TWM589715U - Fabric washing system - Google Patents

Abstract

A fabric washing system includes a washing unit. The washing unit includes a water tank, a beat roller, an ultrasound module, and a circulation module. The water tank has a tank body defining a washing space, an inlet end and an outlet end, and an outlet and an inlet. The flapping roller is set in the washing space and is suitable for driving and flapping the fabric. Ultrasonic module is suitable for producing cavitation vibration effect on water body and fabric. The circulation module has a gas-water mixing pump, a first delivery pipe connected to the water outlet of the water tank and the gas-water mixing pump, and a second delivery pipe connected to the water inlet and the gas-water mixing pump. The water washing space flows to the gas-water mixing pump and is recirculated back to the water washing space.

Description

Fabric washing system

The present invention relates to a fabric washing system, in particular to a fabric washing system with an ultrasonic module and an ozone module.

Open width washing machine is a commonly used equipment in textile industry. In the traditional open-width washing machine, in order to remove impurities such as oil stains on the fabric, the fabric needs to be soaked and cleaned through the degreasing tank and a plurality of high-temperature water washing tanks, so as to remove the oil stains and other impurities on the fabric to clean the fabric. However, in the whole process, the degreasing tank needs to be continuously added with degreasing agent, and the water washing tank needs to be continuously added with hot water to overflow the high-concentration liquid. In addition to generating a large amount of waste water, it also consumes a lot of energy.

Therefore, one of the purposes of the present invention is to provide a water washing machine with low energy consumption and less pollution.

Therefore, in some embodiments, the new fabric washing system includes at least one washing unit. The water washing unit includes a water tank, at least one flapping roller, an ultrasound module, and a circulation module. The water trough has a trough body defining a washing space, an inlet trough end and an outlet trough end located above the trough body, and a water outlet and a water inlet opening in the trough body and communicating with the washing space, The water washing space is suitable for containing the water body, and the fabric can be driven to move from the inlet end to the outlet end through the water washing space. The flapping roller is arranged in the washing space, and is suitable for driving and flapping the fabric. The supersonic The wave module is arranged in the water tank and is suitable for generating a cavitation vibration effect on the water body and the fabric. The circulation module has a gas-water mixing pump, a first delivery pipe connected to the water outlet of the water tank and the gas-water mixing pump, and a second delivery connected to the water inlet and the gas-water mixing pump The water body can be circulated back to the water washing space from the water washing space through the first conveying pipe, the gas-water mixing pump, and the second conveying pipe.

In some embodiments, the ultrasound module has a plurality of ultrasound transducers disposed in the tank and corresponding to the washing space.

In some embodiments, the ultrasonic module has at least one hanging box disposed in the washing space, and a plurality of ultrasonic transducers provided in the hanging box.

In some embodiments, the water washing unit further includes a mixing module connected to the circulation module, and an ozone module connected to the mixing module.

In some embodiments, the hybrid module is a Venturi tube.

In some embodiments, the ozone module has an ozone generator, and a gas pipe connecting the ozone generator and the mixing module.

In some embodiments, the fabric washing system includes two washing units, which are respectively defined as a first washing unit and a second washing unit. The fabric passes through the first washing unit and the second washing unit in sequence, and The temperature of the water body contained in the first water washing unit is higher than the temperature of the water body contained in the second water washing unit.

In some embodiments, the fabric washing system further includes a support unit and a pair of centering modules. The support unit includes a cloth feed frame, the centering module is disposed on the cloth feed frame, and includes a cylinder, A centering roller which is pivotally arranged on the air cylinder and suitable for rolling the fabric, and an infrared sensor suitable for detecting the fabric, the centering roller can be driven by the air cylinder in a direction perpendicular to the cloth feeding direction mobile.

In some embodiments, the fabric washing system further includes a second tension adjusting module disposed at the inlet end of the second washing unit, the second tension adjusting module is used to adjust the fabric from entering the first washing The overall tension of the unit from the second water washing unit.

In some embodiments, the fabric washing system further includes a spray module adjacent to the outlet end, the spray module is suitable for spraying a paint onto the fabric.

The present invention has at least the following effects: the ultrasonic module is used to produce a cavitation vibration effect on the fabric soaked in the water body, so that the oil stains and other impurities are separated from the fabric, and at the same time, it is emulsified and suspended in the water under the action of ultrasonic waves, and no longer sticks back to the fabric ; The flapping roller will exert a flapping force on the fabric, and it will also generate a flapping force on the water body and cooperate with the circulation module to push the water body back into the groove, so that the water body forms a rolling state and stirs and rinses the fabric, so that the oil stain on the fabric is easier to escape And the water body can be recycled by the circulation module, saving water resources.

1‧‧‧Bracket unit

11‧‧‧ Enter the cloth rack

111‧‧‧Starting

12‧‧‧out of cloth rack

121‧‧‧Output

13‧‧‧Connecting frame

2‧‧‧First tension adjustment module

21‧‧‧Adjusting roller set

211‧‧‧Adjusting roller

211a‧‧‧Adjustment channel

212‧‧‧Actuator

22‧‧‧Handwheel

3‧‧‧Open width module

3a‧‧‧First Amplitude Module

3b‧‧‧ Second Amplitude Module

3c‧‧‧ Third Amplitude Module

3d‧‧‧Fourth Amplitude Module

31‧‧‧Thread open roll

311‧‧‧The first roller body

312‧‧‧Wire

32‧‧‧open channel

4‧‧‧Alignment module

41‧‧‧Cylinder

42‧‧‧ Centering roller

43‧‧‧Infrared sensor

5‧‧‧Water washing unit

5a‧‧‧First washing unit

5b‧‧‧Second water washing unit

51‧‧‧Sink

511‧‧‧slot body

511a‧‧‧washing space

512‧‧‧slot end

513‧‧‧ Outlet end

514‧‧‧ Outlet

515‧‧‧ water inlet

52‧‧‧Flap roller

521‧‧‧Second roller body

522‧‧‧ Slapping

53‧‧‧Ultrasonic module

531‧‧‧sonic transducer

532‧‧‧Hanging box

54‧‧‧Circulation module

541‧‧‧gas-water mixing pump

542‧‧‧First delivery pipe

543‧‧‧Second delivery pipe

55‧‧‧ Hybrid module

56‧‧‧Ozone module

561‧‧‧Ozone generator

562‧‧‧Gas pipe

6‧‧‧Second tension adjustment module

70‧‧‧Spray module

700‧‧‧Overflow module

7‧‧‧dehydration module

71‧‧‧Roll

8‧‧‧Stacked module

81‧‧‧Stacked swing arm

9‧‧‧ fabric

D1‧‧‧ Entering direction

D2‧‧‧out direction

Other features and functions of the present invention will be clearly presented in the embodiment with reference to the drawings, in which: FIG. 1 is a schematic view of a first embodiment of the new fabric washing system; FIG. 2 is a part of FIG. 1 An enlarged view illustrating a first tension adjusting module of the first embodiment; FIG. 3 is a schematic diagram illustrating a thread-spreading roller of the first embodiment; FIG. 4 is a partially enlarged view of FIG. 1 illustrating the A water washing unit of the first embodiment; FIG. 5 is a schematic diagram of a second embodiment of the novel fabric washing system; and FIG. 6 is a schematic diagram of a third embodiment of the novel fabric washing system.

Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same number.

1 and 2, a first embodiment of the novel fabric washing system is suitable for washing a fabric 9 with a body of water, and the fabric 9 is not limited to any one material in this embodiment. The fabric washing system of the first embodiment includes a support unit 1, a first tension adjustment module 2, four opening modules 3, a pair of middle modules 4, two water washing units 5, and a second tension adjustment Module 6, a spray module 70, a dehydration module 7, and a stack of cloth modules 8.

The support unit 1 includes a cloth inlet frame 11, a cloth outlet frame 12, and a connecting frame 13 disposed between the cloth inlet frame 11 and the cloth outlet frame 12. The cloth feeding frame 11 has a starting end 111, and the fabric 9 is fed into the fabric washing system from the starting end 111. The first tension adjusting module 2 is disposed on the cloth feeding frame 11 and is adjacent to the starting end 111, and includes an adjusting roller group 21 through which the fabric 9 passes, and an operatively rotating the adjusting roller group 21的手轮22. Specifically, the adjusting roller group 21 has an actuator 212 connected to the hand wheel 22, and two adjusting rollers 211 connected to the actuator 212 at intervals. The adjusting rollers 211 collectively define an adjusting channel 211a. The fabric 9 bypasses the upper circumferential side of one of the adjustment rollers 211 in a cloth feed direction D1, and passes the lower circumferential side of the other adjustment roller 211 after passing through the adjustment channel 211a. An operator can manually rotate the handwheel 22 to drive the transmission 212, which will rotate the adjusting rollers 211 to rewind the fabric 9 and adjust the angle of the fabric 9 in the cloth feed direction D1. Into The tension of the fabric 9 before entering the opening modules 3 is adjusted.

The opening modules 3 are installed on the support unit 1 and are divided into a first opening module 3a installed on the cloth feeding frame 11 and a second opening module 3b installed on the connecting frame 13 1. A third opening width module 3c and a fourth opening width module 3d. Each width-opening module 3 can be driven and operated by a motor (not shown), and includes two spaced-apart width-opening rollers 31 for clamping and rolling the fabric 9 together. The threaded rollers 31 together define an opening channel 32. Referring also to FIG. 3, each threaded open roller 31 has a first roller body 311 and a steel wire 312 wound around the first roller body 311. The fabric 9 bypasses the upper circumferential side of one of the thread opening rollers 31 of the first opening module 3 in the cloth feeding direction D1 and passes the other thread opening after passing through the opening channel 32 The next peripheral side of the roller 31. It is worth mentioning that the winding direction of the steel wire 312 on the surface of the first roller body 311 is centered at half the length of the first roller body 311, and is divided into two opposite regions. Specifically, based on the direction in which the fabric 9 enters the opening module 3, the inclination direction of the steel wire 312 on the surface of the left half of the first roller 311 (upper half in FIG. 3) is opposite to The inclined direction of the steel wire 312 on the surface of the right half of the first roller body 311 (lower half in FIG. 3 ), so that the fabric 9 can be uniform along the inclined direction of the steel wire 312 when passing through the threaded open rolls 31 Flatten out to avoid creases. In addition, the steel wire 312 can be divided into a round wire, a semicircular wire or a square wire according to the cross-sectional shape to match the fabric 9 with different materials and densities to avoid damaging the fabric 9 during rolling.

The centering module 4 is disposed on the cloth feeding frame 11 and receives the fabric 9 output from the first opening module 3a. The centering module 4 includes an air cylinder 41, a centering roller 42 pivotally mounted on the air cylinder 41 and adapted to roll the fabric 9, and an infrared sensor 43 adapted to detect the fabric 9. Specifically, the infrared sensor 43 can detect the position of the fabric 9 on the centering roller 42 when the infrared sensor 43 detects It is detected that the fabric 9 has an offset perpendicular to the cloth feed direction D1, and the centering roller 42 can be driven by the air cylinder 41 to move in a direction perpendicular to the cloth feed direction D1 to adjust the fabric 9 to the pair The center of the middle roller 42. The second opening module 3b is disposed between the centering module 4 and the water washing units 5 to reinforce and level the fabric 9.

The water washing units 5 are arranged below the connecting frame 13. Also referring to FIG. 4, in this embodiment, each water washing unit 5 includes a water tank 51, a beat roller 52, an ultrasonic module 53, a circulation module 54, a mixing module 55, and an ozone module 56. The water tank 51 has a tank body 511 defining a washing space 511a, an inlet tank end 512 and an outlet tank end 513 located above the tank body 511, and opened at the bottom of the tank body 511 and communicating with the washing space 511a One water outlet 514 and one water inlet 515. The water washing space 511a is suitable for containing the water body. The flapping roller 52 is disposed in the water washing space 511a, and has a second roller body 521, and a plurality of flapping pieces 522 disposed at intervals on the peripheral side of the second roller body 521. The number of such flapping films 522 is preferably three or more, but not limited to this. The fabric 9 can be driven by the flapping roller 52 to move from the inlet end 512 to the outlet end 513 via the water washing space 511a. During the movement of the fabric 9, the flapping pieces 522 will also exert a flapping force on the fabric 9 and cause the water body to roll over, so that the oil stains and impurities on the fabric 9 are detached from the fabric 9.

In this embodiment, the ultrasound module 53 has a plurality of ultrasound transducers 531 surrounding the bottom of the tank 511 and corresponding to the washing space 511a. The ultrasonic transducers 531 are used to generate ultrasonic waves to produce a cavitation vibration effect on the fabric 9 soaked in water, so that oil stains and impurities can be more surely separated from the fabric 9 and emulsify and suspend the oil stains in the water body , No longer sticking back to the fabric 9. The circulation module 54 communicates with the water washing space 511a, and has a gas-water mixing pump 541 The water outlet 514 of the tank 511 is connected to the first delivery pipe 542 of the air-water mixing pump 541, and the water inlet 515 of the tank 511 is connected to the air-water mixing pump 541的second delivery pipe 543. The mixing module 55 is a Venturi tube in this embodiment, and is connected to the first delivery tube 542. The ozone module 56 is connected to the mixing module 55, and has an ozone generator 561, and a gas pipe 562 with two ends connected to the ozone generator 561 and the mixing module 55, respectively. The ozone generator 561 is used to generate ozone and mix the ozone with the water body in the first delivery pipe 542 through the gas pipe 562 and the mixing module 55. Specifically, the water body entrains oil stains and impurities detached from the fabric 9 and enters the air-water mixing pump 541 through the water outlet 514 and the first delivery pipe 542. Ozone can be inhaled by the Venturi tube and mixed with the contaminated water body to form ozone water, and it reacts with most organic matter in the water body to cause redox reaction, thereby degrading oil pollution, and providing sterilization and deodorization effects. It is worth mentioning that the ultrasonic wave generated by the ultrasonic transducer 531 can crush the fat particles with a large particle size into fat particles with a small particle size, so that ozone has a better decomposition efficiency. The cleaned water body combined with ozone will be circulated back to the water washing space 511a through the second delivery pipe 543 and the water inlet 515, thereby achieving the effect of reusing the water body and reducing the waste of water resources. Of course, the ultrasonic module 53 can also be added or removed according to the actual stain of the fabric 9, which is not limited to this embodiment. In addition, in other embodiments, the mixing module 55 may also be connected to the second delivery pipe 543, so that the ozone generated by the ozone generator 561 is mixed with the water body in the second delivery pipe 543, which can also reach ozone The effect of mixing with water.

It should be particularly noted that the water washing units 5 are defined as a first water washing unit 5a and a second water washing unit 5b, respectively, and the fabric 9 sequentially passes through the first water washing unit 5a and the second water washing unit 5b, and The temperature of the water body contained in the first water washing unit 5a is higher than the water body contained in the second water washing unit 5b Temperature, but not limited to this. In detail, the temperature of the water body contained in the first washing unit 5a in this embodiment is between 60 and 65 degrees, which causes the fabric 9 to shrink due to heat, but not limited to this temperature range, as long as it can reach the printing and dyeing plant The pre-shrinkage rate of a fabric can be set. Of course, in other embodiments, the fabric washing system may have only one washing unit 5. In addition, in this embodiment, the moving speed of the fabric 9 is between 15 meters and 25 meters per minute, but in other embodiments, the moving speed of the fabric can be increased to between 30 meters per minute It can increase the output rate of the overall fabric 9 from 40 feet to 40 meters. The fabric washing system can also be matched to include three washing units 5.

The second tension adjusting module 6 is disposed at the inlet end 512 of the second water washing unit 5b, and is used to adjust the overall tension of the fabric from entering the first water washing unit 5a to leaving the second water washing unit 5b. When the fabric 9 is output from the outlet end 513 of the second water washing unit 5b, the fabric 9 passes through the spray module 70. The spray module 70 is adjacent to the outlet end 513 and is suitable for spraying a paint (not shown) to the fabric 9 to prevent oil stains from adhering to the fabric 9. Specifically, in this embodiment, the coating is clean water, and the spray pressure is between 1 kg and 3 kg.

The third opening module 3c is adjacent to the inlet end 512 of the second water washing unit 5b to reinforce and level the fabric 9. When the fabric 9 is output from the outlet end 513 of the second water washing unit 5b, the fabric 9 enters the dehydration module 7. The dehydration module 7 includes two rollers 71 disposed on the connecting frame 13. The rollers 71 are suitable for winding and squeezing the moisture out of the fabric 9. Since the rollers 71 will exert a high-strength squeezing effect on the fabric 9, if the fabric 9 has a slight crease before entering the dehydration module 7, the fabric 9 will be crushed when output from the dehydration module 7 Marks, the fabric 9 is discarded in batches, so the fourth opening module 3d is disposed between the outlet end 513 of the second water washing unit 5b and the dehydration module 7 to ensure the fabric 9 before entering the dehydration module 7 is flat enough.

After the fabric 9 is dehydrated, it will be brought into the fabric outlet frame 12 through a plurality of fabric rollers and enter the fabric stacking module 8. The cloth outlet frame 12 has an output end 121. The stacking module 8 is disposed on the cloth outlet frame 12 and located at the output end 121. The stacking module 8 has a stacking swing arm 81 pivotally arranged at the output end 121, and the stacking swing arm 81 swings back and forth regularly in a cloth-out direction D2, so that the fabric 9 falls neatly and overlappingly Enter a loading car (not shown).

Referring to FIG. 5, this is a second embodiment of a new fabric washing system. The second embodiment is substantially the same as the first embodiment. The main difference lies in the ultrasonic module of each washing unit 5 of the second embodiment. 53 has two hanging boxes 532 disposed in the water washing space 511a and respectively adjacent to the inlet end 512 and the outlet end 513, and a plurality of ultrasonic transducers 531 disposed in the hanging boxes 532. With the removable hanging box 532, in addition to facilitating the adjustment of the position of the ultrasonic transducer 531 in the washing space 511a, the cavitation vibration effect in each corner of the washing space 511a is enhanced, and when the ultrasonic transducer 531 fails , Can also be easily hung up and replaced, to achieve the effect of rapid troubleshooting. In other embodiments, more than two hanging boxes 532 may be provided, and preferably six to twelve hanging boxes 532.

Referring to FIG. 6, this is a third embodiment of a new fabric washing system. The third embodiment is substantially the same as the first embodiment. The main difference is that the washing space 511a of the first washing unit 5a of the third embodiment is It is large and includes three flapping rollers 52 to increase the cleaning time of the fabric 9 in the water washing space 511a, thereby increasing the cleaning effect of the flapping roller 52 and the ultrasonic transducer 531 on the fabric 9. In addition, since the clean water generated by the spray module 70 flows into the second water washing unit 5b, causing the amount of water to rise, the third embodiment further includes an overflow module 700 for guiding the water body of the second water washing unit 5b flow To the first water washing unit 5a, further save water resources and achieve the effect of recycling.

In summary, the new fabric washing system uses the ultrasonic module 53 to produce a cavitation vibration effect on the fabric 9 immersed in the water body, so that the oil stains and other impurities are detached from the fabric 9 and emulsified and suspended in the water under the action of ultrasound. No longer sticking back to the fabric 9; the flapping roller 52 will exert a flapping force on the fabric 9 and will also generate a flapping force on the water body, causing the water body to form a tumbling state to agitate and wash the fabric 9 to make the oil stain on the fabric 9 easier to detach . The ozone generated by the ozone module 56 is mixed with the water body through the air-water mixing pump 541 to oxidize and degrade oil and other impurities, so that the water body can be recycled and save water resources, so it can really achieve the new purpose of cost.

However, the above are only examples of the new model. When the scope of the new model cannot be limited by this, any simple equivalent changes and modifications made according to the patent application scope and patent specification content of the new model are still regarded as Within the scope of this new patent.

1‧‧‧Bracket unit

11‧‧‧ Enter the cloth rack

111‧‧‧Starting

12‧‧‧out of cloth rack

121‧‧‧Output

13‧‧‧Connecting frame

2‧‧‧First tension adjustment module

21‧‧‧Adjusting roller set

22‧‧‧Handwheel

3‧‧‧Open width module

3a‧‧‧First Amplitude Module

3b‧‧‧ Second Amplitude Module

3c‧‧‧ Third Amplitude Module

3d‧‧‧Fourth Amplitude Module

31‧‧‧Thread open roll

32‧‧‧open channel

4‧‧‧Alignment module

41‧‧‧Cylinder

42‧‧‧ Centering roller

43‧‧‧Infrared sensor

5‧‧‧Water washing unit

5a‧‧‧First washing unit

5b‧‧‧Second water washing unit

51‧‧‧Sink

52‧‧‧Flap roller

53‧‧‧Ultrasonic module

54‧‧‧Circulation module

541‧‧‧gas-water mixing pump

55‧‧‧ Hybrid module

56‧‧‧Ozone module

561‧‧‧Ozone generator

562‧‧‧Gas pipe

6‧‧‧Second tension adjustment module

70‧‧‧Spray module

7‧‧‧dehydration module

71‧‧‧Roll

8‧‧‧Stacked module

81‧‧‧Stacked swing arm

9‧‧‧ fabric

D1‧‧‧ Entering direction

D2‧‧‧out direction

Claims (9)

A fabric washing system is suitable for washing a fabric with a body of water. The fabric washing system includes: at least one washing unit, including a water tank, a tank body defining a washing space, and an inlet tank above the tank body End and an outlet end, and a water outlet and an inlet opening in the tank body and connected to the washing space, the washing space is suitable for containing the water body, the fabric can be driven by the inlet end through the The washing space moves towards the end of the trough; at least one flapping roller is arranged in the washing space and is suitable for driving and flapping the fabric; an ultrasonic module is arranged in the sink and is suitable for creating empty space for the water body and the fabric To reduce vibration, the ultrasonic module has at least one hanging box that is movable and replaceable in the washing space, and a plurality of ultrasonic transducers provided in the hanging box; and a circulation module, It has a gas-water mixing pump, a first delivery pipe connected to the water outlet of the water tank and the gas-water mixing pump, and a second delivery pipe connected to the water inlet and the gas-water mixing pump, the water body The water washing space can be circulated back to the water washing space through the first conveying pipe, the gas-water mixing pump, and the second conveying pipe. The fabric washing system according to claim 1, wherein the ultrasonic module has a plurality of ultrasonic transducers disposed in the tank body and corresponding to the washing space. The fabric washing system according to claim 1, wherein the washing unit further includes a mixing module connected to the circulation module, and an ozone module connected to the mixing module. The fabric washing system according to claim 3, wherein the mixing module is a Venturi tube. The fabric washing system according to claim 3, wherein the ozone module has an ozone generator, and a gas pipe connecting the ozone generator and the mixing module. The fabric washing system according to claim 1, comprising two washing units, which are respectively defined as a first washing unit and a second washing unit, the fabric passes through the first washing unit and the second washing unit in sequence, and The temperature of the water body contained in the first water washing unit is higher than the temperature of the water body contained in the second water washing unit. The fabric washing system according to claim 1, further comprising a support unit and a pair of centering modules, the support unit includes a cloth feeding rack, the centering module is disposed on the cloth feeding rack, and includes a cylinder, a A centering roller pivoted on the cylinder and suitable for rolling the fabric, and an infrared sensor suitable for detecting the fabric, the centering roller can be driven by the air cylinder to move in a direction perpendicular to the cloth feeding direction . The fabric washing system according to claim 6, further comprising a second tension adjusting module disposed at the inlet end of the second washing unit, the second tension adjusting module is used to adjust the fabric from entering the first washing The overall tension of the unit from the second water washing unit. The fabric washing system according to claim 1, further comprising a spray module adjacent to the outlet end, the spray module is suitable for spraying a paint onto the fabric.

Images