Technology Research Institute Laser inspection system

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