TWM587698U - Motor combining and positioning structure of air compressor - Google Patents

Motor combining and positioning structure of air compressor Download PDF

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Publication number
TWM587698U
TWM587698U TW107217115U TW107217115U TWM587698U TW M587698 U TWM587698 U TW M587698U TW 107217115 U TW107217115 U TW 107217115U TW 107217115 U TW107217115 U TW 107217115U TW M587698 U TWM587698 U TW M587698U
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Taiwan
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motor
positioning
base plate
air compressor
substrate
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TW107217115U
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Chinese (zh)
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周文三
周承賢
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周文三
周承賢
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Priority to TW107217115U priority Critical patent/TWM587698U/en
Publication of TWM587698U publication Critical patent/TWM587698U/en

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  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

本創作係提供一種空壓機之馬達結合定位構造,尤其是指一種無需利用螺絲即可將馬達組裝且能穩定固設於基板上的實用技術,該馬達係利用複數個貫穿孔相對卡合於基板上的複數個柱銷上,且馬達係被基板上的二弧形定位塊所框圍固定,此時馬達所套設的導磁圈一端係緊靠於二弧形定位塊之頂端面,而基板所延伸的二長板上的定位卡鉤則卡扣於馬達殼體上,使馬達無需利用螺絲即可組裝且能穩定固設於基板上。This creation is to provide a motor combined positioning structure of the air compressor, especially a practical technology that can assemble the motor without screws and can be stably fixed on the substrate. The motor is relatively engaged with a plurality of through holes. A plurality of pins on the base plate are fixed on the base frame by the two arc-shaped positioning blocks on the base plate. At this time, one end of the magnetically permeable coil set by the motor is close to the top surface of the two arc-shaped positioning blocks. The positioning hooks on the two long plates extending from the base plate are buckled on the motor housing, so that the motor can be assembled without using screws and can be stably fixed on the base plate.

Description

空壓機之馬達結合定位構造Motor combined positioning structure of air compressor

本創作係為一種空壓機之馬達結合定位構造,尤其是指一種無需利用螺絲即可將馬達組裝且能穩定固設於基板上的實用技術。This creation is a motor combined positioning structure of an air compressor, especially a practical technology that can assemble the motor without using screws and can be stably fixed on the substrate.

請參閱第七及八圖,顯示一習用的車載用空壓機1,該空壓機1包含一基座11、結合在該基座上的一汽缸12、組裝在該基座上的一馬達13及可受該馬達13帶動而在該汽缸12內作往復運動的一活塞體14。透過馬達13帶動活塞體14在汽缸12內作往復運動以完成氣體的吸入、壓縮及加壓氣體的排出。Please refer to the seventh and eighth figures, which shows a conventional vehicle-mounted air compressor 1 including a base 11, a cylinder 12 coupled to the base, and a motor assembled on the base. 13 and a piston body 14 which can be driven by the motor 13 to reciprocate in the cylinder 12. The piston body 14 is driven by the motor 13 to reciprocate in the cylinder 12 to complete the intake, compression, and discharge of the pressurized gas.

一般而論,習用車載用空壓機1的馬達13大多藉由螺絲15鎖固於基座11上,而當空壓機1在長期的運作之下,螺絲15易會產生脫落或鬆動而造成使用壽命降低。Generally speaking, the motor 13 of the conventional vehicle-mounted air compressor 1 is mostly fixed to the base 11 by screws 15. When the air compressor 1 is operated for a long period of time, the screws 15 are liable to fall off or become loose and cause use. Reduced life.

請再參閱第九及十圖,當習用的車載用空壓機1之汽缸12缸體長度設計較長,馬達13則會因空間限制而無法順利地結合於基座11上,即馬達13無法利用螺絲15順利地鎖固於基座11上。本創作人即是有鑑於習知空壓機之馬達結合定位構造設計仍存有缺失,乃予以研發,經多次努力乃發展出本創作。Please refer to the ninth and tenth drawings again. When the cylinder length of the cylinder 12 of the conventional vehicle-mounted air compressor 1 is longer, the motor 13 cannot be smoothly combined with the base 11 due to space constraints, that is, the motor 13 cannot be used. The screws 15 are smoothly locked to the base 11. The author is in view of the fact that the design of the motor and positioning structure of the conventional air compressor is still lacking. It was developed, and after many efforts, this creation was developed.

本創作之主要目的係提供一種空壓機之馬達結合定位構造,該馬達係利用複數個貫穿孔相對卡合於基板上的複數個柱銷上,而同時馬達前端面之內軸承座容置於基板上的第一定位孔內,且馬達殼體之外周緣係被基板上的二弧形定位塊所框圍固定,此時馬達所套設的導磁圈一端係緊靠於二弧形定位塊之頂端面,而基板所延伸的二長板上的定位卡鉤則卡扣於馬達殼體上,使馬達無需利用螺絲即可組裝且能穩定固設於基板上。The main purpose of this creation is to provide a motor-combination positioning structure for an air compressor. The motor is relatively engaged with a plurality of pins on a substrate by using a plurality of through holes, and at the same time, a bearing seat is placed in the front end surface of the motor. Inside the first positioning hole on the substrate, and the outer periphery of the motor housing is fixed by the frame of the two arc-shaped positioning blocks on the substrate. At this time, one end of the magnetic guide coil set by the motor is closely abutted to the two arc-shaped positioning. The top surface of the block and the positioning hooks on the two long plates extending from the base plate are locked on the motor housing, so that the motor can be assembled without using screws and can be stably fixed on the base plate.

為使更詳細了解本創作之結構,請參閱第一至三圖所示,本創作係提供一種空壓機2之馬達7結合定位構造,該空壓機2包含一基板3、結合在該基板3上的一汽缸4、組裝在該基板3上的一馬達7及可受該馬達7帶動而在該汽缸4內作往復運動的一活塞體5。In order to understand the structure of this creation in more detail, please refer to the first to third figures, this creation is to provide a motor 7 combined positioning structure of the air compressor 2, the air compressor 2 includes a substrate 3, which is combined with the substrate A cylinder 4 on 3, a motor 7 assembled on the base plate 3, and a piston body 5 which can be driven by the motor 7 to reciprocate in the cylinder 4.

基板3,其係具有複數個定位孔,該複數個定位孔係包含有第一定位孔31及第二定位孔32,於第一定位孔31穿伸有一設在馬達7芯端的小齒輪61並將馬達7之內軸承座71容置於第一定位孔31內,其小齒輪61之齒頂圓直徑A係小於內軸承座71外徑B,於第二定位孔32內裝設一軸承37。馬達7殼體之環周面係套設一金屬材質之導磁圈72,因導磁圈72具備導磁之作用,當馬達7進行做功時可提升馬達7之效率。The base plate 3 has a plurality of positioning holes. The plurality of positioning holes includes a first positioning hole 31 and a second positioning hole 32. A small gear 61 provided at the core end of the motor 7 is passed through the first positioning hole 31 and The inner bearing seat 71 of the motor 7 is accommodated in the first positioning hole 31, and the diameter A of the tooth top circle of the pinion 61 is smaller than the outer diameter B of the inner bearing seat 71. A bearing 37 is installed in the second positioning hole 32 . A metal magnetic guide ring 72 is set on the peripheral surface of the housing of the motor 7. Because the magnetic guide ring 72 has the function of magnetic permeability, the efficiency of the motor 7 can be improved when the motor 7 performs work.

汽缸4係可一體地或是利用連接技術來結合在該基板3上,於汽缸4上連通有一儲氣座41,該儲氣座41係設有一輸出氣體用的歧管及一壓力錶42。The cylinder 4 can be integrated with the base plate 3 integrally or by using connection technology. A gas storage seat 41 is connected to the cylinder 4. The gas storage seat 41 is provided with a manifold for outputting gas and a pressure gauge 42.

本創作小齒輪61之齒頂圓直徑A亦可大於內軸承座71外徑B,如第五圖所示。The diameter A of the tooth top circle of the creative pinion 61 may also be larger than the outer diameter B of the inner bearing seat 71, as shown in the fifth figure.

傳動機構6係包含有一具有重量塊之大齒輪62,該大齒輪62係可與前述小齒輪61相嚙合,該大齒輪62係藉由一軸桿與前述軸承37相連結(習知技術圖中未顯示),該傳動機構6係可帶動活塞體5於前述汽缸4內進行往復式壓縮動作產生壓縮空氣。The transmission mechanism 6 includes a large gear 62 having a weight. The large gear 62 is meshable with the small gear 61. The large gear 62 is connected to the bearing 37 through a shaft (not shown in the conventional technical drawing). (Shown), the transmission mechanism 6 can drive the piston body 5 to perform reciprocating compression in the cylinder 4 to generate compressed air.

配合第二至四圖所示,本創作的特徵在於:該馬達7殼體之環周面上設有二相對稱之完全貫穿的對流孔76,使馬達7殼體之內部及馬達7殼體之外部可產生氣流流通,且一端設置有小齒輪61之馬達7前端面70於內軸承座71外周圍係具有複數個貫穿孔74、75,而基板3後方係延伸出有二相對稱之長板33,於二長板33上係設有定位卡鉤331,該二相對稱之長板33內側緣設有二相對稱之弧形定位塊34,且基板3後方之第一定位孔31外周圍亦相對應貫穿孔74、75之形狀構造而凸設有複數個柱銷35、36(可同時參考第二圖)。當馬達7欲定位於基板3時,其可將馬達7前端面70之複數個貫穿孔74、75相對卡合於基板3上的複數個柱銷35、36上,而同時馬達7前端面70之內軸承座71容置於基板3上的第一定位孔31內,且馬達7殼體之外周緣係被基板3上的二弧形定位塊34所框圍固定,此時馬達7所套設的導磁圈72一端係緊靠於二弧形定位塊34之頂端面341,而基板3所延伸的二長板33上的定位卡鉤331則卡扣於馬達7殼體上,使馬達7無需利用螺絲即可組裝且能穩定固設於基板3上。As shown in the second to fourth figures, the feature of this creation is that the perimeter of the ring of the motor 7 is provided with two symmetrically passing convection holes 76, so that the inside of the motor 7 and the motor 7 The outside can generate airflow, and the front end surface 70 of the motor 7 provided with a pinion 61 at one end has a plurality of through holes 74 and 75 around the outer bearing housing 71, and two symmetrical lengths extend behind the substrate 3. A plate 33 is provided with positioning hooks 331 on the two long plates 33. Two symmetrically-shaped arc-shaped positioning blocks 34 are provided on the inner edge of the two relatively long plates 33, and the first positioning holes 31 behind the base plate 3 are outside. A plurality of pins 35 and 36 are protruded from the surroundings corresponding to the shape and structure of the through holes 74 and 75 (refer to the second figure at the same time). When the motor 7 is to be positioned on the substrate 3, it can relatively engage the plurality of through holes 74, 75 of the front end surface 70 of the motor 7 on the plurality of pins 35, 36 on the substrate 3, and at the same time, the front end surface 70 of the motor 7 The inner bearing seat 71 is accommodated in the first positioning hole 31 on the base plate 3, and the outer periphery of the housing of the motor 7 is framed and fixed by the two arc-shaped positioning blocks 34 on the base plate 3. One end of the magnetic guide ring 72 is abutted against the top surface 341 of the two arc-shaped positioning block 34, and the positioning hook 331 on the two long plates 33 extended by the base plate 3 is locked on the housing of the motor 7. 7 can be assembled without using screws and can be stably fixed on the substrate 3.

請參閱第一及四圖所示,該基板3所延伸的二長板33上的定位卡鉤331係可卡扣於馬達7殼體之環周面所設的對流孔76上。Please refer to the first and fourth figures, the positioning hooks 331 on the two long plates 33 extending from the base plate 3 can be snapped on the convection holes 76 provided on the peripheral surface of the housing of the motor 7.

請參閱第六圖所示,該基板3所延伸的二長板33上的定位卡鉤331亦可卡扣於馬達7殼體最末端。Please refer to FIG. 6, the positioning hook 331 on the two long plates 33 extending from the base plate 3 can also be locked at the extreme end of the housing of the motor 7.

綜觀前論,本創作係提供一種空壓機2之馬達7結合定位構造,該馬達7係利用複數個貫穿孔74、75相對卡合於基板3上的複數個柱銷35、36上,而同時馬達7前端面70之內軸承座71容置於基板3上的第一定位孔31內,且馬達7殼體之外周緣係被基板3上的二弧形定位塊34所框圍固定,此時馬達7所套設的導磁圈72一端係緊靠於二弧形定位塊34之頂端面341,而基板3所延伸的二長板33上的定位卡鉤331則卡扣於馬達7殼體上,使馬達7無需利用螺絲即可組裝且能穩定固設於基板3上。To sum up, the creation system provides a combined positioning structure for the motor 7 of the air compressor 2. The motor 7 uses a plurality of through holes 74 and 75 to relatively engage with a plurality of pins 35 and 36 on the substrate 3. At the same time, the bearing seat 71 inside the front end surface 70 of the motor 7 is accommodated in the first positioning hole 31 on the base plate 3, and the outer periphery of the housing of the motor 7 is framed and fixed by the two arc-shaped positioning blocks 34 on the base plate 3. At this time, one end of the magnetic guide ring 72 set by the motor 7 is abutted on the top surface 341 of the two arc-shaped positioning block 34, and the positioning hook 331 on the two long plates 33 extended by the base plate 3 is locked on the motor 7. The casing enables the motor 7 to be assembled without using screws and can be stably fixed on the substrate 3.

(1)‧‧‧空壓機(1) ‧‧‧Air Compressor

(11)‧‧‧基座 (11) ‧‧‧Base

(12)‧‧‧汽缸 (12) ‧‧‧Cylinder

(13)‧‧‧馬達 (13) ‧‧‧Motor

(14)‧‧‧活塞體 (14) ‧‧‧Piston

(15)‧‧‧螺絲 (15) ‧‧‧Screw

(2)‧‧‧空壓機 (2) ‧‧‧Air Compressor

(3)‧‧‧基板 (3) ‧‧‧ substrate

(31)‧‧‧第一定位孔 (31) ‧‧‧First positioning hole

(32)‧‧‧第二定位孔 (32) ‧‧‧Second positioning hole

(33)‧‧‧長板 (33) ‧‧‧Longboard

(331)‧‧‧定位卡鉤 (331) ‧‧‧Positioning Hook

(34)‧‧‧弧形定位塊 (34) ‧‧‧Arc-shaped positioning block

(341)‧‧‧頂端面 (341) ‧‧‧Top surface

(35)(36)‧‧‧柱銷 (35) (36) ‧‧‧Pin

(37)‧‧‧軸承 (37) ‧‧‧Bearing

(4)‧‧‧汽缸 (4) ‧‧‧Cylinder

(41)‧‧‧儲氣座 (41) ‧‧‧Gas storage seat

(42)‧‧‧壓力錶 (42) ‧‧‧Pressure gauge

(5)‧‧‧活塞體 (5) ‧‧‧Piston

(6)‧‧‧傳動機構 (6) ‧‧‧Transmission mechanism

(61)‧‧‧小齒輪 (61) ‧‧‧Pinion

(62)‧‧‧大齒輪 (62) ‧‧‧Gear

(7)‧‧‧馬達 (7) ‧‧‧Motor

(70)‧‧‧前端面 (70) ‧‧‧Front face

(71)‧‧‧內軸承座 (71) ‧‧‧Inner bearing seat

(72)‧‧‧導磁圈 (72) ‧‧‧Magnetic Coil

(74)(75)‧‧‧貫穿孔 (74) (75) ‧‧‧through hole

(76)‧‧‧對流孔 (76) ‧‧‧Convection hole

(A)‧‧‧齒頂圓直徑 (A) ‧‧‧Tooth tip circle diameter

(B)‧‧‧外徑 (B) ‧‧‧ outer diameter

第一圖:係本創作之空壓機的立體圖。 第二圖:係本創作之空壓機的立體分解圖。 第三圖:係本創作之馬達的立體圖。 第四圖:係本創作之馬達及基板相組裝的剖視平面圖。 第五圖:係本創作小齒輪之齒頂圓直徑大於馬達之內軸承座外徑的示意圖。 第六圖:係本創作之另一空壓機的立體圖。 第七圖:係習用空壓機的馬達藉由螺絲鎖固於基座上之立體圖。 第八圖:係第七圖之上視平面圖。 第九圖:係習用空壓機之馬達因空間限制無法利用螺絲順利地鎖固於基座上之立體圖。 第十圖:係第九圖之上視平面圖。The first picture: is a perspective view of the air compressor of this creation. The second picture: a three-dimensional exploded view of the air compressor of this creation. The third picture is a perspective view of the motor of this creation. The fourth picture: a sectional plan view of the motor and substrate assembly assembled in this creation. Fifth figure: This is a schematic diagram of the diameter of the tooth top circle of the pinion of this creation is larger than the outer diameter of the inner bearing seat of the motor. Figure 6: This is a perspective view of another air compressor created in this work. Figure 7: A perspective view of the motor of the conventional air compressor locked on the base by screws. The eighth figure: a plan view above the seventh figure. Ninth picture: This is a perspective view of the motor of the conventional air compressor that cannot be fixed to the base smoothly with screws due to space constraints. The tenth figure: a plan view above the ninth figure.

Claims (8)

一種空壓機之馬達結合定位構造,包括:一基板,其係具有複數個定位孔,該複數個定位孔包含有第一定位孔及第二定位孔;一汽缸,其係結合在該基板上,於汽缸上連通有一儲氣座;一馬達,其係組裝在基板上,於基板之第一定位孔穿伸有一設在馬達芯端的小齒輪並將馬達之內軸承座容置於第一定位孔內;一傳動機構,其係可帶動一活塞體於汽缸內進行往復式壓縮動作產生壓縮空氣,其特徵在於:該基板後方係延伸出有二相對稱之長板,於二長板上係設有定位卡鉤,該二相對稱之長板內側緣設有二相對稱之弧形定位塊,當馬達欲定位於基板時,該基板上的二弧形定位塊係可將馬達外周緣框圍固定,而基板所延伸的二長板上的定位卡鉤則卡扣於馬達殼體上,使馬達無需利用螺絲即可組裝且能穩定固設於基板上。A motor-combined positioning structure for an air compressor includes: a base plate having a plurality of positioning holes, the plurality of positioning holes including a first positioning hole and a second positioning hole; a cylinder coupled to the substrate An air storage seat is connected to the cylinder; a motor is assembled on the base plate, a pinion gear provided at the core end of the motor is extended through the first positioning hole of the base plate, and the inner bearing seat of the motor is placed in the first position; Inside the hole; a transmission mechanism that can drive a piston body to generate compressed air in a reciprocating compression action in a cylinder, and is characterized in that two symmetrical long plates extend behind the base plate and are connected to the two long plates. A positioning hook is provided, and two symmetrical arc-shaped positioning blocks are provided on the inner edge of the two symmetrical long plates. When the motor is to be positioned on the substrate, the two arc-shaped positioning blocks on the substrate can frame the outer periphery of the motor. The positioning hooks on the two long boards extended by the base plate are locked on the motor housing, so that the motor can be assembled without using screws and can be stably fixed on the base plate. 如申請專利範圍第1項所述之空壓機之馬達結合定位構造,其中,該馬達殼體之環周面上設有二相對稱之完全貫穿的對流孔,使馬達殼體之內部及馬達殼體之外部可產生氣流流通,而前述基板所延伸的二長板上的定位卡鉤係可卡扣於馬達殼體之環周面所設的對流孔上。According to the motor combined positioning structure of the air compressor described in item 1 of the scope of the patent application, wherein the motor casing has two symmetrical and completely penetrating convection holes on the peripheral surface, so that the interior of the motor casing and the motor The outside of the casing can generate air flow, and the positioning hooks on the two long plates extending from the aforementioned substrate can be snapped on the convection holes provided on the peripheral surface of the motor casing. 如申請專利範圍第1項所述之空壓機之馬達結合定位構造,其中,該小齒輪之齒頂圓直徑係小於馬達之內軸承座外徑,於基板之第二定位孔內裝設一軸承。According to the motor combined positioning structure of the air compressor described in item 1 of the scope of patent application, wherein the diameter of the tooth top circle of the pinion is smaller than the outer diameter of the inner bearing seat of the motor, a second positioning hole is installed in the base plate. Bearings. 如申請專利範圍第3項所述之空壓機之馬達結合定位構造,其中,該傳動機構係包含有一具有重量塊之大齒輪,該大齒輪係可與前述小齒輪相嚙合,該大齒輪係藉由一軸桿與前述軸承相連結。According to the motor combined positioning structure of the air compressor according to item 3 of the scope of patent application, wherein the transmission mechanism includes a large gear with a weight block, the large gear train can be meshed with the aforementioned small gear, and the large gear train A shaft is connected to the aforementioned bearing. 如申請專利範圍第4項所述之空壓機之馬達結合定位構造,其中,該一端設置有小齒輪之馬達前端面於內軸承座外周圍係具有複數個貫穿孔,且基板後方之第一定位孔外周圍亦相對應貫穿孔之形狀構造而凸設有複數個柱銷。The motor combined positioning structure of the air compressor according to item 4 of the scope of the patent application, wherein the front end surface of the motor provided with a pinion at one end has a plurality of through holes around the outer bearing housing, and the first behind the substrate is the first A plurality of pins are protruded from the periphery of the positioning hole corresponding to the shape of the through hole. 如申請專利範圍第1項所述之空壓機之馬達結合定位構造,其中,該小齒輪之齒頂圓直徑係大於馬達之內軸承座外徑。According to the motor combined positioning structure of the air compressor described in item 1 of the scope of the patent application, wherein the diameter of the pinion circle of the pinion is larger than the outer diameter of the inner bearing seat of the motor. 如申請專利範圍第1項所述之空壓機之馬達結合定位構造,其中,該基板所延伸的二長板上的定位卡鉤係可卡扣於馬達殼體最末端。According to the motor combined positioning structure of the air compressor described in item 1 of the patent application scope, wherein the positioning hooks on the two long plates extended by the base plate can be snapped at the extreme end of the motor housing. 如申請專利範圍第1項所述之空壓機之馬達結合定位構造,其中,該馬達殼體之環周面係套設一金屬材質之導磁圈,前述基板上的二弧形定位塊將馬達外周緣框圍固定後,該馬達所套設的導磁圈一端係緊靠於二弧形定位塊之頂端面。According to the motor combined positioning structure of the air compressor described in item 1 of the scope of the patent application, wherein a circumferential magnetic surface of the motor casing is provided with a metal material magnetic guide ring, and the two arc-shaped positioning blocks on the aforementioned substrate will After the outer periphery of the motor is fixed around the frame, one end of the magnetically permeable coil set by the motor is abutted against the top surface of the two arc-shaped positioning block.
TW107217115U 2018-12-17 2018-12-17 Motor combining and positioning structure of air compressor TWM587698U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI778633B (en) * 2021-05-24 2022-09-21 周文三 Air compressor
TWI784531B (en) * 2021-05-19 2022-11-21 周文三 Fixing device of motor of air compressor
TWI784532B (en) * 2021-05-19 2022-11-21 周文三 Air compressor
TWI785623B (en) * 2021-05-24 2022-12-01 周文三 Fixing device of motor of air compressor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI784531B (en) * 2021-05-19 2022-11-21 周文三 Fixing device of motor of air compressor
TWI784532B (en) * 2021-05-19 2022-11-21 周文三 Air compressor
TWI778633B (en) * 2021-05-24 2022-09-21 周文三 Air compressor
TWI785623B (en) * 2021-05-24 2022-12-01 周文三 Fixing device of motor of air compressor

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