TWM581446U - Thermal spray-coated non-stick cookware - Google Patents
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Abstract
一種熱噴塗不沾鍋具,包含一基材層、一外漆層、一熔射層、一底漆層,及一面漆層。該基材層之形狀界定該熱噴塗不沾鍋具之基本形狀。該外漆層塗布於該基材層外側面。該熔射層噴塗於該基材層內側面。該底漆層塗布於該熔射層相反於該基材層之一側面。該面漆層塗布於該底漆層相反於該熔射層之一側面。藉由增加設置該熔射層,可以在該底漆層與該基材層間再形成一層保護層,如此,當該面漆層與該底漆層在受鍋鏟的碰撞刮磨而產生刮痕或裂縫時,外界的食物湯水仍會被該熔射層阻擋而不致影響該基材層,或是當該鍋具遭受較大的撞擊或刮傷時,該熔射層亦可提供該基材層一定的緩衝保護效果,因此,可以提高該鍋具的耐用度及使用壽命。A thermal spray non-stick pan comprising a substrate layer, an outer paint layer, a spray layer, a primer layer, and a lacquer layer. The shape of the substrate layer defines the basic shape of the thermal spray non-stick pan. The outer lacquer layer is applied to the outer side of the substrate layer. The spray coating is sprayed on the inner side of the substrate layer. The primer layer is applied to the side of the melted layer opposite to one of the substrate layers. The topcoat layer is applied to the primer layer opposite to one side of the meltblown layer. By adding the spray layer, a protective layer may be formed between the primer layer and the substrate layer, so that when the topcoat layer and the primer layer are scratched by the spatula, scratches are generated. Or when the crack occurs, the external food soup water is still blocked by the molten layer without affecting the substrate layer, or the molten layer can provide the substrate when the pan is subjected to a large impact or scratch. The layer has a certain buffer protection effect, so the durability and service life of the pot can be improved.
Description
本新型是有關於一種鍋具,特別是指一種熱噴塗不沾鍋具。The present invention relates to a pot, and more particularly to a thermal spray non-stick pot.
不沾鍋由於不沾黏、好清洗等特點,為居家廚房中常見的廚具,然而,由於不沾塗層容易受鍋鏟的碰撞刮磨而產生刮痕或裂縫,導致外界的食物湯水在烹煮或清洗時滲入不沾鍋內部,而使不沾鍋的金屬本體結構鏽蝕損毀。The non-stick pan is a common kitchen utensil in the kitchen due to its non-sticking and good cleaning. However, since the non-stick coating is easily scratched or cracked by the collision of the spatula, the external food soup is cooked. In the case of boiling or cleaning, it penetrates into the inside of the non-stick pan, and the metal body structure of the non-stick pan is rusted and damaged.
因此,本新型之目的,即在提供一種可提高耐用度及使用壽命的熱噴塗不沾鍋具。Therefore, the object of the present invention is to provide a thermal spray non-stick pan that can improve durability and service life.
於是,本新型熱噴塗不沾鍋具,包含一基材層、一外漆層、一熔射層、一底漆層,及一面漆層。Thus, the novel thermal spray non-stick pan comprises a substrate layer, an outer paint layer, a spray layer, a primer layer, and a paint layer.
該基材層之形狀界定該熱噴塗不沾鍋具之基本形狀。The shape of the substrate layer defines the basic shape of the thermal spray non-stick pan.
該外漆層塗布於該基材層外側面。The outer lacquer layer is applied to the outer side of the substrate layer.
該熔射層噴塗於該基材層內側面。The spray coating is sprayed on the inner side of the substrate layer.
該底漆層塗布於該熔射層相反於該基材層之一側面。The primer layer is applied to the side of the melted layer opposite to one of the substrate layers.
該面漆層塗布於該底漆層相反於該熔射層之一側面。The topcoat layer is applied to the primer layer opposite to one side of the meltblown layer.
本新型之功效在於:藉由增加設置該熔射層,可以在該底漆層與該基材層間再形成一層保護層,提高對該基材層的保護效果,如此,當該面漆層與該底漆層在受鍋鏟的碰撞刮磨而產生刮痕或裂縫時,外界的食物湯水仍會被該熔射層阻擋而不致影響該基材層,或是當該鍋具遭受較大的撞擊或刮傷時,該熔射層亦可提供該基材層一定的緩衝保護效果,因此,可以提高該鍋具的耐用度及使用壽命。The effect of the novel is that: by adding the spray layer, a protective layer can be formed between the primer layer and the substrate layer to improve the protection effect on the substrate layer, and thus, when the topcoat layer is When the primer layer is scratched or cracked by the collision of the spatula, the external food soup water is still blocked by the molten layer without affecting the substrate layer, or when the pan is subjected to a large The impact layer can also provide a certain buffer protection effect on the substrate layer during impact or scratching, thereby improving the durability and service life of the pot.
在本新型被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.
參閱圖1及圖2,本新型熱噴塗不沾鍋具2之一第一實施例,包含一基材層3、一外漆層4、一熔射層5、一底漆層6,及一面漆層7。Referring to FIG. 1 and FIG. 2, a first embodiment of the novel thermal spray non-stick pan 2 includes a substrate layer 3, an outer paint layer 4, a spray layer 5, a primer layer 6, and a Topcoat layer 7.
該基材層3的形狀界定該熱噴塗不沾鍋具2之基本形狀,其中,該基材層3之材質較佳為碳鋼或鋁,更佳為選用中碳鋼或低碳鋼。The shape of the substrate layer 3 defines the basic shape of the thermal spray non-stick pan 2, wherein the substrate layer 3 is preferably made of carbon steel or aluminum, more preferably medium carbon steel or low carbon steel.
該外漆層4塗布於該基材層3外側面,且該外漆層4之材質較佳為陶瓷,以提高該鍋具2外側面之耐磨、耐腐蝕之功能,且可兼具美觀效果。The outer paint layer 4 is coated on the outer side surface of the base material layer 3, and the material of the outer paint layer 4 is preferably ceramic to improve the wear resistance and corrosion resistance of the outer side surface of the cookware 2, and can be both beautiful. effect.
該熔射層5噴塗於該基材層3內側面,其中,於搭配該基材層3之材質為碳鋼時,該熔射層5之材質較佳為不鏽鋼或鋁,於搭配該基材層3之材質為鋁時,該熔射層5之材質較佳為不鏽鋼。該熔射層5是使用熱熔射(Thermal spray,又稱為熱噴塗或熱噴焊)塗層技術,將上述選用之材質噴塗於該基材層3內側面,其技術特徵是可以使用相對於焊接或冶製的較低溫製作厚膜、對於該基材層3外表面的形狀及尺寸限制較少,且具有較高之可自動化程度,並能達到較均勻平整的塗布效果,再者,由於在噴塗過程中會對該基材層3表面進行冷卻(例如使用吹氣冷卻),可使該基材層3表面溫度維持在相對低溫,而能控制該基材層3於施工前後不會有扭曲、變形和冶金退化的問題產生。The spray layer 5 is sprayed on the inner side surface of the base material layer 3, wherein when the material of the base material layer 3 is carbon steel, the material of the spray layer 5 is preferably stainless steel or aluminum, and the base material is matched with the base material. When the material of the layer 3 is aluminum, the material of the molten layer 5 is preferably stainless steel. The spray layer 5 is sprayed on the inner side surface of the base material layer 3 by using a thermal spray (also known as thermal spray or thermal spray welding) coating technology, and the technical feature is that relative use can be used. The thick film made at the lower temperature for welding or smelting has less restrictions on the shape and size of the outer surface of the substrate layer 3, and has a higher degree of automation, and can achieve a more even and flat coating effect, and further, Since the surface of the substrate layer 3 is cooled during the spraying process (for example, using blow air cooling), the surface temperature of the substrate layer 3 can be maintained at a relatively low temperature, and the substrate layer 3 can be controlled before and after construction. Problems with distortion, deformation and metallurgical degradation occur.
該底漆層6塗布於該熔射層5相反於該基材層3之一側面,該底漆層6之材質是選用不沾鍋之塗料,例如氟樹脂(fluororesin)。The primer layer 6 is coated on the side of the spray layer 5 opposite to the substrate layer 3. The primer layer 6 is made of a non-stick coating such as fluororesin.
該面漆層7塗布於該底漆層6相反於該熔射層5之一側面,該面漆層7之材質同樣是選用不沾鍋之塗料,例如氟樹脂。The topcoat layer 7 is applied to the primer layer 6 opposite to one side of the spray layer 5. The topcoat layer 7 is also made of a non-stick coating such as a fluororesin.
於製作該熱噴塗不沾鍋具2時,較佳是以下列之製造流程進行:When the thermal spray non-stick pan 2 is produced, it is preferably carried out in the following manufacturing process:
一、成型粗化:先將所選用之材料經旋壓成型為該鍋具2之基本形狀而形成該基材層3,接著,為了提高與後續塗層的結合強度,對該基材層3之內表面進行粗化處理。1. Forming roughening: the substrate material 3 is formed by spin-molding the selected material into the basic shape of the pan 2, and then, in order to improve the bonding strength with the subsequent coating, the substrate layer 3 is formed. The inner surface is roughened.
二、熔射噴塗:將所選用之該熔射層5的材料以熱熔射塗層技術噴塗於該基材層3內側面,以形成該熔射層5。2. Spray Spraying: The material of the selected spray layer 5 is sprayed on the inner side of the base material layer 3 by a thermal spray coating technique to form the sprayed layer 5.
三、底漆製程:將所選用之該底漆層6的材料塗布於該基材層3內側面,並經乾燥後形成該底漆層6。3. Primer Process: The material of the primer layer 6 selected for use is applied to the inner side of the substrate layer 3, and dried to form the primer layer 6.
四、面漆製程:將目前之半成品冷卻至室溫後,將所選用之該面漆層7的材料塗布於該底漆層6相反於該熔射層5之一側面,以形成該面漆層7。Fourth, the topcoat process: after cooling the current semi-finished product to room temperature, the material of the topcoat layer 7 selected for use is applied to the primer layer 6 opposite to one side of the sprayed layer 5 to form the topcoat Layer 7.
五、燒結冷卻:將目前之半成品以高溫(例如:400℃)進行燒結後,冷卻至常溫。5. Sintering cooling: The current semi-finished product is sintered at a high temperature (for example, 400 ° C), and then cooled to a normal temperature.
六、外漆製程:對該基材層3之外表面進行粗化處理,並塗布所選用之該外漆層4的材料,以形成該外漆層4。6. External paint process: The outer surface of the base material layer 3 is roughened, and the material of the outer paint layer 4 selected for use is coated to form the outer paint layer 4.
七、再次燒結冷卻:將目前之半成品再次以高溫(例如:320℃)進行燒結後,冷卻至常溫。7. Sintering and cooling again: The current semi-finished product is again sintered at a high temperature (for example, 320 ° C), and then cooled to normal temperature.
八、組裝:此時該鍋具2之主體已製作完成,可與其他配件(例如:各式把手8)進行組裝,以完成該熱噴塗不沾鍋具2。8. Assembly: At this time, the main body of the pot 2 has been completed, and can be assembled with other accessories (for example, various handles 8) to complete the thermal spray non-stick pot 2.
經由以上的說明,可將本實施例的優點歸納如下:Through the above description, the advantages of this embodiment can be summarized as follows:
一、藉由增加設置位於該基材層3內側面的該熔射層5,可以在該底漆層6與該基材層3間再形成一層保護層,提高對該基材層3的保護效果,如此,當該面漆層7與該底漆層6在受鍋鏟的碰撞刮磨而產生刮痕或裂縫時,外界的食物湯水仍會被該熔射層5阻擋而不致影響該基材層3,或是當該鍋具2遭受較大的撞擊或刮傷時,該熔射層5亦可提供該基材層3一定的緩衝保護效果,因此,可以提高該鍋具2的耐用度及使用壽命。1. By adding the molten layer 5 disposed on the inner side of the substrate layer 3, a protective layer may be formed between the primer layer 6 and the substrate layer 3 to improve the protection of the substrate layer 3. The effect is that when the topcoat layer 7 and the primer layer 6 are scratched or cracked by the collision of the spatula, the external food soup water is still blocked by the molten layer 5 without affecting the base. The material layer 3, or when the pot 2 is subjected to a large impact or scratch, the spray layer 5 can also provide a certain cushioning protection effect of the base material layer 3, thereby improving the durability of the pot 2 Degree and service life.
二、藉由使用不鏽鋼或鋁製作該熔射層5,可以增加該鍋具2的防鏽效果,故能再提高該鍋具2的耐用度及使用壽命。2. By using the stainless steel or aluminum to form the molten layer 5, the anti-rust effect of the pot 2 can be increased, so that the durability and service life of the pot 2 can be further improved.
參閱圖3,為本新型熱噴塗不沾鍋具2的一第二實施例,該第二實施例是類似於該第一實施例,該第二實施例與該第一實施例的差異在於:Referring to FIG. 3, a second embodiment of the thermal spray non-stick pan 2 of the present invention is similar to the first embodiment. The second embodiment differs from the first embodiment in that:
該外漆層4具有一塗布於該基材層3外側面的第一外漆層部41,及一塗布於該第一外漆層部41相反於該基材層3之一側面的第二外漆層部42。The outer paint layer 4 has a first outer paint layer portion 41 coated on the outer side surface of the base material layer 3, and a second coated on the side of the first outer paint layer portion 41 opposite to one side of the base material layer 3. The outer paint layer portion 42.
該面漆層7具有一塗布於該底漆層6相反於該熔射層5之一側面的第一面漆層部71,及一塗布於該第一面漆層部71相反於該底漆層6之一側面的第二面漆層部72。The topcoat layer 7 has a first topcoat layer 71 applied to the primer layer 6 opposite to one side of the meltblown layer 5, and a first coat layer 71 is applied to the primer layer 71 opposite to the primer A second topcoat portion 72 on one side of layer 6.
如此,該第二實施例亦可達到與上述第一實施例相同的目的與功效,且藉由設置雙層的該外漆層4與雙層的該面漆層7,可以分別增加該鍋具2內側及外側的抗沾黏性及耐用度,如此,同樣能提高該鍋具2的耐用度及使用壽命。Thus, the second embodiment can achieve the same purpose and effect as the above-described first embodiment, and by separately providing the double-layered outer paint layer 4 and the double-layered topcoat layer 7, the cookware can be separately added. 2 The inner and outer sides are resistant to sticking and durability, so that the durability and service life of the pot 2 can be improved.
綜上所述,本新型熱噴塗不沾鍋具2,確實能達成本新型之目的。In summary, the new thermal spray non-stick pan 2 can indeed achieve the purpose of the present invention.
惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above is only the embodiment of the present invention, and when it is not possible to limit the scope of the present invention, all the simple equivalent changes and modifications according to the scope of the patent application and the contents of the patent specification are still This new patent covers the scope.
2‧‧‧鍋具2‧‧‧ pots
3‧‧‧基材層 3‧‧‧Substrate layer
4‧‧‧外漆層 4‧‧‧Exposed paint layer
41‧‧‧第一外漆層部 41‧‧‧First exterior paint department
42‧‧‧第二外漆層部 42‧‧‧Second paint layer
5‧‧‧熔射層 5‧‧‧Layer layer
6‧‧‧底漆層 6‧‧‧primer layer
7‧‧‧面漆層 7‧‧‧Face paint layer
71‧‧‧第一面漆層部 71‧‧‧First paint layer
72‧‧‧第二面漆層部 72‧‧‧Second paint layer
8‧‧‧把手 8‧‧‧Hands
本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本新型熱噴塗不沾鍋具的一個第一實施例的立體圖; 圖2是該第一實施例的一不完整的剖面示意圖;及 圖3是本新型熱噴塗不沾鍋具的一個第二實施例的不完整的剖面示意圖。 Other features and effects of the present invention will be apparent from the following description of the drawings, in which: Figure 1 is a perspective view of a first embodiment of the novel thermal spray non-stick pan; Figure 2 is an incomplete cross-sectional view of the first embodiment; and Figure 3 is a fragmentary cross-sectional view of a second embodiment of the novel thermal spray non-stick pan.
Claims (9)
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