TWM590809U - Power adapter and output line structure thereof - Google Patents
Power adapter and output line structure thereof Download PDFInfo
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- TWM590809U TWM590809U TW108212397U TW108212397U TWM590809U TW M590809 U TWM590809 U TW M590809U TW 108212397 U TW108212397 U TW 108212397U TW 108212397 U TW108212397 U TW 108212397U TW M590809 U TWM590809 U TW M590809U
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Abstract
本新型提供一種電源適配器及其輸出線結構。電源適配器包括有輸出線結構、線路板、殼體以及限位結構。該輸出線結構包括:線材,其具有第一連接端;以及導電端子,與線材的第一連接端導電連接,導電端子具有第一接線端和第二接線端,其中導電端子的第一接線端與線材的第一連接端導電連接,且第一接線端與線材的局部被塑封在一應力消除結構內,該第二接線端的一部分外露於應力消除結構外。本新型的電源適配器及其輸出線結構更利於自動化組裝,節省人力及工時,降低製造成本。The present invention provides a power adapter and its output line structure. The power adapter includes an output line structure, a circuit board, a housing, and a limit structure. The output wire structure includes: a wire having a first connection end; and a conductive terminal electrically connected to the first connection end of the wire, the conductive terminal having a first terminal and a second terminal, wherein the first terminal of the conductive terminal Conductively connected to the first connection end of the wire, and the first terminal and the wire are partially encapsulated in a stress relief structure, and a part of the second terminal is exposed outside the stress relief structure. The structure of the new type power adapter and its output line is more conducive to automated assembly, saving manpower and working hours, and reducing manufacturing costs.
Description
本新型關於一種電源適配器,特別關於一種便於自動化組裝的電源適配器及其輸出線結構。The present invention relates to a power adapter, in particular to a power adapter that is convenient for automated assembly and its output line structure.
目前,在電源適配器的製造過程中,其輸出線結構與線路板的連接方式主要有兩種。第一種方式是如圖1A所示,其中,輸出線結構11的裸線端111與線路板12上的銅箔121通過焊錫實現線路板12與輸出線結構11的電連接。第二種方式是如圖1B所示,其中,輸出線結構11的端子112插入線路板12上對應的板孔122,再通過焊錫實現線路板12與輸出線結構11的電連接。但是,因為電源適配器的線路板的尺寸比較小,且插板端線材較為柔軟,而產線線速快,無法使用載具過爐,因此需要人工裝插線材和焊錫,導致作業困難,無法實現自動組裝作業,效率低。並且,這些連接方式佔用線路板的正面空間較多,導致線路板的可用空間減小,利用率較低。At present, in the manufacturing process of the power adapter, there are two main ways to connect the output line structure to the circuit board. The first method is shown in FIG. 1A, wherein the
有鑑於此,本新型的一目的在於提供一種電源適配器及其輸出線結構,以有效解決現有技術的一個或多個缺陷,使之更便於自動化組裝。In view of this, an object of the present invention is to provide a power adapter and its output line structure to effectively solve one or more defects of the prior art and make it more convenient for automated assembly.
為了實現上述目的,本新型提供一種電源適配器的輸出線結構,其特點在於,包括:線材,其具有第一連接端;以及導電端子,具有第一接線端和第二接線端,其中所述第一接線端與所述線材的第一連接端電連接,且所述第一接線端與所述線材的局部被塑封在一應力消除結構內,所述第二接線端的一部分外露於所述應力消除結構。In order to achieve the above object, the present invention provides an output line structure of a power adapter, which is characterized by comprising: a wire rod having a first connection end; and a conductive terminal having a first terminal and a second terminal, wherein the first A terminal is electrically connected to the first connection end of the wire, and a portion of the first terminal and the wire is molded in a stress relief structure, and a portion of the second terminal is exposed to the stress relief structure.
在本新型的一實施例中,外露於所述應力消除結構的所述第二接線端的該部分上具有接孔。In an embodiment of the present invention, the portion of the second terminal exposed from the stress relief structure has a contact hole.
在本新型的一實施例中,所述第二接線端上具有至少一個突出部。In an embodiment of the present invention, the second terminal has at least one protrusion.
在本新型的一實施例中,外露於所述應力消除結構的所述第二接線端的該部分上具有凸起。In an embodiment of the present invention, the portion of the second terminal exposed to the stress relief structure has a protrusion.
在本新型的一實施例中,所述導電端子的所述第一接線端與所述第二接線端被彎折成第一角度。In an embodiment of the present invention, the first terminal and the second terminal of the conductive terminal are bent at a first angle.
在本新型的一實施例中,述導電端子的所述第一接線端與所述第二接線端彎折成L型。In an embodiment of the present invention, the first terminal and the second terminal of the conductive terminal are bent into an L shape.
在本新型的一實施例中,所述第一接線端上具有與所述線材的所述第一連接端適配固定的第一固定部,及/或,與所述線材的外輪廓適配固定的第二固定部。In an embodiment of the present invention, the first terminal has a first fixing portion adapted to be fixed to the first connection end of the wire, and/or adapted to the outer contour of the wire The fixed second fixing part.
在本新型的一實施例中,所述導電端子為銅片端子,且所述線材與所述銅片端子為卡合固定連接、焊接或鉚接。In an embodiment of the present invention, the conductive terminal is a copper sheet terminal, and the wire and the copper sheet terminal are fixedly connected by clamping, welding, or riveting.
在本新型的一實施例中,所述應力消除結構為一體成型。In an embodiment of the present invention, the stress relief structure is integrally formed.
在本新型的一實施例中,所述應力消除結構包括依次連接的第一部分、第二部分和第三部分,其中所述第一部分容納部分所述導電端子且其外徑大於所述第二部分的外徑,所述第三部分容納所述線材的局部。In an embodiment of the present invention, the stress relief structure includes a first part, a second part, and a third part connected in sequence, wherein the first part accommodates part of the conductive terminal and has an outer diameter greater than that of the second part The outer diameter of the third portion accommodates a portion of the wire.
在本新型的一實施例中,所述應力消除結構的所述第三部分與所述第一部分和所述第二部分呈垂直佈置並使所述線材沿垂直方向出線。In an embodiment of the present invention, the third portion of the stress relief structure is vertically arranged with the first portion and the second portion and allows the wire to exit the wire in a vertical direction.
在本新型的一實施例中,所述應力消除結構的所述第三部分與所述第一部分和所述第二部分呈水平佈置並使所述線材沿水平方向出線。In an embodiment of the present invention, the third portion of the stress relief structure is horizontally arranged with the first portion and the second portion and allows the wire to exit the line in a horizontal direction.
在本新型的一實施例中,所述輸出線結構包括兩個所述導電端子,且該兩個所述導電端子的所述第二接線端處於同一水平面上且呈第二角度佈置。In an embodiment of the present invention, the output line structure includes two conductive terminals, and the second terminals of the two conductive terminals are on the same horizontal plane and arranged at a second angle.
為了實現上述目的,本新型另提供一種電源適配器,其特點在於,包括:如上所述的輸出線結構;線路板,與所述輸出線結構的導電端子的第二接線端電連接;殼體,具有適於容納所述線路板的容納空間;以及限位結構,所述線路板與所述輸出線結構通過所述限位結構安裝於所述殼體內。In order to achieve the above object, the present invention further provides a power adapter, which is characterized by comprising: the output line structure as described above; a circuit board, which is electrically connected to the second terminal of the conductive terminal of the output line structure; It has an accommodating space suitable for accommodating the circuit board; and a limit structure, and the circuit board and the output line structure are installed in the housing through the limit structure.
在本新型的另一實施例中,所述限位結構為定位柱;或者,所述限位結構為具有凹槽的凸臺。In another embodiment of the present invention, the limiting structure is a positioning column; or, the limiting structure is a boss with a groove.
在本新型的另一實施例中,所述限位結構與所述殼體一體成型。In another embodiment of the present invention, the limiting structure is integrally formed with the housing.
在本新型的另一實施例中,所述殼體還包括適於在組裝後支承所述輸出線結構的支承部。In another embodiment of the present invention, the housing further includes a support portion adapted to support the output wire structure after assembly.
在本新型的另一實施例中,所述線路板的一表面上設置有導電區,所述導電區內設置有導孔。In another embodiment of the present invention, a conductive area is provided on a surface of the circuit board, and a conductive hole is provided in the conductive area.
在本新型的另一實施例中,所述輸出線結構的外露於應力消除結構的第二接線端的部分上具有接孔;且所述限位結構為定位柱,所述定位柱具有上端部和下端部,所述上端部穿過所述線路板上的所述導孔以及所述輸出線結構中所述第二接線端上的所述接孔,使得所述線路板和所述輸出線結構固定於所述殼體內。In another embodiment of the present invention, a portion of the output wire structure exposed at the second terminal of the stress relief structure has a contact hole; and the limiting structure is a positioning post, the positioning post has an upper end and A lower end portion, the upper end portion passes through the guide hole on the circuit board and the contact hole on the second terminal in the output line structure, so that the circuit board and the output line structure Fixed in the housing.
在本新型的另一實施例中,所述定位柱還具有固定結構,使得所述線路板及所述輸出線結構組裝固定於所述殼體內,並且使得所述線路板通過所述導電區與所述第二接線端接觸並電性連接。In another embodiment of the present invention, the positioning post further has a fixing structure, so that the circuit board and the output line structure are assembled and fixed in the housing, and the circuit board passes through the conductive area and The second terminal contacts and is electrically connected.
在本新型的另一實施例中,所述固定結構是由設置於所述定位柱頂端的熱熔柱通過熱熔形成的熱熔固定結構。In another embodiment of the present invention, the fixing structure is a hot-melt fixing structure formed by a hot-melt pillar provided on the top of the positioning post through hot-melting.
在本新型的另一實施例中,所述固定結構是由設置於所述定位柱頂端的具有內螺紋的螺孔與具有外螺紋的螺絲配合固定的螺紋固定結構。In another embodiment of the present invention, the fixing structure is a screw fixing structure that is fixed by a screw hole with an internal thread provided at the top of the positioning column and a screw with an external thread.
在本新型的另一實施例中,所述固定結構是由設置於所述定位柱頂端的安裝孔與具有內螺紋的自攻型螺絲配合鎖附的螺紋固定結構。In another embodiment of the present invention, the fixing structure is a screw fixing structure that is locked by a mounting hole provided at the top of the positioning column and a self-tapping screw with an internal thread.
在本新型的另一實施例中,所述固定結構是由設置於所述定位柱頂端的卡勾與所述線路板上的所述導孔或所述第二接線端上的所述接孔卡接配合固定的卡勾固定結構。In another embodiment of the present invention, the fixing structure is composed of a hook provided at the top of the positioning column and the guide hole on the circuit board or the contact hole on the second terminal Clamping and matching fixed hook fixing structure.
在本新型的另一實施例中,所述輸出線結構的應力消除結構包括一體成型並依次連接的第一部分、第二部分和第三部分,其中所述第一部分容納部分所述導電端子且其外徑大於所述第二部分的外徑,所述第三部分容納所述輸出線結構的線材的局部,且所述殼體的所述支承部上具有一卡槽,所述應力消除結構的所述第二部分組裝卡合於所述卡槽中,所述第一部分和第三部分與所述卡槽卡接。In another embodiment of the present invention, the stress relief structure of the output line structure includes a first part, a second part, and a third part integrally formed and connected in sequence, wherein the first part accommodates part of the conductive terminal and the The outer diameter is greater than the outer diameter of the second portion, the third portion accommodates a portion of the wire of the output wire structure, and the support portion of the housing has a slot, the stress relief structure The second part is assembled and engaged in the card slot, and the first part and the third part are engaged with the card slot.
在本新型的另一實施例中,所述第二接線端具有第一凸起,所述第一凸起相對於所述第二接線端彎折向下。In another embodiment of the present invention, the second terminal has a first protrusion, and the first protrusion is bent downward with respect to the second terminal.
在本新型的另一實施例中,所述輸出線結構的所述第二接線端堆疊於所述線路板的上方,且所述線路板的所述導電區位於所述線路板的正面,與所述輸出線結構的所述第二接線端接觸並電性連接。In another embodiment of the present invention, the second terminal of the output line structure is stacked above the circuit board, and the conductive area of the circuit board is located on the front of the circuit board, and The second terminals of the output line structure are in contact and electrically connected.
在本新型的另一實施例中,所述第二接線端還具有第二凸起,所述第二凸起相對於所述第二接線端彎折向上。In another embodiment of the present invention, the second terminal further has a second protrusion, and the second protrusion is bent upward with respect to the second terminal.
在本新型的另一實施例中,所述輸出線結構的所述第二接線端堆疊於所述線路板的下方,且所述線路板的所述導電區位於所述線路板的背面,所述第二凸起插入所述線路板的所述導孔中,與所述輸出線結構的所述第二接線端接觸並電性連接。In another embodiment of the present invention, the second terminal of the output line structure is stacked under the circuit board, and the conductive area of the circuit board is located on the back of the circuit board. The second protrusion is inserted into the guide hole of the circuit board, and is in contact with and electrically connected to the second terminal of the output line structure.
在本新型的另一實施例中,所述限位結構為具有凹槽的凸臺,且所述第一凸起插入所述凸臺的所述凹槽中,使得所述線路板和所述輸出線結構固定於所述殼體內。In another embodiment of the present invention, the limit structure is a boss with a groove, and the first protrusion is inserted into the groove of the boss, so that the circuit board and the The output wire structure is fixed in the housing.
本新型的電源適配器及其輸出線結構,簡化了輸出線組裝作業,且更利於電源適配器的自動化組裝,節省人力及工時,降低製造成本。The new type power adapter and its output line structure simplifies the output line assembly operation, and is more conducive to the automatic assembly of the power adapter, saving manpower and man-hours, and reducing manufacturing costs.
以下將以實施方式對上述的說明作詳細的描述,並對本新型的技術方案提供更進一步的解釋。The above description will be described in detail in the following embodiments, and further explanation will be provided for the technical solution of the present invention.
為了使本新型的敘述更佳詳盡與完備,可參照所附的附圖及以下所述各種實施例,附圖中相同的號碼代表相同或相似的組件。另一方面,眾所周知的元件與步驟並未描述於實施例中,以避免對本新型造成不必要的限制。此外,為簡化附圖起見,一些已知慣用的結構與元件在附圖中將以簡單示意的方式繪示。In order to make the description of the present invention more detailed and complete, please refer to the attached drawings and the various embodiments described below. The same numbers in the drawings represent the same or similar components. On the other hand, well-known elements and steps are not described in the embodiments to avoid unnecessary restrictions to the present invention. In addition, in order to simplify the drawings, some known conventional structures and elements will be shown in a simple schematic manner in the drawings.
如圖2所示,其示出了本新型的電源適配器的輸出線結構20的一較佳實施例的結構,輸出線結構20主要包括線材21、至少一導電端子22以及應力消除結構(Strain relief structure)23。其中,線材21具有第一連接端。導電端子22與線材21的第一連接端導電連接,在本實施例中,導電端子22例如可為銅片端子,且其包括有兩個導電端子22a和22b,例如是正端子和負端子,用於分別與線材21的正輸出線和負輸出線電連接。在本實施例中,兩個導電端子22a和22b的第二接線端222a和222b較佳是處於同一水平面上且呈一角度佈置,例如呈90°。當然,可以理解的是,該角度並不局限於為90°,例如第二接線端222a和222b可以平行設置。As shown in FIG. 2, it shows the structure of a preferred embodiment of the
結合參考圖3A和圖3B,每一導電端子22具有第一接線端221和第二接線端222,其中第一接線端221與線材21的第一連接端固定且電連接,且第一接線端221與線材21的局部被塑封在應力消除結構23內,如圖2所示。進一步的,部分第二接線端222也可以被塑封在應力消除結構23內,第二接線端222未被塑封的部分設置有接孔2221,接孔2221外露於應力消除結構23。With reference to FIGS. 3A and 3B, each
較佳地,在本實施例中,每一導電端子22的第一接線端221與第二接線端222被彎折成一角度,例如被彎折90°成“L”形。當然,可以理解的是,該角度並不局限於為90°,甚至第一接線端221與第二接線端222可以處於同一平面,即不進行彎折。Preferably, in this embodiment, the
繼續參考圖3A和圖3B,較佳地,在本實施例中,第一接線端221上可具有第一固定部2211,及/或,第二固定部2212,其中第一固定部2211與線材21的第一連接端適配固定,第二固定部2212與線材21的外輪廓適配固定。進一步的,對於插入線材21的第一固定部2211或者第二固定部2212,操作人員可以通過鉗子等工具進一步夾緊第一固定部2211、第二固定部2212,使得其和線材21的第一連接端卡合固定。進一步的,對於線材和導電端子22還可以通過焊錫進行固定。在其他一些實施例中,線材21與導電端子22之間還可以通過焊接、鉚接等方式來固定,本案不以此為限。3A and 3B, preferably, in this embodiment, the
進一步的,導電端子22的第二接線端222上還具有至少一個突出部,向外延伸,並且相對於第二接線端所在的平面向上或者向下突出。如圖3C所示,示出了圖2所示的輸出線結構中的導電端子22的另一較佳實施例的結構。在本實施例中,導電端子22的第二接線端222上的接孔2221的周緣上分佈有多個突出部2225,這些突出部2225朝向接孔2221內部分延伸後向外突出,例如朝向第二接線端222的上表面向外突出預定高度;在其他一些實施例中,突出部2225也可以朝向第二接線端222的下表面突出一定高度。在另一些實施例中,突出部還可以分佈於導電端子22的第二接線端222的外邊緣上,此時突出部可以沿著第二接線端外邊緣向外部延伸,並且相對於第二接線端所在的平面向上或者向下突出。Further, the
返回參考圖2,較佳地,應力消除結構23用以消除拉扯線材時對線路板的應力影響的結構,其例如可為一體成型,並可包括依次連接的第一部分231、第二部分232(更清晰的結構可參見圖6A)和第三部分233,其中該第一部分231將部分導電端子22塑封於其中,且其外徑大於第二部分232的外徑,第三部分233容納該線材21的局部。Referring back to FIG. 2, preferably, the
在圖2所示的實施例中,應力消除結構23的第三部分233與第一部分231及第二部分232呈垂直佈置並使線材21在應力消除結構內部沿垂直方向出線。當然,在其他實施例中,如圖4所示,應力消除結構23的第三部分233與第一部分231及第二部分232可呈水平佈置並使線材21沿水平方向出線。對於應力消除結構23的具體結構以及形狀本新型並不限定。In the embodiment shown in FIG. 2, the
對應於如圖2所示的輸出線結構20,本新型的線路板50的結構可如圖5A和圖5B所示,即在線路板50的一表面(例如為線路板的背面)上設置導電區52a和52b,用於分別與輸出線結構20的兩個導電端子22a和22b的第二接線端222a和222b相接觸並導電連接。並且,導電區52a內具有導孔51a,導電區52b內具有導孔51b。在本實施例中,線路板50上還可具有一開口53,用於方便放置輸出線結構20的應力消除結構23,使得線路板50和應力消除結構23輪廓較為匹配的放置於殼體60內,提供空間利用率。但是本新型對電路板的形狀結構並不做限定。Corresponding to the
對應於如圖2所示的輸出線結構20,本新型的殼體60的結構可如圖6A所示,其上具有適於容納線路板50的容納空間605,並且,殼體60的一內部底面上還可設置有限位結構61,例如包括定位柱61a和61b,用於線路板50和輸出線結構20組裝時的導向和組裝後的固定。進一步的,殼體60還可包含適於在組裝後支承輸出線結構20的支承部62。殼體60的支承部62的大小和形狀可以根據輸出線結構的設計做相應調整。殼體60的支承部62上還具有一卡槽63,用於卡合固定輸出線結構20的應力消除結構。Corresponding to the
下面將結合圖6A~6C詳細說明本新型的電源適配器的線路板和輸出線結構的組裝。其中,在本實施例中,線路板50及輸出線結構20的導電端子從上到下組裝於該殼體60上。在其他一些實施例中,輸出線結構20中導電端子的第二連接端也可以設置於線路板50的上方。The assembly of the circuit board and output line structure of the power adapter of the present invention will be described in detail below with reference to FIGS. 6A to 6C. In this embodiment, the conductive terminals of the
圖6B為圖6A所示的輸出線結構組裝於殼體之上的結構示意圖,其中在組裝時定位柱61a和61b分別對應地穿過輸出線結構20的兩個導電端子22a和22b的第二接線端上的接孔2221(圖中未標示),應力消除結構23的第二部分232對應組裝卡合於卡槽63內,應力消除結構23的第一部分231以及第三部分233與卡槽63前後卡接,使得輸出線結構20相對殼體固定。輸出線結構20中應力消除結構23的第三部分233對應放置在殼體60的支承部62上。在本實施例中,定位柱具有上端部和下端部,其中,上端部的尺寸小於下端部的尺寸以形成一凸臺,圖示中上端部的直徑小於下端部的直徑。其中,導電端子上的接孔2221的直徑大於定位柱上端部的直徑並且小於下端部的直徑,使得導電端子可以置於該平台上。本案對定位柱的形狀以及導電端子上接孔的形狀並不做限定,兩者只要匹配可以進行定位作用即可。6B is a schematic structural view of the assembly of the output line structure shown in FIG. 6A assembled on the housing, where the positioning posts 61a and 61b respectively pass through the second of the two
其次,如圖6C所示,接著將線路板50組裝在如圖6B所示的結構上,同樣的,線路板50上的導孔51a和51b套設在定位柱61a和61b的上端部,使輸出線結構20的第二接線端堆疊於該線路板50的下面,並使得線路板50背面上的導電區52a和52b分別與兩個導電端子22a和22b的第二接線端相接觸並導電連接。需要說明的是,在其他一些實施例中,導電區52a和52b也可以設置於線路板50的正面,輸出線結構20的第二接線端也可以堆疊於該線路板50的上方,本案不以此為限。Next, as shown in FIG. 6C, the
最後,可使用固定結構將組裝後的線路板50及輸出線結構20固定連接,使得線路板50的導電區52a和52b與導電端子22不僅物理上充分接觸固定,並且電氣上穩定的電性連接。如圖7A和7B所示,其示出了本新型的固定結構的第一實施例的結構,其中,固定結構可由設置於定位柱61a和61b頂端的熱熔柱611a和611b通過熱熔形成的熱熔固定結構,對於組裝好的線路板50及輸出線結構20,譬如可利用熱熔機熱壓熱熔柱611a和611b外露於線路板50的正面的熱熔部分,使得熱熔柱融化從而固定線路板50和導電端子22。Finally, a fixed structure may be used to fixedly connect the assembled
如圖8A和8B所示,其示出了本新型的固定結構的第二實施例的結構,其中,固定結構可由設置於定位柱61a和61b頂端的具有內螺紋的螺孔612a和612b分別與具有外螺紋的螺絲65a和65b配合固定的螺紋固定結構。另一方面,固定結構也可由設置於所述定位柱頂端的安裝孔與具有外螺紋的自攻牙型螺絲鎖附固定的螺紋固定結構,其中安裝孔的孔徑比自攻牙型螺絲的直徑小,自攻牙型的螺絲攻出螺紋來鎖附線路板50和導電端子22。As shown in FIGS. 8A and 8B, it shows the structure of the second embodiment of the fixing structure of the present invention, wherein the fixing structure can be provided with
在本新型中,對應於如圖8A和圖8B所示的固定結構,較佳地,如圖2所示的輸出線結構20可採用如圖3C所示的導電端子22的結構,即在導電端子22的第二接線端222上的接孔2221的周緣上分佈有至少一個突出部2225。如此,在螺絲的鎖附固定過程中,線路板50與這些突出部2225相接觸,且這些突出部2225在螺絲擰壓以及對應的定位柱的凸臺的反作用力下被壓平而使得導電端子22的第二接線端222的接孔2221周圍的上表面與線路板50背面的導電區緊密接觸,從而使線路板50與輸出線結構20之間的電連接更為可靠。同樣的,在其他一些實施例中,突出部也可以位於導電端子22的第二接線端222的外邊緣上。In the present invention, corresponding to the fixed structure shown in FIGS. 8A and 8B, preferably, the
如圖9A和9B所示,其示出了本新型的固定結構的第三實施例的結構,其中,固定結構可由設置於該定位柱61a和61b頂端的卡勾613a和613b與線路板50上對應的導孔的邊緣卡接配合固定的卡勾固定結構。當然,可以理解的是,當先組裝線路板50後組裝輸出線結構20時,卡勾613a和613b可與輸出線結構20的兩個導電端子22a和22b的第二接線端上的接孔的邊緣卡接配合固定。As shown in FIGS. 9A and 9B, it shows the structure of the third embodiment of the fixing structure of the present invention, wherein the fixing structure can be provided by the
如圖10所示,其示出了本新型的電源適配器的輸出線結構20的又一較佳實施例的結構,其與圖2所示的實施例的不同之處在於:導電端子22(例如包括導電端子22a和22b)外露於應力消除結構23的第二接線端222a和222b的部分上具有凸起,例如包括第一凸起2223和第二凸起2222。As shown in FIG. 10, it shows a structure of another preferred embodiment of the
更具體地,圖11示出了圖10所示的輸出線結構20中的導電端子22的結構,其中,該導電端子22也具有第一接線端221和第二接線端222,第一接線端221與線材21的第一連接端固定且電連接,且第一接線端221與線材21的局部被塑封在應力消除結構23內,如圖10所示。進一步的,部分第二接線端222也可以被塑封在應力消除結構23內。而且,第一接線端221上還可具有第一固定部2211,及/或,第二固定部2212,其中第一固定部2211與線材21的第一連接端適配固定,第二固定部2212與線材21的外輪廓適配固定。與圖3A所示實施例的不同之處在於,本實施例中,第二接線端222未被塑封的部分上設置有凸起,例如包括第一凸起2223和第二凸起2222。More specifically, FIG. 11 shows the structure of the
如圖12A所示,其示出了本新型的電源適配器與圖10所示的輸出線結構20配合組裝的另一較佳實施例的殼體60的結構示意圖,與圖6A所示的殼體不同的是,在本實施例中,電源適配器的限位結構61為設置於殼體60上的具有凹槽的凸臺,例如包括凸臺61c和61d,其中凸臺61c頂端具有凹槽611c,凸臺61d頂端具有凹槽611d。As shown in FIG. 12A, it shows a schematic structural diagram of a
圖12B為圖10所示的輸出線結構20組裝於圖12A的殼體60之上的結構示意圖,其中在組裝時,輸出線結構20的導電端子22a和22b的第二接線端上的第一凸起2223分別對應地插入凸臺61c和61d上的凹槽中611c和611d中。12B is a schematic view of the structure of the
圖12C為線路板50組裝於圖12B所示的結構之上的結構示意圖,其中,在組裝時,輸出線結構20的導電端子22a和22b的第二接線端上的第二凸起2222分別對應地插入線路板50上的導孔(圖中未標示,可參見圖5A和圖5B)中,使得線路板50和輸出線結構20可被固定於殼體60內。12C is a schematic structural view of the
在其他一些實施例中,導電端子22(例如包括導電端子22a和22b)外露於應力消除結構23的第二接線端222a和222b的端部只具有彎折向下的第一凸起2223;進一步的,線路板50上的導電區52a和52b設置於線路板50的正面,安裝時,輸出線結構20的第二接線端222堆疊於線路板50的上方,第一凸起2223分別穿過線路板50上的導孔,對應地插入凸臺61c和61d上的凹槽611c和611d中,使得線路板50和輸出線結構20可被固定於殼體60內。In some other embodiments, the ends of the conductive terminals 22 (for example, including the
綜上,本新型的電源適配器在製造時,可以包括以下步驟: 步驟1、將銅片端子與線材通過卡合、焊錫或鉚接方式固定; 步驟2、將銅片端子和線材局部塑封在應力消除結構; 步驟3、將輸出線結構組裝到塑膠殼體上,通過塑膠殼體上的定位柱定位; 步驟4、組裝線路板,其中線路板上的導孔與塑膠殼體上的定位柱定位組裝,組裝後銅片端子和線路板的導電區接觸實現電連接(不需要焊錫)。 In summary, the manufacturing of the new type of power adapter can include the following steps: Step 1. Fix the copper terminal and wire by clamping, soldering or riveting; Step 2. Plasticly encapsulate the copper terminals and wires in the stress relief structure; Step 3. Assemble the output cable structure to the plastic shell and position it through the positioning column on the plastic shell; Step 4. Assemble the circuit board, wherein the guide holes on the circuit board and the positioning posts on the plastic casing are positioned and assembled. After assembly, the copper terminal and the conductive area of the circuit board are in contact to achieve electrical connection (no soldering is required).
由此可見,本新型的電源適配器及其輸出線結構,不僅簡化了輸出線結構的組裝作業,且更利於電源適配器的自動化組裝,節省人力及工時,降低製造成本。It can be seen from this that the new power adapter and its output line structure not only simplify the assembly work of the output line structure, but also facilitate the automatic assembly of the power adapter, save manpower and man-hours, and reduce manufacturing costs.
雖然本新型已以實施方式揭露如上,然其並非用以限定本新型,任何熟悉此技藝者,在不脫離本新型的精神和範圍內,當可作各種的更動與潤飾,因此本新型的保護範圍當視所附的申請專利範圍所界定的範圍為準。Although the present invention has been disclosed as above by way of implementation, it is not intended to limit the present invention. Anyone who is familiar with this art can make various changes and modifications within the spirit and scope of the present invention, so the protection of the present invention The scope shall be subject to the scope defined by the attached patent application scope.
20‧‧‧輸出線結構
21‧‧‧線材
22、22a、22b‧‧‧導電端子
23‧‧‧應力消除結構
50‧‧‧線路板
51a、51b‧‧‧導孔
52a、52b‧‧‧導電區
53‧‧‧開口
60‧‧‧殼體
61‧‧‧限位結構
61a、61b‧‧‧定位柱
61c、61d‧‧‧凸臺
62‧‧‧支承部
63‧‧‧卡槽
65a、65b‧‧‧螺絲
221‧‧‧第一接線端
222、222a、222b‧‧‧第二接觸端
231‧‧‧第一部分
232‧‧‧第二部分
233‧‧‧第三部分
605‧‧‧容納空間
611a、611b‧‧‧熱熔柱
611c、611d‧‧‧凹槽
612a、612b‧‧‧螺孔
613a、613b‧‧‧卡勾
2211‧‧‧第一固定部
2212‧‧‧第二固定部
2221‧‧‧接孔
2222‧‧‧第二凸起
2223‧‧‧第一凸起
2225‧‧‧突出部
20‧‧‧
為讓本新型的上述和其他目的、特徵、優點與實施例能更明顯易懂,所附附圖的說明如下: 圖1A為現有技術中電源適配器的輸出線結構與線路板的第一種連接方式的示意圖; 圖1B為現有技術中電源適配器的輸出線結構與線路板的第二種連接方式的示意圖; 圖2為本新型的電源適配器的輸出線結構的一較佳實施例的結構示意圖,其中該輸出線結構的線材為垂直出線; 圖3A為圖2所示的輸出線結構中的導電端子的一較佳實施例的結構示意圖; 圖3B為圖3A所示的導電端子與線材連接的示意圖; 圖3C為圖2所示的輸出線結構中的導電端子的另一較佳實施例的結構示意圖; 圖4為本新型的電源適配器的輸出線結構的另一較佳實施例的結構示意圖,其中該輸出線結構的線材為水平出線; 圖5A為本新型的電源適配器的線路板的正面示意圖,其中該線路板上設置有導孔; 圖5B為本新型的電源適配器的線路板的背面示意圖,其中該線路板的背面上設置有導電區; 圖6A為本新型的電源適配器的輸出線結構與殼體組裝前的結構示意圖; 圖6B為圖6A所示的輸出線結構組裝於殼體之上的結構示意圖; 圖6C為線路板組裝於圖6B所示的結構之上的結構示意圖; 圖7A和圖7B為本新型的固定結構的第一實施例的結構示意圖,其中圖7A為固定前的結構示意圖,圖7B為固定後的結構示意圖; 圖8A和圖8B為本新型的固定結構的第二實施例的結構示意圖,其中圖8A為固定前的結構示意圖,圖8B為固定後的結構示意圖; 圖9A和圖9B為本新型的固定結構的第三實施例的結構示意圖,其中圖9A為固定前的結構示意圖,圖9B為固定後的結構示意圖; 圖10為本新型的電源適配器的輸出線結構的又一較佳實施例的結構示意圖,其中導電端子外露於應力消除結構的第二接線端的部分上具有凸起; 圖11為圖10所示的輸出線結構中的導電端子的結構示意圖; 圖12A為本新型的電源適配器與圖10所示的輸出線結構配合組裝的另一較佳實施例的殼體的結構示意圖,其中限位結構為設置於殼體上的具有凹槽的凸臺; 圖12B為圖10所示的輸出線結構組裝於圖12A的殼體之上的結構示意圖; 圖12C為線路板組裝於圖12B所示的結構之上的結構示意圖。 In order to make the above and other objects, features, advantages and embodiments of the present invention more obvious and understandable, the attached drawings are described as follows: FIG. 1A is a schematic diagram of a first connection method of an output line structure of a power adapter and a circuit board in the prior art; 1B is a schematic diagram of a second connection method of the output line structure of the power adapter and the circuit board in the prior art; 2 is a schematic structural view of a preferred embodiment of the output line structure of the new-type power adapter, wherein the wire material of the output line structure is a vertical outlet; 3A is a schematic structural view of a preferred embodiment of the conductive terminal in the output line structure shown in FIG. 2; 3B is a schematic diagram of the connection between the conductive terminal and the wire shown in FIG. 3A; 3C is a schematic structural view of another preferred embodiment of the conductive terminal in the output line structure shown in FIG. 2; 4 is a schematic structural view of another preferred embodiment of the output line structure of the new type power adapter, wherein the wire material of the output line structure is a horizontal outlet; 5A is a schematic front view of the circuit board of the new-type power adapter, wherein the circuit board is provided with guide holes; 5B is a schematic diagram of the back of the circuit board of the new-type power adapter, in which a conductive area is provided on the back of the circuit board; 6A is a schematic diagram of the output line structure of the new-type power adapter and the structure before assembly of the housing; 6B is a schematic structural view of the output line structure shown in FIG. 6A assembled on the housing; 6C is a schematic structural view of the circuit board assembled on the structure shown in FIG. 6B; 7A and 7B are structural schematic diagrams of a first embodiment of a new type of fixed structure, wherein FIG. 7A is a structural schematic diagram before fixing, and FIG. 7B is a structural schematic diagram after fixing; 8A and 8B are schematic structural diagrams of a second embodiment of a new type of fixed structure, wherein FIG. 8A is a schematic structural diagram before fixing, and FIG. 8B is a schematic structural diagram after fixing; 9A and 9B are structural schematic diagrams of a third embodiment of the new fixed structure, wherein FIG. 9A is a structural schematic diagram before fixing, and FIG. 9B is a structural schematic diagram after fixing; 10 is a schematic structural diagram of yet another preferred embodiment of the output line structure of the new type power adapter, in which the conductive terminal is exposed on the portion of the second terminal of the stress relief structure having protrusions; 11 is a schematic structural view of the conductive terminal in the output line structure shown in FIG. 10; 12A is a schematic structural diagram of a housing of another preferred embodiment in which a new type of power adapter is assembled with the output line structure shown in FIG. 10, wherein the limiting structure is a grooved boss provided on the housing ; 12B is a schematic structural view of the output line structure shown in FIG. 10 assembled on the casing of FIG. 12A; FIG. 12C is a schematic diagram of a circuit board assembled on the structure shown in FIG. 12B.
20‧‧‧輸出線結構 20‧‧‧ output line structure
21‧‧‧線材 21‧‧‧Wire
22、22a、22b‧‧‧導電端子 22, 22a, 22b ‧‧‧ conductive terminals
23‧‧‧應力消除結構 23‧‧‧Stress relief structure
222a、222b‧‧‧第二接觸端 222a, 222b ‧‧‧ second contact
231‧‧‧第一部分 231‧‧‧Part 1
232‧‧‧第二部分 232‧‧‧Part Two
233‧‧‧第三部分 233‧‧‧Part Three
Claims (30)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921070549.2 | 2019-07-09 | ||
CN201921070549.2U CN210006948U (en) | 2019-07-09 | 2019-07-09 | Power adapter and output line structure thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM590809U true TWM590809U (en) | 2020-02-11 |
Family
ID=69310512
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108212397U TWM590809U (en) | 2019-07-09 | 2019-09-19 | Power adapter and output line structure thereof |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN210006948U (en) |
TW (1) | TWM590809U (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114828393B (en) * | 2022-06-28 | 2022-09-13 | 锦浪科技股份有限公司 | Wiring and locking structure of main board wire |
-
2019
- 2019-07-09 CN CN201921070549.2U patent/CN210006948U/en active Active
- 2019-09-19 TW TW108212397U patent/TWM590809U/en unknown
Also Published As
Publication number | Publication date |
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CN210006948U (en) | 2020-01-31 |
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