TWM593071U - Electroluminescence equipment - Google Patents
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Abstract
一種電激發光器材,係設置有第一導電層、介電間隔層、電激發光層與第二導電層,介電間隔層、電激發光層係位於第一導電層與第二導電層之間,介電間隔層係位於第一導電層與電激發光層之間,電激發光層位於介電間隔層與第二導電層之間,利用層疊且呈薄膜狀之第一導電層、介電間隔層、電激發光層、第二導電層,達到方便量產兼具高品質電激發光器材之效果。An electrical excitation device is provided with a first conductive layer, a dielectric spacer layer, an electrical excitation light layer and a second conductive layer, the dielectric spacer layer and the electrical excitation light layer are located between the first conductive layer and the second conductive layer The dielectric spacer layer is located between the first conductive layer and the electro-luminescence layer. The electro-luminescence layer is located between the dielectric spacer layer and the second conductive layer. The electrical spacing layer, the electrical excitation light layer, and the second conductive layer achieve the effect of mass production and high-quality electrical excitation light equipment.
Description
一種電激發光器材,尤指一種能夠在複雜輪廓的基板表面上構成,方便量產兼具高品質電激發光器件效果之電激發光器材。An electroluminescence device, in particular, an electroluminescence device that can be formed on the surface of a substrate with a complex contour and is convenient for mass production and has the effect of high-quality electroluminescence devices.
電激發光(Electroluminescent;簡稱EL),其係一種利用電致發光的現象,其基本原理是將合適的發光材料夾在兩導電層之間,當電流流過時,發光材料便會發出可見光,而運用此種發光模式製成之發光元件係具有重量輕、厚度薄等優點;因此,近年來,將電激發光(EL)等的發光元件用於像素的自發光顯示裝置,即所謂的發光裝置引人注目。作為用於這種自發光顯示裝置的發光元件,有機發光二極體(OLED)和EL元件引人注目,並且已經應用於EL顯示器等。由於這些發光元件自身發光,所以它們的像素的可見度比液晶顯示器好,因而不需要背光。Electroluminescence (EL) is a phenomenon that uses electroluminescence. The basic principle is to sandwich a suitable luminescent material between two conductive layers. When current flows, the luminescent material will emit visible light, and The light-emitting element manufactured by using this light-emitting mode has the advantages of light weight and thin thickness; therefore, in recent years, light-emitting elements such as electroluminescence (EL) have been used for self-luminous display devices of pixels, so-called light-emitting devices striking. As light-emitting elements used for such self-luminous display devices, organic light-emitting diodes (OLEDs) and EL elements have attracted attention, and have been applied to EL displays and the like. Since these light emitting elements emit light by themselves, the visibility of their pixels is better than that of a liquid crystal display, and therefore no backlight is required.
電激發光(EL)技術已經廣泛應用於顯示裝置中,其相對低的功耗,相對亮度和在相對薄膜配置中形成的能力已經表明它優於發光二極管(LED)和許多應用的白熾燈技術。傳統上,電激發光(EL)器材,使用刮刀塗佈和印刷工藝(例如絲網印刷或最近的噴墨印刷)生產商業製造。對於需要相對平面的EL器件的應用,這些工藝運行得相當好,因為它們可以通過相對有效和可靠的質量控制進行大批量生產。然而,對於需要將EL器件應用於具有複雜輪廓的表面(例如凸面,凹面和反折面)的應用,傳統工藝本質上是被限制的。Electroluminescence (EL) technology has been widely used in display devices, and its relatively low power consumption, relative brightness, and ability to be formed in relatively thin-film configurations have shown that it is superior to light-emitting diode (LED) and incandescent lamp technologies for many applications . Traditionally, electroluminescence (EL) equipment has been manufactured commercially using blade coating and printing processes (such as screen printing or recent inkjet printing). For applications that require relatively flat EL devices, these processes work quite well because they can be mass-produced through relatively effective and reliable quality control. However, for applications that require EL devices to be applied to surfaces with complex contours (such as convex, concave, and inverted surfaces), traditional processes are inherently limited.
目前已經開發了部分溶液,其中將相對薄膜的EL貼花施加到表面上,貼花隨後封裝在聚合物基質中。雖然中等成功,但這種解決方案有幾個本質的弱點。首先,雖然貼花可以接受地符合溫和的凹/凸表面,但它們不能在不拉伸或起皺的情況下符合緊半徑曲線。此外,貼花本身不與封裝聚合物形成化學鍵合或機械鍵合,基本上保留嵌入封裝基質內的異物。現今,電激發光器件的製造成本尚無法輕易地降低,再者電激發光元件所施用之基材均為硬性材質,故運用的領域受到限制,例如帽子、衣服等軟性材質之物件,或是表面凹凸不平之物件,皆無法實施。Part of the solution has been developed so far, where an EL decal of opposite film is applied to the surface, and the decal is subsequently encapsulated in a polymer matrix. Although moderately successful, this solution has several essential weaknesses. First of all, although decals are acceptable for gentle concave/convex surfaces, they cannot conform to tight radius curves without stretching or wrinkling. In addition, the decal itself does not form a chemical bond or a mechanical bond with the encapsulating polymer, and basically retains foreign matter embedded in the encapsulating matrix. Nowadays, the manufacturing cost of electroluminescence devices cannot be easily reduced. Furthermore, the substrates used for electroluminescence devices are all hard materials, so the application field is limited, such as soft materials such as hats and clothes, or Objects with uneven surfaces cannot be implemented.
是以,本案如何藉由創新突破其技術瓶頸,達到具量產性兼具高品質EL器件效果之電激發光器材,為本創作研究之重要課題。Therefore, in this case, how to break through its technical bottlenecks through innovation and achieve mass-produced electrical excitation devices with the effect of high-quality EL devices is an important subject of creative research.
本創作之主要目的乃在於,提供一種電激發光器材,包括層疊且呈薄膜狀之第一導電層、介電間隔層、電激發光層、第二導電層,達到方便量產兼具高品質電激發光器材之效果。The main purpose of this creation is to provide an electroluminescent device, including a laminated and film-like first conductive layer, a dielectric spacer layer, an electroluminescent layer, and a second conductive layer to achieve mass production and high quality The effect of electrical excitation equipment.
為達上述目的,本創作之電激發光器材係設置有第一導電層、介電間隔層、電激發光層與第二導電層,介電間隔層、電激發光層係位於第一導電層與第二導電層之間,介電間隔層係位於第一導電層與電激發光層之間,電激發光層位於介電間隔層與第二導電層之間,第一導電層係以本質導電聚合物、環保溶劑與黏合劑混合而成,透過液體狀態塗佈後所乾燥形成之薄膜,介電間隔層係以高介電係數之介電材料粉末、環保溶劑與黏合劑混合而成,並以液體狀態塗佈於第一導電層上後乾燥成形之薄膜,電激發光層係以電激發光粉、環保溶劑與黏合劑混合而成,並以液體狀態塗佈於介電間隔層上後乾燥成形之薄膜,第二導電層,係以透光之導電材料、環保溶劑混合而成,透過液體狀態塗佈於電激發光層上後乾燥成形之薄膜,第一導電層及第二導電層用以連接導電線與外部電源之連接,以構成一電激發光器材。To achieve the above purpose, the electroluminescence device of the present invention is provided with a first conductive layer, a dielectric spacer layer, an electroluminescent layer and a second conductive layer. The dielectric spacer layer and the electroluminescent layer are located on the first conductive layer Between the second conductive layer, the dielectric spacer layer is located between the first conductive layer and the electrical excitation light layer, the electrical excitation light layer is located between the dielectric spacer layer and the second conductive layer, the first conductive layer is essentially A conductive polymer, an environmentally friendly solvent and a binder are mixed, and a thin film formed by coating in a liquid state and dried, and a dielectric spacer layer is formed by mixing a dielectric material powder with a high dielectric coefficient, an environmentally friendly solvent and a binder, It is coated on the first conductive layer in a liquid state and then dried to form a thin film. The electro-excited layer is formed by mixing the electro-excited powder, environmentally friendly solvent and adhesive, and applied on the dielectric spacer layer in a liquid state The post-dried film and the second conductive layer are made of a mixture of light-transmitting conductive materials and environmentally friendly solvents. They are applied on the electro-luminescent layer through the liquid state and then dried and formed. The first conductive layer and the second conductive layer The layer is used to connect the conductive wire and the external power supply to form an electrical excitation device.
體現本案特徵與優點的實施例將在後段的說明中詳細敘述。應理解的是本案能夠在不同的態樣上具有各種的變化,其皆不脫離本案的範圍,且其中的說明及圖示在本質上係當作說明之用,而非架構於限制本案。The embodiments embodying the features and advantages of the present case will be described in detail in the following paragraphs. It should be understood that this case can have various changes in different forms, and they all do not deviate from the scope of this case, and the descriptions and illustrations therein are essentially used for explanation, not for limiting the case.
請參閱第一圖所示,本案之電激發光器材可覆蓋於基板1上形成一電激發光(Electroluminescent;簡稱EL)之器材,基板1可為具撓性之材質,其表面可為凹/凸表面,但不以此為限;上述之電激發光器材包含有一第一導電層2以及依序堆疊設置於第一導電層2上之介電間隔層3、電激發光層4與第二導電層5。Please refer to the first figure, the electro-luminescence equipment in this case can be covered on the substrate 1 to form an electro-luminescence (Electroluminescent; EL for short) equipment. The substrate 1 can be a flexible material, and its surface can be concave/ Convex surface, but not limited to this; the above-mentioned electrical excitation light device includes a first
上述之介電間隔層3、電激發光層4係位於第一導電層2與第二導電層5之間,介電間隔層3係位於第一導電層2與電激發光層4之間,電激發光層4位於介電間隔層3與第二導電層5之間。The above-mentioned dielectric spacer layer 3 and the electroluminescent layer 4 are located between the first
上述之第一導電層2係以本質導電聚合物、環保溶劑與黏合劑混合而成,透過液體狀態塗佈後所乾燥形成之薄膜,並形成為一第一電極部,可以連接導電線,用於與外部電源之連接。於本實施例中,本質導電聚合物可以為5~40重量百分比,本質導電聚合物可以為導電高分子、高導電金屬粉末或者導電顏料;高導電金屬粉末可以是常見單一金屬粉末或者多種金屬混和之金屬合金粉末,單一金屬例如金、銀、銅、鎳、鋅、錫以及鋁之其中之一,金屬合金粉末,優選為銅與其他金屬所合成之合金粉末,金屬合金例如銅銀合金、銅鋅合金、銅鎳合金、銅錫合金之其中之一;導電顏料包括銀薄片、銀納米線、銀納米顆粒、銅薄片、銅納米線、銅納米顆粒、鎳薄片中的任何一種或多種、鎳納米線、鎳納米粒子、鍍銀銅片、鍍銀銅納米線、碳納米管、石墨烯、金屬塗層粒子或其他本質導電粒子,通常是銀片或鍍銀銅片,以達到第一導電層2具高可靠度之導電表面層薄膜,於本案實施例中,本質導電聚合物優選採用鍍銀銅片;環保溶劑可以為51~94重量百分比,環保溶劑包括可以與醇類或醚類互溶之環保溶劑,環保溶劑有助於本質導電聚合物之粉末沉積和沉積後之流動;黏合劑可以為1~9重量百分比,黏合劑包括丙烯酸、聚氨酯、乙烯基、膠乳、乙酸丁酸纖維素或其它中的任何一種或多種,優選聚氨酯,或者丙烯酸。當然,本實施例之第一導電層2也可以添加適當之分散劑,分散劑可為聚醚磷酸酯類分散劑,具有高度分散之效果,使本質導電聚合物、環保溶劑、黏合劑方便混合成一液態狀態實施噴塗製程。The above-mentioned first
上述之介電間隔層3係以高介電係數之介電材料粉末、環保溶劑與黏合劑混合而成,並以液體狀態塗佈於第一導電層2上後乾燥成形之薄膜。於本實施例中,高介電係數之介電材料粉末可以為5~40重量百分比,高介電係數之介電材料粉末包括鈦酸鋇、鈦酸鍶、二氧化鈦、鋯鈦酸鉛、氧化鉭以及氧化鋁或其他高介電固體之其中之一或多種之混合所製成;環保溶劑可以為51~94重量百分比,環保溶劑包括可以與醇類或醚類互溶之環保溶劑,不僅使介電材料粉末與介電樹脂方便混合成一液態狀態實施噴塗製程,且環保溶劑有助於高介電係數之介電材料粉末之沉積和沉積後之流動;黏合劑可以為1~9重量百分比,黏合劑包括丙烯酸、聚氨酯、乙烯基、膠乳、乙酸丁酸纖維素或其它中的任何一種或多種,優選聚氨酯,或者丙烯酸;當然,本實施例之介電間隔層3也可以添加適當之分散劑,分散劑可為聚醚羧酸胺類分散劑,具有高度分散之效果,有助於介電間隔層3在實施液體狀態塗佈製程在霧化到第一導電層2表面時,讓高介電係數之介電材料粉末均勻且一致地流動成一薄膜。The above-mentioned dielectric spacer layer 3 is a thin film formed by mixing a dielectric material powder with a high dielectric coefficient, an environmentally friendly solvent and a binder, and coating the first
上述之電激發光層4係以電激發光粉、環保溶劑與黏合劑混合而成,並以液體狀態塗佈於介電間隔層3上後乾燥成形之薄膜。於本實施例中,電激發光粉可以為5~30重量百分比,電激發光粉包括金屬摻雜的硫化鋅磷光體、金屬摻雜的硒化鋅磷光體、金屬摻雜的及天然的結晶氧化物之至少其中之一任意組合而成之群組,例如Ga 2 O 3、ZnGa 2 O 4、Ca 2 O 4、Zn 2 SiO 7、Zn 2 SiO 4、Y 2 SiO 5中的任何一種或多種,和在一些組合中,鍶(Sr)、鎵(Ga)、鋇(Ba)及銪(Eu)的氧化物磷光體之至少其中之一任意組合而成之群組,或其他電激發光磷光體,ITO導電漿、ATO導電液、石墨烯或奈米銀線之一或多種之混合所製成,於本案實施例中,電激發光粉優選採用螢光粉;環保溶劑可以為61~94重量百分比,環保溶劑包括可以與醇類或醚類互溶之環保溶劑,不僅使電激發光粉與黏合劑方便混合成一液態狀態實施噴塗製程,且環保溶劑有助於電激發光粉之粉末沉積和沉積後之流動;黏合劑可以為1~9重量百分比,黏合劑包括丙烯酸、聚氨酯、乙烯基、膠乳、乙酸丁酸纖維素或其它中的任何一種或多種,優選聚氨酯,或者丙烯酸;當然,本實施例之電激發光層4也可以添加適當之分散劑,分散劑可為聚醚酸鹽類分散劑,具有高度分散之效果,有助於電激發光粉在實施液體狀態塗佈製程在霧化到介電間隔層3表面時,讓電激發光粉均勻且一致地流動成一薄膜。The above-mentioned electro-excited light layer 4 is a film formed by mixing electro-excited light powder, environmentally friendly solvent and adhesive, and coated on the dielectric spacer layer 3 in a liquid state and dried to form. In this embodiment, the electric excitation powder may be 5-30% by weight. The electric excitation powder includes metal-doped zinc sulfide phosphor, metal-doped zinc selenide phosphor, metal-doped and natural crystalline At least one of the oxides in any combination of groups, such as Ga 2 O 3, ZnGa 2 O 4, Ca 2 O 4,
上述之第二導電層5係以透光之導電材料、環保溶劑混合而成,透過液體狀態塗佈於電激發光層4上後乾燥成形之薄膜,並形成一第二電極部,可以連接導電線,用於與外部電源之連接。於本實施例中,透光之導電材料可以為0.5~1.9重量百分比,透光之導電材料包括ITO導電漿、ATO導電液、石墨烯或奈米銀線之一或多種之混合所製成;環保溶劑可以為97.1~99.5重量百分比,環保溶劑包括可以與醇類或醚類互溶之環保溶劑,不僅使電激發光粉與黏合劑方便混合成一液態狀態實施噴塗製程,且環保溶劑有助於透光之導電材料之沉積和沉積後之流動。The above-mentioned second
在具體實施上,前述第一導電層25 之第一電極部與第二導電層5之第二電極部分別連接外部電源之導電線(圖中未顯示),讓第一導電層2與第二導電層5能夠藉由外部電源所提供之電流激發介電間隔層3與電激發光層4,使電激發光層4產生亮光,並經由透明之第二導電層5投射至外界,形成一電激發光器材。In a specific implementation, the first electrode portion of the first conductive layer 25 and the second electrode portion of the second
由上說明可知,本案之電激發光器材可覆蓋於基板1上形成一電激發光之器材,當然可以再電激發光器材進一步設置一透光保護罩層6(如第一圖所示)形成一電激發光器材之外觀保護,上述之透光保護罩層6係以樹脂組成物、環保溶劑混合而成,並以液體狀態塗佈於第二導電層5上後乾燥成形之薄膜。於本實施例中,本質樹脂組成物可以為透明材料之樹脂組成物;環保溶劑包括可以與醇類或醚類互溶之環保溶劑,不僅使樹脂組成物方便混合成一液態狀態實施噴塗製程,且環保溶劑有助於樹脂組成物之沉積和沉積後之流動;當然,本實施例之透光保護罩層6也可以添加適當之分散劑,分散劑可為聚醚羧酸胺類分散劑,有助於透光保護罩層6在實施液體狀態塗佈製程在霧化到第二導電層5表面時,讓樹脂組成物均勻且一致地流動成一薄膜。因此在具體實施上,前述第一導電層25 之第一電極部與第二導電層5之第二電極部分別連接外部電源之導電線(圖中未顯示),讓第一導電層2與第二導電層5能夠藉由外部電源所提供之電流激發介電間隔層3與電激發光層4,使電激發光層4產生亮光,並經由透明之第二導電層5與透光保護罩層6投射至外界,形成一電激發光器材,如此應於機車後握把等凹凸不平之機車元件上,以提升機車夜間騎乘之安全性,甚至可以應用於安全帽、雨衣或是道路交通號誌等需要夜間顯眼效果之物件上,極具產業利用性。It can be seen from the above description that the electrical excitation light equipment in this case can be covered on the substrate 1 to form an electrical excitation light equipment, of course, the electrical excitation light equipment can be further provided with a light-transmitting protective cover layer 6 (as shown in the first figure) to form The appearance protection of an electrical excitation device. The above-mentioned light-transmitting
當然, 前述介電間隔層3、電激發光層4與透光保護罩層6之製程可進一步選用水性環保溶劑,使第一導電層2、介電間隔層3、電激發光層4與透光保護罩層6於液體狀態時呈現水性,以增加塗佈附著的操作性,且乾燥速度較快。Of course, the above-mentioned processes of the dielectric spacer layer 3, the electroluminescent layer 4 and the light-transmissive
上述之液體狀態塗佈製程,在一個實施方案中,可以是通過高壓低容量噴塗技術施加噴塗之實施方式,其中每個塗層通過壓縮空氣霧化並以這種方式沉積在保形基材上,然後塗層在沉積後流動得到適當的;在另一個實施方案中,可以是通過氣溶膠噴塗技術施加噴塗之實施方式,每個塗層通過罐內的推進劑霧化,並以這種方式沉積在保形基材上,然後塗層在沉積後流動得到適當的薄膜厚度;上述之液體狀態塗佈製程,在再一個實施方案中,可以是通過靜電噴塗技術施加噴塗之實施方式,其中每個塗層通過壓縮空氣霧化並以這種方式沉積在保形基材的帶電表面上,然後塗層在沉積後流動得到適當的薄膜厚度。The above-mentioned liquid state coating process, in one embodiment, may be an embodiment in which spray coating is applied by high-pressure low-volume spray technology, in which each coating is atomized by compressed air and deposited on the conformal substrate in this way , And then the coating is properly flowed after deposition; in another embodiment, it can be implemented by aerosol spray technology, each coating is atomized by the propellant in the tank, and in this way Deposited on the conformal substrate, and then the coating flows after deposition to obtain an appropriate film thickness; the above-mentioned liquid state coating process, in yet another embodiment, may be an embodiment of applying spraying by electrostatic spraying technology, where each A coating is atomized by compressed air and deposited on the charged surface of the conformal substrate in this way, and then the coating flows after deposition to obtain an appropriate film thickness.
綜上所述,本案所提供一種電激發光器材,主電激發光器材,尤指透過液體狀態噴塗製程以構成薄膜狀第一導電層上依序堆疊薄膜狀之介電間隔層、電激發光層與第二導電層實施於複雜輪廓的基板表面上形成一電激發光器材,達到方便量產兼具高品質電激發光器材之效果。In summary, the present invention provides an electroluminescence device, the main electroluminescence device, in particular, through a liquid state spraying process to form a thin film-like dielectric spacer layer and an electroluminescence light sequentially stacked on the film-like first conductive layer The layer and the second conductive layer are implemented on the surface of the substrate with a complex contour to form an electrical excitation device, which achieves the effect of mass production and high-quality electrical excitation device.
縱使本案已由上述實施例詳細敘述而可由熟悉本技藝人士任施匠思而為諸般修飾,然皆不脫如附申請專利範圍所欲保護者。Even though this case has been described in detail by the above-mentioned embodiments and can be modified by any person skilled in the art as a craftsman, it does not detract from the protection of the patent application.
1:基板 2:第一導電層 3:介電間隔層 4:電激發光層 5:第二導電層 6:透光保護罩層 1: substrate 2: The first conductive layer 3: dielectric spacer 4: electric excitation light layer 5: Second conductive layer 6: Translucent protective cover
第一圖為本案電激發光器材之剖面示意圖。The first figure is a schematic cross-sectional view of the electrical excitation device in this case.
1:基板 1: substrate
2:第一導電層 2: The first conductive layer
3:介電間隔層 3: dielectric spacer
4:電激發光層 4: electric excitation light layer
5:第二導電層 5: Second conductive layer
6:透光保護罩層 6: Translucent protective cover
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