TWM591921U - Structure improvement of latex cloth containing fiber - Google Patents

Structure improvement of latex cloth containing fiber Download PDF

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TWM591921U
TWM591921U TW108213590U TW108213590U TWM591921U TW M591921 U TWM591921 U TW M591921U TW 108213590 U TW108213590 U TW 108213590U TW 108213590 U TW108213590 U TW 108213590U TW M591921 U TWM591921 U TW M591921U
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fiber
monofilament
latex
layer
bonding unit
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TW108213590U
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李振江
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多貿赫有限公司
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Abstract

一種乳膠含纖維的布結構改良,其乳膠纖維布包含:一單絲纖維層、一黏合單元及一乳膠包覆層;該乳膠纖維布有一第一面與一相對的第二面,該單絲纖維層位於該第一面與該第二面之間;該單絲纖維層係由複數單絲纖維所構成,以該單絲纖維層的支撐令該第一面與該第二面間有一可壓縮的厚度與空間,該複數單絲纖維亂數交錯並接觸橋設;該黏合單元至少設於該複數單絲纖維的接觸橋設處,令接觸橋設的該複數單絲纖維間得以固定;該單絲纖維層與該黏合單元外包覆該乳膠包覆層,使該乳膠包覆層與單絲纖維組成的該乳膠纖維布可以同時具有極佳的透氣性、拉扯力、黏著性、保型性與壓縮回復力。A latex fiber-containing cloth structure is improved. The latex fiber cloth includes: a monofilament fiber layer, a bonding unit, and a latex coating layer; the latex fiber cloth has a first side and an opposite second side, the monofilament The fiber layer is located between the first surface and the second surface; the monofilament fiber layer is composed of a plurality of monofilament fibers. With the support of the monofilament fiber layer, there is a possibility between the first surface and the second surface Compressed thickness and space, the plural monofilament fibers are randomly interlaced and contact bridges; the bonding unit is provided at least at the contact bridge of the plural monofilament fibers, so that the plural monofilament fibers of the contact bridge are fixed; The monofilament fiber layer and the bonding unit are coated with the latex coating layer, so that the latex fiber cloth composed of the latex coating layer and the monofilament fiber can simultaneously have excellent air permeability, pulling force, adhesion, and protection Shape and compression recovery.

Description

乳膠含纖維的布結構改良Improvement of latex fiber-containing cloth structure

本創作係有關於一種利用乳膠中加入纖維形成布,利用該布置成各種產品,使製成產品具有全方位的抗拉性與回復彈性、保型性的設計。This creation is about a design that uses fibers added to latex to form a cloth, and uses this arrangement to form a variety of products, so that the finished product has a full range of tensile resistance, recovery elasticity, and shape retention.

按,布有各種型態,其中大方向分為針織布與非針織布,針織布與非針織布各有其缺點,本創作是針對非針織布(不織布)加以改良設計。According to the press, there are various types of cloth, and the general direction is divided into knitted and non-woven fabrics. Knitted and non-woven fabrics have their own shortcomings. This creation is to improve the design of non-woven fabrics (non-woven fabrics).

非針織布是利用各式長纖維或短纖維堆疊結合固定而成,製作快,可以有各種厚度,且裁切後不會有針織布脫線的情況,可以任意裁切形狀。Non-knitted fabrics are made by stacking and fixing various types of long fibers or short fibers. They are quick to manufacture and can have various thicknesses. After cutting, there will be no cases where the knitted fabrics will be off-line. Any shape can be cut.

在不同的用途下非針織布需要製作較厚的程度,例如用於座墊布、內衣的罩杯布、枕頭、床墊、背包的部分,針織布製作的較厚會失去透氣性且保型性差,非針織布製作較厚則仍能保有透氣性,因此做成座墊、罩杯、枕頭、床墊、背包後與使用者接觸的部分透氣性佳。Non-woven fabrics need to be made thicker for different purposes, such as those used for seat cushion fabrics, underwear cups, pillows, mattresses, backpacks. Thick knitted fabrics will lose breathability and have poor shape retention If the non-woven fabric is made thicker, it can still maintain air permeability. Therefore, the parts that contact the user after being made into seat cushions, cups, pillows, mattresses and backpacks have good air permeability.

如第一圖所示,該習知非針織單絲纖維布60具有第一面61與第二面62,該第一面61與第二面62間設置複數單絲纖維63支撐,該種單絲纖維63受太大的力道下壓時,見第二圖至第三圖所示,該單絲纖維63中段會因下壓的力道太大或太久,令彎曲過度處不易恢復64,當該不易恢復64的單絲纖維63因下壓的力道消除後,該64處仍保持彎曲變形的狀態,無法恢復該非針織單絲纖維布60原有的高度,令外觀產生不美觀的變化,且透氣性與使用性也降低,該為外型不可恢復的破壞。As shown in the first figure, the conventional non-woven monofilament fiber cloth 60 has a first surface 61 and a second surface 62, and a plurality of monofilament fibers 63 are provided between the first surface 61 and the second surface 62 for support. When the silk fiber 63 is pressed down by too much force, see the second to third figures, the middle section of the monofilament fiber 63 will be difficult to recover due to excessive bending force due to too much or too long pressure 64. The monofilament fiber 63 that is not easy to recover 64 is still bent and deformed after the force of depression is eliminated, and the original height of the non-knitted monofilament fiber cloth 60 cannot be restored, resulting in an unsightly change in appearance, and Breathability and usability are also reduced, which should be irreversible damage to the appearance.

有鑑於習知非針織單絲纖維布,其產生高度的單絲纖維會因下壓的力道太久,令該單絲纖維彎曲過度處產生彎曲變形,該為不可恢復的破壞,當該下壓的力道消除後,下壓處無法恢復該非針織單絲纖維布原有的高度,令外型尺寸變型外觀產生不美觀的變化,且透氣性與使用性也降低,乃思及創作的意念,經多方探討與試作樣品試驗,及多次修正改良後,遂推出本創作。In view of the conventional non-woven monofilament fiber cloth, the height of the monofilament fiber will be too long due to the pressure force, which causes the monofilament fiber to bend excessively and cause bending deformation, which is irrecoverable damage. After the force is eliminated, the original height of the non-woven monofilament fiber cloth cannot be restored at the pressure point, which causes an unattractive change in the appearance of the dimensional deformation, and the permeability and usability are also reduced. After many discussions and trial production samples, and after many revisions and improvements, this book was released.

本創作提供一種乳膠含纖維的布結構改良,其乳膠纖維布包含:一單絲纖維層、一黏合單元及一乳膠包覆層;該乳膠纖維布有一第一面與一相對的第二面,該單絲纖維層位於該第一面與該第二面之間;該單絲纖維層係由複數單絲纖維所構成,以該單絲纖維層的支撐令該第一面與該第二面間有一可壓縮的厚度與空間,該複數單絲纖維亂數交錯並接觸橋設;該黏合單元至少設於該複數單絲纖維的接觸橋設處,令接觸橋設的該複數單絲纖維間得以固定;該單絲纖維層與該黏合單元外包覆該乳膠包覆層。This creation provides an improved structure of a latex fiber-containing cloth. The latex fiber cloth includes: a monofilament fiber layer, a bonding unit, and a latex coating layer; the latex fiber cloth has a first side and a second side opposite, The monofilament fiber layer is located between the first surface and the second surface; the monofilament fiber layer is composed of a plurality of monofilament fibers, and the first surface and the second surface are supported by the monofilament fiber layer There is a compressible thickness and space between them, the plural monofilament fibers are staggered in random and contact bridges; the bonding unit is at least located at the contact bridge of the plural monofilament fibers, so that the plural monofilament fibers of the contact bridge Can be fixed; the monofilament fiber layer and the bonding unit are coated with the latex coating layer.

本創作乳膠含纖維的布結構改良之主要目的,其利用彈性與耐壓的乳膠包覆層包覆於單絲纖維外,以單絲纖維互補乳膠包覆層的缺點,以乳膠包覆層加強單絲纖維的優點,使該乳膠包覆層與單絲纖維組成的該乳膠纖維布可以同時具有極佳的透氣性、拉扯力、保型性與壓縮回復力,使用於座墊、椅墊、背包、枕頭、床墊與內衣罩杯有更耐洗、耐壓及保型的特性。The main purpose of the latex fiber-containing cloth structure improvement in this creation is to use elastic and pressure-resistant latex cladding to cover the monofilament fiber, and to use the monofilament fiber to complement the shortcomings of the latex cladding layer, to reinforce with the latex cladding layer The advantages of the monofilament fiber make the latex fiber cloth composed of the latex coating layer and the monofilament fiber can have excellent breathability, pulling force, shape retention and compression recovery force at the same time. It is used in seat cushions, chair cushions, Backpacks, pillows, mattresses and underwear cups have the characteristics of being more washable, pressure resistant and shape-retaining.

請參閱第四圖、第五圖及第六圖所示,其中乳膠纖維布10包含:一單絲纖維層20、一黏合單元30及一乳膠包覆層40。Please refer to the fourth, fifth and sixth figures, wherein the latex fiber cloth 10 includes: a monofilament fiber layer 20, a bonding unit 30 and a latex coating layer 40.

該乳膠纖維布10有一第一面11與一相對的第二面12,該單絲纖維層20位於該第一面與該第二面之間,該單絲纖維層20並可為各種方向設置。The latex fiber cloth 10 has a first surface 11 and an opposite second surface 12, the monofilament fiber layer 20 is located between the first surface and the second surface, the monofilament fiber layer 20 can be arranged in various directions .

該單絲纖維層20係由複數單絲纖維21所構成,該單絲纖維21可為長纖的單絲纖維21、短纖的單絲纖維21或長纖與短纖的單絲纖維2混合,以該單絲纖維層20的支撐令該第一面11與該第二面12間有一可壓縮的厚度22與空間23,該複數單絲纖維21亂數交錯並接觸橋設,該單絲纖維層20具有優良的抗拉性,但是欠缺彎折性,當彎折超過結構強度,會直接於彎折無法彈性回復原長度(如習知第三圖)。The monofilament fiber layer 20 is composed of a plurality of monofilament fibers 21, and the monofilament fibers 21 may be long-filament monofilament fibers 21, short-filament monofilament fibers 21, or a mixture of long-fiber and short-filament monofilament fibers 2. , With the support of the monofilament fiber layer 20, there is a compressible thickness 22 and space 23 between the first surface 11 and the second surface 12, the plural monofilament fibers 21 are randomly interlaced and contact the bridge, the monofilament The fiber layer 20 has excellent tensile resistance, but lacks the bending property. When the bending exceeds the structural strength, it will not be able to elastically return to its original length after bending (as shown in the third figure of the prior art).

請配合第五圖、第六圖所示,該黏合單元30設於該複數單絲纖維21的接觸橋設處,或所有該單絲纖維層20表面,令該兩單絲纖維21接觸橋設的位置得以被該黏合單元30固定,該黏合單元30可以為黏膠噴塗在該複數單絲纖維21表面方式而成,或是以低熔點纖維混入該複數單絲纖維21中加熱後而得。As shown in the fifth and sixth figures, the bonding unit 30 is provided at the contact bridge of the plurality of monofilament fibers 21 or the surface of all the monofilament fibers 20 so that the two monofilament fibers 21 contact the bridge The position of the bonding unit 30 can be fixed by the bonding unit 30. The bonding unit 30 can be formed by spraying viscose on the surface of the plurality of monofilament fibers 21, or obtained by mixing low-melting-point fibers into the plurality of monofilament fibers 21 and heating.

請配合第五圖所示,該乳膠包覆層40可以為天然乳膠或合成乳膠,該單絲纖維層20係置入該天然乳膠或合成乳膠中,令該單絲纖維層20與該黏合單元30外包覆該乳膠包覆層40,該乳膠包覆層40的抗拉性欠佳,但是具有優良的耐彎折性與回復彈性,當該單絲纖維層20彎折超過結構強度彎折斷後,該乳膠包覆層40仍可將該單絲纖維層20彈性回復原狀,該乳膠包覆層40包覆該單絲纖維層20與該黏合單元30並可以避免該黏合單元30的脫落,更增加該各單絲纖維層20間的接觸橋設固定,而仍保持該單絲纖維層20間的空間23。As shown in the fifth figure, the latex coating layer 40 may be natural latex or synthetic latex. The monofilament fiber layer 20 is placed in the natural latex or synthetic latex, so that the monofilament fiber layer 20 and the bonding unit 30 is coated with the latex coating layer 40. The latex coating layer 40 has poor tensile strength, but has excellent bending resistance and recovery elasticity. When the monofilament fiber layer 20 is bent beyond the structural strength, it is broken Afterwards, the latex coating layer 40 can still elastically restore the monofilament fiber layer 20 to the original state. The latex coating layer 40 covers the monofilament fiber layer 20 and the bonding unit 30 and can prevent the bonding unit 30 from falling off. The contact bridge between the monofilament fiber layers 20 is further increased and fixed, while still maintaining the space 23 between the monofilament fiber layers 20.

請由第七圖及第八圖所示觀之,當該乳膠纖維布10受力下壓時,受下壓的該單絲纖維21與該乳膠包覆層40會被擠壓變形,該單絲纖維21中段會因下壓的力道太大或太久,難免產生無法復原的折彎,然而該單絲纖維21的彈性復原不是靠該單絲纖維21本身,而是藉由該單絲纖維21外的該乳膠包覆層40復原,該乳膠包覆層40的耐下壓性強,且復原性強,但是該乳膠包覆層40的拉力弱,但是當拉扯該乳膠纖維布10時的拉力,是由該單絲纖維21支撐,不是由該乳膠包覆層40,因此本創作的乳膠纖維布10同時具有極佳的透氣性、拉扯力、保型性與壓縮回復力。According to the seventh and eighth figures, when the latex fiber cloth 10 is pressed down by force, the monofilament fiber 21 and the latex coating layer 40 under pressure will be squeezed and deformed. The middle section of the silk fiber 21 will be too long or too long due to the force of depression, and it will inevitably produce an irreversible bend. However, the elastic recovery of the monofilament fiber 21 is not by the monofilament fiber 21 itself, but by the monofilament fiber The latex coating layer 40 outside 21 is restored, and the latex coating layer 40 has strong pressure resistance and strong recovery, but the tensile strength of the latex coating layer 40 is weak, but when the latex fiber cloth 10 is pulled The tensile force is supported by the monofilament fiber 21 and not by the latex coating layer 40. Therefore, the latex fiber cloth 10 of the present invention has excellent air permeability, pulling force, shape retention and compression recovery force at the same time.

該乳膠纖維布10可於該第一面11與該第二面12個貼合一表布。The latex fiber cloth 10 can be attached to a surface cloth on the first surface 11 and the second surface 12.

請參閱第九圖及第十圖所示,其中乳膠纖維布10除包含:一單絲纖維層20、一黏合單元30、一乳膠包覆層40,更包含一功能顆粒50。Please refer to the ninth and tenth figures, wherein the latex fiber cloth 10 includes a monofilament fiber layer 20, a bonding unit 30, a latex coating layer 40, and a functional particle 50.

該功能顆粒50可以為遠紅外線粒子、涼感粒子、除臭碳粒子或奈米銀顆粒,該功能顆粒50與乳膠包覆層40均勻混合後,令該乳膠包覆層40與該功能顆粒50,包覆於該單絲纖維層20與該黏合單元30外,使該乳膠纖維布10具有極佳的透氣性、拉扯力、保型性與壓縮回復力外,更能具有提溫、降溫、除臭或殺菌等等功能。The functional particles 50 may be far-infrared particles, cooling particles, deodorizing carbon particles or nano silver particles. After the functional particles 50 and the latex coating layer 40 are uniformly mixed, the latex coating layer 40 and the functional particles 50 are made. Wrapped around the monofilament fiber layer 20 and the bonding unit 30, the latex fiber cloth 10 has excellent air permeability, pulling force, shape retention and compression recovery force, and can also have temperature increase, temperature decrease, and Stink or sterilization and so on.

藉由上述結構,本創作利用彈性與耐壓的乳膠包覆層40包覆於單絲纖維21外,以單絲纖維21互補乳膠包覆層40的缺點,以乳膠包覆層40加強單絲纖維21的優點,使該乳膠包覆層40與單絲纖維21組成的該乳膠纖維布10可以同時具有極佳的透氣性、拉扯力、保型性與壓縮回復力,使用於座墊、椅墊、背包、枕頭、床墊與內衣罩杯有更耐洗、耐壓及保型的特性。With the above structure, the present invention utilizes the elastic and pressure resistant latex coating layer 40 to cover the monofilament fiber 21, the monofilament fiber 21 complements the disadvantages of the latex coating layer 40, and the latex coating layer 40 reinforces the monofilament The advantages of the fiber 21 make the latex fiber cloth 10 composed of the latex coating layer 40 and the monofilament fiber 21 have excellent breathability, pull force, shape retention and compression recovery force, and are used in seat cushions and chairs Cushions, backpacks, pillows, mattresses and underwear cups are more washable, pressure-resistant and shape-retaining.

10:乳膠纖維布 11:第一面 12:第二面 20:單絲纖維層 21:單絲纖維 22:厚度 23:空間 30:黏合單元 40:乳膠包覆層 50:功能顆粒10: Latex fiber cloth 11: The first side 12: second side 20: monofilament fiber layer 21: Monofilament fiber 22: thickness 23: Space 30: bonding unit 40: Latex coating 50: Functional particles

第一圖為習知結構斷面圖。 第二圖為習知單絲纖維被下壓圖。 第三圖為習知單絲纖維被下壓後破壞圖。 第四圖為本創作結構立體圖。 第五圖為本創作單絲纖維層未結合黏合單元與乳膠包覆層結構圖。 第六圖為本創作第四圖的局部放大圖。 第七圖為本創作結構斷面圖。 第八圖為本創作結構下壓示意圖。 第九圖為本創作單絲纖維層未結合黏合單元與乳膠包覆層結構另一實施例圖。 第十圖為本創作第九圖的局部放大圖。 The first picture is a cross-sectional view of a conventional structure. The second picture shows the conventional monofilament fiber being pressed down. The third picture is a picture of the damage of the conventional monofilament fiber after being pressed down. The fourth picture is a perspective view of the creative structure. The fifth picture is the structure diagram of the unbonded bonding unit and the latex coating layer of the monofilament fiber layer. The sixth picture is a partially enlarged view of the fourth picture of the creation. The seventh picture is a sectional view of the creative structure. The eighth picture is a schematic diagram of the downward pressure of the creative structure. The ninth picture is another embodiment of the structure of the monofilament fiber layer without bonding unit and latex coating layer. The tenth picture is a partially enlarged view of the ninth picture of the creation.

20:單絲纖維層 20: monofilament fiber layer

21:單絲纖維 21: Monofilament fiber

23:空間 23: Space

30:黏合單元 30: bonding unit

40:乳膠包覆層 40: Latex coating

Claims (9)

一種乳膠含纖維的布結構改良,其乳膠纖維布包含:一單絲纖維層、一黏合單元及一乳膠包覆層; 該乳膠纖維布有一第一面與一相對的第二面,該單絲纖維層位於該第一面與該第二面之間; 該單絲纖維層係由複數單絲纖維所構成,以該單絲纖維層的支撐令該第一面與該第二面間有一可壓縮的厚度與空間,該複數單絲纖維亂數交錯並接觸橋設; 該黏合單元至少設於該複數單絲纖維的接觸橋設處,令接觸橋設的該複數單絲纖維間得以固定; 該單絲纖維層與該黏合單元外包覆該乳膠包覆層。 An improved latex fiber-containing cloth structure, the latex fiber cloth includes: a monofilament fiber layer, a bonding unit and a latex coating layer; The latex fiber cloth has a first side and an opposite second side, and the monofilament fiber layer is located between the first side and the second side; The monofilament fiber layer is composed of a plurality of monofilament fibers. With the support of the monofilament fiber layer, there is a compressible thickness and space between the first surface and the second surface. The plurality of monofilament fibers are randomly interlaced and Contact bridge The bonding unit is provided at least at the contact bridge of the plurality of monofilament fibers, so that the plurality of monofilament fibers provided by the contact bridge can be fixed; The monofilament fiber layer and the bonding unit are coated with the latex coating layer. 如申請專利範圍第1項所述乳膠含纖維的布結構改良,其中,該單絲纖維為長纖的單絲纖維。The structure of the latex fiber-containing cloth structure is improved as described in item 1 of the patent application range, wherein the monofilament fiber is a long-filament monofilament fiber. 如申請專利範圍第1項所述乳膠含纖維的布結構改良,其中,該單絲纖維為短纖的單絲纖維。The structure of the latex fiber-containing cloth structure is improved as described in item 1 of the patent application range, wherein the monofilament fiber is a short-filament monofilament fiber. 如申請專利範圍第1項所述乳膠含纖維的布結構改良,其中,該單絲纖維為長纖與短纖的單絲纖維混合。The structure of the latex fiber-containing cloth structure is improved as described in item 1 of the patent application range, wherein the monofilament fiber is a mixture of long filament and short fiber monofilament fibers. 如申請專利範圍第1項所述乳膠含纖維的布結構改良,其中,該黏合單元為黏膠設在該複數單絲纖維表面。The structure of the latex fiber-containing cloth structure is improved as described in item 1 of the patent application scope, wherein the bonding unit is a viscose provided on the surface of the plurality of monofilament fibers. 如申請專利範圍第1項所述乳膠含纖維的布結構改良,其中,該黏合單元為低熔點纖維。The structure of the latex fiber-containing cloth structure is improved as described in item 1 of the patent application range, wherein the bonding unit is a low-melting fiber. 如申請專利範圍第1項所述乳膠含纖維的布結構改良,其中,該黏合單元為黏膠。The structure of the latex fiber-containing cloth structure is improved as described in item 1 of the patent scope, wherein the bonding unit is a viscose. 如申請專利範圍第1項所述乳膠含纖維的布結構改良,其中,該乳膠包覆層為天然乳膠或合成乳膠。The structure of the latex fiber-containing cloth structure is improved as described in item 1 of the patent scope, wherein the latex coating layer is natural latex or synthetic latex. 如申請專利範圍第1項所述乳膠含纖維的布結構改良,其中,更包含:一功能顆粒,該功能顆粒與乳膠包覆層混合包覆於該單絲纖維層與該黏合單元外。The structure of the latex fiber-containing cloth structure as described in item 1 of the patent application scope further includes: a functional particle mixed with the latex coating layer and covering the monofilament fiber layer and the bonding unit.
TW108213590U 2019-10-15 2019-10-15 Structure improvement of latex cloth containing fiber TWM591921U (en)

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