CN103537401A - Coating equipment for coating sizing agent on metal base material, method and coating mechanism - Google Patents
Coating equipment for coating sizing agent on metal base material, method and coating mechanism Download PDFInfo
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- CN103537401A CN103537401A CN201210242036.1A CN201210242036A CN103537401A CN 103537401 A CN103537401 A CN 103537401A CN 201210242036 A CN201210242036 A CN 201210242036A CN 103537401 A CN103537401 A CN 103537401A
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Abstract
The invention discloses coating equipment for coating a sizing agent on a metal base material, a method and a coating mechanism. The coating equipment comprises an unwinding mechanism, a coating mechanism, a drying mechanism and a winding mechanism which are arranged sequentially, wherein the coating mechanism comprises a feeding box for containing the sizing agent, an anilox roller, a glue pressing roller of which the surface is covered with a rubber layer, a scraper and cylinders; the feeding box, the anilox roller and the glue pressing roller are perpendicularly arranged from bottom to top; the glue pressing roller and the anilox roller rotate in opposite directions, and certain contact pressure is formed between the glue pressing roller and the anilox roller and is used for performing film coating on the processed metal base material; the cylinders are arranged at two ends of the glue pressing roller and are used for adjusting the height of the glue pressing roller. The coating equipment for performing film coating on the metal base material solves the problem that the metal base material wrinkles or produces folds because of non-uniformity in film coating and air bubbles in the prior art. The coating equipment is simple in structure, and the method is easy to operate.
Description
Technical field
The present invention relates to technology for coating field, in particular a kind of for apply coating apparatus, method and the coating mechanism of slurry on metal base.
Background technology
Along with the development of electronics industry towards high-density packages, miniaturization, after often needing to film, the material that has a specific functionality re-uses for conductive material, insulating materials, Heat Conduction Material and the anti-static material etc. of high-end wiring board manufacture.The mode of filming is at present just like intaglio printing technology, spray printing technology, silk-screen technology, extrusion forming technology etc.
Now widely used intaglio printing technology be take employing high-speed gravure printing machine as main, and coating mechanism is wherein all that the anilox roll and the hard pressure roller that adopt two diameters to be more than or equal to 200 mm are filmed.The plastic basis material that this type of coating mechanism is relatively applicable to restoring after flexible and distortion is filmed, and as plastic sheeting, paper wood etc., is adapted to the less demanding occasion of film quality to use.And more than the coating thickness of spray printing technology of the prior art and extrusion forming technology is generally 20 μ m, lower than 20 μ m, be difficult to guarantee the homogeneity of coating thickness.In addition, silk-screen technology is generally not suitable for consecutive production.
Because the price of metallic foil substrates is higher, and have crumple after not recoverable characteristic, prior art is all not suitable for coating a layer thickness in metal forming lower than the uniform film of 20 μ m.
Meanwhile, the very important problem of filming in prior art is exactly easily to produce bubble.If bubble is present in the middle of film, will affect film quality, particularly prepare insulating properties thin-film material.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
The technical problem to be solved in the present invention is, above-mentioned defect for prior art, proposed a kind of for apply coating apparatus, method and the coating mechanism of slurry on metal base, the problems such as filming of having occurred when having overcome existing coating technique and filming on metal base is inhomogeneous, have bubble or cause that metal forming is crumpled, are specially adapted to form thickness on metal base lower than the film of 20 μ m.
The technical scheme that technical solution problem of the present invention adopts is as follows:
A kind of for apply the coating apparatus of slurry on metal base, comprise the unreeling structure, coating mechanism, drying mechanism and the rolling-up mechanism that set gradually, wherein, described coating mechanism comprises glue laminated roller, scraper and the cylinder of supply package for splendid attire slurry, anilox roll, surperficial cladding rubber layer;
Described supply package, anilox roll and glue laminated roller be at right angle setting from down to up successively; Described anilox roll for taking up the slurry of supply package when rotating, described glue laminated roller and described anilox roll are rotated in the opposite direction, and form certain contact between described glue laminated roller and described anilox roll, for the metal base of processing is filmed, by being transferred to, the slurry in anilox roll texture on metal base, forms film;
Described cylinder is installed on glue laminated roller two ends, for regulating the height of glue laminated roller, and the contact while filming to control between metal base and glue laminated roller and anilox roll;
Described scraper is mounted to and the setting of anilox roll Surface Contact, and make described scraper and horizontal plane at 45 ° ~ angle of 60 °, for the unnecessary slurry in anilox roll surface is wiped off.
Described for apply the coating apparatus of slurry on metal base, wherein, the diameter of described anilox roll is less than or equal to 100 mm.
Described for apply the coating apparatus of slurry on metal base, wherein, the diameter of described glue laminated roller is less than or equal to 0.9 times of described anilox roll diameter.
Described for apply the coating apparatus of slurry on metal base, wherein, the coated rubber layer thickness arranging of described glue roller surface is 5% ~ 30% of glue laminated roller radius.
Described for apply the coating apparatus of slurry on metal base, wherein, the width of described glue laminated roller is less than the width of described anilox roll.
For apply a coating mechanism for slurry on metal base, wherein, described coating mechanism comprises glue laminated roller, scraper and the cylinder for the supply package of splendid attire slurry, anilox roll, surperficial cladding rubber layer;
Described supply package, anilox roll and glue laminated roller be at right angle setting from down to up successively; Described anilox roll for taking up the slurry of supply package when rotating, described glue laminated roller and described anilox roll are rotated in the opposite direction, and form certain contact between described glue laminated roller and described anilox roll, for the metal base of processing is applied to slurry, by being transferred to, the slurry in anilox roll texture on metal base, forms film;
Described cylinder is installed on glue laminated roller two ends, for regulating the height of glue laminated roller, and the contact while filming to control between metal base and glue laminated roller and anilox roll;
Described scraper is mounted to and contacts setting with anilox roll, and make described scraper and horizontal plane at 45 ° ~ angle of 60 °, for the unnecessary slurry in anilox roll surface is wiped off.
The method that adopts described coating apparatus to film on metal base, wherein, comprising: the step metal base of processing being unreeled by unreeling structure, the step of the metal base of processing being filmed by coating mechanism, the step of the metal base after filming being toasted by drying mechanism and the step that the metal base after baking is carried out to rolling;
Wherein, described step of the metal base of processing being filmed by coating mechanism specifically comprises:
Drive deflector roll that the metal base of processing is imported between glue laminated roller and anilox roll, drive glue laminated roller and anilox roll to rotate in the opposite direction, by anilox roll, when rotating, take up the slurry in supply package, and by with horizontal plane at 45 ° ~ 60 ° of angles and with the scraper that anilox roll Surface Contact arranges, the unnecessary slurry in anilox roll surface is wiped off;
Control is transferred to the slurry in anilox roll texture on the metal base of processing; And regulate between described glue laminated roller and described anilox roll and form certain contact by being installed on the cylinder at glue laminated roller two ends, the metal base after unreeling is pushed and filmed, to form film on the metal base being processed.
Described method of filming on metal base, wherein, controlling the speed that drives deflector roll to drive metal base to move is 0.5 m/min ~ 20 m/min.
Described method of filming on metal base, wherein, controlling the speed that drives deflector roll to drive metal base to move is 1 m/min ~ 6 m/min.
Described method of filming on metal base, wherein, the metal base thickness of processing is 8 ~ 35 μ m; The width of described metal base is between glue laminated roller and anilox roll.
Provided by the present invention a kind of for apply coating mechanism, the Apparatus and method for of slurry on metal base, the described mechanism's tool of filming is comprised of glue laminated roller, scraper and the cylinder of the supply package of splendid attire slurry, anilox roll, surperficial cladding rubber layer, wherein, from bottom to top vertical alignment installation of described supply package, anilox roll and glue laminated roller; Described anilox roll for taking up the slurry of supply package when rotating, and described glue laminated roller and described anilox roll are rotated in the opposite direction, and form certain contact between described glue laminated roller and described anilox roll, for the metal base of processing is filmed.Described scraper is set to described anilox roll Surface Contact and horizontal by an inclination angle, for the unnecessary slurry in described anilox roll surface is wiped off; Described cylinder is installed on glue laminated roller two ends, for regulating the height of glue laminated roller, and the contact while filming to control between metal base and glue laminated roller and anilox roll.Its beneficial effect is, by the mechanism of filming of the present invention, equipment and technique, while filming on carrying out metallic foil substrates, can prevent from filming inhomogeneous, the problem such as have bubble or cause that metal base is crumpled.And it is simple in structure, method is easy to operate, be specially adapted on metal base, process thickness lower than the film of 20 μ m in industry generation.
Accompanying drawing explanation
Fig. 1 is a kind of for apply the structural representation of the coating mechanism of slurry on metal base of preferred embodiment of the present invention.
Fig. 2 is a kind of structural representation when applying the glue laminated roller of coating mechanism of slurry and anilox roll processing metal material on metal base of preferred embodiment of the present invention.
Fig. 3 is a kind of for apply the structural representation of the coating apparatus of slurry on metal base of preferred embodiment of the present invention.
Fig. 4 is a kind of for apply the flow chart of the method for slurry on metal base of preferred embodiment of the present invention.
The specific embodiment
For making object of the present invention, technical scheme and advantage clearer, clear and definite, referring to accompanying drawing, developing simultaneously, the present invention is described in more detail for embodiment.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
Of the present inventionly a kind ofly for apply the coating mechanism of slurry on metal base, refer to Fig. 1, Fig. 1 is a kind of for apply the structural representation of the coating mechanism of slurry on metal base of preferred embodiment of the present invention.Described coating mechanism is comprised of glue laminated roller 110, scraper 150 and the cylinder of the supply package 130 of splendid attire slurry, anilox roll 120, surperficial cladding rubber layer.
As seen from Figure 1, wherein, described supply package 130, anilox roll 120 and glue laminated roller 110 successively vertical centre alignment are from down to up installed; Described anilox roll 120 for taking up the slurry of supply package 130 when rotating, described glue laminated roller 110 rotates in the opposite direction with described anilox roll 120, and form certain contact between described glue laminated roller 110 and described anilox roll 120, for the metal base 140 of processing is filmed, by the slurry in anilox roll 120 textures is transferred on metal base 140 and formed film.In the invention process process, metal base 140 drives deflector roll 160 to import by left side, after filming, by right side, drives deflector roll 160 to derive.Therefore left side drives deflector roll 160 to be arranged on the downside of metal base 140, and right side drives deflector roll 160 to be arranged at the upside (side of not filming) of metal base 140.
Preferably, at described glue laminated roller 110 two ends, one cylinder (not marking in figure) is respectively set, the height of the adjustable glue laminated roller of described cylinder, regulate the distance between described glue laminated roller and described anilox roll, and then reach the object of controlling the contact between metal base 140 and glue laminated roller 110 and anilox roll 120 while filming.Preferably, when being just in time optimum position during close contact between described glue laminated roller 110, metal base 140 and anilox roll 120 threes, because the contact between three is excessive or too small all may causing leaves bubble when filming, the effect that impact is filmed, while particularly preparing insulating properties material.
Described scraper 150 is mounted to and anilox roll 120 Surface Contacts, and make scraper 150 and horizontal plane at 45 ° ~ angle of 60 °, described scraper 150 is for wiping the anilox roll 120 unnecessary slurries in surface off.It should be noted that, when the angle of scraper and horizontal plane is less than 45 °, the slurry that easily causes described anilox roll surface to stay is very few, thereby causes coating thickness inadequate, scraper and anilox roll surface is also had to serious wearing and tearing simultaneously.When the angle of scraper and horizontal plane is greater than 60 °, can cause again scraper incomplete with contacting of anilox roll, make the slurry on described anilox roll surface local too much, can cause equally the control of coating thickness inaccurate or form the even film of became uneven.
Further, in preferred embodiment of the present invention, the diameter of described anilox roll 120 is less than or equal to 100 mm.The relation being directly proportional to the contact area of the anilox roll 120 and diameter of anilox roll and width due to metal base 140.That is to say reducing of anilox roll 120 diameters, can effectively reduce the contact area between metal base 140 and anilox roll 120, so that hard metal base material can pass through anilox roll 120 in the mode of line contact, and the slurry in anilox roll 120 is transferred to the surface of hard metal base material with smooth form of film, effectively prevented that hard metal base material from producing folding line when extruding is filmed between through described glue laminated roller 110 and anilox roll 120.
Preferably, the diameter of described glue laminated roller 110 is less than or equal to 0.9 times of described anilox roll 120 diameters, and is coated the rubber layer that thickness is glue laminated roller 110 radiuses 5% ~ 30% is set on described glue laminated roller 110 surfaces.The glue laminated roller stock size of existing intaglio press is larger, and often to adopt outer surface be the steel rider that hardness is very high, therefore easily hard metal base material is produced to expendable permanent folds, affects the quality of product.Being coated rubber layer be set at described glue roller surface in the embodiment of the present invention, can effectively avoid glue laminated roller to contact with the rigidity of metal base, the rubber layer thickness that glue laminated roller wraps up simultaneously surpasses 5% of its radius, elasticity based on rubber layer, can make metal base more fully contact under the pressure of glue laminated roller and anilox roll, thereby effectively guarantee the homogeneous of coating thickness.When the rubber layer thickness that glue laminated roller wraps up is greater than 30%, glue laminated roller elasticity is too large, easily causes distortion during pressing.
Further, as shown in Figure 2, the structural representation when glue laminated roller of a kind of coating mechanism that Fig. 2 is preferred embodiment of the present invention and anilox roll processing metal base material.The width of described glue laminated roller 110 is less than the width of described anilox roll 120, and preferably, is carrying out metal base 140 while filming, and the width of metal base 140 can be between the width of described anilox roll 120 and the width of described glue laminated roller 110.The width that is greater than metal base due to the width of anilox roll can be conducive to metal base by the process of anilox roll in its marginal position be supported, avoid metal base destroyed.On the other hand, the benefit that the width of described glue laminated roller is less than the width of metal base is, if glue laminated roller is the same or wider with the width of metal base, being coated with glue laminated roller in membrane process can contact with anilox roll, the edge of glue laminated roller can touch the slurry in anilox roll, and the passing slurry in elapsed time is cumulative, is easy to transfer to the edge of metal base, thereby can forms at the edge of metal base the film that one deck is thicker.Even also can transfer to because of the diffusion effect of slurry the back side of metal base marginal position.Cause the thickness of metal base marginal position and the variable thickness in centre position to cause, when rolling, As time goes on, the thickness of marginal position and the thickness in centre position differ increasing, and rolling can produce serious rolling distortion after a certain amount of.In addition, the existing sizing material in the metal base back side also may be transferred on described driving deflector roll in being transferred to the process of apparatus for baking, thereby pollutes whole baking mechanism.
Therefore, a kind of for apply the coating mechanism of slurry on metal base by above-described embodiment, at the outside coated rubber layer that arranges of glue laminated roller, cylinder is set so that the height of described glue laminated roller is adjustable, scraper with described anilox roll Surface Contact is set, and the width of described anilox roll is set to be greater than described glue laminated roller etc., by these structural improvement, while filming on to metal base, anilox roll and glue laminated roller rotate in the opposite direction, anilox roll takes up slurry when rotating, scraper is wiped the unnecessary material in anilox roll surface off, slurry in anilox roll texture is transferred to and on metal base, is formed film, overcome filming of existing coating mechanism inhomogeneous, there is bubble, or cause metal base to be crumpled or produce the problems such as folding line.Can on metal base, form thickness lower than film 20 μ m, uniform.
The described coating mechanism providing based on the above embodiment of the present invention, also provide a kind of for apply the coating apparatus of slurry on metal base, what Fig. 3 was preferred embodiment of the present invention is a kind of for apply the structural representation of the coating apparatus of slurry on metal base.As shown in Figure 3, described equipment comprises unreeling structure 30, coating mechanism 31, drying mechanism 32 and the rolling-up mechanism 33 setting gradually, and wherein, the concrete structure of described coating mechanism 31 refers to described in Fig. 1, Fig. 2 and above-described embodiment.
In addition, based on the above embodiment of the present invention, also provide a kind of method of filming on metal base, as shown in Figure 4, what Fig. 4 was preferred embodiment of the present invention is a kind of for apply the flow chart of the method for slurry on metal base.The step that the method comprises has:
S110, by unreeling structure to processing metal base unreel.
S120, by coating mechanism to processing metal base film.
S130, by drying mechanism, the metal base after filming is toasted.
S140, to baking after metal base carry out rolling.
Preferably, described step S120 specifically comprises:
First, drive deflector roll 160 that the metal base of the processing of putting into by unreeling structure 140 is imported between glue laminated roller 110 and anilox roll 120, drive glue laminated roller and anilox roll to rotate in the opposite direction, by anilox roll 120, when rotating, take up the slurry in supply package 130, and by with horizontal plane at 45 ° ~ 60 ° of angles and with the scraper 150 of anilox roll Surface Contact setting, the unnecessary slurry in anilox roll surface is wiped off; Specifically refer to described in Fig. 1 and Fig. 2 and embodiment.
Secondly, control the slurry in anilox roll texture is transferred on the metal base of processing; And regulate between described glue laminated roller and described anilox roll and form certain contact by being installed on the cylinder at glue laminated roller two ends, the metal base of processing is pushed and filmed, to form film on metal base.As shown in Figure 1, metal base passing through between described glue laminated roller and described anilox roll from left to right, therefore the metal base in described glue laminated roller and described anilox roll left side is the state before filming, and the metal base on described glue laminated roller and described anilox roll right side is the state after filming.
Preferably, controlling the speed that drives deflector roll to drive described metal base to move can be 0.5 m/min ~ 20 m/min.When the speed of described metal base operation is during lower than 0.5 m/min, impact is coated with membrane efficiency.When the speed of described metal base operation is during higher than 20 m/min, easily produce the discontinuity (in other words, metal base can not be filmed completely) of filming, or cause the defects such as generation fold of metal base, the quality that impact is filmed.In the specific embodiment that the present invention films to metal base, controlling the speed that drives deflector roll to drive described metal base to move is 1 m/min ~ 6 m/min.
Preferably, the width of the metal base of processing is between glue laminated roller and anilox roll, as described in Fig. 2 and embodiment.And the metal base using can be Copper Foil, aluminium foil, silver foil, nickel foil etc.If using Copper Foil can be again electrolytic copper foil and rolled copper foil.
Preferably, the metal base thickness of processing is 8 ~ 35 μ m; Because when the thickness of metal base is during lower than 8 μ m, easily produce fracture being coated with membrane process.And when the thickness of metal base is during higher than 35 μ m, easily produce again folding line being coated with membrane process.
In sum, what the above embodiment of the present invention provided is a kind of for apply the coating mechanism of slurry on metal base, Apparatus and method for, described coating mechanism is by the supply package of splendid attire slurry, anilox roll, the glue laminated roller of surface cladding rubber layer, scraper and cylinder form, at the outside coated rubber layer that arranges of glue laminated roller, cylinder is set so that the height of described glue laminated roller is adjustable, scraper with described anilox roll Surface Contact is set, and the width of described anilox roll is set to be greater than described glue laminated roller etc., by these improvement, while filming on carrying out metal base, anilox roll and glue laminated roller rotate in the opposite direction, anilox roll takes up slurry when rotating, scraper is wiped the unnecessary material in anilox roll surface off, slurry in anilox roll texture is transferred to and on metal base, is formed film.Carrying out metal base while filming in addition, the speed of controlling metal base operation is 0.5 m/min ~ 20 m/min, further avoided being coated with in membrane process film inhomogeneous, have bubble, cause metal base to be crumpled or produce the problems such as folding line.And it is simple in structure, method is easy to operate, be specially adapted on metal base, form thickness lower than film 20 μ m, uniform in industry generation.
Should be understood that, application of the present invention is not limited to above-mentioned giving an example, and for those of ordinary skills, can be improved according to the above description or convert, and all these improvement and conversion all should belong to the protection domain of claims of the present invention.
Claims (10)
1. one kind for applying the coating apparatus of slurry on metal base, comprise the unreeling structure, coating mechanism, drying mechanism and the rolling-up mechanism that set gradually, it is characterized in that, described coating mechanism comprises glue laminated roller, scraper and the cylinder for the supply package of splendid attire slurry, anilox roll, surperficial cladding rubber layer;
Described supply package, anilox roll and glue laminated roller be at right angle setting from down to up successively; Described anilox roll for taking up the slurry of supply package when rotating, described glue laminated roller and described anilox roll are rotated in the opposite direction, and form certain contact between described glue laminated roller and described anilox roll, for the metal base of processing is filmed, by being transferred to, the slurry in anilox roll texture on metal base, forms film;
Described cylinder is installed on glue laminated roller two ends, for regulating the height of glue laminated roller, and the contact while filming to control between metal base and glue laminated roller and anilox roll;
Described scraper is mounted to and the setting of anilox roll Surface Contact, and make described scraper and horizontal plane at 45 ° ~ angle of 60 °, for the unnecessary slurry in anilox roll surface is wiped off.
2. according to claim 1 for apply the coating apparatus of slurry on metal base, it is characterized in that, the diameter of described anilox roll is less than or equal to 100 mm.
3. according to claim 1 for apply the coating apparatus of slurry on metal base, it is characterized in that, the diameter of described glue laminated roller is less than or equal to 0.9 times of described anilox roll diameter.
4. according to claim 1 for apply the coating apparatus of slurry on metal base, it is characterized in that, the coated rubber layer thickness arranging of described glue roller surface is 5% ~ 30% of glue laminated roller radius.
5. according to claim 1 for apply the coating apparatus of slurry on metal base, it is characterized in that, the length of described glue laminated roller is less than the length of described anilox roll.
6. for apply a coating mechanism for slurry on metal base, it is characterized in that, described coating mechanism comprises glue laminated roller, scraper and the cylinder for the supply package of splendid attire slurry, anilox roll, surperficial cladding rubber layer;
Described supply package, anilox roll and glue laminated roller be at right angle setting from down to up successively; Described anilox roll for taking up the slurry of supply package when rotating, described glue laminated roller and described anilox roll are rotated in the opposite direction, and form certain contact between described glue laminated roller and described anilox roll, for the metal base of processing is applied to slurry, by being transferred to, the slurry in anilox roll texture on metal base, forms film;
Described cylinder is installed on glue laminated roller two ends, for regulating the height of glue laminated roller, and the contact while filming to control between metal base and glue laminated roller and anilox roll;
Described scraper is mounted to and contacts setting with anilox roll, and make described scraper and horizontal plane at 45 ° ~ angle of 60 °, for the unnecessary slurry in anilox roll surface is wiped off.
7. a method that adopts the coating apparatus described in claim 1-5 any one to film on metal base, it is characterized in that, comprising: the step metal base of processing being unreeled by unreeling structure, the step of the metal base of processing being filmed by coating mechanism, the step of the metal base after filming being toasted by drying mechanism and the step that the metal base after baking is carried out to rolling;
Wherein, described step of the metal base of processing being filmed by coating mechanism specifically comprises:
Drive deflector roll that the metal base of processing is imported between glue laminated roller and anilox roll, drive glue laminated roller and anilox roll to rotate in the opposite direction, by anilox roll, when rotating, take up the slurry in supply package, and by with horizontal plane at 45 ° ~ 60 ° of angles and with the scraper that anilox roll Surface Contact arranges, the unnecessary slurry in anilox roll surface is wiped off;
Control is transferred to the slurry in anilox roll texture on the metal base of processing; And regulate between described glue laminated roller and described anilox roll and form certain contact by being installed on the cylinder at glue laminated roller two ends, the metal base after unreeling is pushed and filmed, to form film on the metal base being processed.
8. the method for filming on metal base according to claim 7, is characterized in that, controlling the speed that drives deflector roll to drive metal base to move is 0.5 m/min ~ 20 m/min.
9. the method for filming on metal base according to claim 8, is characterized in that, controlling the speed that drives deflector roll to drive metal base to move is 1 m/min ~ 6 m/min.
10. the method for filming on metal base according to claim 7, is characterized in that, the metal base thickness of processing is 8 ~ 35 μ m; The width of described metal base is between glue laminated roller and anilox roll.
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