TWM582130U - Bolt height detecting device - Google Patents

Bolt height detecting device Download PDF

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Publication number
TWM582130U
TWM582130U TW108200746U TW108200746U TWM582130U TW M582130 U TWM582130 U TW M582130U TW 108200746 U TW108200746 U TW 108200746U TW 108200746 U TW108200746 U TW 108200746U TW M582130 U TWM582130 U TW M582130U
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Taiwan
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bolt
detection
nut
detecting device
height detecting
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TW108200746U
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Chinese (zh)
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潘佳憶
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兆強科技股份有限公司
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Priority to TW108200746U priority Critical patent/TWM582130U/en
Publication of TWM582130U publication Critical patent/TWM582130U/en

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  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

一種螺栓高度檢測裝置,其中,其製造成型設備,係包含一控制單元與一檢測單元,其中,該控制單元具有一升降元件,該升降元件銜接一氣壓控制元件以及一載件,該載件上開設有至少一穿孔,而各該穿孔之外徑係略大於一欲檢測之螺栓的外徑,該檢測單元具有一裝設於各該穿孔內的探測元件,各該探測元件皆連結一處理元件,該處理元件則連結一計算元件,藉之,當各該穿孔套入各該螺栓,該螺栓將該探測元件向上頂,令該計算元件可計算該探測元件向上頂時的移動距離,進一步的判斷該螺帽是否有達到正確的鎖固位置。 A bolt height detection device, in which a manufacturing and forming device includes a control unit and a detection unit, wherein the control unit has a lifting element, the lifting element is connected to a pneumatic control element and a carrier, and the carrier At least one perforation is provided, and the outer diameter of each of the perforations is slightly larger than the outer diameter of a bolt to be detected. The detection unit has a detection element installed in each of the perforations, and each of the detection elements is connected to a processing element. The processing element is connected to a calculation element. By this, when each of the perforations is inserted into each bolt, the bolt pushes the detection element upward, so that the calculation element can calculate the moving distance of the detection element when it is upward. Determine whether the nut has reached the correct locking position.

Description

螺栓高度檢測裝置 Bolt height detection device

本創作是有關一種螺栓高度檢測裝置,其方法係用於偵測螺栓在鎖固螺帽後所凸出於外部之高度,以及實現該方法的檢測裝置。 This creation relates to a bolt height detection device, the method of which is used to detect the height of the bolt protruding outside after the nut is locked, and a detection device for implementing the method.

螺栓(或螺絲)與螺帽係被廣泛利用的零件,其用於鎖固、結合組件,生活上各種設備、裝置,以及不同大小物件皆可見,雖螺栓與螺帽的螺合後的穩固性高,但不當的螺合或使用會致使螺栓與螺帽之間崩牙,喪失其作用,係進一步導致所運用的各種設備、裝置造成損壞的原因之一,因此,若能有效的確保在生產過程中,螺栓與螺帽之間在正確鎖固位置,便可有效降低損壞之可能性。 Bolts (or screws) and nuts are widely used parts. They are used to lock and combine components. Various equipment and devices in life and objects of different sizes can be seen. Although the stability of bolts and nuts after screwing High, but improper screwing or use will cause the teeth to collapse between the bolt and the nut, losing its effect, which is one of the reasons that further cause the damage of various equipment and devices used. Therefore, if it can effectively ensure the production In the process, the bolt and nut are locked in the correct position, which can effectively reduce the possibility of damage.

然而,檢測的小零件的作業通常較容易被忽略,且受到成本上的限制,檢測的架設門檻不宜過高,因此,本案係透過檢測螺栓所凸出於螺帽外的長度,進一步利用偵測其長度來確保螺帽於螺栓上的鎖固位置為正確的,如此為本創作之解決方案。 However, the inspection of small parts is usually easier to ignore, and due to cost constraints, the threshold for erection of the inspection should not be too high. Therefore, this case is to further utilize the detection by detecting the length of the bolt protruding beyond the nut Its length to ensure that the locking position of the nut on the bolt is correct, so this is the solution for this creation.

本創作之螺栓高度檢測方法,其步驟包含有:安裝配置,將一具有穿孔的主體內安裝於一氣壓裝置上,並於該穿孔內安裝檢測用的探測元件,該主體則架設於一加工鎖固螺栓與螺帽的輸送路徑上;輸送定位,在該螺帽加工鎖固於該螺栓上後,隨著該輸送路徑移動至該穿孔下方;執行檢測,係透過 該氣壓裝置控制該主體下降,讓該穿孔套入該螺栓之中,該探測元件便受到該螺栓的抵頂而內縮;計算高度,透過一計算裝置來取得該探測元件內縮的距離量,進一步的測得該螺栓在鎖固該螺帽後凸出的長度,以判斷該螺帽是否有達到正確的鎖固位置。 The bolt height detection method of the present invention includes the following steps: installation configuration, a body with a perforation is installed on a pneumatic device, and a detection element for detection is installed in the perforation, and the body is set up on a processing lock. On the conveying path of the fixed bolt and the nut; for conveying positioning, after the nut is processed and locked on the bolt, it moves below the perforation with the conveying path; the detection is performed through the The pneumatic device controls the main body to descend, allowing the perforation to be inserted into the bolt, and the detecting element is retracted by the abutment of the bolt; calculating the height, and obtaining a retracted distance of the detecting element through a calculating device, Further measuring the length of the bolt protruding after locking the nut to determine whether the nut has reached the correct locking position.

本創作之螺栓高度檢測裝置,其係包含一控制單元與一檢測單元,其中,該控制單元具有一升降元件,該升降元件銜接一氣壓控制元件以及一載件,該載件上開設有至少一穿孔,而各該穿孔之外徑係略大於一欲檢測之螺栓的外徑,該檢測單元具有一裝設於各該穿孔內的探測元件,各該探測元件皆連結一處理元件,該處理元件則連結一計算元件,藉之,當各該穿孔套入各該螺栓,該螺栓將該探測元件向上頂,令該計算元件可計算該探測元件向上頂時的移動距離,進一步的判斷該螺帽是否有達到正確的鎖固位置。 The bolt height detection device of the present invention includes a control unit and a detection unit, wherein the control unit has a lifting element, the lifting element is connected to a pneumatic control element and a carrier, and the carrier is provided with at least one The outer diameter of each of the perforations is slightly larger than the outer diameter of a bolt to be detected. The detection unit has a detection element installed in each of the perforations, and each of the detection elements is connected to a processing element. The processing element Then, a computing element is connected, and when each of the perforations is inserted into each of the bolts, the bolt pushes the detection element upward, so that the computing element can calculate the moving distance of the detection element when it is pushed upward, and further judge the nut. Whether the correct locking position is reached.

更具體的說,該升降元件與一外架體相組裝。 More specifically, the lifting element is assembled with an outer frame.

更具體的說,該外架體係安裝於一用於加工鎖固一螺栓、一螺帽與一被鎖固之本體的輸送路徑上。 More specifically, the outer frame system is installed on a conveying path for processing and locking a bolt, a nut and a locked body.

更具體的說,該計算元件內則具有一資料庫,該資料庫供設定用於計算參考的數據。 More specifically, the computing element has a database therein, and the database is used to set data for calculating reference.

更具體的說,該處理元件連結一標記單元,該標記單元具有一驅動元件,以及一與該驅動元件相銜接的標記元件。 More specifically, the processing element is connected to a marking unit, the marking unit has a driving element, and a marking element connected to the driving element.

1‧‧‧控制單元 1‧‧‧control unit

11‧‧‧升降元件 11‧‧‧Lifting element

12‧‧‧氣壓控制元件 12‧‧‧Air pressure control element

13‧‧‧載件 13‧‧‧carrying parts

14‧‧‧穿孔 14‧‧‧ perforation

2‧‧‧檢測單元 2‧‧‧ Detection Unit

21‧‧‧探測元件 21‧‧‧detection element

22‧‧‧處理元件 22‧‧‧Processing element

23‧‧‧計算元件 23‧‧‧Computing element

24‧‧‧資料庫 24‧‧‧Database

3‧‧‧外架體 3‧‧‧ outer frame

4‧‧‧螺栓 4‧‧‧ bolt

5‧‧‧螺帽 5‧‧‧nut

6‧‧‧被鎖固之本體 6‧‧‧ locked body

7‧‧‧標記單元 7‧‧‧Marking Unit

71‧‧‧驅動元件 71‧‧‧Drive element

72‧‧‧標記元件 72‧‧‧Marker

[第1圖]係本創作檢測裝置之整體結構立體示意圖。 [Fig. 1] It is a three-dimensional schematic diagram of the overall structure of the creative detection device.

[第2圖]係本創作檢測裝置之整體結構另一視角立體示意圖。 [Fig. 2] It is another perspective view of the overall structure of the creative detection device.

[第3圖]係本創作檢測裝置之整體結構剖面示意圖。 [Figure 3] A schematic cross-sectional view of the overall structure of the creative detection device.

[第4圖]係本創作檢測裝置之實施檢測立體示意圖。 [Fig. 4] It is a three-dimensional schematic diagram of the implementation detection of the creative detection device.

[第5圖]係本創作檢測裝置之實施檢測剖面示意圖。 [Figure 5] is a schematic diagram of the implementation detection section of the creative detection device.

[第6圖]係本創作檢測裝置增設標記單元之整體結構方塊示意圖。 [Fig. 6] It is a block diagram of the overall structure of adding a marking unit to the creative detection device.

有關於本創作其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。 Regarding other technical contents, features and effects of this creation, it will be clearly presented in the following detailed description of the preferred embodiment with reference to the drawings.

關於本創作之螺栓高度檢測方法,其方法之步驟包括有:安裝配置,將一具有穿孔的主體內安裝於一氣壓裝置上,並於該穿孔內安裝檢測用的探測元件,該主體則架設於一加工鎖固螺栓與螺帽的輸送路徑上;輸送定位,在該螺帽加工鎖固於該螺栓上後,隨著該輸送路徑移動至該穿孔下方;執行檢測,係透過該氣壓裝置控制該主體下降,讓該穿孔套入該螺栓之中,該探測元件便受到該螺栓的抵頂而內縮;計算高度,透過一計算裝置來取得該探測元件內縮的距離量,進一步的測得該螺栓在鎖固該螺帽後凸出的長度,以判斷該螺帽是否有達到正確的鎖固位置。 Regarding the bolt height detection method of this creation, the steps of the method include: installation configuration, a body with a perforation is installed in a pneumatic device, and a detection element for detection is installed in the perforation, and the body is erected on A processing lock bolt and a nut on a conveying path; conveying positioning, after the nut is processed and locked on the bolt, following the conveying path to move below the perforation; performing a test, which is controlled by the pneumatic device The main body is lowered, the perforation is inserted into the bolt, and the detection element is retracted by the abutment of the bolt; the height is calculated, and the amount of the retracted distance of the detection element is obtained through a computing device, and the measured The protruding length of the bolt after locking the nut to determine whether the nut has reached the correct locking position.

上述之螺栓高度檢測方法係可配合一螺栓高度檢測裝置來執行製作,而關於該螺栓高度檢測裝置,請參閱第1~3圖,為本創作之立體與剖面示意圖,如圖中所示,至少包含一控制單元1、一檢測單元2與一外架體3;其中,該控制單元1具有一升降元件11,該升降元件11銜接一氣壓 控制元件12以及一載件13,該載件13上開設有至少一穿孔14,而各該穿孔14之外徑係略大於一欲檢測之螺栓4的外徑;其中,該檢測單元2具有一裝設於各該穿孔14內的探測元件21,各該探測元件21皆連結一處理元件22,該處理元件22則連結一計算元件23,該計算元件23內則具有一資料庫24,該資料庫24內可供設定用於計算參考的數據;其中,該外架體3係與該升降元件11相組裝,用於支撐固定整體;藉之,該外架體3可安裝於用於加工鎖固一螺栓4、一螺帽5與一被鎖固之本體6的輸送路徑上,以利於檢測鎖固後的該螺栓4高度。 The above bolt height detection method can be performed in conjunction with a bolt height detection device. For the bolt height detection device, please refer to Figs. 1 to 3, which are three-dimensional and cross-sectional schematic diagrams of this creation. As shown in the figure, at least The control unit 1 includes a control unit 1, a detection unit 2 and an outer frame body 3. The control unit 1 has a lifting element 11 which is connected to an air pressure. The control element 12 and a carrier 13 are provided with at least one perforation 14, and the outer diameter of each of the perforations 14 is slightly larger than the outer diameter of a bolt 4 to be detected; wherein the detection unit 2 has a A detection element 21 installed in each of the perforations 14 is connected to a processing element 22, and the processing element 22 is connected to a computing element 23. The computing element 23 has a database 24. The data The data in the library 24 can be set for calculation of reference data. Among them, the outer frame 3 is assembled with the lifting element 11 for supporting and fixing the whole; thereby, the outer frame 3 can be installed for processing locks. Fasten a bolt 4, a nut 5 and a locked path of the body 6 to facilitate detecting the height of the bolt 4 after being locked.

本創作之螺栓高度檢測裝置,其結構操作功效如下,請參閱第4~5圖,當加工鎖固該螺栓4與該螺帽5後,該螺栓4、該螺帽5與該被鎖固之本體6會隨著輸送路徑往該檢測單元2處位移,位移至該螺栓4對應於各該穿孔14下方後,可自動啟動該氣壓控制元件12,以驅動該升降元件11帶動該載件13向下位移,進而讓各該穿孔14套入各該螺栓4,並在該載件13底部貼附於該螺帽5而停止位移,而該螺栓4將該探測元件21向上頂,啟動該處理元件22令該計算元件23可以計算該探測元件21向上頂時的移動距離,此距離相當於該螺栓4凸出該螺帽5外的長度,當該螺帽5未鎖固好,會改變該螺帽5位於該螺栓4上的位置,因此檢測該螺栓4凸出該螺帽5外的長度可進一步的判斷該螺帽5是否有達到正確的鎖固位置,由於在該資料庫24中可建立安全的長度值範圍,因此,該計算元件23僅需將該資料庫24中所建立的數值以及受測的該螺栓4長度相對照,便可直接判斷是否鎖固不良,而此裝置可在連結一具有通報、標記或校正功能的裝置,以對鎖固不良的成品進行校正。 The bolt height detection device of this creation has the following structural operation effects. Please refer to Figures 4 to 5. After processing and locking the bolt 4 and the nut 5, the bolt 4, the nut 5 and the locked The body 6 will be displaced to the detection unit 2 along the conveying path, and after the bolt 4 corresponds to each of the perforations 14, the air pressure control element 12 can be automatically activated to drive the lifting element 11 to drive the carrier 13 to Downward displacement, so that each of the perforations 14 is inserted into each of the bolts 4, and the bottom of the carrier 13 is attached to the nut 5 to stop displacement, and the bolt 4 lifts the detection element 21 upward to start the processing element 22 enables the calculation element 23 to calculate the moving distance of the detection element 21 when it is pushed upward. This distance is equivalent to the length of the bolt 4 protruding outside the nut 5. When the nut 5 is not locked, the nut will be changed. The cap 5 is located on the bolt 4, so detecting the length of the bolt 4 protruding from the nut 5 can further determine whether the nut 5 has reached the correct locking position. Since it can be established in the database 24, Safe length value range, so the computing element 23 By comparing the value established in the library 24 and the length of the bolt 4 tested, it can be directly judged whether the lock is poor. The device can be connected with a device with a notification, marking or correction function to The finished product is calibrated.

在本實施例中,請參閱第6圖,該處理元件22更進一步可連結一標 記單元7,該標記單元7具有一驅動元件71,以及一與該驅動元件71相銜接的標記元件72,其係當在判斷是否鎖固不良後,該處理元件22可啟動該驅動元件71控制該標記元件72在該被鎖固之本體6上打印記號,透過設定可選擇性的在不良品或者是良品上擇一進行打印。 In this embodiment, please refer to FIG. 6. The processing element 22 can be further connected to a label. A recording unit 7, the marking unit 7 has a driving element 71, and a marking element 72 connected to the driving element 71; when determining whether the locking is bad, the processing element 22 can start the driving element 71 to control The marking element 72 prints a mark on the locked body 6 and can be selectively printed on defective or good products by setting.

本創作所提供之螺栓高度檢測裝置,與其他習用技術相互比較時,其優點在於,係為自動化的檢測,其方法與裝置運作並不過於複雜,能達到高效率、低不良率的生產效益。 When compared with other conventional technologies, the bolt height detection device provided by this creation has the advantage that it is an automated detection. Its method and device operation are not too complicated, and it can achieve high efficiency and low defect rate production benefits.

上述之實施例揭露,僅是本創作部分較佳的實施例選擇,然其並非用以限定本創作,任何熟悉此一技術領域具有通常知識者,在瞭解本創作前述的技術特徵及實施例,並在不脫離本創作之精神和範圍內所做的均等變化或潤飾,仍屬本創作涵蓋之範圍,而本創作之專利保護範圍須視本說明書所附之請求項所界定者為準。 The above-mentioned embodiments are disclosed only for the preferred embodiments of this creative part, but they are not intended to limit this creative work. Anyone with ordinary knowledge who is familiar with this technical field, understands the aforementioned technical features and embodiments of this creative work, Equal changes or retouchings made without departing from the spirit and scope of this creation still fall within the scope of this creation, and the scope of patent protection for this creation must be defined by the claims attached to this specification.

Claims (6)

一種螺栓高度檢測裝置,包含:一控制單元,具有一升降元件,該升降元件銜接一氣壓控制元件以及一載件,該載件上開設有至少一穿孔,而各該穿孔之外徑係略大於一欲檢測之螺栓的外徑;一檢測單元,具有一裝設於各該穿孔內的探測元件,各該探測元件皆連結一處理元件,該處理元件則連結一計算元件。A bolt height detection device includes: a control unit having a lifting element connected to a pneumatic control element and a carrier, the carrier is provided with at least one perforation, and the outer diameter of each perforation is slightly larger than An outer diameter of a bolt to be detected; a detection unit having a detection element installed in each of the perforations, each of the detection elements is connected to a processing element, and the processing element is connected to a computing element. 如請求項1所述之螺栓高度檢測裝置,其中,該升降元件與一外架體相組裝。The bolt height detecting device according to claim 1, wherein the lifting element is assembled with an outer frame. 如請求項2所述之螺栓高度檢測裝置,其中,該外架體係安裝於一用於加工鎖固該螺栓、一螺帽與一被鎖固之本體的輸送路徑上。The bolt height detecting device according to claim 2, wherein the outer frame system is installed on a conveying path for processing and locking the bolt, a nut, and a locked body. 如請求項1所述之螺栓高度檢測裝置,其中,該計算元件內則具有一資料庫,該資料庫供設定用於計算參考的數據。The bolt height detecting device according to claim 1, wherein the computing element has a database therein, and the database is used to set data for calculating reference. 如請求項1所述之螺栓高度檢測裝置,其中,該處理元件連結一標記單元。The bolt height detecting device according to claim 1, wherein the processing element is connected to a marking unit. 如請求項5所述之螺栓高度檢測裝置,其中,該標記單元具有一驅動元件,以及一與該驅動元件相銜接的標記元件。The bolt height detecting device according to claim 5, wherein the marking unit has a driving element and a marking element connected to the driving element.
TW108200746U 2019-01-16 2019-01-16 Bolt height detecting device TWM582130U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI688745B (en) * 2019-01-16 2020-03-21 兆強科技股份有限公司 Bolt height detection method and detection device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI688745B (en) * 2019-01-16 2020-03-21 兆強科技股份有限公司 Bolt height detection method and detection device

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