TWM595585U - Processing equipment for three-dimensional pattern on substrate surface - Google Patents

Processing equipment for three-dimensional pattern on substrate surface Download PDF

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TWM595585U
TWM595585U TW108210811U TW108210811U TWM595585U TW M595585 U TWM595585 U TW M595585U TW 108210811 U TW108210811 U TW 108210811U TW 108210811 U TW108210811 U TW 108210811U TW M595585 U TWM595585 U TW M595585U
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optical transfer
transfer roller
dimensional pattern
substrate
roller
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楊馥綾
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楊馥綾
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Abstract

一種基材表面立體圖案的加工設備,包括框體、光學移轉輥及壓力輥,光學移轉輥可轉動設於框體上,且光學移轉輥上設有通過凹凸紋理結構而成並可鏡像移轉至基材表面的油膜層的立體圖案;壓力輥可轉動設於框體上,且壓力輥位於光學移轉輥下方,壓力輥的軸線與光學移轉輥的軸線平行設置,並垂直於同一豎直方向線,壓力輥和光學移轉輥之間形成小於基材高度的的空隙。藉由光學移轉輥和壓力輥的轉動配合,以將光學移轉輥上設有的凹凸紋理結構而成的立體圖案鏡像移轉至基材的油膜層表面,整個加工過程,完全無任何塑料、油墨、溶劑等附著且無任何排放的有害環境的物質,屬於綠色環保工藝。A processing device for a three-dimensional pattern on the surface of a substrate, including a frame body, an optical transfer roller and a pressure roller, the optical transfer roller can be rotatably provided on the frame body, and the optical transfer roller is provided with a concave-convex texture structure. The three-dimensional pattern of the oil film layer transferred to the surface of the substrate by the mirror image; the pressure roller can be rotatably arranged on the frame, and the pressure roller is located below the optical transfer roller, and the axis of the pressure roller is parallel to and perpendicular to the axis of the optical transfer roller On the same vertical line, a gap between the pressure roller and the optical transfer roller is formed that is smaller than the height of the substrate. Through the rotation cooperation of the optical transfer roller and the pressure roller, the three-dimensional pattern formed by the uneven texture structure provided on the optical transfer roller is transferred to the surface of the oil film layer of the substrate, and the entire processing process is completely free of any plastic. , Inks, solvents and other substances attached to the environment without any emission of harmful environment, belong to green environmental protection technology.

Description

基材表面立體圖案的加工設備Processing equipment for three-dimensional pattern on substrate surface

本創作涉及基材表面圖案加工的技術領域,尤其涉及一種基材表面立體圖案的加工設備。This creation relates to the technical field of substrate surface pattern processing, in particular to a processing device for a three-dimensional pattern on a substrate surface.

隨著經濟的發展,對於工業製成品的要求越來越多。產品的表面美觀性,日益變得重要。產品表面常常設置多種圖案,以發揮較佳的裝飾效果。同時,產品表面的圖案,多還具有防偽的功能。這些新的要求,對於材料表面的圖案加工提出了新的要求。With the development of economy, more and more requirements are made for industrial manufactured products. The surface aesthetics of products are becoming increasingly important. A variety of patterns are often set on the surface of the product to exert better decorative effects. At the same time, the patterns on the surface of the product also have anti-counterfeiting functions. These new requirements put forward new requirements for the pattern processing on the surface of the material.

目前市面上的金屬罐製品的特殊效果,都是著重於油墨的改變(例如變色油墨、溫感油墨等),再來就是製罐加工凸成型的工藝,而這些實施方式,不但較為污染環境,浪費材料,與目前所倡導的綠色環保加工相違背,而且生產成本較高,不利於企業的可持續發展。同時,金屬罐製品的表面藉由油墨工藝製作的圖案仿製容易,無形中降低了抄襲造假的成本,造成市面上的假貨盛行。而企業為了提高其金屬罐製品的偽造難度,常常會在其金屬罐製品的表面設計出較為複雜的立體圖案;雖然,此種方式在一定程度上可以較少市面上的仿冒偽造,但是,複雜的圖案結構,以目前常見的材料表面加工技術去製作加工,加工較為困難,而且加工成本也居高不下,尤其是金屬材料,如常見的鋼鐵製品、玻璃製品等硬性材料,由於具有較大的表面硬度,需要施加很大的去除力,加工更為困難。At present, the special effects of metal can products on the market are all focused on the change of ink (such as color-changing ink, temperature-sensitive ink, etc.), and then the process of convex molding for can making, and these implementations not only pollute the environment, The waste of materials is contrary to the green environmental protection processing currently advocated, and the higher production costs are not conducive to the sustainable development of enterprises. At the same time, the pattern of the surface of the metal cans made by the ink process is easy to imitate, which virtually reduces the cost of plagiarism and counterfeiting, resulting in the prevalence of fakes on the market. In order to increase the difficulty of counterfeiting their metal cans, companies often design more complicated three-dimensional patterns on the surface of their metal cans; although this method can reduce counterfeiting on the market to a certain extent, it is complicated The pattern structure is made by the current common material surface processing technology, which is difficult to process, and the processing cost is also high. Especially for metal materials, such as hard materials such as common steel products and glass products, due to the large The surface hardness requires a lot of removal force, making the processing more difficult.

因此,有必要提供一種技術手段以解決上述缺陷。Therefore, it is necessary to provide a technical means to solve the above defects.

有鑑於此,本創作人特地針對基材表面圖案加工設備加以研究及改良,期以一較佳設計改善上述問題,並在經過長期研發及不斷測試後,始有本創作之問世。In view of this, the creator specifically researched and improved the substrate surface pattern processing equipment, hoping to improve the above problems with a better design, and after a long-term research and development and continuous testing, the creation of this creation began.

本創作的目的在於克服現有技術之缺陷,提供一種基材表面立體圖案的加工設備,以解決現有技術對基材表面立體圖案存在加工困難、污染環境、耗費材料以及生產成本較高的問題。The purpose of this creation is to overcome the shortcomings of the prior art and provide a processing device for the three-dimensional pattern on the surface of the substrate to solve the problems of the prior art that the three-dimensional pattern on the surface of the substrate has difficulties in processing, polluting the environment, consuming materials and high production costs.

本創作是這樣實現的,一種基材表面立體圖案的加工設備,包括:This creation is realized in this way, a processing device for three-dimensional patterns on the surface of a substrate, including:

框體;framework;

光學移轉輥,所述光學移轉輥可轉動設於所述框體上,且所述光學移轉輥上設有通過凹凸紋理結構而成並可鏡像移轉至基材表面的油膜層的立體圖案;An optical transfer roller, the optical transfer roller is rotatably provided on the frame body, and the optical transfer roller is provided with an oil film layer formed by a textured texture and transferred to the surface of the substrate in a mirror image Three-dimensional pattern

壓力輥,所述壓力輥可轉動設於所述框體上,且所述壓力輥位於所述光學移轉輥下方,所述壓力輥的軸線與所述光學移轉輥的軸線平行設置,並垂直於同一豎直方向線,所述壓力輥和所述光學移轉輥之間形成小於所述基材高度的的空隙;A pressure roller, the pressure roller is rotatably provided on the frame, and the pressure roller is located below the optical transfer roller, the axis of the pressure roller is parallel to the axis of the optical transfer roller, and Perpendicular to the same vertical direction line, a gap smaller than the height of the substrate is formed between the pressure roller and the optical transfer roller;

其中,當所述基材水平通過由所述光學移轉輥和所述壓力輥之間形成的空隙時,所述光學移轉輥和所述壓力輥分別同時轉動,所述光學移轉輥通過擠壓所述基材表面而將其上設有的凹凸紋理結構而成的立體圖案鏡像移轉至所述基材的油膜層上。Wherein, when the base material passes horizontally through the gap formed between the optical transfer roller and the pressure roller, the optical transfer roller and the pressure roller rotate simultaneously, and the optical transfer roller passes The surface of the substrate is squeezed to transfer the three-dimensional pattern formed by the concave-convex texture structure provided on it to the oil film layer of the substrate.

具體地,所述光學移轉輥包括光學移轉輥體及立體圖案模具,所述立體圖案模具卷設於所述光學移轉輥體上。Specifically, the optical transfer roller includes an optical transfer roller body and a three-dimensional pattern mold, and the three-dimensional pattern mold is wound around the optical transfer roller body.

作為本創作的一優選實施方案,所述的基材表面立體圖案的加工設備還包括送料輸送帶機構和出料輸送帶機構;As a preferred embodiment of the present creation, the processing equipment for the three-dimensional pattern on the surface of the substrate further includes a feeding conveyor belt mechanism and a discharging conveyor belt mechanism;

所述送料輸送帶機構設於所述框體的一端,以供所述基材停靠放置,並可將所述基材以水平放置的方式輸送至由所述光學移轉輥和所述壓力輥之間形成的空隙內;The feeding conveyor belt mechanism is provided at one end of the frame body for the base material to rest and can be transported to the optical transfer roller and the pressure roller in a horizontal manner Within the gap formed between

所述出料輸送帶機構設於所述框體的另一端,以將已被鏡像移轉有立體圖案的基材送至指定位置處。The discharge conveyor belt mechanism is provided at the other end of the frame body to send the substrate whose three-dimensional pattern has been mirror-transferred to the designated position.

與現有技術相比,本創作的有益效果是:Compared with the existing technology, the beneficial effects of this creation are:

1)藉由光學移轉輥和壓力輥的轉動配合,以將光學移轉輥上設有的凹凸紋理結構而成的立體圖案鏡像移轉至基材的油膜層表面,整個加工過程,完全無任何塑料、油墨、溶劑等附著且無任何排放的有害環境的物質,同時也完全支持未來廢棄物的回收處理,屬於綠色環保工藝,與當今社會所倡導的綠色環保理念相符;而且,整個操作加工方便,顯像效果好,節省材料,可以合理降低加工成本,大大提高企業的競爭優勢。1) Through the rotation cooperation of the optical transfer roller and the pressure roller, the three-dimensional pattern formed by the concave-convex texture structure provided on the optical transfer roller is transferred to the surface of the oil film layer of the substrate by mirror image. Any plastics, inks, solvents, etc. attached to the environment without any emission of harmful substances, but also fully support the future recycling of waste, which is a green environmental protection process, which is consistent with the green environmental protection concept advocated by today's society; moreover, the entire operation and processing Convenient, good imaging effect, save materials, can reasonably reduce processing costs, greatly improve the company's competitive advantage.

2)本創作的光學移轉輥在將其上設有的凹凸紋理結構而成的立體圖案鏡像移轉至基材上時,僅僅是鏡像轉移在基材的油膜層表面,由此,基材上被鏡像轉移有立體圖案後,該基材原有結構的平整性不會受到影響,也即,該基材的正反兩面不會受到凹凸擠壓形變,其平整性完全可以得到保持,而這樣,也保證了基材的後續順暢加工,如該基材為鍍錫薄鋼板,完全可以保障該鍍錫薄鋼板在後續製罐成型工藝的良率和流暢性。可見,本創作的基材表面立體圖案的加工設備,僅在基材的油膜層進行製作加工而致可保留基材的平整性,而一般的金屬擊凸工藝是直接作用在基材本身上而致改變了基材的完整結構性,而且,其為採取凹凸模具相互撞擊成型,也會嚴重影響後續的相關工藝,如影響後續製罐成型工藝的良率和流暢性。2) When the optical transfer roller of the present invention transfers the three-dimensional pattern formed by the concave-convex texture structure on the substrate to the substrate, it only transfers the mirror image on the surface of the oil film layer of the substrate. After the three-dimensional pattern is transferred on the mirror image, the flatness of the original structure of the substrate will not be affected, that is, the front and back sides of the substrate will not be deformed by uneven extrusion, and its flatness can be fully maintained, and In this way, the subsequent smooth processing of the substrate is also ensured. If the substrate is a tinned thin steel plate, the yield and fluency of the tinned thin steel plate in the subsequent can-making process can be fully guaranteed. It can be seen that the processing equipment for the three-dimensional pattern on the surface of the substrate created in this invention only produces and processes the oil film layer of the substrate to retain the flatness of the substrate, and the general metal bumping process directly acts on the substrate itself. As a result, the complete structure of the base material is changed, and the impact molding of the concave and convex molds will also seriously affect the subsequent related processes, such as the yield and fluency of the subsequent can forming process.

3)利用基材上的油膜層,使其實現二次利用,從而實現了微米光學級別的立體視覺效果,同時更為如金屬製品的基材增加了一項防偽技術的功能。3) Use the oil film layer on the base material to realize the secondary use, thereby realizing the stereoscopic effect of micron optical level, and at the same time adding a function of anti-counterfeiting technology to the base material like metal products.

4)適用基材的範圍廣,不僅可以為柔性基材,如紙張、塑料片材等;還可以為硬性基材,如金屬板材、玻璃板材等。4) A wide range of applicable substrates, not only flexible substrates such as paper and plastic sheets; but also rigid substrates such as metal plates and glass plates.

本創作係一種基材表面立體圖案的加工設備,其實施手段、特點及其功效,茲舉數種較佳可行實施例並配合圖式於下文進行詳細說明,俾供 鈞上深入瞭解並認同本創作。This creation is a processing equipment for the three-dimensional pattern on the surface of the substrate. Its implementation methods, features and functions are described below in detail with several preferred and feasible embodiments, together with the drawings. In order to understand and agree with this book creation.

為了使本創作的目的、技術方案及優點更加清楚明白,以下結合附圖及實施例,對本創作進行進一步詳細說明。應當理解,此處所描述的具體實施例僅僅用以解釋本創作,並不用於限定本創作。In order to make the purpose, technical solutions and advantages of the creation more clear, the creation will be further described in detail below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the creation, and are not used to limit the creation.

需要說明的是,當元件被稱為“固定於”或“設置於”另一個元件,它可以直接在另一個元件上或者可能同時存在居中元件。當一個元件被稱為是“連接於”另一個元件,它可以是直接連接到另一個元件或者可能同時存在居中元件。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it may be directly on the other element or there may be a center element at the same time. When an element is said to be "connected to" another element, it may be directly connected to the other element or may be centered at the same time.

實施例一:Example one:

請參閱圖1至圖5,為本創作提供的一較佳實施例,而本實施例涉及一種基材表面立體圖案的加工方法,其中,在本實施例中,基材2可以為柔性基材,如紙張、塑料片材等;又或者,該基材2為硬性基材,如金屬板材、玻璃板材等。其中,本實施例的基材2為採用鍍錫薄鋼板,又叫做馬口鐵,而鍍錫薄鋼板為常見的金屬罐製品的製作材料;而該鍍錫薄鋼板上設有油墨印刷網目點2a,同時,該鍍錫薄鋼板的表面上塗布有亮光透明樹脂油膜層2b,藉以保護油墨印刷網目點2a和增加抗刮性;而且,該油膜層2b的厚度不小於4g/m 2。具體地,本實施例的一種基材表面立體圖案的加工方法,包括如下步驟: Please refer to FIG. 1 to FIG. 5 for a preferred embodiment provided for the creation, and this embodiment relates to a method for processing a three-dimensional pattern on the surface of a substrate. In this embodiment, the substrate 2 may be a flexible substrate , Such as paper, plastic sheets, etc.; or, the substrate 2 is a rigid substrate, such as metal plates, glass plates, etc. Among them, the base material 2 of this embodiment is tin plated steel plate, also known as tinplate, and the tin plated steel plate is a common material for manufacturing metal can products; and the tin plated steel plate is provided with an ink printing mesh point 2a, At the same time, the surface of the tin-plated thin steel plate is coated with a bright transparent resin oil film layer 2b to protect the ink printing mesh point 2a and increase scratch resistance; moreover, the thickness of the oil film layer 2b is not less than 4g/m 2 . Specifically, the method for processing a three-dimensional pattern on the surface of a substrate in this embodiment includes the following steps:

步驟S101、將鍍錫薄鋼板置於指定位置處停靠放置;Step S101, placing the tinned thin steel plate at a designated position and docking;

步驟S102、將鍍錫薄鋼板以水平放置的方式輸送至可對該鍍錫薄鋼板的表面進行立體圖案製造加工的立體圖案加工區,其中,立體圖案加工區包括其上設有設定的凹凸紋理結構而成的立體圖案並可將該立體圖案鏡像移轉至鍍錫薄鋼板表面的光學移轉輥20、以及用於調整作用於鍍錫薄鋼板受到的壓力的壓力輥30,光學移轉輥20和壓力輥30均為可轉動設置,且壓力輥30位於光學移轉輥20的下方,壓力輥30的軸線與光學移轉輥20的軸線平行設置,並垂直於同一豎直方向線;Step S102: The tin-plated thin steel plate is transported horizontally to a three-dimensional pattern processing area capable of performing three-dimensional pattern manufacturing processing on the surface of the tinned thin steel plate, wherein the three-dimensional pattern processing area includes a set uneven texture provided thereon The structured three-dimensional pattern can transfer the mirror image of the three-dimensional pattern to the surface of the tin-plated thin steel plate, and the optical roller 30 for adjusting the pressure acting on the tin-plated thin steel plate, the optical transfer roller Both 20 and the pressure roller 30 are rotatably set, and the pressure roller 30 is located below the optical transfer roller 20, and the axis of the pressure roller 30 is parallel to the axis of the optical transfer roller 20 and perpendicular to the same vertical direction line;

步驟S103、使鍍錫薄鋼板水平通過由光學移轉輥20和壓力輥30之間形成小於鍍錫薄鋼板高度的空隙H,並使光學移轉輥20和壓力輥30分別轉動,以使光學移轉輥20上設有的凹凸紋理結構而成的立體圖案鏡像移轉至鍍錫薄鋼板的油膜層2b表面;其中,本實施例的的立體圖案可為細微凹凸半球體,亦即,鍍錫薄鋼板的油膜層2b成型出細微凹凸半球體2c,同時,再藉由該細微凹凸半球體2c形成的透鏡聚焦放大鏡效應,以聚焦放大了原有多色的油墨印刷網目點2a,並同時對應相互的網目線數,由此,經聚焦放大效應後,即可見呈現出立體變幻和動態的立體視覺效果;Step S103, horizontally passing the tin-plated thin steel plate through the gap H formed by the optical transfer roller 20 and the pressure roller 30, which is smaller than the height of the tinned thin steel plate, and rotating the optical transfer roller 20 and the pressure roller 30 respectively to make the optical The three-dimensional pattern formed by the concave-convex texture structure provided on the transfer roller 20 is transferred to the surface of the oil film layer 2b of the tin-plated thin steel plate; wherein, the three-dimensional pattern in this embodiment may be a fine concave-convex hemisphere, that is, plated The oil film layer 2b of the tin thin steel sheet is formed with fine concavo-convex hemispheres 2c, and at the same time, the lens magnifying effect formed by the fine concavo-convex hemispheres 2c is used to focus and magnify the original multi-color ink printing mesh points 2a, and at the same time Corresponding to each other's mesh line number, therefore, after focusing and magnifying effect, you can see the stereoscopic visual effect that shows the stereoscopic change and dynamic;

步驟S104、將已被鏡像移轉有立體圖案的鍍錫薄鋼板送至指定位置處。Step S104: Send the tin-plated thin steel plate with the three-dimensional pattern transferred to the designated location to the mirror image.

綜上,本實施例的基材表面立體圖案的加工方法具有以下技術效果:In summary, the processing method of the three-dimensional pattern on the surface of the substrate in this embodiment has the following technical effects:

1)藉由光學移轉輥20和壓力輥30的轉動配合,以將光學移轉輥20上設有的凹凸紋理結構而成的立體圖案鏡像移轉至鍍錫薄鋼板的油膜層2b表面,整個加工過程,完全無任何塑料、油墨、溶劑等附著且無任何排放的有害環境的物質,同時也完全支持未來廢棄物的回收處理,屬於綠色環保工藝,與當今社會所倡導的綠色環保理念相符;而且,整個操作加工方便,顯像效果好,節省材料,可以合理降低加工成本,大大提高企業的競爭優勢。1) Through the rotation cooperation of the optical transfer roller 20 and the pressure roller 30, the three-dimensional pattern formed by the uneven texture structure provided on the optical transfer roller 20 is transferred to the surface of the oil film layer 2b of the tinned thin steel plate, The entire processing process is completely free of any harmful substances such as plastics, inks, solvents, etc. that are attached and without any emissions. It also fully supports the recycling of waste in the future. It is a green environmental protection process, which is consistent with the green environmental protection concept advocated by today's society. ; Moreover, the entire operation and processing is convenient, the imaging effect is good, the material is saved, the processing cost can be reasonably reduced, and the competitive advantage of the enterprise is greatly improved.

2)本創作的光學移轉輥20在將其上設有的凹凸紋理結構而成的立體圖案鏡像移轉至鍍錫薄鋼板上時,僅僅是鏡像轉移在鍍錫薄鋼板的油膜層2b表面,由此,鍍錫薄鋼板上被鏡像轉移有立體圖案後,該鍍錫薄鋼板原有結構的平整性不會受到影響,也即,該鍍錫薄鋼板的正反兩面不會受到凹凸擠壓形變,其平整性完全可以得到保持,而這樣,也保證了鍍錫薄鋼板在後續製罐成型工藝的良率和流暢性。可見,本創作的基材表面立體圖案的加工方法,僅在鍍錫薄鋼板的油膜層2b進行製作加工而致可保留鍍錫薄鋼板的平整性,而一般的金屬擊凸工藝是直接作用在鍍錫薄鋼板本身上而致改變了鍍錫薄鋼板的完整結構性,而且,其為採取凹凸模具相互撞擊成型,也會嚴重影響後續的相關工藝,如影響後續製罐成型工藝的良率和流暢性。2) When the optical transfer roller 20 of the present invention mirror-transfers the three-dimensional pattern formed by the uneven texture structure provided thereon to the tin-plated thin steel plate, it is only mirror-mirror-transferred on the surface of the oil film layer 2b of the tin-plated thin steel plate Therefore, after the three-dimensional pattern is transferred on the tinned steel sheet by mirror image, the flatness of the original structure of the tinned sheet steel will not be affected, that is, the front and back sides of the tinned sheet steel will not be squeezed The flatness of the press deformation can be fully maintained, and in this way, the yield and fluency of the tin-plated thin steel sheet in the subsequent can-making process are also guaranteed. It can be seen that the processing method of the three-dimensional pattern on the surface of the substrate created in this creation is only processed and processed on the oil film layer 2b of the tinned thin steel plate so that the flatness of the tinned thin steel plate can be retained, and the general metal bumping process directly acts on The tin-plated thin steel sheet itself has changed the complete structure of the tin-plated thin steel sheet, and its impact molding with the concave and convex molds will also seriously affect the subsequent related processes, such as the yield and yield of the subsequent can forming process Fluency.

3)利用鍍錫薄鋼板上的油膜層2b,使其實現二次利用,從而實現了微米光學級別的立體視覺效果,相當於為金屬製品之類的基材2增加了一項防偽技術的功能。3) Use the oil film layer 2b on the tin-plated thin steel plate to realize the secondary use, thereby realizing the stereoscopic effect of micron optical level, which is equivalent to adding a function of anti-counterfeiting technology to the substrate 2 such as metal products .

4)除了上述鍍錫薄鋼板的應用,還可以應用在鋁片、鋁板、玻璃板材等硬性基材,同時,也可以應用在柔性基材上,如紙張、塑料片材等,可見,本實施例的加工方法適用範圍廣。4) In addition to the above tin-plated thin steel plate, it can also be applied to hard substrates such as aluminum sheets, aluminum plates, glass plates, etc. At the same time, it can also be applied to flexible substrates, such as paper and plastic sheets. It can be seen that this implementation The processing methods of the example are widely applicable.

請參閱圖2至圖4,在本實施例中,具體地,在使鍍錫薄鋼板水平通過由光學移轉輥20和壓力輥30之間形成小於鍍錫薄鋼板高度的空隙H的步驟中,使光學移轉輥20加熱,並使光學移轉輥20加熱產生的熱量作用於鍍錫薄鋼板,以使光學移轉輥20可將其上設有的立體圖案能夠均勻清晰鏡像移轉至鍍錫薄鋼板上的表面。Please refer to FIGS. 2 to 4. In this embodiment, specifically, in the step of passing the tinned steel sheet horizontally through the gap H formed by the optical transfer roller 20 and the pressure roller 30 that is less than the height of the tinned steel sheet , The optical transfer roller 20 is heated, and the heat generated by the heating of the optical transfer roller 20 acts on the tinned thin steel plate, so that the optical transfer roller 20 can transfer the three-dimensional pattern provided on it uniformly and clearly to the mirror image The surface on the tinned thin steel plate.

其中,加熱光學移轉輥20時,使其溫度達到150-200度,而此溫度,才能有效保證光學移轉輥20可將其上設有的立體圖案能夠均勻清晰鏡像移轉至鍍錫薄鋼板上的表面。同時地,光學移轉輥20和壓力輥的速度不小於15m/min,在保證光學移轉輥20可將其上設有的立體圖案能夠均勻清晰鏡像移轉至鍍錫薄鋼板上的表面,還能保證鍍錫薄鋼板的移動速度,保證其加工效率。Among them, when the optical transfer roller 20 is heated, its temperature reaches 150-200 degrees, and this temperature can effectively ensure that the optical transfer roller 20 can transfer the three-dimensional pattern provided on it uniformly and clearly to the tin plating thin The surface on the steel plate. At the same time, the speed of the optical transfer roller 20 and the pressure roller is not less than 15m/min, to ensure that the optical transfer roller 20 can transfer the three-dimensional pattern provided on it to the surface of the tin-plated thin steel plate uniformly and clearly It can also ensure the moving speed of tinned thin steel plate and ensure its processing efficiency.

較佳地,可採用電磁加熱方式使光學移轉輥20加熱。其中,該電磁加熱方式具體為,在光學移轉輥20內並對應設有立體圖案的部分設有發熱管,同時,還在光學移轉輥20內設有與發熱管電連接以用於控制發熱管的溫控器,由此,當需要對光學移轉輥20加熱時,可通過溫控器,以控制發熱管的發熱工作,以使光學移轉輥20上設有立體圖案的部分加熱,從而使到光學移轉輥20可將其上設有的立體圖案能夠均勻清晰鏡像移轉至鍍錫薄鋼板上的表面,同時,由於針對光學移轉輥20上指定位置處進行加熱,可避免能量的耗費。Preferably, the optical transfer roller 20 can be heated by electromagnetic heating. The electromagnetic heating method is specifically that a heating tube is provided in the portion of the optical transfer roller 20 corresponding to the three-dimensional pattern, and at the same time, an optical connection to the heating tube is also provided in the optical transfer roller 20 for control The thermostat of the heating tube, so that when the optical transfer roller 20 needs to be heated, the thermostat can be used to control the heating work of the heating tube to heat the portion of the optical transfer roller 20 provided with the three-dimensional pattern , So that the optical transfer roller 20 can transfer the three-dimensional pattern provided on it to the surface of the tin-plated thin steel plate uniformly and clearly, and at the same time, due to the heating at the specified position on the optical transfer roller 20, it can be Avoid energy consumption.

亦可選擇地,採用熱油加熱方式使光學移轉輥20加熱。其中,該熱油加熱方式具體為,在光學移轉輥20內設有循環管道,而循環管道內設有礦物油,同時,還在光學移轉輥20內設有用於加熱循環管道內的礦物油的電加熱單元,由此,當需要對光學移轉輥20加熱時,可通過控製電加熱單元工作,以使循環管道內的礦物油加熱以形成熱油,然後熱油通過在循環管道內不斷循環流動,以此將其熱量傳遞至光學移轉輥20上,從而使到光學移轉輥20可將其上設有的立體圖案能夠均勻清晰鏡像移轉至鍍錫薄鋼板上的表面。Alternatively, the optical transfer roller 20 is heated by a hot oil heating method. The heating method of the hot oil is specifically that a circulation pipe is provided in the optical transfer roll 20, and mineral oil is provided in the circulation pipe, and at the same time, an optical transfer roll 20 is provided with a mineral for heating the circulation pipe. The electric heating unit of oil, therefore, when the optical transfer roller 20 needs to be heated, the electric heating unit can be controlled to heat the mineral oil in the circulation pipe to form hot oil, and then the hot oil passes through the circulation pipe Continuous circulation flow, in order to transfer its heat to the optical transfer roller 20, so that the optical transfer roller 20 can transfer the three-dimensional pattern provided on it to the surface of the tinned thin steel plate evenly and clearly.

請參閱圖4,在本實施例中,使光學移轉輥20包括光學移轉輥體21及立體圖案模具22,使立體圖案模具22卷設於光學移轉輥體21上,由此,可通過加工製成不同的立體圖案模具22,以此和光學移轉輥體21組成出具有不同立體圖案的光學移轉輥20,擴大其使用範圍,並且可大大滿足用戶的不同需求。Please refer to FIG. 4. In this embodiment, the optical transfer roller 20 includes an optical transfer roller body 21 and a three-dimensional pattern mold 22. The three-dimensional pattern mold 22 is wound around the optical transfer roller body 21. By processing to produce different three-dimensional pattern molds 22, the optical transfer roller 20 with different three-dimensional patterns can be formed together with the optical transfer roller body 21, which expands the scope of its use and can greatly meet the different needs of users.

為了便於用戶簡單有效地將立體圖案模具22卷設於光學移轉輥體21上,光學移轉輥體21上設有鉤持件,立體圖案模具22上設有鉤持孔,由此,只要將立體圖案模具22上的鉤持孔扣入於光學移轉輥體21上的鉤持件,便可使到立體圖案模具22快速定位設於光學移轉輥體21上;同時,為了保證立體圖案模具22穩固設於光學移轉輥體21上,光學移轉輥體21上設有鎖緊螺釘,以於立體圖案模具22通過其上的鉤持孔扣入於光學移轉輥體21上的鉤持件後,使鎖緊螺釘與立體圖案模具22連接固定,從而實現立體圖案模具22與光學移轉輥體21之間的鎖緊固定。In order to facilitate the user to simply and effectively roll the three-dimensional pattern mold 22 on the optical transfer roller body 21, the optical transfer roller body 21 is provided with a hook, and the three-dimensional pattern mold 22 is provided with a hook hole. The hooking hole on the three-dimensional pattern mold 22 is snapped into the hooking member on the optical transfer roller body 21, so that the three-dimensional pattern mold 22 can be quickly positioned on the optical transfer roller body 21; The pattern mold 22 is firmly installed on the optical transfer roller body 21, and a locking screw is provided on the optical transfer roller body 21, so that the three-dimensional pattern mold 22 is buckled on the optical transfer roller body 21 through the hooking hole thereon After the hook is held, the locking screw is connected to the three-dimensional pattern mold 22 to fix the three-dimensional pattern mold 22 and the optical transfer roller 21.

實施例二:Example 2:

請參閱圖6,為本創作的另一優選實施例,其具有上述實施例的實施內容,其中,對於上述實施例的具體實施方式可參閱上述描述,此處的實施例不作重複詳述;而在本實施例中,其與上述實施例的區別在於:Please refer to FIG. 6, which is another preferred embodiment of this creation, which has the implementation content of the above-mentioned embodiment, wherein, for the specific implementation of the above-mentioned embodiment, please refer to the above description, and the embodiment here will not be repeated in detail; and In this embodiment, the difference from the above embodiment is:

在本實施例中,將鍍錫薄鋼板置於送料輸送帶機構40上停靠放置,並通過送料輸送帶機構40將鍍錫薄鋼板以水平放置的方式輸送至可對該鍍錫薄鋼板的表面進行立體圖案製造加工的立體圖案加工區。In this embodiment, the tinned thin steel sheet is placed on the feeding conveyor mechanism 40 to be docked, and the tinned thin steel sheet is transported horizontally to the surface of the tinned thin steel sheet through the feeding conveyor mechanism 40 A three-dimensional pattern processing area for three-dimensional pattern manufacturing and processing.

其中,送料輸送帶機構40包括送料安裝架、送料輸送帶及送料驅動電機,該送料安裝架鄰設於立體圖案加工區的進料端,送料輸送帶可轉動設於送料安裝架上,送料驅動電機設於送料安裝架上並與送料輸送帶連接,用以驅動送料輸送帶的轉動傳送。The feeding conveyor belt mechanism 40 includes a feeding mounting rack, a feeding conveyor belt, and a feeding drive motor. The feeding mounting rack is adjacent to the feeding end of the three-dimensional pattern processing area. The feeding conveyor belt is rotatably provided on the feeding mounting rack. The motor is installed on the feeding installation frame and is connected with the feeding conveyor belt, and is used to drive the rotary transmission of the feeding conveyor belt.

由此,當需要將鍍錫薄鋼板送料至立體圖案加工區時,只要將鍍錫薄鋼板置於送料輸送帶,然後啟動送料驅動電機,而送料驅動電機啟動後會驅使送料輸送帶轉動,此時,送料輸送帶便會將鍍錫薄鋼板送料至立體圖案加工區,整個輸送操作簡單方便。Therefore, when it is necessary to feed the tinned thin steel plate to the three-dimensional pattern processing area, as long as the tinned thin steel plate is placed on the feeding conveyor belt, and then the feeding drive motor is started, the feeding drive motor will drive the feeding conveyor belt to rotate after starting. At this time, the feeding conveyor belt will feed the tinned thin steel plate to the three-dimensional pattern processing area, and the entire conveying operation is simple and convenient.

實施例三:Example three:

請參閱圖6,為本創作的另一優選實施例,其具有上述實施例的實施內容,其中,對於上述實施例的具體實施方式可參閱上述描述,此處的實施例不作重複詳述;而在本實施例中,其與上述實施例的區別在於:Please refer to FIG. 6, which is another preferred embodiment of this creation, which has the implementation content of the above-mentioned embodiment, wherein, for the specific implementation of the above-mentioned embodiment, please refer to the above description, and the embodiment here will not be repeated in detail; and In this embodiment, the difference from the above embodiment is:

在本實施例中,通過出料輸送帶機構50將已被鏡像移轉有立體圖案的鍍錫薄鋼板送至指定位置處。In this embodiment, the tin-plated thin steel plate that has been transferred with a three-dimensional pattern in a mirror image is sent to a designated position by the discharge conveyor mechanism 50.

其中,出料輸送帶機構50包括出料安裝架、出料輸送帶及出料驅動電機,該出料安裝架鄰設於立體圖案加工區的出料端,出料輸送帶可轉動設於出料安裝架上,出料驅動電機設於出料安裝架上並與出料輸送帶連接,用以驅動出料輸送帶的轉動傳送。The discharge conveyor mechanism 50 includes a discharge mounting frame, a discharge conveyor and a discharge drive motor. The discharge mounting frame is adjacent to the discharge end of the three-dimensional pattern processing area, and the discharge conveyor can be rotatably provided on the discharge On the material installation rack, the material discharge driving motor is arranged on the material discharge installation frame and connected with the material discharge conveyor belt, and is used to drive the rotation conveyance of the material discharge conveyor belt.

由此,當需要將鍍錫薄鋼板從立體圖案加工區出料至指定位置時,只要啟動出料驅動電機,而出料驅動電機啟動後會驅使出料輸送帶轉動,此時,出料輸送帶便會將鍍錫薄鋼板從立體圖案加工區出料至指定位置,整個輸送操作簡單方便。Therefore, when it is necessary to discharge the tinned thin steel plate from the three-dimensional pattern processing area to the specified position, as long as the discharge drive motor is started, the discharge drive motor will drive the discharge conveyor belt to rotate. At this time, the discharge conveyor The belt will discharge the tinned thin steel plate from the three-dimensional pattern processing area to the designated position, and the entire conveying operation is simple and convenient.

實施例四:Example 4:

請參閱圖2至圖5,本創作還提供另一實施例,而本實施例涉及一種基材表面立體圖案的加工設備1,其中,在本實施例中,基材2可以為柔性基材,如紙張、塑料片材等;又或者,該基材2為硬性基材,如金屬板材、玻璃板材等。其中,本實施例的基材2為採用鍍錫薄鋼板,又叫做馬口鐵,而鍍錫薄鋼板為常見的金屬罐製品的製作材料;而該鍍錫薄鋼板上設有油墨印刷網目點2a,同時,該鍍錫薄鋼板的表面上塗布有亮光透明樹脂油膜層2b,藉以保護油墨印刷網目點2a和增加抗刮性。具體地,本實施例的一種基材表面立體圖案的加工設備1,其包括框體10、光學移轉輥20及壓力輥30,下面對該基材表面立體圖案的加工設備1的各部件作進一步說明:Please refer to FIG. 2 to FIG. 5, the author also provides another embodiment, and this embodiment relates to a processing device 1 for a three-dimensional pattern on a surface of a substrate, wherein, in this embodiment, the substrate 2 may be a flexible substrate, For example, paper, plastic sheet, etc.; or, the substrate 2 is a rigid substrate, such as a metal plate, a glass plate, etc. Among them, the base material 2 of this embodiment is tin plated steel plate, also known as tinplate, and tin plated steel plate is a common material for manufacturing metal can products; and the tin plated steel plate is provided with ink printing mesh points 2a, At the same time, the surface of the tin-plated thin steel plate is coated with a bright transparent resin oil film layer 2b, thereby protecting the ink printing mesh point 2a and increasing scratch resistance. Specifically, a processing device 1 for a three-dimensional pattern on a surface of a substrate in this embodiment includes a frame body 10, an optical transfer roller 20, and a pressure roller 30, and the components of the processing device 1 for a three-dimensional pattern on the surface of the substrate For further explanation:

框體10可採用金屬鈑金,並通過壓製工藝製成;其中,框體10為用於供部件安裝設置,其內部設置有安裝空間;The frame body 10 may be made of metal sheet metal and made by a pressing process; wherein, the frame body 10 is used for component installation and installation, and an installation space is provided inside;

光學移轉輥20可轉動設於框體10上,且光學移轉輥20上設有通過凹凸紋理結構而成並可鏡像移轉至鍍錫薄鋼板表面的油膜層2b的立體圖案;其中,框體10上設有驅動光學移轉輥20轉動的第一PLC控制電機,該第一PLC控制電機與光學移轉輥20連接;The optical transfer roller 20 is rotatably provided on the frame body 10, and the optical transfer roller 20 is provided with a three-dimensional pattern of the oil film layer 2b formed by the uneven texture structure and transferred to the surface of the tinned thin steel plate in mirror image; wherein, The frame body 10 is provided with a first PLC control motor that drives the optical transfer roller 20 to rotate, and the first PLC control motor is connected to the optical transfer roller 20;

壓力輥30可轉動設於框體10上,且壓力輥30位於光學移轉輥20下方,壓力輥30的軸線與光學移轉輥20的軸線平行設置,並垂直於同一豎直方向線,壓力輥30和光學移轉輥20之間形成小於鍍錫薄鋼板高度的的空隙H;其中,框體10上設有驅動壓力輥30轉動的第二PLC控制電機,該第二PLC控制電機與壓力輥30連接;The pressure roller 30 is rotatably disposed on the frame body 10, and the pressure roller 30 is located below the optical transfer roller 20. The axis of the pressure roller 30 is parallel to the axis of the optical transfer roller 20 and is perpendicular to the same vertical direction line. A gap H is formed between the roller 30 and the optical transfer roller 20, which is smaller than the height of the tin-plated thin steel plate; wherein, the frame body 10 is provided with a second PLC control motor that drives the pressure roller 30 to rotate, and the second PLC controls the motor and the pressure Roller 30 connection;

其中,當鍍錫薄鋼板水平通過由光學移轉輥20和壓力輥30之間形成的空隙H時,光學移轉輥20和壓力輥30分別同時轉動,光學移轉輥20通過擠壓鍍錫薄鋼板的表面而將其上設有的凹凸紋理結構而成的立體圖案鏡像移轉至鍍錫薄鋼板的油膜層2b上。較佳地,本實施例的的立體圖案可為細微凹凸半球體,亦即,鍍錫薄鋼板的油膜層2b成型出細微凹凸半球體2c,同時,再藉由該細微凹凸半球體2c形成的透鏡聚焦放大鏡效應,以聚焦放大了原有多色的油墨印刷網目點2a,並同時對應相互的網目線數,由此,經聚焦放大效應後,即可見呈現出立體變幻和動態的立體視覺效果。Among them, when the tin-plated thin steel plate passes horizontally through the gap H formed between the optical transfer roller 20 and the pressure roller 30, the optical transfer roller 20 and the pressure roller 30 rotate simultaneously, and the optical transfer roller 20 presses the tin On the surface of the thin steel plate, a three-dimensional pattern formed by the uneven texture structure provided thereon is transferred to the oil film layer 2b of the tin-plated thin steel plate. Preferably, the three-dimensional pattern in this embodiment may be a fine concave-convex hemisphere, that is, a fine concave-convex hemisphere 2c is formed by the oil film layer 2b of a tin-plated thin steel plate, and at the same time, the fine concave-convex hemisphere 2c is formed The lens focuses on the magnifying glass effect, which magnifies the original multi-color ink printing mesh points 2a, and corresponds to the number of mesh lines at the same time. Thus, after focusing and magnifying effects, you can see the stereoscopic change and dynamic stereoscopic visual effect .

由此,藉由光學移轉輥20和壓力輥30的轉動配合,以將光學移轉輥20上設有的凹凸紋理結構而成的立體圖案鏡像移轉至鍍錫薄鋼板的油膜層2b表面,整個加工過程,完全無任何塑料、油墨、溶劑等附著且無任何排放的有害環境的物質,同時也完全支持未來廢棄物的回收處理,屬於綠色環保工藝,與當今社會所倡導的綠色環保理念相符;而且,整個操作加工方便,顯像效果好,節省材料,可以合理降低加工成本,大大提高企業的競爭優勢。Thus, by the rotational cooperation of the optical transfer roller 20 and the pressure roller 30, the three-dimensional pattern formed by the uneven texture structure provided on the optical transfer roller 20 is transferred to the surface of the oil film layer 2b of the tinned thin steel plate , The entire processing process is completely free of any harmful substances such as plastics, inks, solvents, etc. that are attached and without any emissions. It also fully supports the recycling of waste in the future. It is a green environmental protection process and is in line with the green environmental protection concept advocated by today’s society. It is consistent; moreover, the whole operation is convenient for processing, the imaging effect is good, the material is saved, the processing cost can be reasonably reduced, and the competitive advantage of the enterprise is greatly improved.

其次,本創作的光學移轉輥20在將其上設有的凹凸紋理結構而成的立體圖案鏡像移轉至鍍錫薄鋼板上時,僅僅是鏡像轉移在鍍錫薄鋼板的油膜層2b表面,由此,鍍錫薄鋼板上被鏡像轉移有立體圖案後,該鍍錫薄鋼板原有結構的平整性不會受到影響,也即,該鍍錫薄鋼板的正反兩面不會受到凹凸擠壓形變,其平整性完全可以得到保持,而這樣,也保證了鍍錫薄鋼板在後續製罐成型工藝的良率和流暢性。可見,本創作的基材表面立體圖案的加工設備,僅在鍍錫薄鋼板的油膜層2b進行製作加工而致可保留鍍錫薄鋼板的平整性,而一般的金屬擊凸工藝是直接作用在鍍錫薄鋼板本身上而致改變了鍍錫薄鋼板的完整結構性,而且,其為採取凹凸模具相互撞擊成型,也會嚴重影響後續的相關工藝,如影響後續製罐成型工藝的良率和流暢性。Secondly, when the optical transfer roller 20 of the present invention mirror-transfers the three-dimensional pattern formed by the uneven texture structure provided thereon to the tin-plated thin steel plate, it is only mirror-transferred to the surface of the oil film layer 2b of the tin-plated thin steel plate Therefore, after the three-dimensional pattern is transferred on the tinned steel sheet by mirror image, the flatness of the original structure of the tinned sheet steel will not be affected, that is, the front and back sides of the tinned sheet steel will not be squeezed The flatness of the press deformation can be fully maintained, and in this way, the yield and fluency of the tin-plated thin steel sheet in the subsequent can-making process are also guaranteed. It can be seen that the processing equipment of the three-dimensional pattern on the surface of the substrate created in this invention is only processed on the oil film layer 2b of the tinned thin steel sheet so that the flatness of the tinned thin steel sheet can be retained, and the general metal bumping process directly acts on The tin-plated thin steel sheet itself has changed the complete structure of the tin-plated thin steel sheet, and its impact molding with the concave and convex molds will also seriously affect the subsequent related processes, such as the yield and yield of the subsequent can forming process Fluency.

另外,利用鍍錫薄鋼板上的油膜層2b,使其實現二次利用,從而實現了微米光學級別的立體視覺效果,相當於為金屬製品之類的基材2增加了一項防偽技術的功能。In addition, the oil film layer 2b on the tin-plated thin steel plate is used for secondary use, thereby achieving a stereoscopic effect of micron optical level, which is equivalent to adding a function of anti-counterfeiting technology to the substrate 2 such as metal products .

再有,除了上述鍍錫薄鋼板的應用,還可以應用在鋁片、鋁板、玻璃板材等硬性基材,同時,也可以應用在柔性基材上,如紙張、塑料片材等,可見,本實施例的基材表面立體圖案的加工設備1適用範圍廣。In addition, in addition to the application of the tinned thin steel plate, it can also be applied to hard substrates such as aluminum sheets, aluminum plates, glass plates, etc. At the same time, it can also be applied to flexible substrates such as paper and plastic sheets. The processing device 1 for the three-dimensional pattern on the surface of the substrate of the embodiment has a wide range of applications.

請參閱圖4,本實施例的光學移轉輥20包括光學移轉輥體21及立體圖案模具22,立體圖案模具22卷設於光學移轉輥體21上,由此,可通過加工製成不同的立體圖案模具22,以此和光學移轉輥體21組成出具有不同立體圖案的光學移轉輥20,擴大其使用範圍,並且可大大滿足用戶的不同需求。Referring to FIG. 4, the optical transfer roller 20 of this embodiment includes an optical transfer roller body 21 and a three-dimensional pattern mold 22. The three-dimensional pattern mold 22 is wound around the optical transfer roller body 21, and thus can be made by processing Different three-dimensional pattern molds 22 and the optical transfer roller body 21 form an optical transfer roller 20 with different three-dimensional patterns, which expands the scope of its use and can greatly meet the different needs of users.

為了便於用戶簡單有效地將立體圖案模具22卷設於光學移轉輥體21上,光學移轉輥體21上設有鉤持件,立體圖案模具22上設有鉤持孔,由此,只要將立體圖案模具22上的鉤持孔扣入於光學移轉輥體21上的鉤持件,便可使到立體圖案模具22快速定位設於光學移轉輥體21上;同時,為了保證立體圖案模具22穩固設於光學移轉輥體21上,光學移轉輥體21上設有鎖緊螺釘,以於立體圖案模具22通過其上的鉤持孔扣入於光學移轉輥體21上的鉤持件後,使鎖緊螺釘與立體圖案模具22連接固定,從而實現立體圖案模具22與光學移轉輥體21之間的鎖緊固定。In order to facilitate the user to simply and effectively roll the three-dimensional pattern mold 22 on the optical transfer roller body 21, the optical transfer roller body 21 is provided with a hook, and the three-dimensional pattern mold 22 is provided with a hook hole. The hooking hole on the three-dimensional pattern mold 22 is snapped into the hooking member on the optical transfer roller body 21, so that the three-dimensional pattern mold 22 can be quickly positioned on the optical transfer roller body 21; The pattern mold 22 is firmly installed on the optical transfer roller body 21, and a locking screw is provided on the optical transfer roller body 21, so that the three-dimensional pattern mold 22 is buckled on the optical transfer roller body 21 through the hooking hole thereon After the hook is held, the locking screw is connected to the three-dimensional pattern mold 22 to fix the three-dimensional pattern mold 22 and the optical transfer roller 21.

請參閱圖6,並結合圖2和圖3,本實施例的基材表面立體圖案的加工設備1還包括送料輸送帶機構40和出料輸送帶機構50;送料輸送帶機構40設於框體10的一端,具體為,該送料輸送帶機構40設於框體10的進料端,以供鍍錫薄鋼板停靠放置,並可將鍍錫薄鋼板以水平放置的方式輸送至由光學移轉輥20和壓力輥30之間形成的空隙H內;出料輸送帶機構50設於框體10的另一端,具體為,出料輸送帶機構50設於框體10的出料端,以將已被鏡像移轉有立體圖案的鍍錫薄鋼板送至指定位置處。Please refer to FIG. 6, and in conjunction with FIGS. 2 and 3, the processing device 1 for the three-dimensional pattern on the surface of the substrate of this embodiment further includes a feeding conveyor belt mechanism 40 and a discharging conveyor belt mechanism 50; the feeding conveyor belt mechanism 40 is provided in the frame One end of 10, specifically, the feeding conveyor belt mechanism 40 is provided at the feeding end of the frame body 10 for docking of the tinned thin steel plate, and the tinned thin steel plate can be transported horizontally to be transferred by optical transfer In the gap H formed between the roller 20 and the pressure roller 30; the discharge conveyor mechanism 50 is provided at the other end of the frame 10, specifically, the discharge conveyor mechanism 50 is provided at the discharge end of the frame 10 to The tin-plated thin steel plate that has been transferred with a three-dimensional pattern by mirror image is sent to the designated location.

其中,送料輸送帶機構40包括送料安裝架、送料輸送帶及送料驅動電機,該送料安裝架鄰設於立體圖案加工區的進料端,送料輸送帶可轉動設於送料安裝架上,送料驅動電機設於送料安裝架上並與送料輸送帶連接,用以驅動送料輸送帶的轉動傳送。The feeding conveyor belt mechanism 40 includes a feeding mounting rack, a feeding conveyor belt, and a feeding drive motor. The feeding mounting rack is adjacent to the feeding end of the three-dimensional pattern processing area. The feeding conveyor belt is rotatably provided on the feeding mounting rack. The motor is installed on the feeding installation frame and is connected with the feeding conveyor belt, and is used to drive the rotary transmission of the feeding conveyor belt.

由此,當需要將鍍錫薄鋼板送料至立體圖案加工區時,只要將鍍錫薄鋼板置於送料輸送帶,然後啟動送料驅動電機,而送料驅動電機啟動後會驅使送料輸送帶轉動,此時,送料輸送帶便會將鍍錫薄鋼板送料至立體圖案加工區,整個輸送操作簡單方便。Therefore, when it is necessary to feed the tinned thin steel plate to the three-dimensional pattern processing area, as long as the tinned thin steel plate is placed on the feeding conveyor belt, and then the feeding drive motor is started, the feeding drive motor will drive the feeding conveyor belt to rotate after starting. At this time, the feeding conveyor belt will feed the tinned thin steel plate to the three-dimensional pattern processing area, and the entire conveying operation is simple and convenient.

出料輸送帶機構50包括出料安裝架、出料輸送帶及出料驅動電機,該出料安裝架鄰設於立體圖案加工區的出料端,出料輸送帶可轉動設於出料安裝架上,出料驅動電機設於出料安裝架上並與出料輸送帶連接,用以驅動出料輸送帶的轉動傳送。The discharge conveyor mechanism 50 includes a discharge installation frame, a discharge conveyor belt and a discharge drive motor. The discharge installation frame is adjacent to the discharge end of the three-dimensional pattern processing area, and the discharge conveyor belt is rotatably provided in the discharge installation On the rack, the discharge driving motor is provided on the discharge mounting rack and is connected with the discharge conveyor belt to drive the rotary transmission of the discharge conveyor belt.

由此,當需要將鍍錫薄鋼板從立體圖案加工區出料至指定位置時,只要啟動出料驅動電機,而出料驅動電機啟動後會驅使出料輸送帶轉動,此時,出料輸送帶便會將鍍錫薄鋼板從立體圖案加工區出料至指定位置,整個輸送操作簡單方便。Therefore, when it is necessary to discharge the tinned thin steel plate from the three-dimensional pattern processing area to the specified position, as long as the discharge drive motor is started, the discharge drive motor will drive the discharge conveyor belt to rotate. At this time, the discharge conveyor The belt will discharge the tinned thin steel plate from the three-dimensional pattern processing area to the designated position, and the entire conveying operation is simple and convenient.

請參閱圖2和圖3,本實施例的基材表面立體圖案的加工設備1還包括加熱機構,該加熱機構設於光學移轉輥20內,由此,當在使鍍錫薄鋼板水平通過由光學移轉輥20和壓力輥30之間形成小於鍍錫薄鋼板高度的空隙H時,可藉由該加熱機構對光學移轉輥20加熱,以使光學移轉輥20加熱產生的熱量作用於鍍錫薄鋼板,從而使光學移轉輥20可將其上設有的立體圖案能夠均勻清晰鏡像移轉至鍍錫薄鋼板上的表面。Referring to FIGS. 2 and 3, the processing device 1 for the three-dimensional pattern on the surface of the substrate of this embodiment further includes a heating mechanism, which is provided in the optical transfer roller 20. Thus, when the tin-plated thin steel plate passes horizontally When the gap H between the optical transfer roller 20 and the pressure roller 30 is smaller than the height of the tin-plated thin steel plate, the optical transfer roller 20 can be heated by the heating mechanism, so that the heat generated by the optical transfer roller 20 is heated For the tin-plated thin steel sheet, the optical transfer roller 20 can transfer the three-dimensional pattern provided thereon to the surface of the tin-plated thin steel sheet in a uniform and clear mirror image.

其中,在加熱光學移轉輥20時,使其溫度達到150-200度,而此溫度,才能有效保證光學移轉輥20可將其上設有的立體圖案能夠均勻清晰鏡像移轉至鍍錫薄鋼板上的表面。同時地,光學移轉輥20和壓力輥的速度不小於15m/min,在保證光學移轉輥20可將其上設有的立體圖案能夠均勻清晰鏡像移轉至鍍錫薄鋼板上的表面,還能保證鍍錫薄鋼板的移動速度,保證其加工效率。Among them, when the optical transfer roller 20 is heated, its temperature reaches 150-200 degrees, and this temperature can effectively ensure that the optical transfer roller 20 can transfer the three-dimensional pattern provided on it to the tin plating evenly and clearly The surface on the thin steel plate. At the same time, the speed of the optical transfer roller 20 and the pressure roller is not less than 15m/min, to ensure that the optical transfer roller 20 can transfer the three-dimensional pattern provided on it to the surface of the tin-plated thin steel plate uniformly and clearly It can also ensure the moving speed of tinned thin steel plate and ensure its processing efficiency.

可選擇地,該加熱機構為電磁加熱結構,該電磁加熱結構包括發熱管及溫控器,發熱管設於在光學移轉輥20內並對應於設有立體圖案的部分上,溫控器設於光學移轉輥20內,並與發熱管電連接,以用於控制發熱管工作。由此,當需要對光學移轉輥20加熱時,可通過溫控器,以控制發熱管的發熱工作,以使光學移轉輥20上設有立體圖案的部分加熱,從而使到光學移轉輥20可將其上設有的立體圖案能夠均勻清晰鏡像移轉至鍍錫薄鋼板上的表面,同時,由於針對光學移轉輥20上指定位置處進行加熱,可避免能量的耗費。Optionally, the heating mechanism is an electromagnetic heating structure. The electromagnetic heating structure includes a heating tube and a thermostat. The heating tube is provided in the optical transfer roller 20 and corresponds to a portion provided with a three-dimensional pattern. The thermostat is provided It is inside the optical transfer roller 20 and is electrically connected to the heating tube for controlling the operation of the heating tube. Thus, when it is necessary to heat the optical transfer roller 20, a thermostat can be used to control the heating work of the heating tube, so that the portion of the optical transfer roller 20 provided with the three-dimensional pattern is heated, so that the optical transfer The roller 20 can transfer the three-dimensional pattern provided on it to the surface of the tin-plated thin steel plate in a clear and uniform mirror image, and at the same time, the energy consumption can be avoided by heating the designated position on the optical transfer roller 20.

亦可選擇地,該加熱機構為熱油加熱結構,熱油加熱結構包括循環管道及電加熱單元,其中,循環管道內設有礦物油,電加熱單元設於光學移轉輥20內,用於加熱循環管道內的礦物油。由此,當需要對光學移轉輥20加熱時,可通過控制電加熱單元工作,以使循環管道內的礦物油加熱以形成熱油,然後熱油通過在循環管道內不斷循環流動,以此將其熱量傳遞至光學移轉輥20上,從而使到光學移轉輥20可將其上設有的立體圖案能夠均勻清晰鏡像移轉至鍍錫薄鋼板上的表面。Alternatively, the heating mechanism is a hot oil heating structure. The hot oil heating structure includes a circulation pipe and an electric heating unit, wherein the circulation pipe is provided with mineral oil, and the electric heating unit is provided in the optical transfer roller 20 for Heat the mineral oil in the circulation pipe. Thus, when it is necessary to heat the optical transfer roller 20, the electric heating unit can be controlled to heat the mineral oil in the circulation pipe to form hot oil, and then the hot oil is continuously circulated in the circulation pipe to The heat is transferred to the optical transfer roller 20, so that the optical transfer roller 20 can transfer the three-dimensional pattern provided on it to the surface of the tin-plated thin steel plate evenly and clearly.

以上所述僅為本創作較佳的實施例而已,其結構並不限於上述列舉的形狀,凡在本創作的精神和原則之內所作的任何修改、等同替換和改進等,均應包含在本創作的保護範圍之內。The above is only the preferred embodiment of this creation, and its structure is not limited to the shapes listed above. Any modification, equivalent replacement and improvement made within the spirit and principle of this creation should be included in this Within the scope of protection of creation.

綜觀上述,本創作所揭露之技術手段不僅為前所未見,且確可達致預期之目的與功效,故兼具新穎性與進步性,誠屬專利法所稱之新型無誤,以其整體結構而言,確已符合專利法之法定要件,爰依法提出新型專利申請。In view of the above, the technical methods disclosed in this creation are not only unprecedented, but also achieve the intended purpose and effect. Therefore, they are both novel and progressive. It is a new type of patent law that is true and correct. As far as the structure is concerned, it has indeed met the legal requirements of the Patent Law, and a new patent application has been filed in accordance with the law.

惟以上所述者,僅為本創作之較佳實施例,當不能以此作為限定本創作之實施範圍,即大凡依本創作申請專利範圍及說明書內容所作之等效變化與修飾,皆應仍屬於本創作專利涵蓋之範圍內。However, the above are only the preferred embodiments of this creation, and should not be used as a limitation of the scope of implementation of this creation, that is, any equivalent changes and modifications made in accordance with the scope of the patent application for this creation and the content of the specification should still be It falls within the scope of this creative patent.

〔本創作〕 1:基材表面立體圖案的加工設備 10:框體 2:基材 2a:油墨印刷網目點 2b:油膜層 2c:細微凹凸半球體 20:光學移轉輥 21:光學移轉輥體 22:立體圖案模具 30:壓力輥 40:送料輸送帶機構 50:出料輸送帶機構 H:空隙 S101~S104:步驟〔This creation〕 1: Processing equipment for three-dimensional patterns on the surface of the substrate 10: Frame 2: substrate 2a: Ink printing mesh 2b: Oil film layer 2c: Subtle concave and convex hemisphere 20: Optical transfer roller 21: Optical transfer roller body 22: Three-dimensional pattern mold 30: pressure roller 40: feeding conveyor belt mechanism 50: discharge conveyor mechanism H: gap S101~S104: Steps

圖1為本創作實施例的基材表面立體圖案的加工設備的加工方法的流程框圖。 圖2為本創作實施例的基材表面立體圖案的加工設備的示意圖。 圖3為本創作實施例的基材表面立體圖案的加工設備的光學移轉輥和壓力輥之間配合工作時的示意圖。 圖4為本創作實施例的基材表面立體圖案的加工設備的光學移轉輥的結構示意圖。 圖5為本創作實施例的基材表面立體圖案的加工設備所加工的基材的示意圖。 圖6為本創作實施例的基材表面立體圖案的加工設備的另一實施例的示意圖。 FIG. 1 is a flowchart of a processing method of a processing apparatus for processing a three-dimensional pattern on a surface of a substrate according to an embodiment. 2 is a schematic diagram of a processing device for creating a three-dimensional pattern on a surface of a substrate according to an embodiment. FIG. 3 is a schematic diagram of the cooperation between the optical transfer roller and the pressure roller of the processing apparatus for creating a three-dimensional pattern on the surface of a substrate according to an embodiment. 4 is a schematic structural diagram of an optical transfer roller of a processing apparatus for creating a three-dimensional pattern on a surface of a substrate according to an embodiment. 5 is a schematic diagram of a substrate processed by a processing device for creating a three-dimensional pattern on a surface of a substrate according to an embodiment. 6 is a schematic diagram of another embodiment of a processing device for creating a three-dimensional pattern on a surface of a substrate according to an embodiment.

1:基材表面立體圖案的加工設備 1: Processing equipment for three-dimensional patterns on the surface of the substrate

10:框體 10: Frame

20:光學移轉輥 20: Optical transfer roller

30:壓力輥 30: pressure roller

Claims (3)

一種基材表面立體圖案的加工設備,其特徵在於,包括: 框體; 光學移轉輥,所述光學移轉輥可轉動設於所述框體上,且所述光學移轉輥上設有通過凹凸紋理結構而成並可鏡像移轉至基材表面的油膜層的立體圖案; 壓力輥,所述壓力輥可轉動設於所述框體上,且所述壓力輥位於所述光學移轉輥下方,所述壓力輥的軸線與所述光學移轉輥的軸線平行設置,並垂直於同一豎直方向線,所述壓力輥和所述光學移轉輥之間形成小於所述基材高度的的空隙; 其中,當所述基材水平通過由所述光學移轉輥和所述壓力輥之間形成的空隙時,所述光學移轉輥和所述壓力輥分別同時轉動,所述光學移轉輥通過擠壓所述基材表面而將其上設有的凹凸紋理結構而成的立體圖案鏡像移轉至所述基材的油膜層上。 A processing device for a three-dimensional pattern on a surface of a substrate, characterized in that it includes: framework; An optical transfer roller, the optical transfer roller is rotatably provided on the frame body, and the optical transfer roller is provided with an oil film layer formed by a textured texture and transferred to the surface of the substrate in a mirror image Three-dimensional pattern A pressure roller, the pressure roller is rotatably provided on the frame, and the pressure roller is located below the optical transfer roller, the axis of the pressure roller is parallel to the axis of the optical transfer roller, and Perpendicular to the same vertical direction line, a gap smaller than the height of the substrate is formed between the pressure roller and the optical transfer roller; Wherein, when the base material passes horizontally through the gap formed between the optical transfer roller and the pressure roller, the optical transfer roller and the pressure roller rotate simultaneously, and the optical transfer roller passes The surface of the substrate is squeezed to transfer the three-dimensional pattern formed by the concave-convex texture structure provided on it to the oil film layer of the substrate. 如申請專利範圍第1項所述之基材表面立體圖案的加工設備,其中,所述光學移轉輥包括光學移轉輥體及立體圖案模具,所述立體圖案模具卷設於所述光學移轉輥體上。The processing equipment for the three-dimensional pattern on the surface of the substrate as described in item 1 of the patent scope, wherein the optical transfer roller includes an optical transfer roller body and a three-dimensional pattern mold, and the three-dimensional pattern mold is wound on the optical transfer On the roller body. 如申請專利範圍第1項所述之基材表面立體圖案的加工設備,其中,還包括送料輸送帶機構和出料輸送帶機構; 所述送料輸送帶機構設於所述框體的一端,以供所述基材停靠放置,並可將所述基材以水平放置的方式輸送至由所述光學移轉輥和所述壓力輥之間形成的空隙內; 所述出料輸送帶機構設於所述框體的另一端,以將已被鏡像移轉有立體圖案的基材送至指定位置處。 The processing equipment for the three-dimensional pattern on the surface of the substrate as described in item 1 of the patent application scope, which also includes a feeding conveyor belt mechanism and a discharging conveyor belt mechanism; The feeding conveyor belt mechanism is provided at one end of the frame body for the base material to rest and can be transported to the optical transfer roller and the pressure roller in a horizontal manner Within the gap formed between The discharge conveyor belt mechanism is provided at the other end of the frame body to send the substrate whose three-dimensional pattern has been mirror-transferred to the designated position.
TW108210811U 2019-07-26 2019-08-15 Processing equipment for three-dimensional pattern on substrate surface TWM595585U (en)

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CN201921189527.8U CN210759757U (en) 2019-07-26 2019-07-26 Processing equipment for three-dimensional patterns on surface of base material

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