TWM593324U - Male and female mold parts for making device of plant-based material and having inner and outer sleeving members - Google Patents

Abstract

A male and female mold member with inner and outer kits for manufacturing appliances made of vegetable materials is used to make starchy materials into starchy appliances. During the manufacturing process, water must be added to the starchy materials. Evaporation; the male and female mold members include a male mold including an upper plate and an inner mold extending downward from the upper plate; a female mold includes a female mold body, and a cavity is formed inside the female mold body; The male metal outer set is sleeved on the outside of the inner mold; a female metal inner set is placed inside the cavity of the female mold; the male metal outer set and the female metal inner set are made of metal with fine holes The material is composed so that the moisture or air generated by the starchy material can escape through the pores to the outside of the outer metal shell of the male mold and the inner metal shell of the female mold; when the male mold is combined with the female mold, The male metal outer set is sleeved into the female metal inner set, and the two are not in contact, but a space is formed between them. The space is filled with starchy material during manufacturing, and undergoes a manufacturing process of pressure heating. The starchy material is shaped into a starchy appliance shaped like the space.

Description

Male and female mold member with internal and external kits for manufacturing utensils of vegetable material

This creation relates to male and female molds, especially a male and female mold component with internal and external kits for making plant-based appliances.

The container forming mold of the conventional technology mainly includes a male mold and a female mold. An inner mold extends below the male mold. A cavity is formed inside the female mold, and the opening of the cavity is located on the upper surface of the female mold. The shape of the internal model corresponds to the shape of the cavity. When the male mold and the female mold are combined, the inner mold can be nested in the mold cavity and the two are not in contact, but a space is formed therebetween. A plurality of through holes may be arranged on the mother mold to communicate with the inner space of the mold cavity, so that external air can enter the mold cavity. During manufacturing, the starch material is injected into the space, and after being heated under pressure, the starch material is formed into a starchy appliance, and then the male mold and the female mold are separated to remove the starchy appliance.

However, in the container forming mold of the above-mentioned conventional technology, the material of the male mold and the female mold is an air-impermeable structure, and only the external air is introduced through the through holes, and the starch material generates gas during the foaming process, making the starch material Expansion, the expanded starch material is quite easy to block the through hole, so that the internal gas cannot be discharged through the through hole, resulting in uneven bubbles inside the starch material, so the overall foaming effect is not good, also Will reduce the final forming quality. Furthermore, when the internal gas cannot be exhausted, it will also increase the internal pressure of the entire mold, which is prone to shock Explosive, quite unsafe.

Furthermore, when it is necessary to manufacture multiple starchy appliances in a row, the temperature of the male mold and the female mold will decrease during the process of demolding and closing, so it is necessary to repeat the heating in the process and need to spend extra heating Time, therefore also reduces overall production efficiency.

Therefore, this case hopes to propose a brand-new male and female mold member for manufacturing appliances made of plant materials and having inner and outer kits to solve the above-mentioned defects in the prior art.

Therefore, the purpose of this creation is to solve the above-mentioned conventional technical problems. In this creation, a male and female mold member with inner and outer kits for making utensils of plant material is proposed, which is a male metal jacket with a fine hole The piece is set outside the inner mold of the male mold, and a fine-hole female inner metal sleeve is placed inside the cavity of the female mold, and a plurality of grooves are arranged on the inner mold of the male mold and the female mold body of the female mold. In the groove, a through hole communicating with the outside is formed in each groove. Therefore, during manufacturing, the moisture and air generated by the starchy material may overflow from the outer metal shell of the male mold and the inner metal shell of the female mold, and then escape to the male mold and the metal mold through corresponding grooves and through holes The outside of the master mold achieves the purpose of pressure release, so the steam generated during molding can be effectively excluded. In this case, a heating rod is also arranged on the male mold and the female mold for heating, so that the temperature of the male mold and the female mold can be maintained during the demolding and mold clamping process without repeated heating, so it can be manufactured. Increase the speed of production. The mold design in this case can indeed improve the shortcomings of the conventional technology and produce starchy appliances.

In order to achieve the above purpose, this creation proposes a male and female mold member with internal and external kits for manufacturing plant-based appliances. It is used to make starchy materials into starchy appliances. During the manufacturing process, starchy materials must be added Moisture, which will evaporate during manufacturing; the male and female mold members include a male mold, including an upper plate and an inner mold extending downward from the upper plate; a female mold, including A female mold body, wherein a cavity is formed inside the female mold body, the opening of the cavity is located on the upper surface of the female mold body; a male metal outer sleeve is sleeved outside the inner mold of the male mold , The shape of the male metal outer sleeve corresponds to the shape of the inner mold; wherein the male metal outer sleeve is mainly composed of a metal material with fine holes; wherein the fine holes of the male metal outer sleeve Through the inside and outside of the male mold metal outer sleeve; therefore, the moisture or air generated by the internal starchy material during the manufacture can escape to the male mold metal outer sleeve through the pores of the male mold metal outer sleeve The outside; wherein the shape and size of the male outer metal mold set correspond to the shape and size of the cavity; a female inner metal mold set is placed inside the cavity of the female mold and the female mold metal The shape of the kit corresponds to the shape of the mold cavity, so that when the male mold is combined with the female mold, the male outer metal shell of the male mold can be fitted into the female inner metal shell of the female mold, and The two are not in contact, but a space is formed between them, wherein the female inner metal sleeve is mainly composed of a metal material with fine holes; wherein the fine holes of the female inner metal sleeve penetrate the female inner metal sleeve Inside and outside; therefore, the moisture or air generated by the internal starchy material during the manufacturing process can escape to the outside of the female inner metal package through the pores of the female inner metal package; the mold cavity during manufacturing And the space between the inner molds is filled with starchy materials, so that after the molded male and female molds are subjected to a pressurized heating manufacturing process, the starchy materials are formed into starches shaped like the spaces Quality appliances.

The following description can further understand the characteristics and advantages of this creation, please refer to the attached drawings when reading.

1‧‧‧ male model

3‧‧‧Master

5‧‧‧Space

10‧‧‧upper board

11‧‧‧ Airway

20‧‧‧Inner model

22‧‧‧Male metal outer kit

25‧‧‧The first groove

26‧‧‧First through hole

30‧‧‧Master body

40‧‧‧ mold cavity

41‧‧‧ opening

42‧‧‧Master metal inner kit

45‧‧‧Second groove

46‧‧‧Second through hole

50‧‧‧Heating rod

51‧‧‧Wire

55‧‧‧heater

60‧‧‧Temperature detector

65‧‧‧Controller

70‧‧‧Outer steel mold

71‧‧‧Upper steel mold

72‧‧‧Lower steel mold

75‧‧‧Ventilation hole

100‧‧‧starch appliance

Figure 1 shows an exploded view of the components in this case.

Figure 2 shows an exploded view of the bottom view of the male model in this case.

Figure 3 shows a schematic cross-sectional view of the component combination of this case.

Figure 4 shows a schematic diagram of the starchy appliance removed in this case.

Fig. 5 shows an exploded schematic view of another component of this case, in which a temperature detector is arranged on the male mold and a heating rod is arranged on the female mold.

Figure 6 shows a schematic cross-sectional view of the combination of the male mold, the female mold and the outer steel mold in this case.

With regard to the structure and composition of the case, as well as the effects and advantages it can produce, in conjunction with the drawings, a preferred embodiment of the case is described in detail below.

Please refer to FIGS. 1 to 6, the male and female mold members with inner and outer kits used in the manufacture of plants made of plant materials are used to mold starch materials with high pressure and high heat to make starch materials appliance. In the manufacturing process, water must be added to the starchy material, which will evaporate during manufacturing, and must be properly guided to achieve the purpose of forming. The male and female mold components include the following components:

A male mold 1 includes an upper plate 10 and an inner mold 20 extending downward from the upper plate 10, as shown in FIG.

A female mold 3 includes a female mold body 30, wherein a cavity 40 is formed inside the female mold body 30, and the opening 41 of the female cavity 40 is located on the upper surface of the female mold body 30.

The case also includes a male outer metal mold set 22, which is sleeved on the outer side of the inner mold 20 of the male mold 1. The shape of the male outer metal mold set 22 corresponds to the shape of the inner mold 20. The male metal outer cover 22 is mainly made of metal material with fine holes. Wherein, the fine holes of the male mold outer metal shell 22 can penetrate inside and outside of the male mold outer metal shell 22. Therefore, the moisture or air generated by the internal starchy material during the manufacturing process can escape to the outside of the male mold metal outer shell 22 through the pores of the male mold metal outer shell 22 to achieve the purpose of pressure release. Wherein the male metal outer kit The shape and size of 22 correspond to the shape and size of the cavity 40. Wherein the size of the fine hole of the male metal outer sleeve 22 is less than 0.3 mm.

A plurality of first trenches 25 are formed on the inner mold 20, and a plurality of first through holes 26 are formed on each of the first trenches 25. The plurality of first through holes 26 communicate with the outside of the male mold 1. Therefore, the gas generated by the starchy material can overflow into the first groove 25 through the male mold outer jacket 22 during the manufacturing process, and then escape outward from the first through hole 26 in the first groove 25 To the outside of the male mold 1, only a part of the first through hole 26 is shown in FIG. Preferably, as shown in FIG. 2, each of the first grooves 25 is formed in a longitudinal and approximately equal interval around the periphery of the inner mold 20.

The case also includes an inner metal mold set 42 of the female mold, which is placed inside the cavity 40 of the female mold 3, as shown in FIGS. 1 and 4, the shape of the inner metal mold set 42 of the female mold corresponds to the mold cavity The shape of 40 is such that when the male mold 1 and the female mold 3 are combined, the male metal outer sleeve 22 of the male mold 1 can be sleeved into the female metal inner sleeve 42 of the female mold 3, and the two are not Contact, and a space 5 is formed therebetween, as shown in FIG. 4. The female metal inner set 42 is mainly composed of metal materials with fine holes. The fine holes of the female inner metal sleeve 42 can penetrate inside and outside of the female inner metal sleeve 42. Therefore, the moisture or air generated by the internal starchy material during the manufacturing process can escape to the outside of the female mold metal inner package 42 through the pores of the female mold metal inner package 42 to achieve the purpose of pressure release. Wherein, the size of the fine hole of the female inner metal sleeve 42 is less than 0.3 mm.

During the manufacturing process, the starchy material is injected into the space 5 between the cavity 40 and the inner mold 20, so that the moldable male mold 1 and the female mold 3 undergo the pressurized heating manufacturing process. It is shaped into a starchy appliance 100 shaped like this space 5, as shown in FIG.

As shown in FIG. 4, when the mold is closed, the male metal outer sleeve 22 on the inner mold 20 of the male mold 1 is sleeved into the female metal inner sleeve 42 in the cavity 40 of the female mold 3, And the two are not in contact, while The space 5 is formed therebetween.

As shown in FIGS. 1 and 4, in this case, a plurality of second grooves 45 can be formed on the cavity 40 of the mother mold body 30 of the mother mold 3, and a plurality of second grooves can be formed on each second groove 45.二通孔46。 Two through holes 46. The plurality of second through holes 46 communicate with the outside of the female mold body 30. Therefore, the gas generated by the starchy material can overflow into the second groove 45 through the metal inner sleeve 42 of the master mold during manufacture, and then escape outward from the second through hole 46 in the second groove 45 To the outside of the female mold body 30. Preferably, as shown in FIG. 1, each of the second trenches 45 is formed in a longitudinal and approximately equally spaced configuration around the periphery of the cavity 40.

As shown in FIG. 5, in this case, the heating rod 50 can be buried in the appropriate place of the male mold 1 and the female mold 3, and the electric wire 51 is pulled to the external heater 55 for heating, so as to The male mold 1 and the female mold 3 are heated to maintain the temperature. Mainly, when a plurality of starchy appliances 100 are manufactured continuously, the temperature of the male mold 1 and the female mold 3 can be maintained during the demolding and mold closing process without repeated heating. Therefore, the speed of production can be increased in manufacturing. Similarly, a temperature detector 60 can be embedded in the male mold 1 and the female mold 3, wherein the value detected by the temperature detector 60 is directed to an external controller 65, and the controller 65 is connected to the For the heater 55, the controller 65 controls the temperature of the heating rod 50 via the heater 55 to meet the manufacturing requirements.

For another embodiment of this case, please refer to FIG. 6, an outer steel mold 70 may be coated on the outside of the male mold 1 and the female mold 3 to strengthen the compactness of the male mold 1 and the female mold 3 after the mold is closed degree. In addition, a plurality of ventilation holes 75 can be formed on the outer steel mold 70 so that the gas generated inside can be discharged to the outside. The outer steel mold 70 is divided into an upper steel mold 71 and a lower steel mold 72. The shape of the upper steel mold 71 corresponds to the shape of the outer side of the male mold 1. The shape of the lower steel mold 72 corresponds to the shape of the outer side of the female mold 3. Corresponding ventilation holes 75 are formed in the upper steel mold 71 and the lower steel mold 72. Therefore, after the male mold 1 and the female mold 3 are clamped together, the upper steel mold 71 and the lower steel mold 72 are coated on the outer sides of the molded male mold 1 and the female mold 3.

In this case, the starchy material was put into the space 5 during forming, and then subjected to high-pressure and high-temperature forming. In actual operation, the starchy material mainly contains starch material, foaming agent, stabilizer, fibrous reinforcing agent, and filler powder Among them, the starch material is mainly from potato starch, corn starch, tapioca starch or other vegetable starch. Moisture must be added to form these materials during forming. Then it is shaped with high heat. During this period, the moisture will evaporate, so the male mold 1 and the female mold 3 help to remove the evaporated moisture. Furthermore, the foaming agent can foam the formed starchy appliance 100 to reduce the required materials.

When demoulding, the outside of the starchy appliance 100 may be directly coated with a mold release agent to facilitate demolding. If food is needed inside, it is not suitable for spraying release agent. Therefore, the air channel 11 must be used for inflation, and the force of air pressure must be used to separate the mold from the starchy appliance 100. Rough surfaces or grooves or granular protrusions can be formed on the inner mold 20 to facilitate the use of inflatable mold release.

The advantage of this case is that a fine-hole male metal outer sleeve is set outside the inner mold of the male mold, and a fine-hole female metal inner sleeve is placed inside the cavity of the female mold, and A plurality of grooves are arranged on the mother mold body of the inner mold and the mother mold, and each groove forms a through hole communicating with the outside world. Therefore, during manufacturing, the moisture and air generated by the starchy material may overflow from the outer metal shell of the male mold and the inner metal shell of the female mold, and then escape to the male mold and the metal mold through corresponding grooves and through holes The outside of the master mold achieves the purpose of pressure release, so the steam generated during molding can be effectively excluded. In this case, a heating rod is also arranged on the male mold and the female mold for heating, so that the temperature of the male mold and the female mold can be maintained during the demolding and mold clamping process without repeated heating, so it can be manufactured. Increase the speed of production. The mold design in this case can indeed improve the shortcomings of the conventional technology and produce starchy appliances.

In summary, the humanized and considerate design of this case is quite in line with actual needs. Its specific improvements Compared with the conventional technology, the existing deficiency has obvious breakthrough advantages, it does have an improvement in efficacy, and it is not easy to achieve. This case has not been disclosed or disclosed in domestic and foreign documents and markets, and has complied with the provisions of the Patent Law.

The above detailed description is a specific description of a feasible embodiment of this creation, but this embodiment is not intended to limit the patent scope of this creation. Any equivalent implementation or change that does not deviate from the spirit of this creative art should be included in The patent scope of this case.

1‧‧‧ male model

3‧‧‧Master

10‧‧‧upper board

22‧‧‧Male metal outer kit

26‧‧‧First through hole

30‧‧‧Master body

40‧‧‧ mold cavity

41‧‧‧ opening

42‧‧‧Master metal inner kit

45‧‧‧Second groove

46‧‧‧Second through hole

Claims (11)

A male and female mold member with inner and outer kits for manufacturing appliances made of vegetable materials is used to make starchy materials into starchy appliances. During the manufacturing process, water must be added to the starchy materials. Evaporation; the male and female mold components include: a male mold including an upper plate and an inner mold extending downward from the upper plate; a female mold including a female mold body, wherein a mold is formed inside the female mold body Cavity, the opening of the mold cavity is located on the upper surface of the body of the female mold; a male mold metal outer sleeve is sleeved outside the inner mold of the male mold, and the shape of the male mold metal outer sleeve corresponds to the inner The shape of the mold; wherein the male metal outer sleeve is mainly composed of a metal material with fine holes; wherein the fine holes of the male metal outer sleeve penetrate the inner and outer sides of the male metal outer sleeve; Moisture or air generated by the internal starchy material can escape to the outside of the male metal outer shell through the pores of the male metal outer shell; the shape and size of the male metal outer shell Corresponding to the shape and size of the cavity; a female metal inner set is placed inside the cavity of the female mold. The shape of the female inner metal set corresponds to the type of the cavity, so that When the male mold is combined with the female mold, the male metal outer sleeve of the male mold can be sleeved into the female metal inner sleeve of the female mold, and the two do not contact, but a space is formed between them, wherein the The female inner metal mold set is mainly composed of a metal material with pores; wherein the fine holes of the female inner metal mold set penetrate through the inner and outer sides of the female inner metal mold set; The generated moisture or air can escape to the outside of the master metal inner sleeve through the pores of the master metal inner sleeve; during the manufacturing, the space between the mold cavity and the inner mold is injected with starchy material, After the male mold and the female mold are subjected to a pressurized and heated manufacturing process, the starchy material is formed into It is a starchy appliance shaped like this space. A male and female mold member with inner and outer kits as described in item 1 of the patent application scope for the manufacture of plant-based materials, wherein a plurality of first grooves are formed on the inner mold, and a plurality of first grooves are formed on each of the first grooves A plurality of first through-holes; the plurality of first through-holes communicate with the outer side of the male mold, so that the gas generated by the starchy material can overflow into the first groove through the male mold metal outer sleeve during manufacturing, and then The first through hole on the first trench escapes outward to the outside of the male mold. The male and female mold members with inner and outer kits as described in item 2 of the patent application scope for the manufacture of plant-based materials, wherein each of the first grooves forms a longitudinal and approximately equally spaced configuration around the periphery of the inner mold . As described in item 1 of the scope of the patent application, a male and female mold member used for manufacturing a plant-based material and having an inner and outer kit, wherein a plurality of second grooves are formed in the cavity of the female mold body of the female mold, A plurality of second through holes are formed in each of the second grooves; the plurality of second through holes communicate with the outer side of the body of the master mold, so that the gas generated by the starchy material can pass through the metal of the master mold during manufacture The kit overflows into the second groove, and then escapes to the outside of the mother mold body from the second through hole in the second groove. The male and female mold members with inner and outer kits as described in item 4 of the patent application scope for the manufacture of plant-based materials, wherein each of the second grooves forms a longitudinal and approximately equally spaced configuration around the periphery of the mold cavity . The male and female mold members with inner and outer kits as described in item 1 of the scope of the patent application for the manufacture of plant-based materials, wherein the size of the pores of the male mold metal outer kit is less than 0.3 mm. The male and female mold members with inner and outer kits as described in item 1 of the scope of the patent application for the manufacture of plant-based materials, wherein the size of the fine holes of the female mold metal inner kit is less than 0.3 mm. The male and female mold members with inner and outer kits as described in item 1 of the scope of the patent application for the manufacture of plant-based materials, in which the heating rods are embedded in the male mold and the female mold at appropriate places, and are drawn to the wire The external heater is used for heating to heat the male mold and the female mold to maintain the temperature during casting; therefore, the temperature of the male mold and the female mold can be maintained during demolding and mold clamping. The male and female mold members with internal and external kits as described in item 8 of the patent application scope for the manufacture of plant-based materials, in which a temperature detector is embedded on the male mold and the female mold, wherein the temperature detection The value detected by the device is directed to an external controller, which is connected to the heater, and the controller controls the temperature of the heating rod through the heater to meet the needs of manufacturing. A male and female mold member with inner and outer kits as described in item 1 of the scope of the patent application for manufacturing plant-based materials, wherein the male mold and the outer side of the female mold are covered with an outer steel mold to strengthen the male mold And the tightness of the mother mold after the mold is closed; and a plurality of ventilation holes are formed on the outer steel mold, so that the gas generated inside can be discharged outward. The male and female mold members with inner and outer kits as described in item 10 of the patent application scope for the manufacture of plant-based materials, wherein the outer steel mold is divided into an upper steel mold and a lower steel mold; wherein the upper steel mold The shape corresponds to the shape of the outer side of the male mold; the shape of the lower steel mold corresponds to the shape of the outer side of the female mold; the corresponding ventilation holes are formed on the upper and lower steel molds; when the male mold After being combined with the female mold, the upper steel mold and the lower steel mold are coated on the outer sides of the male mold and the female mold after being combined.

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