TWM582427U - Simple linear track and solar panel auto-washing mechanism - Google Patents

Abstract

This creation is about a simple linear track and solar panel automatic cleaning mechanism, especially a simple linear track with a power slide, a worm and a power motor in the power slide, and a power sliding seat and track contact surface. There are bearing sliders or self-lubricating blocks to reduce frictional resistance, and the main creation is on either side of the track, with neatly arranged toothed slots to replace the traditional tooth row, which can be directly processed in simple On either side of the linear track, the toothed slot can also be machined on the metal plate, and then assembled and fixed on either side of the track. The size, distance and angle of each toothed slot are just made into the spiral teeth of the outer diameter of the worm. In combination, the helical teeth of the worm in the power sliding seat can be inserted into the toothed slot, and the power motor drives the worm, so that the power sliding seat on the simple linear track can move freely left and right. The simple linear track can pass through the coupling seat. Cohesive, and can continuously extend the length of the track, and is applied to the track that requires a long moving distance, and is used together with the brushing mechanism and the hoisting mechanism to achieve the large Plot of solar panels for the purpose of self-cleaning.

Description

Simple linear track and solar panel automatic cleaning mechanism

This creation is about a simple linear track and solar panel automatic cleaning mechanism, especially a simple linear track with a power slide, a worm and a power motor in the power slide, and a power sliding seat and track contact surface. There are bearing sliders or self-lubricating blocks to reduce frictional resistance, and the main creation is on either side of the track, with neatly arranged toothed slots, and the power motor drives the worm to make the power slide on the simple linear track. It can be moved freely left and right, and the simple linear track can also be designed as a steel cable track. The rotating wire can also be used to move the power slide in the linear track. It can be used with the brushing mechanism and the hoisting mechanism to reach a large area of solar panels. The purpose of automatic cleaning is to improve the power generation efficiency of the solar panel and save the cleaning cost.

Generally, the linear track system uses the central screw as the power transmission. As shown in the seventeenth figure, due to the limitation of the screw length, it cannot be extended for a longer distance, and the conventional mounting tooth row is matched with the power gear traveling mode, as shown in the eighteenth figure. As shown, because the gear contact area is small, it is impossible to carry heavy objects when the rail is used vertically, and the structure of the center screw or the tooth row and the power gear is not only heavy, but also has high processing cost.

<Technical problems to be solved>  In view of the above-mentioned conventional difficulties in using the central screw as a power transmission and mounting the tooth row with the power gear, and the lack of improvement, the creator hopes to provide a breakthrough design to enhance the practical effect. Thinking and designing system, summing up the professional technical knowledge and practical experience and research results of related product design and production for many years, and finally developed a simple linear track and solar panel automatic cleaning mechanism to provide users. .  

<Technical means to solve problems>  This creation is about a simple linear track and solar panel automatic cleaning mechanism, especially a simple linear track with a power slide, a worm and a power motor in the power slide, and a power sliding seat and track contact surface. There are bearing sliders or self-lubricating blocks to reduce frictional resistance, and the main creation is on either side of the track, with neatly arranged toothed slots to replace the traditional tooth row, which can be directly processed in simple On either side of the linear track, the toothed slot can also be machined on the metal plate, and then assembled and fixed on either side of the track. The size, distance and angle of each toothed slot are just made into the spiral teeth of the outer diameter of the worm. In combination, the helical teeth of the worm in the power sliding seat can be inserted into the toothed slot, and the power motor drives the worm, so that the power sliding seat on the simple linear track can move freely left and right. The simple linear track can pass through the coupling seat. Convergence, the length of the track can be continuously extended, and it can be applied to tracks that require a long moving distance, and the simple linear track can also be designed as a steel cable track. The running cable can also achieve the purpose of moving the power slide in the linear track, and is used together with the brushing mechanism and the hoisting mechanism to achieve the purpose of automatically cleaning the large-area solar panel, thereby improving the power generation efficiency of the solar panel and saving the cleaning cost. .  

<Control the efficacy of the prior art>  The main purpose of this creation is that the worm can be inserted into the toothed slot at the same time, and the worm can be inserted into the toothed slot at the same time, which can increase the contact area. When the linear track needs to be used vertically, the moving slide can carry more than the general row. The gears are several times the weight of the load. For example, when used as an alternative elevator lifting hoist, it only needs to be used together with multiple sets of tracks. This not only saves the equipment space of the hoist, but also stops when there is a fault. It is dangerous to fall and is highly safe.  

The second purpose of this creation is to use the power sliding seat with the brushing mechanism and the hoisting mechanism to achieve the purpose of automatically cleaning the large-area solar panels, thereby improving the power generation efficiency of the solar panels and saving the cleaning cost.

In order to make your review board more aware of the structural features and efficacy of this creation, we will cooperate with the schema and elaborate on it later.

First, please refer to the first figure, the second figure and the third figure. This creation is about a simple linear track and solar panel automatic cleaning mechanism, in which a power slide (2) is arranged in the linear track (1). A worm (21) and a power motor (22) are mounted in the power slide (2), and at least one set of pulleys (24) or self-lubricating blocks are disposed on the contact surface of the power slide (2) and the linear track (1). (23') (as shown in the fourth and fifth figures), to reduce the frictional resistance, a pulley seat (23) is arranged on each side of the power sliding seat (2), and each pulley seat (23) has a pivoting The pulley groove (231) of the pulley (24), the pulley seat (23) is disposed on the bottom surface of the power sliding table top plate (25), and the creation is mainly on either side of the linear track (1), and the teeth are arranged neatly. The slot (11) is used to replace the conventional tooth row. The toothed slot (11) can be directly machined on either side of the linear track (1) or after machining the toothed slot (11) on the metal plate. Reassemble and fix it on either side of the linear track (1), the size and distance of each toothed slot (11) The angles are just made to fit the helical teeth (211) of the outer diameter of the worm (21), so that the helical teeth (211) of the worm (21) in the power sliding seat (2) can be inserted into the toothed slot (11). The worm (21) is operated by the power motor (22), so that the power slide (2) on the linear track (1) can move freely left and right, and the linear track (1) can be connected through the coupling seat (12). The track length can be continuously extended and applied to tracks that require longer moving distances.

The legend is made of steel as a linear track (1), but in practice, it is not limited by the shape, even a circular tubular linear track (1') (as shown in the fourth and fifth figures). Or other shaped linear orbits can be designed to be used in linear orbits according to the same principle.

As shown in the fourth and fifth figures, another embodiment of the circular tubular linear track is created, wherein the track adopts a circular tubular linear track (1'), and a circular tubular linear track (1'). There is a power slide (2'), a worm (21') and a power motor (22') in the power slide (2'), and a power slide (2') and a circular tubular linear track. The (1') contact surface is provided with at least one self-lubricating block (23') to reduce frictional resistance. The self-lubricating block (23') is assembled under the power slide top plate (25') for linear orbit (1) ') has a toothed slot (11') that is aligned with the helical teeth (211') of the outer diameter of the worm (21'), and is driven by the power motor (22') through the gear (24') The worm (21') allows the power slide (2') on the linear track (1') to move freely left and right. The linear track (1') can be connected through the joint (not shown), and can be continuously Extend the track length and apply it to tracks that require longer moving distances.

The power slide (2) (2') of the legend is not limited to the inside or the outside of the linear track (1) (1'), as long as the linear track (1) (1') is designed with a tooth profile. The slot (11) (11') is used for the worm (21) (21') and is placed on the contact surface of the power slide (2) (2') and the linear rail (1) (1'). The pulley (24) or the self-lubricating block (23'), which can reduce the friction coefficient, can obtain the movement effect of the linear track (1) (1'). And the worm (21) (21') embedded in the toothed slot (11) (11'), in the non-vertical use, the worm (21) corresponding to the toothed slot (11) (11') (21) ') can also be replaced by gear or sprocket.

Referring to the sixth, seventh, eighth and ninth drawings, another embodiment of the steel cable type linear track is provided in the linear track (3) with a steel cable (31), linear A power sliding seat (4) is arranged in the track (3), and a power wheel (41) and a power motor (42) are arranged in the power sliding seat (4), and the two ends of the steel cable (31) are respectively fixed to the linear track (3) At both ends, one end is provided with a slack adjuster (32), and the cable (31) passes through the power slide (4) and is wound one or more times around the outer diameter of the power wheel (41), and is wound A pressure regulator (43) and a set of friction wheels (431) may be disposed above the power wheel (41) having a cable (31), and the friction wheel (431) may be pressurized by a pressure regulator (43) to increase power. The wheel (41) has a frictional force when the cable (31) is operated, and a plurality of rail pulleys (44) are disposed on the contact surface of the power sliding seat (4) and the linear rail (3), and the power motor (42) operates the power wheel. (41), by rotating the cable (31), the power slide (4) can be along the line (reverse) The orbital track (3) advances or retreats. This cable-type simple linear track not only has the advantage of reducing the manufacturing cost, but also can be accurately positioned and stopped by the power motor (42) brake device. It can also be connected through the joint seat (12). Long distance linear orbits are used.

The above-mentioned different types of simple linear orbits can be applied to various mechanism devices that require orbital movement, and their different principle structures have their own advantages. In addition to being applicable to various fields, they can also be used as solar panel automatic cleaning mechanism linear orbits. use.

Referring to the tenth, eleventh, twelfth, thirteenth and fourteenth embodiments, the embodiment of the solar panel automatic cleaning mechanism of the steel cable type linear track combined with the brushing mechanism is described. The present embodiment is combined with the implementation of the cable-type linear track shown in the sixth to the ninth drawings, and one or more longitudinal tracks (55) are mounted on the power slide (4) of the linear track (3). Of course, one or more sets of longitudinal rails (55) may be mounted on the power slides (2) of the linear track (1) shown in the first, second and third figures, for example, because the roof has A solar panel (A) is installed on both slopes, and a pair of longitudinal rails (55) are mounted on both sides, and the longitudinal rails (55) are driven by the power slider (4) to move synchronously, and are longitudinally on the same side. A support wheel (551) is arranged at the end of the track (55), an auxiliary track (7) is arranged below the support wheel (551) to support the weight of the longitudinal track (55), and a fixing frame is arranged above the two longitudinal tracks (55) (54), a controllable steel cable (511) is mounted on the fixed frame (54) The hoisting mechanism (5) is placed, and a cable guiding pulley (53) is arranged on the power sliding seat (4), and the running direction of the steel cable (511) can be stabilized by the cable guiding pulley (53), and the hoisting mechanism (5) A reel (51) with a power motor (52) and a retractable cable (511) is provided, one end of the cable (511) is fixed and wound on the reel (51), and the other end is connected with a brushing mechanism (6) The rotation of the cable (511) can be controlled by rotating the reel (51) by the power motor (52) to control the movement of the brushing mechanism (6) along the two longitudinal rails (55).

On the two sides of the brushing mechanism (6), a set of rail wheels (61) movable in the longitudinal rails (55) is arranged, and an auxiliary wheel (62) is arranged at the lower rear end, and the brushing mechanism (6) is provided with water spray inside. The tube (65) and a brushing wheel (64) connected to the power motor (63) are sprayed with water through the water spray hole (651) of the spray pipe (65) while the power motor (63) runs the brush wheel (64), and the hoisting mechanism (5) controlling the retraction of the steel cable (511) to control the longitudinal movement of the brushing mechanism (6) along the two longitudinal rails (55), and supporting the longitudinal rail (55) with the power slide (4) of the linear rail (3) Move horizontally to achieve automatic cleaning of the solar panel (A).

When the brushing operation is not working, the hoisting mechanism (5) retracts the steel cable (511) and parks the brushing mechanism (6) at the origin of the longitudinal rail (55); the power sliding seat (4) includes the hoisting mechanism (5) and The brushing mechanism (6) is parked at the start or end of the linear track (3).

The creation further includes a sensor which can be placed at a suitable position of the power slide (4) (not shown), and when the automatic cleaning operation starts, the power slide (4) is along the linear track (3) Advancing to the other end, when the sensor senses the position of the first row of solar panels (A), the power slider (4) is stopped, and the spray cleaning water and the brushing wheel (64) are started to operate, and then the hoisting mechanism is started (5) Releasing the cable (511) to send the brushing mechanism (6) and performing the automatic cleaning operation of the solar panel (A) along the two longitudinal rails (55); and when the brushing mechanism (6) is cleaned to the end of the solar panel (A), Through the sensor detection, the control hoisting mechanism (5) retracts the cable (511) together with the brushing mechanism (6) to the origin of the longitudinal track (55); at this time, the power slide (4) drives the longitudinal track (55) and the brushing mechanism ( 6) Move to the second row of solar panels (A) to set the position to stop, and repeat the above automatic cleaning process until the linear track (3) sets the end point. After all the automatic cleaning operations are completed, all actions are stopped.

When the solar panels (A) are installed and arranged, due to the space relationship between the buildings, there is a gap in the middle or there is an obstacle or the bottom end of the solar panel (A), when the auxiliary rail (7) cannot be installed, the longitudinal rail (55) can be changed to Only a set of short longitudinal rails (552) is provided. The short longitudinal rails (552) are mainly used as the power slides (4). When the displacement is performed, the brushing mechanism (6) needs to be retracted and used, and the brushing mechanism is used. (6) The cleaning operation only needs to be carried out by the steel cable (511) as the control brushing mechanism (6), and the cleaning operation can be advanced or retracted, and the arrangement of the auxiliary rail (7) and the support wheel (551) can be omitted; In order to facilitate the retracting mechanism (6), at the exit of the short longitudinal rail (552), a bell mouth with a wide opening is designed to facilitate the brushing mechanism (6) to enter and exit. When the brushing mechanism (6) is retracted, the power is slippery. The seat (4) is moved to the next row to set the position to stop, and the above-mentioned solar panel (A) automatic cleaning operation process (as shown in the fifteenth and sixteenth figures) is repeated, and the power and water source input mode of the present creation is repeated. Because it is not the case Focus, it is not described herein.

In summary, the creation tool provides a high degree of safety, achieves a large area of solar panels for automatic cleaning operations, improves solar panel work efficiency and saves manpower cleaning, is a novel, progressive and available industry The creation of the application has already met the requirements for the new patent, and the patent application was filed according to law. The review committee of Shangqigui can review it in detail, and the patent for this case will be granted as soon as possible.

The above is only the preferred embodiment of the present invention. When it is not possible to limit the scope of this creation, the equivalent changes and modifications made by the patent application scope of this creation should still belong to this creation patent. Within the scope of coverage.

(1) (1’) (3) ‧ ‧ linear orbit

(11) (11') ‧‧‧ toothed slots

(12)‧‧‧ Connections

(2) (2') (4) ‧‧‧ Power slide

(21) (21’) ‧ ‧ worm

(211) (211') ‧ ‧ spiral teeth

(22)(22’)(42)(52)(63)‧‧‧ Power Motor

(23)‧‧‧Pulley

(231)‧‧‧ pulley trough

(23’)‧‧‧Self-lubricating block

(24) (44) ‧‧‧ pulley

(24’)‧‧‧ Gears

(25)(25’)‧‧‧Power slide top plate

(31) (511) ‧ ‧ steel cable

(32)‧‧‧Elastic regulator

(41)‧‧‧Power Wheel

(43) ‧‧‧Pressure regulator

(431)‧‧‧ Friction wheel

(5) ‧ ‧ hoisting agencies

(51)‧‧‧Reel

(53)‧‧‧Steel cable guide pulley

(54) ‧‧‧Retaining frame

(55) ‧‧‧longitudinal orbit

(551)‧‧‧Support wheel

(552)‧‧‧Short longitudinal orbit

(6) ‧‧‧brushing mechanism

(61)‧‧‧ Track wheel

(62)‧‧‧Assistance wheel

(64)‧‧‧Washing wheel

(65) ‧ ‧ sprinkler pipes

(651)‧‧‧Water jet

(7) ‧‧‧Assisted track

(A) ‧ ‧ solar panels

The first figure is a top view of the linear track of the original toothed slot.  The second figure is a front view of the first figure.  The third figure is a partial cross-sectional view of the right side of the second figure.  The fourth figure is a partial cross-sectional view of another linear slot of the toothed slot.  The fifth figure is a cross-sectional view of the linear track shown in the fourth figure.  The sixth picture is a front view of another cable-type linear track of this creation.  The seventh figure is a top view of the sixth figure.  The eighth figure is a partial enlarged view of the sixth figure.  The ninth diagram is a side view of the eighth figure.  The tenth figure is the overall structure diagram of the steel cable type linear track combined brushing mechanism shown in the sixth figure.  The eleventh figure is a front view of the present brushing mechanism.  The twelfth figure is a side view of the present brushing mechanism.  The thirteenth figure is an embodiment of the present invention in which the one-side brushing mechanism is controlled by the cable to move in the longitudinal direction.  The fourteenth figure is the actual use state diagram of installing the tenth figure on the solar panels on both sides.  The fifteenth figure is another practical state diagram of the brushing mechanism using the short longitudinal rail.  Figure 16 is a side view of the fifteenth figure.  Figure 17 is a perspective view of a conventional structure.  Figure 18 is a perspective view of another conventional structure.  

Claims (10)

A simple linear track and solar panel automatic cleaning mechanism, which comprises a linear track and a power slide, the main features of which are:  Wherein the linear track is provided with a power sliding seat, a worm and a power motor are arranged in the power sliding seat, and at least one set of pulleys or self-lubricating blocks are arranged on the contact surface of the power sliding seat and the linear track to reduce frictional resistance. Each of the two sides of the power sliding seat is provided with a pulley seat, and each pulley seat has a pulley groove for pivoting the pulley. The pulley seat is disposed on the bottom surface of the top plate of the power sliding seat, and is provided with a neatly arranged tooth type on either side of the linear track. The slot enables the helical teeth of the worm in the power sliding seat to be embedded in the toothed slot, and the power motor drives the worm, so that the power slide on the linear track can move freely left and right, wherein the linear track can pass through the coupling seat Cohesive, and can continue to extend the length of the track and apply to tracks that require longer moving distances.   For example, the simple linear track and the solar panel automatic cleaning mechanism described in the first paragraph of the patent application, wherein the toothed slot provided in the linear track can also be assembled and fixed on the linear track after processing the toothed slot on the metal plate. one side. For example, the simple linear track and solar panel automatic cleaning mechanism described in claim 1 wherein the linear track system uses a section steel as a linear track, and in practical applications, it is not limited by the shape, even a circular tube shape. Linear or other irregular linear orbits can be designed to be linear orbital using the same principle. For example, the simple linear track and solar panel automatic cleaning mechanism described in claim 1 wherein the power slide is not limited to being installed inside or outside the linear track, as long as any one of the linear tracks is designed with a toothed slot. The worm is used in operation, and a pulley or a self-lubricating block which can reduce the friction coefficient when moving is provided on the contact surface of the power sliding seat and the linear track, and the movement effect of the linear track can be obtained. For example, the simple linear track and the solar panel automatic cleaning mechanism described in claim 1 wherein the worm that is embedded in the toothed slot can be replaced by a gear or a sprocket when it is not used vertically. A simple linear track and solar panel automatic cleaning mechanism, which comprises a linear track, a power sliding seat and a steel cable, the main features of which are:  The utility model is provided with a steel cable in a linear track, and a power sliding seat is arranged in the linear track, and a power wheel and a power motor are arranged on the power sliding seat, and two ends of the steel cable are respectively fixed on two ends of the linear track, one end of which is provided with Elastic adjuster, the cable passes through the power slide and is wound one or more times around the outer diameter of the power wheel, and the pressure adjuster and the friction wheel can be arranged above the power wheel wound with the steel cable, and the pressure adjuster is added The friction wheel is pressed to increase the friction force when the power wheel runs the cable, and the power sliding seat and the linear track contact surface are provided with at least one set of track pulleys. When the power motor runs the power wheel, the power is slipped by rotating the wire rope. The seat can be advanced or reversed along the linear track. This cable-type simple linear track not only has the advantage of reducing the manufacturing cost, but also can be accurately positioned and stopped with the power motor brake device. It can also be used as a long connection through the coupling seat. Distance linear track is used.   For example, the simple linear track and solar panel automatic cleaning mechanism described in claim 1 or 6, wherein one or more longitudinal tracks are installed on the power slide of the linear track, for example, because the roof has two slopes. All of them are equipped with solar panels, and a pair of longitudinal rails are installed on both sides. The longitudinal rails are driven by the power sliding seat to move synchronously, and the supporting wheels are arranged at the outer ends of the two longitudinal rails on the same side, and the supporting wheels are provided below the supporting wheels. a track for supporting the weight of the longitudinal rail, and a fixing frame above the two longitudinal rails, a hoisting mechanism for controlling the retracting of the steel cable is mounted on the fixing frame, and a cable guiding pulley is arranged on the power sliding seat by the steel cable Guide pulley, which can stabilize the running direction of the cable. The hoisting mechanism is provided with a power motor and a reel that can take up the cable. One end of the cable is fixed and wound on the reel, and the other end is connected with a brushing mechanism. The motor rotating reel can control the retraction of the steel cable, and can control the movement of the brushing mechanism along two longitudinal tracks. The invention relates to a simple linear track and solar panel automatic cleaning mechanism according to claim 7, wherein a pair of rail wheels movable in a longitudinal rail are arranged on both sides of the brushing mechanism, and an auxiliary wheel and a brushing mechanism are arranged at the lower rear end. The inside is provided with a water spray pipe and a brushing wheel connected with a power motor, the water is sprayed through the water spray hole of the spray pipe while the power motor runs the brush wheel, and the hoisting mechanism controls the retraction of the steel wire to control the longitudinal movement of the brush mechanism along the two longitudinal tracks. And with the linear slide of the power slide to drive the longitudinal track to move laterally, and can achieve the purpose of automatic cleaning of the solar panel. The simple linear track and solar panel automatic cleaning mechanism according to claim 7 or 8, further comprising an inductor, the inductor being disposed on the power slide, and when the automatic cleaning operation starts, the power slide is along The linear track advances to the other end. When the sensor senses the set position of the first row of solar panels, the power slide positioning stops, and the brushing mechanism is started to operate, and then the hoisting mechanism is activated to release the cable to send the brushing mechanism along the two longitudinal tracks. The solar panel is automatically cleaned, and when the brushing mechanism is cleaned to the end of the solar panel, the sensor is detected by the sensor, and the hoisting mechanism is used to take the cable and the brushing mechanism to recover the longitudinal orbit origin. At this time, the power slider drives the longitudinal rail and the brushing mechanism to move to The positioning of the second row of solar panels is stopped, and the above automatic cleaning process is repeated until the end of the linear track setting. After all the automatic cleaning operations are completed, all the operations are stopped. For example, the simple linear track and solar panel automatic cleaning mechanism described in claim 7 or 8, wherein when the solar panels are installed and arranged, due to the architectural space relationship, there is a gap in the middle or an obstacle or a solar panel bottom end, and the auxiliary device cannot be installed. In the case of track, the longitudinal track can be changed to only one set of short longitudinal track. The short longitudinal track is mainly used as the power slide. When the displacement is performed, the brushing mechanism needs to retract the short longitudinal track placement space, and the brushing mechanism cleans. In operation, it is only necessary to control the brushing mechanism to advance or retreat by means of steel cable retracting, and the auxiliary rail and the support wheel can be omitted, and the brushing mechanism can be retracted at the short longitudinal rail exit. There is a wide opening of the bell mouth for easy access to the brushing mechanism.